PSR152.5-7-9R [BEL]

1-OUTPUT DC-DC REG PWR SUPPLY MODULE;
PSR152.5-7-9R
型号: PSR152.5-7-9R
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

1-OUTPUT DC-DC REG PWR SUPPLY MODULE

输出元件
文件: 总11页 (文件大小:652K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Industrial Environment  
Switching Regulators, PCB & Chassis  
PSR Series  
PSR: Positive Switching Regulators  
PSR-Series  
No input to output isolation  
Single output of 5, 12, 15, 24 or 36 V DC/15...72 W  
Input voltage up to 80 V DC  
High efficiency up to 94%  
Wide input voltage range  
• Low input to output differential voltage  
Very good dynamic properties  
Input undervoltage lock-out  
Parallel configurations possible  
Continuous no-load and short-circuit proof  
No derating  
25  
1.0"  
50  
2.0"  
70  
2.8"  
Safety according to IEC/EN 60950  
C
Summary  
Modules with input voltages up to 80 V are specially de-  
signed for secondary switched and battery driven applica-  
tions. The case design allows operation at nominal load up  
to 71°C without additional cooling.  
The PSR series of positive switching regulators is de-  
signed as power supply modules for electronic systems.  
Their major advantages include a high level of efficiency  
that remains virtually constant over the entire input range,  
high reliability, low ripple and excellent dynamic response.  
Type Survey and Key Data  
Table 1: Type survey  
Output  
voltage  
Uo nom [V]  
Output  
current  
Io nom [A]  
Input  
voltage range  
Ui [V] 1  
Input  
voltage  
Ui nom [V]  
Efficiency 2  
Type  
designation  
Options  
ηmin [%]  
ηtyp [%]  
83  
5
5
5
4
7...35  
7...40  
20  
20  
40  
40  
40  
40  
50  
60  
81  
82  
77  
72  
86  
88  
91  
92  
PSA 55-7  
PSR 54-7  
PSR 53-7  
PSR 52-7  
PSR 122.5-7  
PSR 152.5-7  
PSR 242-7  
PSR 362-7  
.
-9, i, P, R, Y  
-9, i, P, R, Y  
-9, i, P, R, Y  
Y
83  
5
3
8...80  
79  
5
2
8...80  
74  
12  
15  
24  
36  
2.5  
2.5  
2
15...80  
19...80  
29...80  
42...80  
87  
-9, i, P, R, Y  
-9, i, P, R, Y  
-9, i, P, R, Y  
-9, i, P, R, Y  
89  
92  
2
94  
1 See also: Electrical Input Data: DUio min  
.
2 Efficiency at Ui nom and Io nom  
Non standard input/output configurations or special custom adaptions are available on request.  
See also: Commercial Information: Inquiry Form for Customized Power Supply.  
Table of Contents  
Page  
Page  
Summary.......................................................................... 1  
Type Survey and Key Data.............................................. 1  
Type Key .......................................................................... 2  
Functional Description ..................................................... 2  
Electrical Input Data ........................................................ 3  
Electrical Output Data...................................................... 4  
Auxiliary Functions .......................................................... 5  
Electromagnetic Compatibility (EMC) ............................. 6  
Immunity to Environmental Conditions ........................... 7  
Mechanical Data .............................................................. 8  
Safety and Installation Instructions ................................. 8  
Description of Options ................................................... 10  
Accessories ................................................................... 11  
Edition 4/4.99  
1/11  
MELCHER  
The Power Partners.  
PSR Series  
Switching Regulators, PCB & Chassis  
Industrial Environment  
Type Key  
PSR 12 2.5 -7 i R P Y  
Positive switching regulator in case A01.....................PSR  
Nominal output voltage in volt ................................... 5...36  
Nominal output current in ampere............................... 2...5  
Operational ambient temperature range TA  
25...71°C ........................................................... -7  
40...71°C (option) .............................................. -9  
Options:  
Inhibit input ............................................................ i  
Control input for output voltage adjustment 1 ....... R  
Potentiometer 1 .....................................................P  
PCB soldering pins 0.5 × 1.0 mm .........................Y  
1 Option R excludes option P and vice versa.  
Example: PSR 122.5-7iPY = A positive switching regulator with a 12 V, 2.5 A output, ambient temperature range of  
2571°C, inhibit input, potentiometer and PCB soldering pins.  
