PSR152.5-7IR [BEL]
DC-DC Regulated Power Supply Module, 1 Output, 37.5W, Hybrid, METAL, CASE A01, MODULE-6;型号: | PSR152.5-7IR |
厂家: | BEL FUSE INC. |
描述: | DC-DC Regulated Power Supply Module, 1 Output, 37.5W, Hybrid, METAL, CASE A01, MODULE-6 |
文件: | 总15页 (文件大小:772K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
PSA/PSR Series Data Sheet
Positive Switching Regulators
Features
• RoHS lead-free-solder and lead-solder-exempted
products are available
• Compliant to EN 45545 (version V104 or later)
• Input voltage up to 144 VDC
• Single output 5 to 48 V
• No input-to-output isolation
• High efficiency up to 95%
• Extremely wide input voltage range
• Low input-to-output differential voltage
• Very good dynamic properties
• Input undervoltage lockout
25
• Output voltage adjustment and inhibit function
• Continuously no-load and short-circuit proof
• All boards are coated with a protective lacquer
• Board or chassis mountable
1.0"
50
70
2.0"
2.8"
Safety-approved to the latest edition of IEC/EN 60950-1 and
UL/CSA60950-1
Description
for railway applications according to EN 50155 and EN 50121.
The PSA Series of positive switching regulators are designed
as power supplies for electronic systems when no input-to-
output isolation is required. Their major advantages include a
high level of efficiency, high reliability, low output ripple, and
excellent dynamic response. Models with input voltages up to
144 V are especially designed for secondary-switched and
battery-driven mobile applications. The regulators are suitable
The case design allows for operation up to 71 °C. The PSA
Series is designed for wall or chassis mounting with faston
connections or with solder pins for insertion into a PCB.
Various options are available to adapt the regulators to different
applications.
Table of Contents
Page
Page
Description ............................................................................ 1
Model Selection .................................................................... 2
Functional Description .......................................................... 3
Electrical Input Data.............................................................. 4
Electrical Output Data ........................................................... 6
Auxiliary Functions ................................................................ 9
Electromagnetic Compatibility (EMC) ................................. 10
Immunity to Environmental Conditions ............................... 11
Mechanical Data ................................................................. 12
Safety and Installation Instructions ..................................... 12
Description of Options ........................................................ 13
Accessories......................................................................... 14
Copyright © 2017, Bel Power Solutions Inc. All rights reserved.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 1 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Model Selection
Table 1: PSA Series
Output
voltage
Vo nom [V]
Output
current
Io nom [A]
Operating input
voltage range
Vi [V]
Nom. input
voltage
Vi nom [V]
Efficiency 2
Type
designation
Options
ηmin [%] η typ [%]
5
5
5
5
2
3
4
5
8 – 80
8 – 80
7 – 40
7 – 35
40
40
20
20
71.5
85
82
74
87
83
83
PSR52-7
PSR53-9G
PSR54-9iG
PSA55-9iG
Y
-7, i, P, R, Y, non-G
-7, P, R, Y, non-G
-7, R, Y, non-G
81
5.1
5.1
2
5
8 – 40
7 – 35
20
20
75
83
-
-
PSA5A2-2
PSA5A5-2
i RY3
-7, iRY3
12
12
12
1.5
2.5
3
18 – 144 1
15 – 80
15 – 40
60
40
20
86
86
89
87
87
-
PSA121.5-9iRG
PSR122.5-9iG
PSA123-2
-7, Y, non-G
-7, P, R, Y, non-G
i RY3
15
15
15
1.5
2.5
3
22 – 144 1
19 – 80
19 – 40
60
40
30
86
88
90
87
89
-
PSA151.5-9iRG
PSR152.5-9G
PSA153-2
-7, Y, non-G
-7, P, R, Y, non-G
i RY3
24
24
24
1.5
2
2.5
31 – 144 1
29 – 80
29 – 60
60
50
40
92
91
93
93
92
-
PSA241.5-9iRG
PSR242-9iG
PSA242.5-2G
-7, Y, non-G
-7, P, R, Y, non-G
i RY3, non-G
36
36
1.2
2
44 – 144 1
42 – 80
80
60
94
92
95
94
PSA361-9iRG
PSR362-9iRG
-7, Y, non-G
-7, Y, non-G
48
1
58 –144 1
80
94
95
PSA481-9iRG
-7, Y, non-G
1
Surges up to 156 V for 2 s; see Electrical Input Data
Efficiency at Vi nom and Io nom
Options iRY in a package
2
3
NFND: Not for new designs.
Preferred for new designs
Note: The output voltage Vo is adjusted to 108% of Vo nom
for all models with option P or R, if they don’t have option Y
in addition.
