PSR152.5-7IR [BEL]

DC-DC Regulated Power Supply Module, 1 Output, 37.5W, Hybrid, METAL, CASE A01, MODULE-6;
PSR152.5-7IR
型号: PSR152.5-7IR
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, 37.5W, Hybrid, METAL, CASE A01, MODULE-6

文件: 总15页 (文件大小:772K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Features  
• RoHS lead-free-solder and lead-solder-exempted  
products are available  
Compliant to EN 45545 (version V104 or later)  
Input voltage up to 144 VDC  
Single output 5 to 48 V  
No input-to-output isolation  
High efficiency up to 95%  
Extremely wide input voltage range  
• Low input-to-output differential voltage  
Very good dynamic properties  
Input undervoltage lockout  
25  
• Output voltage adjustment and inhibit function  
Continuously no-load and short-circuit proof  
All boards are coated with a protective lacquer  
Board or chassis mountable  
1.0"  
50  
70  
2.0"  
2.8"  
Safety-approved to the latest edition of IEC/EN 60950-1 and  
UL/CSA60950-1  
Description  
for railway applications according to EN 50155 and EN 50121.  
The PSA Series of positive switching regulators are designed  
as power supplies for electronic systems when no input-to-  
output isolation is required. Their major advantages include a  
high level of efficiency, high reliability, low output ripple, and  
excellent dynamic response. Models with input voltages up to  
144 V are especially designed for secondary-switched and  
battery-driven mobile applications. The regulators are suitable  
The case design allows for operation up to 71 °C. The PSA  
Series is designed for wall or chassis mounting with faston  
connections or with solder pins for insertion into a PCB.  
Various options are available to adapt the regulators to different  
applications.  
Table of Contents  
Page  
Page  
Description ............................................................................ 1  
Model Selection .................................................................... 2  
Functional Description .......................................................... 3  
Electrical Input Data.............................................................. 4  
Electrical Output Data ........................................................... 6  
Auxiliary Functions ................................................................ 9  
Electromagnetic Compatibility (EMC) ................................. 10  
Immunity to Environmental Conditions ............................... 11  
Mechanical Data ................................................................. 12  
Safety and Installation Instructions ..................................... 12  
Description of Options ........................................................ 13  
Accessories......................................................................... 14  
Copyright © 2017, Bel Power Solutions Inc. All rights reserved.  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 1 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Model Selection  
Table 1: PSA Series  
Output  
voltage  
Vo nom [V]  
Output  
current  
Io nom [A]  
Operating input  
voltage range  
Vi [V]  
Nom. input  
voltage  
Vi nom [V]  
Efficiency 2  
Type  
designation  
Options  
ηmin [%] η typ [%]  
5
5
5
5
2
3
4
5
8 – 80  
8 – 80  
7 – 40  
7 – 35  
40  
40  
20  
20  
71.5  
85  
82  
74  
87  
83  
83  
PSR52-7  
PSR53-9G  
PSR54-9iG  
PSA55-9iG  
Y
-7, i, P, R, Y, non-G  
-7, P, R, Y, non-G  
-7, R, Y, non-G  
81  
5.1  
5.1  
2
5
8 – 40  
7 – 35  
20  
20  
75  
83  
-
-
PSA5A2-2  
PSA5A5-2  
i RY3  
-7, iRY3  
12  
12  
12  
1.5  
2.5  
3
18 – 144 1  
15 – 80  
15 – 40  
60  
40  
20  
86  
86  
89  
87  
87  
-
PSA121.5-9iRG  
PSR122.5-9iG  
PSA123-2  
-7, Y, non-G  
-7, P, R, Y, non-G  
i RY3  
15  
15  
15  
1.5  
2.5  
3
22 – 144 1  
19 – 80  
19 – 40  
60  
40  
30  
86  
88  
90  
87  
89  
-
PSA151.5-9iRG  
PSR152.5-9G  
PSA153-2  
-7, Y, non-G  
-7, P, R, Y, non-G  
i RY3  
24  
24  
24  
1.5  
2
2.5  
31 – 144 1  
29 – 80  
29 – 60  
60  
50  
40  
92  
91  
93  
93  
92  
-
PSA241.5-9iRG  
PSR242-9iG  
PSA242.5-2G  
-7, Y, non-G  
-7, P, R, Y, non-G  
i RY3, non-G  
36  
36  
1.2  
2
44 – 144 1  
42 – 80  
80  
60  
94  
92  
95  
94  
PSA361-9iRG  
PSR362-9iRG  
-7, Y, non-G  
-7, Y, non-G  
48  
1
58 –144 1  
80  
94  
95  
PSA481-9iRG  
-7, Y, non-G  
1
Surges up to 156 V for 2 s; see Electrical Input Data  
Efficiency at Vi nom and Io nom  
Options iRY in a package  
2
3
NFND: Not for new designs.  