Functional Description  
The switching regulators are designed using the buck con-  
verter topology. See also: Technical Information: Topolo-  
gies. The input is not electrically isolated from the output.  
During the on period of the switching transistor, current is  
transferred to the output and energy is stored in the output  
choke in the form of flux. During the off period, this energy  
forces the current to continue flowing through the output,  
to the load and back through the freewheeling diode.  
Regulation is accomplished by varying the on to off duty  
ratio of the power switch.  
These regulators are ideal for a wide range of applica-  
tions, where input to output isolation is not necessary, or  
where already provided by an external front end (e.g. a  
transformer with rectifier). To optimise customers needs,  
additional options and accessories are available.  
03015  
Io  
Ii  
Vo+  
Vi+  
i (option)  
Control circuit  
Ui  
Uo  
Ce  
R (option)  
Go–  
Gi–  
Option P  
Fig. 1  
Block diagram  
Edition 4/4.99  
2/11  
MELCHER  
The Power Partners.  
Industrial Environment  
Switching Regulators, PCB & Chassis  
PSR Series  
Electrical Input Data  
General Conditions: TA = 25°C, unless TC is specified  
Table 2a: Input data  
Input  
PSA 55  
PSR 54  
PSR 53  
PSR 52  
Characteristics  
Ui Operating input voltage  
DUio min Min. diff. voltage Ui Uo  
Conditions  
min typ max min typ max min typ max min typ max Unit  
Io = 0...Io nom  
TC min...TC max  
7
35  
2
7
40  
2
8
80  
3
8
80 V DC  
3
1
Ui o  
Ii 0  
Undervoltage lock-out  
No load input current  
6.3  
6.3  
7.3  
7.3  
Io = 0, Ui min...Ui max  
45  
45  
40  
40  
mA  
A
Iinr p  
tinr r  
tinr h  
ui RFI  
Peak value of inrush current Ui nom  
Rise time  
75  
2.5  
15  
75  
2.5  
15  
150  
2.5  
15  
150  
2.5  
15  
µs  
Time to half-value  
Input RFI level,EN 55011/22 Ui nom, Io nom  
0.01...30 MHz  
B 2  
B 2  
B 3  
B 3  
Table 2b: Input data  
Input  
PSR 122.5  
PSR 152.5  
PSR 242  
PSR 362  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max Unit  
Ui  
Operating input voltage  
Io = 0...Io nom  
TC min...TC max  
15  
80  
3
19  
80  
4
29  
80  
5
42  
80 V DC  
6
1
DUio min Min. diff. voltage Ui Uo  
Ui o  
Ii 0  
Undervoltage lock-out  
No load input current  
7.3  
7.3  
12  
19  
Io = 0, Ui min...Ui max  
35  
35  
35  
40  
mA  
A
Iinr p  
tinr r  
tinr h  
ui RFI  
Peak value of inrush current Ui nom  
Rise time  
150  
2.5  
15  
150  
2.5  
15  
150  
2.5  
15  
150  
2.5  
15  
µs  
Time to half-value  
Input RFI level,EN 55011/22 Ui nom, Io nom  
0.01...30 MHz  
B 3  
B 3  
B 3  
B 3  
1 The minimum differential voltage DUio min between input and output increases linearly by 0 to 1 V between TA = 46°C and 71°C  
(TC = 70°C and 95°C)  
2 With input filter FP 38 (connected between Uii and Gi, see: Accessory Products) and Ce = 470 µF/40 V  
3 With input filter FP 80 (connected between Uii and Gi, see: Accessory Products) and Ce = 470 µF/100 V  
External Input Circuitry  
04016  
The sum of the lengths of the supply lines to the source or  
Vo+  
Vi+  
to the nearest capacitor 100 µF or to the nearest external  
input filter which includes such a capacitor (a + b) should  
not exceed 0.3 m (0.5 m twisted). An external input filter  
(FP 38 or FP 80, see: Accessory Products) is recom-  
mended in order to prevent power line oscillations and re-  
duce superimposed interference voltages. See also: Tech-  
nical Information: Application Notes.  