PSA 12 1.5 -9 i R G
Part Number Description
Positive switching regulator in case A01 ....... PSA or PSR
Nominal output voltage in Volt ................................ 5 to 48
Nominal output current in Ampere ............................ 1 to 5
Operational ambient temperature range TA
–10 to 50 °C ........................................................ -2
–25 to 50°C (customer-specific models) ............ -5
–25 to 71 °C (option) ........................................... -7
–40 to 71 °C ........................................................ -9
other (customer-specific models) ....................... -0
Inhibit input (standard for all -7 and -9 models) ............... i
Control input for output voltage adjustment 1 .......................... R
Potentiometer1 (option, NFND)........................................ P
RoHS-compliant for all 6 substances ............................. G
1
Option P (not available for PSA models) excludes feature R.
Note: The sequence of options must follow the order above.
Example: PSA121.5-9iRG designates a positive switching
regulator with an output 12 V, 1.5 A, ambient temperature –40
to 71 °C, inhibit input, output voltge adjust by R-pin, RoHS-
compliant for all 6 substances.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 2 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
PSA 12 Z 3 A -9iRG
Customer-specific Models
Positive switching regulator in case A01 .................... PSA
Nominal output voltage in Volt (without decimals) ......... 12
Decimal places:
0.0 V ..................................................................... Z
0.1 V ..................................................................... A
0.15 V ................................................................... B
0.2 V .................................................................... C
0.25 V .................................................................. D
0.3 V ..................................................................... E
0.4 V ..................................................................... F
0.5 V .................................................................... G
0.6 V .................................................................... H
0.7 V ..................................................................... J
0.8 V ..................................................................... K
0.9 V ..................................................................... L
other ..................................................................... Y
Output current in Ampère ................................................ 3
Identification character............................................ A, B, ..
Temperature range and options, e.g. ......................-9iRG
current, protection degree, batch no., serial no., data code
comprising production site, version (modification status), date
of production.
Produkt Marking
Type designation, applicable safety approval marks, pin
allocation, patent information, company logo.
Label with input voltage range, nominal output voltage and
duty cycle (on/off ratio) of the main switch. The regulator starts
operating only when the input voltage exceeds the trigger level
of the UVL (undervoltage lockout).
Functional Description
The switching regulators use the buck converter topology. The
input is not electrically isolated from the output. During the on
period of the switching transistor, current is transferred to the
output, and energy is stored in the output choke. During the off
period, this energy forces the current to continue flowing
through the output, to the load, and back through the
freewheeling diode. Regulation is accomplished by varying the
These regulators are ideal for a wide range of applications,
where input to output isolation is not necessary or is already
provided by an external front end (e.g., a transformer with
rectifier). To optimize customers’ needs, additional options and
accessories are available.
03016b
Bead
Io
Ii
Vo+
Vi+
i
+
+
Control circuit
Vi
Vo
Ce
Ci
R
Go–
Gi–
Option P
Fig. 1
Block diagram.
The resistance of the input circuit
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 3 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Electrical Input Data
General Conditions: TA = 25°C, unless TC is specified
Table 2a: Input data
Model
PSA55
PSA5A5
PSR54
PSA5A2
Unit
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Vi
Operating input voltage
Io = 0 – Io nom
TC min – TC max
7
35
7
35
7
40
8
40
V
∆Vio min Min. diff. voltage Vi – Vo
Vi UVL Undervoltage lockout
2
6.3 6.6
45
1.9
2
6.3 6.5
45
2.9
6.3 6.4
7.3 7.6
Ii 0
No load input current
Peak value of inrush current
Input resistance
Io = 0, Vi min –Vi max
50
50
mA
A
Iinr p
Ri
Vi nom
75
75
10
6.8
--
75
75
10
6.8
--
10
10
mΩ
µF
Ci
Input capacity
6.8
6.8
vi RFI
EN 55011, 0.15 – 30 MHz
Vi nom, Io nom
B 1
B 1
Class
Tab. 2b: Input data
Model
PSA123
typ
PSA153
typ max
PSA242.5
min typ
29
Unit
Characteristics
Conditions
min
max
40
min
max
60
Vi
Operating input voltage
Io = 0 – Io nom
TC min – TC max
15
19
40
4
V
∆Viomin Min. diff. voltage (Vi – Vo)
Vi UVL Undervoltage lockout
3
5
7.3
8.0
50
7.3
9.0
50
12
13.7
50
Ii 0
No load input current
Peak value of inrush current
Input resistance
Io = 0, Vi min – Vi max
mA
A
Iinr p
Ri
Vi nom
75
10
6.8
--
150
10
6.8
--
150
10
6.8
--
mΩ
µF
Ci
Input capacity
vi RFI
EN 55011, 0.15 – 30 MHz
Vi nom, Io nom
Class
Tab. 2c: Input data
Model
PSR52
typ
PSR53
PSR122.5
Unit
Characteristics
Conditions
min
max
80
min
typ max
min typ
max
80
3
Vi
Operating input voltage
Io = 0 – Io nom
TC min – TC max
8
8
80
3
15
V
∆Viomin Min. diff. voltage (Vi – Vo)
Vi UVL Undervoltage lockout
3
7.3
7.6
40
7.3
7.6
40
7.3
8
Ii 0
Iinr p
Ri
No load input current
Peak value of inrush current
Input resistance
Io = 0, Vi min – Vi max
35
mA
A
Vi nom
150
10
150
10
150
10
mΩ
µF
Ci
Input capacity
6.8
6.8
6.8
vi RFI
EN 55011, 0.15 – 30 MHz
Vi nom, Io nom
B 2
B 2
B 2
Class
1
With Ce = 470 µF / 40 V and input filter FP38; see Accessories.