Preferred for new designs  
Note: The output voltage Vo is adjusted to 108% of Vo nom  
for all models with option P or R, if they don’t have option Y  
in addition.  
PSA 12 1.5 -9 i R G  
Part Number Description  
Positive switching regulator in case A01 ....... PSA or PSR  
Nominal output voltage in Volt ................................ 5 to 48  
Nominal output current in Ampere ............................ 1 to 5  
Operational ambient temperature range TA  
–10 to 50 °C ........................................................ -2  
–25 to 50°C (customer-specific models) ............ -5  
–25 to 71 °C (option) ........................................... -7  
–40 to 71 °C ........................................................ -9  
other (customer-specific models) ....................... -0  
Inhibit input (standard for all -7 and -9 models) ............... i  
Control input for output voltage adjustment 1 .......................... R  
Potentiometer1 (option, NFND)........................................ P  
RoHS-compliant for all 6 substances ............................. G  
1
Option P (not available for PSA models) excludes feature R.  
Note: The sequence of options must follow the order above.  
Example: PSA121.5-9iRG designates a positive switching  
regulator with an output 12 V, 1.5 A, ambient temperature –40  
to 71 °C, inhibit input, output voltge adjust by R-pin, RoHS-  
compliant for all 6 substances.  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 2 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
PSA 12 Z 3 A -9iRG  
Customer-specific Models  
Positive switching regulator in case A01 .................... PSA  
Nominal output voltage in Volt (without decimals) ......... 12  
Decimal places:  
0.0 V ..................................................................... Z  
0.1 V ..................................................................... A  
0.15 V ................................................................... B  
0.2 V .................................................................... C  
0.25 V .................................................................. D  
0.3 V ..................................................................... E  
0.4 V ..................................................................... F  
0.5 V .................................................................... G  
0.6 V .................................................................... H  
0.7 V ..................................................................... J  
0.8 V ..................................................................... K  
0.9 V ..................................................................... L  
other ..................................................................... Y  
Output current in Ampère ................................................ 3  
Identification character............................................ A, B, ..  
Temperature range and options, e.g. ......................-9iRG  
current, protection degree, batch no., serial no., data code  
comprising production site, version (modification status), date  
of production.  
Produkt Marking  
Type designation, applicable safety approval marks, pin  
allocation, patent information, company logo.  
Label with input voltage range, nominal output voltage and  
duty cycle (on/off ratio) of the main switch. The regulator starts  
operating only when the input voltage exceeds the trigger level  
of the UVL (undervoltage lockout).  
Functional Description  
The switching regulators use the buck converter topology. The  
input is not electrically isolated from the output. During the on  
period of the switching transistor, current is transferred to the  
output, and energy is stored in the output choke. During the off  
period, this energy forces the current to continue flowing  
through the output, to the load, and back through the  
freewheeling diode. Regulation is accomplished by varying the  
These regulators are ideal for a wide range of applications,  
where input to output isolation is not necessary or is already  
provided by an external front end (e.g., a transformer with  
rectifier). To optimize customers’ needs, additional options and  
accessories are available.  