+
a
b
Gi–  
Go–  
Fig. 2  
Switching regulator with long supply lines.  
Edition 4/4.99  
3/11  
MELCHER  
The Power Partners.  
PSR Series  
Switching Regulators, PCB & Chassis  
Industrial Environment  
Electrical Output Data  
General Conditions:  
TA = 25°C, unless TC is specified  
With R or option P, output voltage Uo = Uo nom at Io nom  
Table 3a: Output data  
Output  
PSA 55  
PSR 54  
PSR 53  
PSR 52  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max Unit  
Uo  
Io  
Output voltage  
Ui nom, Io nom  
4.97  
0
5.03 4.97  
5.03 4.97  
5.03 4.97  
5.03  
2.0  
V
A
Output current 1  
Ui min...Ui max  
TC min...TC max  
5.0 3  
6.5  
0
4.0  
5.2  
0
3.0  
3.9  
0
IoL  
Output current limitation  
response 1  
5.0  
4.0  
3.0  
2.0  
2.6  
uo  
Output  
voltage  
noise  
Switching freq. Ui nom, Io nom  
IEC/EN 61204 2  
20 35  
24 39  
15 25  
19 29  
20 35  
24 39  
20 35 mVpp  
24 39  
Total  
BW = 20 MHz  
DUo U Static line regulation  
Ui min...Ui max, Io nom  
Ui nom, Io = 0...Io nom  
30 45  
20 25  
250  
30 45  
20 25  
200  
30 45  
20 25  
100  
30 45  
20 25  
100  
mV  
DUo l  
uo d  
td  
Static load regulation  
Dynamic  
load  
Voltage deviat. Ui nom  
I
o nom 1/  
Io nom  
3
Recovery time  
40  
40  
50  
50  
µs  
regulation  
IEC/EN 61204 2  
aUo  
Temperature coefficient  
DUo/DTC (TC min...TC max  
Ui min...Ui max  
Io = 0...Io nom  
±1  
±1  
±1  
±1 mV/K  
±0.02 %/K  
)
±0.02  
±0.02  
±0.02  
Table 3b: Output data  
Output  
PSR 122.5  
PSR 152.5  
PSR 242  
PSR 362  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max Unit  
Uo  
Io  
Output voltage  
Output current 1  
Ui nom, Io nom  
11.93  
0
12.07 14.91  
2.5  
3.25 2.5  
15.09 23.86  
24.14 35.78  
36.22  
2.0  
V
A
Ui min...Ui max  
TC min...TC max  
0
2.5  
0
2.0  
2.6  
0
IoL  
Output current limitation  
response 1  
2.5  
3.25  
2.0  
2.0  
2.6  
uo  
Output  
voltage  
noise  
Switching freq. Ui nom, Io nom  
30 45  
40 75  
44 80  
45 95  
50 100  
80 160 mVpp  
85 165  
IEC/EN 61204 2  
BW = 20 MHz  
Total  
35 50  
DUo U Static line regulation  
Ui min...Ui max, Io nom  
Ui nom, Io = 0...Io nom  
50 75  
35 45  
180  
70 100  
40 55  
180  
150 220  
120 160  
210  
200 270  
125 160  
250  
mV  
DUo l  
uo d  
td  
Static load regulation  
Dynamic  
load  
Voltage deviat. Ui nom  
I
o nom 1/  
Io nom  
3
Recovery time  
60  
60  
80  
100  
µs  
regulation  
IEC/EN 61204 2  
aUo  
Temperature coefficient  
DUo/DTC (TC min...TC max  
Ui min...Ui max  
Io = 0...Io nom  
±2  
±3  
±5  
±8 mV/K  
±0.02 %/K  
)