With Ce = 470 µF / 100 V and input filter FP80; see Accessories.
2
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 4 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Table 2d: Input data. General Conditions as per table 2a
Model
PSR152.5
PSR242
PSR362
PSA121.5
Unit
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Vi
Operating input voltage
Io = 0 – Io nom
TC min – TC max
19
80 29
3
80
42
80
18
144 1
V
∆Viomin Min. diff. voltage Vi – Vo
Vi UVL Undervoltage lockout
4
12 13.7
35
5
19 20.5
40
6
12 12.5
20
7.3 9.0
35
Ii 0
No load input current
Peak value of inrush current
Input resistance
Io = 0, Vi min –Vi max
mA
A
Iinr p
Ri
Vi nom
150
10
150
150
150
10
10
10
mΩ
µF
Ci
Input capacity
6.8
B 2
6.8
6.8
2.2
vi RFI
EN 55011, 0.15 – 30 MHz
Vi nom, Io nom
B 2
B 2
B 3
Class
Table 2e: Input data. General Conditions as per table 2a
Model
PSA151.5
PSA241.5
PSA361
PSA481
Unit
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Vi
Operating input voltage
Io = 0 – Io nom
TC min – TC max
22
144 1 31
7
144 1 44
144 1 58
8
144 1
10
V
∆Vio min Min. diff. voltage Vi – Vo
Vi UVL Undervoltage lockout
7
18 18.5
20
22
23
20
31 32
25
44
45
Ii 0
No load input current
Peak value of inrush current
Input resistance
Io = 0, Vi min –Vi max
25
mA
A
Iinr p
Ri
Vi nom
150
10
150
10
150
10
150
10
mΩ
µF
Ci
Input capacity
2.2
B 3
2.2
B 3
2.2
B 3
2.2
B 3
vi RFI
EN 55011, 0.15 – 30 MHz
Vi nom, Io nom
Class
1
Surges up to 156 V for 2 s
With Ce = 470 µF/ 100 V and input filter FP80; see Accessories
With Ce = 2 × 3.3 µF / 250 V MKT and input filter FP144; see Accessories
2
3
External Input Circuitry
The sum of the lengths of the supply lines to the source or to
the nearest capacitor ≥100 µF (a + b) should not exceed 5 m,
unless option L is fitted. This option is recommended in order
to prevent power line oscillations and reduce superimposed
interference voltages.
04016a
Vo+
Vi+
Gi–
+
a
b
Go–
Fig. 2
Switching regulator with long supply lines.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 5 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Electrical Output Data
General conditions:
– TA = 25 °C, unless TC is specified
– R-input open (or Vo set to Vo nom with option P)
Table 3a: Output data
Model
PSA55
PSA5A5
PSR54
PSA5A2
Unit
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Vo
Iio
Output voltage1
Vi nom, Io nom
4.97
0
5.03 5.05
5.0
6.5 5.0
20 50
5.15 4.97
5.0
5.03 5.05
4.0
5.2 2.0
15 40
5.15
2.0
V
A
Output current
Vi min –Vi max
TC min – TC max
0
0
0
IoL
vo
Output current limitation
5.0
6.5 4.0
70
2.6
Output
voltage
noise
Switching frequ.