03016b  
Bead  
Io  
Ii  
Vo+  
Vi+  
i
+
+
Control circuit  
Vi  
Vo  
Ce  
Ci  
R
Go–  
Gi–  
Option P  
Fig. 1  
Block diagram.  
The resistance of the input circuit  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 3 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Electrical Input Data  
General Conditions: TA = 25°C, unless TC is specified  
Table 2a: Input data  
Model  
PSA55  
PSA5A5  
PSR54  
PSA5A2  
Unit  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vi  
Operating input voltage  
Io = 0 – Io nom  
TC min TC max  
7
35  
7
35  
7
40  
8
40  
V
Vio min Min. diff. voltage Vi Vo  
Vi UVL Undervoltage lockout  
2
6.3 6.6  
45  
1.9  
2
6.3 6.5  
45  
2.9  
6.3 6.4  
7.3 7.6  
Ii 0  
No load input current  
Peak value of inrush current  
Input resistance  
Io = 0, Vi min Vi max  
50  
50  
mA  
A
Iinr p  
Ri  
Vi nom  
75  
75  
10  
6.8  
--  
75  
75  
10  
6.8  
--  
10  
10  
mΩ  
µF  
Ci  
Input capacity  
6.8  
6.8  
vi RFI  
EN 55011, 0.15 – 30 MHz  
Vi nom, Io nom  
B 1  
B 1  
Class  
Tab. 2b: Input data  
Model  
PSA123  
typ  
PSA153  
typ max  
PSA242.5  
min typ  
29  
Unit  
Characteristics  
Conditions  
min  
max  
40  
min  
max  
60  
Vi  
Operating input voltage  
Io = 0 – Io nom  
TC min TC max  
15  
19  
40  
4
V
Viomin Min. diff. voltage (Vi Vo)  
Vi UVL Undervoltage lockout  
3
5
7.3  
8.0  
50  
7.3  
9.0  
50  
12  
13.7  
50  
Ii 0  
No load input current  
Peak value of inrush current  
Input resistance  
Io = 0, Vi min Vi max  
mA  
A
Iinr p  
Ri  
Vi nom  
75  
10  
6.8  
--  
150  
10  
6.8  
--  
150  
10  
6.8  
--  
mΩ  
µF  
Ci  
Input capacity  
vi RFI  
EN 55011, 0.15 – 30 MHz  
Vi nom, Io nom  
Class  
Tab. 2c: Input data  
Model  
PSR52  
typ  
PSR53  
PSR122.5  
Unit  
Characteristics  
Conditions  
min  
max  
80  
min  
typ max  
min typ  
max  
80  
3
Vi  
Operating input voltage  
Io = 0 – Io nom  
TC min TC max  
8
8
80  
3
15  
V
Viomin Min. diff. voltage (Vi Vo)  
Vi UVL Undervoltage lockout  
3
7.3  
7.6  
40  
7.3  
7.6  
40  
7.3  
8
Ii 0  
Iinr p  
Ri  
No load input current  
Peak value of inrush current  
Input resistance  
Io = 0, Vi min Vi max  
35  
mA  
A
Vi nom  
150  
10  
150  
10  
150  
10  
mΩ  
µF  
Ci  
Input capacity  
6.8  
6.8  
6.8  
vi RFI  
EN 55011, 0.15 – 30 MHz  
Vi nom, Io nom  
B 2  
B 2  
B 2  
Class  
1
With Ce = 470 µF / 40 V and input filter FP38; see Accessories.  
With Ce = 470 µF / 100 V and input filter FP80; see Accessories.  