±0.02  
±0.02  
±0.02  
1 See also: Thermal Considerations.  
2 See: Technical Information: Measuring and Testing.  
3 Linear derating from 5 to 4 A between TA = 61°C and 71°C (TC = 85°C and 95°C).  
05010  
Uo  
uod  
DUo I  
DUo I  
uod  
td  
td  
t
I /I  
o
o nom  
1
t
0
10 s  
10 s  
Fig. 3  
Dynamic load regulation.  
Edition 4/4.99  
4/11  
MELCHER  
The Power Partners.  
Industrial Environment  
Switching Regulators, PCB & Chassis  
PSR Series  
Thermal Considerations  
Parallel and Series Connection  
When a switching regulator is located in free, quasi-sta-  
tionary air (convection cooling) at a temperature TA = 71°C  
and is operated at its nominal output current Io nom, the  
case temperature TC will be about 95°C after the warm-up  
phase, measured at the Measuring point of case tempera-  
ture TC (see: Mechanical Data).  
Outputs of equal nominal voltages can be parallel-con-  
nected. However, the use of a single unit with higher out-  
put power, because of its power dissipation, is always a  
better solution.  
In parallel-connected operation, one or several outputs  
may operate continuously at their current limit knee-point  
which will cause an increase of the heat generation. Con-  
sequently, the max. ambient temperature value should be  
reduced by 10 K.  
Under practical operating conditions, the ambient tem-  
perature TA may exceed 71°C, provided additional meas-  
ures (heat sink, fan, etc.) are taken to ensure that the case  
temperature TC does not exceed its maximum value of  
95°C.  
Outputs can be series-connected with any other module.  
In series-connection the maximum output current is limited  
by the lowest current limitation. Electrically separated  
source voltages are needed for each module!  
Example: Sufficient forced cooling allows TA max = 85°C. A  
simple check of the case temperature TC (TC 95°C) at  
full load ensures correct operation of the system.  
Short Circuit Behaviour  
Io/Io nom  
A constant current limitation circuit holds the output cur-  
rent almost constant whenever an overload or a short cir-  
cuit is applied to the regulator's output. It acts self-protect-  
ing and recovers in contrary to the fold back method –  
automatically after removal of the overload or short circuit  
Forced cooling  
1.0  
0.9  
0.8  
Convection cooling  
0.7  
condition.  
Uo/Uo nom  
0.6  
TC max  
05033  
0.5  
1.2  
0.4  
0.3  
0.2  
0.1  
1.0  
0.8  
Io L  
0.6  
0
T [°C]  
A
0.4  
0.2  
T
50  
60  
70  
80  
90  
100  
A min  
Fig. 4  
Io/Io nom  
0
Output current derating versus temperature  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
Fig. 5  
Overload, short-circuit behaviour Uo versus Io.  
Output Protection  
A voltage suppressor diode which in worst case conditions  
fails into a short circuit, protects the output against an in-  
ternally generated overvoltage. Such an overvoltage could  
occur due to a failure of either the control circuit or the  
switching transistor. The output protection is not designed  
to withstand externally applied overvoltages. The user  
should ensure that systems with Melcher power supplies,  
in the event of a failure, do not result in an unsafe condi-  
tion (fail-safe).  
Auxiliary Functions  
LED Output Voltage Indicator  
A yellow output indicator LED shines when the output volt-  
age is higher than approx. 3 V.  
The LED output voltage indicator is not available for  
PSR 52.  
Edition 4/4.99  
5/11  
MELCHER  
The Power Partners.  
PSR Series  
Switching Regulators, PCB & Chassis  
Industrial Environment  
Electromagnetic Compatibility (EMC)  
Electromagnetic Immunity  
General condition: Case not earthed.  