Total
Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
40 mVpp
60
24 70
100
19 60
∆Vo V Static line regulation
Vi min – Vi max, Io nom
Vi nom, Io = 0 – Io nom
30 40
20 25
250
40
25
30 40
10 45
200
40
20
mV
∆Vo I
vo d
td
Static load regulation
Dynamic
voltage
Voltage deviation Vi nom
300
100
300
100
1
Io nom ↔ /
3
Io nom
40
40
µs
Recovery time
regulation
IEC/EN 61204
αVo
Temperature coefficient
∆Vo/∆TC (TC min – TC max
Vi min –Vi max
Io = 0 – Io nom
±0.02
±0.02
±0.02
±0.02 %/K
)
Table 3b: Output data
Model
PSA123
typ
PSA153
typ
PSA242.5
typ
Unit
max
Characteristics
Conditions
min
11.9
0
max min
max
15.1
3.0
min
23.8
0
Vo
Io
Output voltage1
Vi nom, Io nom
12.1 14.9
24.2
2.5
V
A
Output current
Vi min – Vi max
TC min – TC max
3.0
3.9
90
0
IoL
vo
Output current limitation
3.0
3.0
3.9
2.5
3.25
150
170
Output
voltage
noise
Switching frequ. Vi nom, Io nom
110
150
mVpp
mV
IEC/EN 61204
BW = 20 MHz
Total
110
∆Vo V
∆Vo l
vo d
Static line regulation
Static load regulation
Vi min – Vi max, Io nom
Vi nom, Io = 0 – Io nom
70
40
85
60
180
140
Dynamic
load
regulation
Voltage deviat.
Recovery time
Vi nom
Io nom ↔ /
360
120
450
120
720
160
1
3
Io nom
td
µs
IEC/EN 61204
αVo
Temperature coefficient
∆Vo/∆TC (TC min – TC max
Vi min – Vi max
Io = 0 – Io nom
±0.02
±0.02
±0.02 %/K
)
1
Models with option R, but without option Y, are adjusted to 108% of Vo nom. Models with option P are preadjusted to 108% of Vo nom
.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 6 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Table 3c: Output data. Gerneral conditions as per table 3a
Model
PSR52
typ
PSR53
typ
PSR122.5
typ
Unit
Characteristics
Conditions
Vi nom, Io nom
Vi min – Vi max
min
4.97
0
max min
max
5.03
3.0
3.9
60
min
11.9
0
max
12.1
2.5
Vo
Io
Output voltage1
5.03 4.97
V
A
Output current
2.0
2.6
40
0
T
C min – TC max
IoL
vo
Output current limitation
2.0
3.0
2.5
3.25
70
Output
voltage
noise
Switching frequ. Vi nom, Io nom
20
24
20
24
30
35
mVpp
mV
IEC/EN 61204
BW = 20 MHz
Total
60
80
90
∆Vo V
∆Vo l
vo d
Static line regulation
Static load regulation
Vi min – Vi max, Io nom
Vi nom, Io = 0 – Io nom
30
20
40
25
30
20
45
25
30
45
40
Dynamic
load
regulation
Voltage deviat.
Recovery time
Vi nom
Io nom ↔ /
100
50
100
50
180
60
1
3
Io nom
td
µs
IEC/EN 61204
αVo
Temperature coefficient
∆Vo/∆TC (TC min – TC max
Vi min – Vi max
Io = 0 – Io nom
±0.02
±0.02
±0.02 %/K
)
Table 3d: Output data. Gerneral conditions as per table 3a
Model
PSR152.5
PSR242
PSR362
PSA121.5
Unit
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Vo
Iio
Output voltage1
Vi nom, Io nom
14.91
0
15.09 23.86
2.5
3.25 2.0
40 110
50 150
24.14 35.78
2.0
2.6 2.0
30 150
36.22 11.93
2.0
2.6 1.5
80 200
12.07
1.5
V
A
Output current
Vi min –Vi max
TC min – TC max
0
0
0
IoL
vo
Output current limitation
2.5
1.9
Output
voltage
noise
Switching frequ.
Total
Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
20
24
40 mVpp
50
40 170
85 220
∆Vo V Static line regulation
Vi min – Vi max, Io nom
Vi nom, Io = 0 – Io nom
70
40
85
50
60 220
90 160
210
200 250
125 160
250
20
20
50
50
80
30
mV
∆Vo I
vo d
td
Static load regulation
Dynamic
voltage
Voltage deviation Vi nom
180
60
1
Io nom ↔ /
3
Io nom
80
100
µs
Recovery time
regulation
IEC/EN 61204
αVo
Temperature coefficient
Vi min –Vi max
Io = 0 – Io nom
±0.02
±0.02
±0.02
±0.02 %/K
∆Vo/∆TC (TC min – TC max
)
Table 3e: Output data. Gerneral conditions as per table 3a
Model
PSA151.5
PSA241.5
PSA361
PSA481
Unit
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Vo
Iio
Output voltage1
Vi nom, Io nom
14.91
0
15.09 23.86
1.5
1.9 1.5
25 50
24.14 35.78
36.22 47.71
48.29
1.0
V
A
Output current
Vi min –Vi max
TC min – TC max
0
1.5
1.9
0
1.2
1.5
0
IoL
vo
Output current limitation
1.5
1.2
1.0
1.3
Output
voltage
noise
Switching frequ.