2
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 4 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Table 2d: Input data. General Conditions as per table 2a  
Model  
PSR152.5  
PSR242  
PSR362  
PSA121.5  
Unit  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vi  
Operating input voltage  
Io = 0 – Io nom  
TC min TC max  
19  
80 29  
3
80  
42  
80  
18  
144 1  
V
Viomin Min. diff. voltage Vi Vo  
Vi UVL Undervoltage lockout  
4
12 13.7  
35  
5
19 20.5  
40  
6
12 12.5  
20  
7.3 9.0  
35  
Ii 0  
No load input current  
Peak value of inrush current  
Input resistance  
Io = 0, Vi min Vi max  
mA  
A
Iinr p  
Ri  
Vi nom  
150  
10  
150  
150  
150  
10  
10  
10  
mΩ  
µF  
Ci  
Input capacity  
6.8  
B 2  
6.8  
6.8  
2.2  
vi RFI  
EN 55011, 0.15 – 30 MHz  
Vi nom, Io nom  
B 2  
B 2  
B 3  
Class  
Table 2e: Input data. General Conditions as per table 2a  
Model  
PSA151.5  
PSA241.5  
PSA361  
PSA481  
Unit  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vi  
Operating input voltage  
Io = 0 – Io nom  
TC min TC max  
22  
144 1 31  
7
144 1 44  
144 1 58  
8
144 1  
10  
V
Vio min Min. diff. voltage Vi Vo  
Vi UVL Undervoltage lockout  
7
18 18.5  
20  
22  
23  
20  
31 32  
25  
44  
45  
Ii 0  
No load input current  
Peak value of inrush current  
Input resistance  
Io = 0, Vi min Vi max  
25  
mA  
A
Iinr p  
Ri  
Vi nom  
150  
10  
150  
10  
150  
10  
150  
10  
mΩ  
µF  
Ci  
Input capacity  
2.2  
B 3  
2.2  
B 3  
2.2  
B 3  
2.2  
B 3  
vi RFI  
EN 55011, 0.15 – 30 MHz  
Vi nom, Io nom  
Class  
1
Surges up to 156 V for 2 s  
With Ce = 470 µF/ 100 V and input filter FP80; see Accessories  
With Ce = 2 × 3.3 µF / 250 V MKT and input filter FP144; see Accessories  
2
3
External Input Circuitry  
The sum of the lengths of the supply lines to the source or to  
the nearest capacitor 100 µF (a + b) should not exceed 5 m,  
unless option L is fitted. This option is recommended in order  
to prevent power line oscillations and reduce superimposed  
interference voltages.  
04016a  
Vo+  
Vi+  
Gi–  
+
a
b
Go–  
Fig. 2  
Switching regulator with long supply lines.  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 5 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Electrical Output Data  
General conditions:  
TA = 25 °C, unless TC is specified  
– R-input open (or Vo set to Vo nom with option P)  
Table 3a: Output data  
Model  
PSA55  
PSA5A5  
PSR54  
PSA5A2  
Unit  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vo  
Iio  
Output voltage1  
Vi nom, Io nom  
4.97  
0
5.03 5.05  
5.0  
6.5 5.0  
20 50  
5.15 4.97  
5.0  
5.03 5.05  
4.0  
5.2 2.0  
15 40  
5.15  
2.0  
V
A
Output current  
Vi min Vi max  
TC min TC max  
0
0
0
IoL  
vo  
Output current limitation  
5.0  
6.5 4.0  
70  
2.6  
Output  
voltage  
noise  
Switching frequ.  