Table 4: Immunity type tests  
Phenomenon  
Standard 1  
Class  
Level  
Coupling  
mode 2  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
Per-  
oper. form. 3  
1 MHz burst  
disturbance  
IEC  
60255-22-1  
III  
i/o, i/c, o/c  
+i/i, +o/o  
i/c, +i/i  
2500 Vp  
1000 Vp  
800 Vp  
400 damped  
1 MHz waves/s  
200 Ω  
2 s per  
coupling mode  
yes  
yes  
A
B
Voltage surge  
IEC 60571-1  
100 µs  
50 µs  
100 Ω  
1500 Vp  
1 pos. and 1 neg.  
voltage surge per  
coupling mode  
3000 Vp  
4000 Vp  
7000 Vp  
5 µs  
1 µs  
100 ns  
1/50 ns  
Electrostatic  
discharge  
IEC/EN  
61000-4-2  
3
2
contact discharge 6000 Vp  
to case  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
B 4  
A
Electromagnetic IEC/EN  
field  
antenna  
3 V/m  
AM 80%  
1 kHz  
261000 MHz  
yes  
yes  
61000-4-3  
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
3
4
i/c, +i/i  
2000 Vp bursts of 5/50 ns 50 Ω  
1 min positive  
1 min negative  
bursts per  
A 4  
B 4  
5 kHz rep. rate  
transients with  
15 ms burst  
4000 Vp  
coupling mode  
duration and a  
300 ms period  
Surge  
IEC/EN  
61000-4-5  
2
3
i/c  
1000 Vp  
500 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
yes  
yes  
B 4  
A
+i/i  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
i, o, signal wires 140 dBµV  
(10 Vrms  
AM 80%  
1 kHz  
150 Ω  
0.15...80 MHz  
)
1 For related and previous standards see: Technical Information: Safety & EMC.  
2 i = input, o = output, c = case.  
3 A = Normal operation, no deviation from specifications, B = Normal operation, temporary deviation from specs possible.  
4 External input filter FP 38 or FP 80 necessary.  
Electromagnetic Emission  
For emission levels refer to: Electrical Input Data.  
[dBµV]  
07011  
90  
80  
EN 55022 A  
EN 55022 B  
70  
60  
50  
40  
30  
20  
10  
0
MHz  
Fig. 6  
Typical disturbance voltage (quasi-peak) at the input ac-  
cording to EN 55011/22 measured at Ui nom and Io nom  
.
Edition 4/4.99  
6/11  
MELCHER  
The Power Partners.  
Industrial Environment  
Switching Regulators, PCB & Chassis  
PSR Series  
Immunity to Environmental Conditions  
Table 5: Mechanical stress  
Test Method  
Standard  
Test Conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN IEC 60068-2-3  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
Temperature:  
40 ±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-27  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
IEC/EN/DIN EN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.7 mm (10...60 Hz)  
10 gn = 98 m/s2 (60...2000 Hz) operating  
10...2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda Random vibration IEC 60068-2-35  
Acceleration spectral density: 0.2 g2/Hz  
Unit  
wide band  
Reproducibility  
high  
DIN 40046 part 23  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20...500 Hz  
9.8 grms  
3 h (1 h each axis)  
operating  
Kb  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN IEC 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel. humidity  
22 h per cycle  
3
Table 6: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)  
Temperature  
Standard -7  
Option -9  
Characteristics  
Conditions  
Operational 2  
min  
max  
71  
min  
40  
40  
55  
max  
71  
Unit  
TA  
TC  
TS  
Ambient temperature 1  
25  
25  
40  
°C  
Case temperature  
Storage temperature 1  
95  
95  
Non operational  
100  
100  
1 MIL-STD-810D section 501.2 and 502.2  
2 See: Thermal Considerations  
Table 7: MTBF and device hours  
MTBF  
Ground Fixed  
Ground Mobile  
Device Hours 1  
MTBF acc. to MIL-HDBK-217D  
TC = 40°C  
160'000  
TC = 70°C  
TC = 40°C  
45'000 h  
TC = 70°C  
22'000 h  
70'000 h  
5'100'000 h  
1 Statistical values, based on an average of 4300 working hours per year and in general field use.  
Edition 4/4.99  
MELCHER  
7/11  
The Power Partners.  