Total
Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
45 75
50 120
45 80
50 120
50
75 mVpp
29 60
55 120
∆Vo V Static line regulation
Vi min – Vi max, Io nom
Vi nom, Io = 0 – Io nom
40 40
20 50
50
40 80
30 40
50
80 120
40 80
200
90 120
60 100
300
mV
∆Vo I
vo d
td
Static load regulation
Dynamic
voltage
Voltage deviation Vi nom
1
Io nom ↔ /
3
Io nom
50
60
40
100
µs
Recovery time
regulation
IEC/EN 61204
αVo
Temperature coefficient
Vi min –Vi max
Io = 0 – Io nom
±0.02
±0.02
±0.02
±0.02 %/K
∆Vo/∆TC (TC min – TC max
)
1
Models with option R, but without option Y, are adjusted to 108% of Vo nom. Models with option P are preadjusted to 108% of Vo nom
.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 7 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
after the warm-up phase, measured at the measuring point of
case temperature TC; see Mechanical Data.
Vo
vod
Vo 1%
Vo 1%
Under practical operating conditions, TA may exceed 71 °C,
provided that additional measures (heat sink, fan etc.) are
vod
taken to ensure that TC does not exceed TC max
.
td
td
Output protection and Short Circuit Behavior
t
Io/Io nom
A voltage suppressor diode, which in worst case conditions fails
into a short circuit, protects the output against an internally
generated overvoltage. Such an overvoltage could occur due to
a failure of either the control circuit or the switching transistor.
The output protection is not designed to withstand externally
applied overvoltages.
1
0.3
≥ 10 µs
≥ 10 µs
t
0
05010a
A constant current limitation circuit holds the output current
almost constant, when an overload or a short circuit is applied
to the output. It acts self-protecting and recovers automatically
after removal of the overload or short-circuit condition.
Fig. 3s
Switching regulator with long supply lines.
Thermal Considerations
Parallel and Series Connection
When a switching regulator is located in free, quasi-stationary
air (convection cooling) at a temperature TA = 71 °C and is
operated at Io nom, the case temperature TC will be about 95°C
Outputs of equal nominal voltages can be parallel-connected.
However, the use of a single regulator with higher output power,
is always the better solution.
Io/Io nom
In parallel-connected operation, one or several outputs may
operate continuously at their current limit knee-point which will
cause an increase of the heat generation. Consequently, the
max. ambient temperature should be reduced by 10 K.
05032a
1.0
0.9
Outputs can be series-connected with any other regulator. In
series-connection the maximum output current is limited by the
lowest current limitation, but electrically separated source
voltages are needed for each regulator.
Forced
cooling
0.8
0.7
Convection cooling
0.6
TC max
0.5
0.4
0.3
0.2
0.1
Vo/Vo nom
05033a
1.0
0
TA
TA min
40
60
70
80 [°C]
50
0.8
Io L
0.6
0.4
0.2
Fig. 4a
Output current versus temperature (models -2)
Io/Io nom
0
0.2
0.4
0.6
0.8
1.0
1.2 Io/Io nom
05031a
1.0
0.9
Fig. 5
Overload and short-circuit behavior Vo versus Io
forced
cooling
0.8
convection cooling
0.7
TC max
0.6
0.5
0.4
0.3
0.2
0.1
0
TA
TA min
50
60
70
80
90
°C
Fig. 4b
Output current versus temperature (models -7 and -9)
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 8 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Auxiliary Functions
converters, this feature can be used, for example, to control the
activation sequence of the converters by a logic signal (TTL, C-
MOS, etc.). No output voltage overshoot will occur at switch-on.
i Inhibit (Remote On / Off)
Note: With open i-pin, the output is enabled.
The inhibit input allows the switching regulator output to be
disabled via a control signal. In systems with several
LED Output Voltage Indicator
Iinh [mA]
A yellow LED indicator is illuminated, when the output voltage is
present (not for -2 models).