PSR Series  
Switching Regulators, PCB & Chassis  
Industrial Environment  
Mechanical Data  
Dimensions in mm. Tolerances ±0.3 mm unless otherwise specified.  
European  
Projection  
20.5  
Yellow  
LED output  
voltage indicator  
18.7  
1.2  
6.3  
Potentiometer  
(option P)  
12.2  
Go–  
Vo+  
i
R
Ø 4  
Gi–  
Vi+  
2.7 ±0.2  
50.2 ±0.2  
Measuring point  
of case temperature  
min. 5  
09016  
20.5  
6.3  
18.7  
1.2  
2.8 x 0.5  
(1.0 x 0.5 option Y)  
Fig. 7  
Case A01, weight 100 g  
Aluminium, black finish  
and self cooling  
Fig. 8  
Case A01 hole locations for circuit board layout (compo-  
nent side view of PCB):  
- - - = Space reserved for switching regulator  
a= 3.0 mm x 0.7 mm slot or Ø 3.0 mm, through  
plated for hand or machine soldering (fast on)  
51.4  
a”  
= Ø 1.3...1.5 mm with option Y pins  
Safety and Installation Instructions  
Cleaning Agents  
Installation Instruction  
In order to avoid possible damage, any penetration of  
cleaning fluids is to be prevented, since the power sup-  
plies are not hermetically sealed.  
Installation of the switching regulators must strictly follow  
the national safety regulations in compliance with the enclo-  
sure, mounting, creepage, clearance, casualty, markings  
and segregation requirements of the end-use application.  
Protection Degree  
Check for hazardous voltages before altering any connec-  
tions. Connections can be made using fast-on or soldering  
technique.  
The protection degree is IP 40, IP 20 with option P and for  
PSR 52.  
The input and the output circuit are not separated, i.e. the  
negative path is internally interconnected!  
Isolation  
Electric strength test voltage between input intercon-  
nected with output and case: 750 V DC, 1 s.  
The units should be connected to a secondary circuit.  
Do not open the module.  
This test is performed as factory test in accordance with  
IEC/EN 60950 and UL 1950 and should not be repeated in  
the field. Melcher will not honour any guarantee claims re-  
sulting from electric strength field tests.  
Ensure that a unit failure (e.g. by an internal short-circuit)  
does not result in a hazardous condition. See also: Safety  
of operator accessible output circuit.  
Edition 4/4.99  
8/11  
MELCHER  
The Power Partners.  
Industrial Environment  
Switching Regulators, PCB & Chassis  
PSR Series  
Standards and Approvals  
Safety of Operator Accessible Output Circuit  
All switching regulators are UL recognized according to UL  
1950, UL 1012 and EN 60950, UL recognized for Canada  
to CAN/CSA C22.2 No. 234-M90 and SEV approved to  
IEC/EN 60950 and EN 55014 standards.  
If the output circuit of a switching regulator is operator-ac-  
cessible, it shall be an SELV circuit according to IEC/EN  
60950 related safety standards  
The following table shows some possible installation con-  
figurations, compliance with which causes the output cir-  
cuit of the switching regulator to be an SELV circuit ac-  
cording to IEC/EN 60950 up to a nominal output voltage of  
30 V.  
The units have been evaluated for:  
Building in,  
Operational insulation from input to output and input/  
output to case,  
The use in an overvoltage category II environment,  
The use in a pollution degree 2 environment.  
However, it is the sole responsibility of the installer or user  
to assure the compliance with the relevant and applicable  
safety regulations.  
The switching regulators are subject to manufacturing sur-  
veillance in accordance with the above mentioned UL and  
CSA and with ISO 9001 standards.  
More information is given in: Technical Information: Safety  
& EMC.  
Table 8: Insulation concept leading to an SELV output circuit  
Conditions Front end  
Switching regulator  
Result  
Supply  
voltage  
Minimum required grade  
of isolation, to be provided DC output status of the front end  
by the AC-DC front end,  
including mains supplied from the  
Maximum Minimum required safety  
Measures to achieve the  
specified safety status of the  
output circuit  
Safety status of  
the switching  
regulator output  
circuit  
voltage  
output circuit  
battery charger  
front end 1  
60 V  
Battery  
Double or Reinforced  
SELV circuit  
None  
SELV circuit  
supply,  
>60 V  
Earthed hazardous voltage Input fuse 3 and earthed 4  
Earthed SELV  
circuit  
considered  
as secon-  
dary circuit  
secondary circuit 2  
or non accessible case 5  
Unearthed hazardous  
Input fuse 3 and unearthed,  
Unearthed SELV  
circuit  
voltage secondary circuit 5 non accessible case 5  
Hazardous voltage  
secondary circuit  
Input fuse 3 and earthed output Earthed SELV  
circuit 4 and earthed 4 or non  
accessible case 5  
circuit  
Mains  
250 V AC  
Basic  
60 V  
Earthed SELV circuit 4  
ELV circuit  
None  
Input fuse 3 and earthed output  
circuit 4 and earthed 4 or non  
accessible case 5  
>60 V  
Hazardous voltage  
secondary circuit  
Double or reinforced  
60 V  
SELV circuit  
None  
SELV circuit  
>60 V  
Double or reinforced insu- Input fuse 3 and unearthed  
lated unearthed hazardous and non accessible case 5  
voltage secondary circuit 5  
Unearthed SELV  
circuit  
1 The front end output voltage should match the specified input voltage range of the switching regulator.  
2 The conductor to the Giterminal of the switching regulator has to be connected to earth by the installer according to the relevant  
safety standard, e.g. IEC/EN 60950.  
3 The installer shall provide an approved fuse (slow blow type with the lowest current rating suitable for the application, max. 12.5 A)  
in a non-earthed input conductor directly at the input of the switching regulator. If Vo+ is earthed, insert the fuse in the Gi- line. For  
ULs purpose, the fuse needs to be UL-listed. If option C is fitted, a suitable fuse is already built-in in the Vi+ line.  
4 The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.  
5 Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum  
output voltage from the front end.  
Edition 4/4.99  
MELCHER  
9/11  
The Power Partners.  
PSR Series  
Switching Regulators, PCB & Chassis  
Industrial Environment  
Description of Options  
i Inhibit for Remote On and Off  
06009  
Vo+  
Vi+  
Note: With open i-input, output is enabled (Uo = on).  
Iinh  
Not available for PSR 52.  
i
The inhibit input allows the switching regulator output to be  
disabled via a control signal. In systems with several units,  
this feature can be used, for example, to control the activa-  
tion sequence of the regulators by a logic signal (TTL, C-  
MOS, etc.). An output voltage overshoot will not occur  
when switching on or off.  
Uinh  
Go–  
Gi–  
Fig. 10  
Definition of Iinh and Uinh  
Iinh [mA]  
06010  
06001  
5
Uo/Uo nom  
1
4
3
2
0.1  
0
t
tf  
tr  
Uo on  
Uo off  
1
0
Inhibit  
1
t
0
Uinh [V]  
-20  
-50  
Fig. 9  
-30  
-10  
0
-40  
10 20 30 40 50  
Fig. 11  
Output response as a function of inhibit signal  
Typical inhibit current Iinh versus inhibit voltage Uinh  
Table 9: Inhibit characteristics  
Characteristics  
Conditions  
min  
10  
+2.4  
typ  
max  
+0.8  
+50  
Unit  
Uinh  
Inhibit input voltage to keep Uo = on  
regulator output voltage...  