06010a
5
4
3
2
Vo on
Vo off
1
0
Vinh [V]
-20
-50
-30
-10
0
-40
10 20 30 40 50
Fig. 6
Typical inhibit current Iinh versus inhibit voltage Vinh
06009a
Vo+
i
Vi+
Gi–
Iinh
Vinh
Go–
Fig. 7
Definition of Iinh and Vinh
Vo/Vo nom
1
06001
0.1
0
t
tf
tr
Inhibit
1
t
0
Fig. 8
Output response as a function of inhibit signal
Table 4: Inhibit characteristics
Characteristics
Vinh Inhibit input voltage Vo = on Vi min – Vi max
C min –TC max
Conditions
min typ max Unit
–10
+0.8
+50
V
T
Vo = off
+2.4
t r Switch-on time
t f Switch-off time
Vi = Vi nom
RL =Vo nom/Ionom
2
4
ms
mA
Ii inh Input current when inhibited Vi = Vi nom
10
MELCHER
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BCD20025-G Rev AE, 13-Jul-2017
Page 9 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Electromagnetic Compatibility (EMC)
Electromagnetic Immunity
Table 5: Immunity type tests
Phenomenon
Standard
Class
Level
Coupling
mode 1
Value
applied
Waveform
Source
Imped.
Test
procedure
In
Perf.
oper. crit. 2
3
Voltage surge 3
IEC 60571-1
i/c, +i/–i
800 Vp
1500 Vp
3000 Vp
4000 Vp
7000 Vp
100 µs
50 µs
5 µs
100 Ω
1 pos. and 1 neg.
surge per
coupling mode
yes
yes
B
1 µs
100 ns
1/50 ns
3
4
Electrostatic
discharge5
IEC/EN
61000-4-2
33
2 4
contact discharge 6000 Vp
330 Ω
50 Ω
10 positive and
10 negative
discharges
B5
to case
antenna
i/c, +i/–i
4000 Vp
Electromagnetic IEC/EN
field
33
2 4
10 V/m3
3 V/m4
AM 80%
1 kHz
80 – 1000 MHz
yes
yes
A
61000-4-3
Electrical fast
transients/burst5 61000-4-4
IEC/EN
33
2 4
2000 Vp bursts of 5/50 ns
1000 Vp
60 s positive
60 s negative
transients per
coupling mode
A5
5 kHz rep. rate
transients with
15 ms burst
duration and a
300 ms period
Surges5
IEC/EN
61000-4-5
23
2
i/c
1000 Vp
500 Vp
1.2/50 µs
12 Ω
2 Ω
5 pos. and 5 neg.
surges per
coupling mode
yes
yes
B5
A
+i/– i
Conducted
disturbances
IEC/EN
61000-4-6
33
2 4
i, o, signal wires
10 VAC3
3 VAC4
AM 80%
1 kHz
150 Ω
0.15 – 80 MHz
1
i = input, o = output, c = case.
2
3
4
5
A = Normal operation, no deviation from specifications, B = Normal operation, temporary loss of function or deviation from specs possible
Not applicable for -2 models
Valid for -2 models
With the filters and input caps as specified in the foot notes of table 2
Electromagnetic Emission
For emission levels refer to Electrical Input Data.
[dBmV]
90
07012
80
EN 55022 A
EN 55022 B
70
60
50
40
30
20
10
0
Fig. 8
Typical disturbance voltage (quasi-
peak) at the input according to EN
55011, measured at Vi nom and Io nom
MHz
.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 10 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Immunity to Environmental Conditions
Table 6: Mechanical and climatic stress
Test method
Standard
Test conditions
Status
Cab
Ea
Fc
Damp heat
steady state
IEC/EN 60068-2-78
MIL-STD-810D section 507.2
Temperature:
Relative humidity:
Duration:
40 ±2 °C
Regulator
not
operating
93 +2/-3
%
56 days
Shock
(half-sinusoidal)
IEC/EN 60068-2-27
MIL-STD-810D section 516.3
Acceleration amplitude:
Bump duration:
Number of bumps:
50 gn = 490 m/s2
11 ms
18 (3 each direction)
Regulator
operating
Vibration
(sinusoidal)
IEC/EN 60068-2-6
MIL-STD-810D section 514.3
Acceleration amplitude:
0.35 mm (10 – 60 Hz)
5 gn = 49 m/s2 (60 – 2000 Hz)
10 – 2000 Hz
Regulator
operating
Frequency (1 Oct/min):
Test duration:
7.5 h (2.5 h each axis)
Fda
Kb
Random vibration
wide band
Reproducibility
high
IEC/EN 60068-2-35
DIN 40046 part 23
Acceleration spectraldensity: 0.05 g2/Hz
Regulator
operating
Frequency band:
Acceleration magnitude:
Test duration:
20 – 500 Hz
4.9 gn rms
3 h (1 h each axis)
Salt mist, cyclic
(sodium chloride
NaCl solution)
IEC/EN 60068-2-52
Concentration:
Duration:
Storage:
Storage duration:
Number of cycles:
5% (30 °C)
Regulator
not
operating
2 h per cycle
40 °C, 93% rel. humidity
22 h per cycle
3
Temperatures
Table 7: Temperature specifications, valid for an air pressure of 800 - 1200 hPa (800 - 1200 mbar)
Temperature
-2
-7 (Option)
max
-9
Unit
Characteristics
Conditions
min
–10
–10
–25
max
50
min
–25
–25
–40
min
–40
–40
–55
max
TA
TC
TS
Ambient temperature 1
Regulator
operating
71
95
71
95
85
°C
Case temperature
Storage temperature 1
80
Non operational
100
100
1
See Thermal Considerations
Reliability
Table 8: Typical MTBF and device hours
MTBF
Ground Benign
Ground Fixed
Ground Mobile
Device Hours1
TC = 40 °C
TC = 40 °C
TC = 70 °C
TC = 50 °C
MTBF accord. to MIL-HDBK-217F
789 000 h
200 000 h
104 000 h
104 000 h
5 100 000 h
1
Statistical values, based on an average of 4300 working hours per year and in general field use
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 11 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
20.5
6.3
Mechanical Data
Potentiometer
(option P)
Yellow
LED (not -2 models)
18.7
1.2
European
Projection
Dimensions in mm.