Ui min...Ui max  
TC min...TC max  
V DC  
Uo = off  
t r  
Switch-on time after inhibit command  
Switch-off time after inhibit command  
Input current when inhibited  
Ui = Ui nom  
RL = Uo nom /Io nom  
2
4
ms  
t f  
Ii inh  
Ui = Ui nom  
10  
mA  
R Control for Output Voltage Adjustment  
Note: With open R input, Uo 1.08 Uo nom  
Vo+  
06036  
.
Uref  
R2  
(Exception: With option Y, Uo 1.00 Uo nom  
Option R excludes option P and vice versa.  
Not available for PSR 52.  
)
4000 Ω  
+
R
G
R1  
The output voltage Uo can either be adjusted with an exter-  
nal voltage (Uext) or with an external resistor (R1 or R2).  
The adjustment range is 0...108% of Uo nom. The minimum  
differential voltage DUio min between input and output (see:  
Electrical Input Data) should be maintained. Under-volt-  
age lock-out = Minimum input voltage.  
Go–  
Fig. 13  
Voltage adjustment with external resistor R1 or R2  
c) Without option Y: Uo = 0...108% Uo nom, using R1  
Vo+  
06035  
4000 Uo  
R1 ––––––––––––––  
1.08 Uo nom Uo  
1.08 Uo nom R1  
Uo ––––––––––––––  
R1 + 4000 Ω  
Uref  
4000 Ω  
R
+
d) With option Y: Uo = 0...100% Uo nom, using R1  
+
Uext  
4000 Uo  
R1 –––––––––––  
Uo nom Uo  
Uo nom R1  
Uo –––––––––––  
R1 + 4000 Ω  
G
Go–  
e) With option Y: Uo = 100...108% Uo nom, using R2  
Fig. 12  
4000 Uo (Uo nom 2.5 V)  
Voltage adjustment with Uext between R and Go–  
R2 ––––––––––––––––––––––––  
2.5 V (Uo Uo nom  
)
a) Without option Y: Uo = 0...108% Uo nom, using Uext  
Uo nom 2.5 V R2  
2.5 V Uo  
ext –––––––––––  
1.08 Uo nom  
Uext  
Uo 1.08 Uo nom • –––––  
2.5 V  
Uo ––––––––––––––––––––––––––––––––  
2.5 V (R2 + 4000 ) Uo nom 4000 Ω  
U
b) With option Y: Uo = 0...108% Uo nom  
Caution: To prevent damage Uext should not exceed  
20 V, nor be negative and R2 should never be less than  
47 k.  
2.5 V Uo  
Uext  
Uo Uo nom • –––––  
2.5 V  
U
ext –––––––––  
Uo nom  
Edition 4/4.99  
10/11  
MELCHER  
The Power Partners.  
Industrial Environment  
Switching Regulators, PCB & Chassis  
PSR Series  
-9 Extended Temperature Range  
Note: Not available for PSR 52.  
P
Potentiometer  
Note: Not available for PSR 52.  
The operational ambient temperature range is extended to  
TA = 40...71°C. (TC = 40...95°C, TS = 55...100°C.)  
Option P excludes option R. The output voltage Uo can be  
adjusted with a screwdriver in the range from 0.92...1.08 of  
the nominal output voltage Uo nom  
.
Y PCB Soldering Pins  
However, the minimum differential voltage DUi o min be-  
tween input and output voltages as specified in: Electrical  
Input Data should be maintained.  
This option defines soldering pins of 1.0 × 0.5 × 6.5 mm,  
instead of the standard fast-on terminals of 2.8 × 0.5 ×  
6.5 mm. Modules with this option can be mounted onto  
printed circuit boards, providing through-plated finished  
hole size of Ø 1.3...1.5 mm.  
The combination of option Y with option R will result in a  
different setting of the output voltage (see also description  
of: R Control).  
Accessories  
A variety of electrical and mechanical accessories are  
available including:  
Isolation pads for easy and safe PCB-mounting.  
Filters and ring core chockes for ripple and interference  
reduction.  
Adaptor kit for DIN-rail and chassis mounting.  
Edition 4/4.99  
11/11  
MELCHER  
The Power Partners.  

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