09015b
12.2
Go–
Vo+
i
R
Ø 4
M2.5 Mounting
screws
Gi–
Vi+
0.2
2.7
0.2
50.2
Measuring point
of case temperature
Fig. 9
Case A01,
weight 100 g,
Aluminum,
min. 5
black anodized
and self cooling
20.5
6.3
18.7
Notes:
1.2
Pin i and pin R are
only fitted if the
regulator exhibits
these options.
2.8 x 0.5
(1.0 x 0.5 option Y)
09016b
i
Vo+ Go–
R
To avoid short
Fig. 10
Footprint.
a = rectangular slots 3.0 mm × 0.7
mm (or 3.0 mm through-plated
holes)
circuits with the
board, you can use
the isolation pad
HZZ01203-G; see
Accessories.
M2.5 mounting
screws
For option Y preview through-plated
holes with 1.3 to 1.5 mm for the
pins and holes for two M 2.5
fastening screws.
Vi+
Gi–
51.4
Safety and Installation Instructions
Cleaning Liquids
In order to avoid possible damage, any penetration of cleaning
fluids must be prevented, since the power supplies are not
hermetically sealed.
Installation Instruction
Installation must strictly follow the national safety regulations
in compliance with the enclosure, mounting, creepage,
clearance, casualty, markings and segregation requirements Protection Degree
of the end-use application.
The protection degree is IP 30 (IP 20, if equipped with option P).
Check for hazardous voltages before connecting.
It applies only if the regulator is soldered to the mother board.
The input and the output circuit are not separated, i.e. the
negative path is internally interconnected.
Standards and Approvals
All switching regulators have been approved according to the
latest edition of IEC/EN60950-1 and UL/CSA 60950-1
Do not open the regulator !
Ensure that a regulator failure (e.g. by an internal short-circuit)
does not result in a hazardous condition.
The regulators have been evaluated for:
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 12 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
• Building in
output against case: 1500 VDC, ≥1 s (for some PSA/PSR
models only with version V103 or higher).
• The use in a pollution degree 2 environment
These tests are performed in the factory as routine test in
accordance with EN 50514 and EN 60950.
• Connecting the input to a secondary circuit, which is subject
to a maximum transient rating of 1500 V.
The switching regulators are subject to manufacturing
surveillance in accordance with the above mentioned
standards and with ISO 9001:2008.
Railway Application
The regulators have been developed observing the railway
standards EN 50155 and EN 50121. All boards are coated with
a protective lacquer.
Isolation
Electric strength test voltage between input connected with
Description of Options
b) Vo = 0 to Vo nom, using Rext1 between pins R and Go–:
4000 Ω • Vo
–––––––––––
Vo nom – Vo
Vo nom • Rext1
–-–––––––––––
Rext1 + 4000 Ω
-9 Extended Temperature Range
Rext1
≈
Vo ≈
This option defines an extended temperature range as
specified in table 7.
c) Vo = Vo nom to Vo max, using Rext2 between pins R and Go–:
4000 Ω • Vo • (Vo nom – 2.5 V)
––––––––––––––––––––––––––––––
≈
Rext2
R
Control (Output Voltage Adjust)
2.5 V • (Vo – Vo nom)
Note: With open R input, Vo ≈ Vo nom
.
Vo nom • 2.5 V • Rext2
2.5 V • (Rext2 + 4000 Ω) –Vo nom • 4000 Ω
––––––––––––––––––––––––––––––––––––––––
Vo ≈
JM078
Vi+
Vo+
R
Caution: To prevent damage, Rext2 should never be less than
47 kΩ.
Rext2
Vref = 2.5 V
4 kΩ
Note: With option R, the ouput voltage Vo is adjusted to 108% of
Vo nom, if the regulator doesn’t have option Y in addition.
+
+
–
Control
logic
Vext
Rext1
P
Potentiometer
Option P excludes R function; the R-input (pin 16) should be left
open-circuit. The output voltage Vo can be adjusted in the range
Gi–
Go–
90 – 108% of Vo nom
.
Fig. 11
However, the minimum differential voltage ∆Vi o min between
input and output specified in Electrical Input Data must be
observed.
Voltage adjustment via R-input
The output voltage Vo can either be adjusted with an external
voltage source (Vext ) or with an external resistor (R1 or R2). The
adjustment range is 0 – 108% of Vo nom. The minimum
differential voltage ∆Vio min between input and output (see
Electrical Input Data) should be maintained.
Note: Option P is not recommended, if several regulators are
operated in parallel connection.
Y
Solder Pins
Models with rectangular pins 1.0 × 0.5 mm (length 6.5 mm).
Such regulators can be fitted to PCB boards (through-plated
holes with 1.3 to 1.5 mm).
a) Vo = 0 – Vo max, using Vext between pins R and Go–:
Vo
Vext
–––––
Vo nom
–––––
2.5 V
Vext ≈ 2.5 V •
Vo ≈ Vo nom •
Caution: To prevent damage, Vext should not exceed 20 V, nor
be negative.
G
RoHS Compliance
Models with G are RoHS-compliant for all six substances.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 13 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Accessories
A variety of electrical and mechanical accessories are
available including:
• Filters and ring core chockes for ripple and interference
reduction; see table 9.
• Tags and isolation pads for easy and safe PCB-mounting
• Adapters for chassis and DIN-rail mounting
Fig. 13
Different
filters
Isolation Pads for PCB Mounting
Input filters
In applications, where PCB mounting converters are placed on
top of double sided boards, the use of an isolation pad is
recommended. This fibre foil avoids short circuits and provide
excellent protection against possible damage to tracks.
Different input filters are available; see table 9.
JM079
Part number:
HZZ01203-G
1
2
Vo+
Vi+
Gi–
FP filter
3
Vi
PSA/PSR
Vo
RL
Go–
50
25
20.5
18.7
Fig. 14
Connection of the FP filter
6.3
European
Projection
1.2
JM105
1
1
16.6
4
0.5
6.8
25
12016a
3
positioning
pin
min. 4.5
1
2
positioning
pin
4
Fig. 12
0.5
1
(3.22)
Isolation pad HZZ01203-G
(ISOLATIONA,A01)
0.3 mm thick
5.08 5.08
3.22
Fig. 15
Mechanical data of the FP filter.
Weight approx. 30 g
Table 9: Input filters FP. TA = 25°C unless otherwise specified
Characteristics
Conditions
FP 38 2
typ
FP 80
typ
FP 144
typ
Unit
min
max min
max min
max
IFn
V Fn
RF
Lo
Rated current 1
L = 0.75 Lo
4
4
2
A
Rated voltage
TC min – TC max
5
40
22
5
80
22
15
90
144
100
112
95
VDC
mΩ
µH
Ohmic resistance
No load inductance
Ambient temperature
Case temperature
Storage temperature
18
20
34
18
20
34
95
IL = 0, TC min – TC max
IF = IFn
30
38
30
38
88
100
TA
–40
–40
–40
80
–40
–40
–40
80
–40
–40
–55
°C
TC
TS
92
92
98
100
100
100
1
2
2
2
For currents IF > 4 A the following derating takes place: TA max = 100 – 1.3 • IF [°C], TC max = 100 – 0.49 • IF [°C].
FP 38 is obsolete.
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 14 of 15
PSA/PSR Series Data Sheet
Positive Switching Regulators
Mounting Supports
Different mounting supports for DIN-rail and chassis mountig
are described in the Mounting Supports data sheet BCD.20007
posted on our web site. They also allow for fitting additional
components.
Fig. 16
Adapter for chassis mounting
For additional accessory product information, see the
accessory data sheets listed with each product series at
our web site.
NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems,
equipment used in hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the
date manufactured. Specifications are subject to change without notice.
Copyright © 2017, Bel Power Solutions Inc. All rights reserved.
belfuse.com/power-solutions
MELCHER
The Power Partners.
BCD20025-G Rev AE, 13-Jul-2017
Page 15 of 15
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