Total  
Vi nom, Io nom  
IEC/EN 61204  
BW = 20 MHz  
40 mVpp  
60  
24 70  
100  
19 60  
Vo V Static line regulation  
Vi min Vi max, Io nom  
Vi nom, Io = 0 – Io nom  
30 40  
20 25  
250  
40  
25  
30 40  
10 45  
200  
40  
20  
mV  
Vo I  
vo d  
td  
Static load regulation  
Dynamic  
voltage  
Voltage deviation Vi nom  
300  
100  
300  
100  
1
Io nom /  
3
Io nom  
40  
40  
µs  
Recovery time  
regulation  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vo/TC (TC min TC max  
Vi min Vi max  
Io = 0 – Io nom  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
)
Table 3b: Output data  
Model  
PSA123  
typ  
PSA153  
typ  
PSA242.5  
typ  
Unit  
max  
Characteristics  
Conditions  
min  
11.9  
0
max min  
max  
15.1  
3.0  
min  
23.8  
0
Vo  
Io  
Output voltage1  
Vi nom, Io nom  
12.1 14.9  
24.2  
2.5  
V
A
Output current  
Vi min Vi max  
TC min TC max  
3.0  
3.9  
90  
0
IoL  
vo  
Output current limitation  
3.0  
3.0  
3.9  
2.5  
3.25  
150  
170  
Output  
voltage  
noise  
Switching frequ. Vi nom, Io nom  
110  
150  
mVpp  
mV  
IEC/EN 61204  
BW = 20 MHz  
Total  
110  
Vo V  
Vo l  
vo d  
Static line regulation  
Static load regulation  
Vi min Vi max, Io nom  
Vi nom, Io = 0 – Io nom  
70  
40  
85  
60  
180  
140  
Dynamic  
load  
regulation  
Voltage deviat.  
Recovery time  
Vi nom  
Io nom /  
360  
120  
450  
120  
720  
160  
1
3
Io nom  
td  
µs  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vo/TC (TC min TC max  
Vi min Vi max  
Io = 0 – Io nom  
±0.02  
±0.02  
±0.02 %/K  
)
1
Models with option R, but without option Y, are adjusted to 108% of Vo nom. Models with option P are preadjusted to 108% of Vo nom  
.
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 6 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Table 3c: Output data. Gerneral conditions as per table 3a  
Model  
PSR52  
typ  
PSR53  
typ  
PSR122.5  
typ  
Unit  
Characteristics  
Conditions  
Vi nom, Io nom  
Vi min Vi max  
min  
4.97  
0
max min  
max  
5.03  
3.0  
3.9  
60  
min  
11.9  
0
max  
12.1  
2.5  
Vo  
Io  
Output voltage1  
5.03 4.97  
V
A
Output current  
2.0  
2.6  
40  
0
T
C min TC max  
IoL  
vo  
Output current limitation  
2.0  
3.0  
2.5  
3.25  
70  
Output  
voltage  
noise  
Switching frequ. Vi nom, Io nom  
20  
24  
20  
24  
30  
35  
mVpp  
mV  
IEC/EN 61204  
BW = 20 MHz  
Total  
60  
80  
90  
Vo V  
Vo l  
vo d  
Static line regulation  
Static load regulation  
Vi min Vi max, Io nom  
Vi nom, Io = 0 – Io nom  
30  
20  
40  
25  
30  
20  
45  
25  
30  
45  
40  
Dynamic  
load  
regulation  
Voltage deviat.  
Recovery time  
Vi nom  
Io nom /  
100  
50  
100  
50  
180  
60  
1
3
Io nom  
td  
µs  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vo/TC (TC min TC max  
Vi min Vi max  
Io = 0 – Io nom  
±0.02  
±0.02  
±0.02 %/K  
)
Table 3d: Output data. Gerneral conditions as per table 3a  
Model  
PSR152.5  
PSR242  
PSR362  
PSA121.5  
Unit  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vo  
Iio  
Output voltage1  
Vi nom, Io nom  
14.91  
0
15.09 23.86  
2.5  
3.25 2.0  
40 110  
50 150  
24.14 35.78  
2.0  
2.6 2.0  
30 150  
36.22 11.93  
2.0  
2.6 1.5  
80 200  
12.07  
1.5  
V
A
Output current  
Vi min Vi max  
TC min TC max  
0
0
0
IoL  
vo  
Output current limitation  
2.5  
1.9  
Output  
voltage  
noise  
Switching frequ.  
Total  
Vi nom, Io nom  
IEC/EN 61204  
BW = 20 MHz  
20  
24  
40 mVpp  
50  
40 170  
85 220  
Vo V Static line regulation  
Vi min Vi max, Io nom  
Vi nom, Io = 0 – Io nom  
70  
40  
85  
50  
60 220  
90 160  
210  
200 250  
125 160  
250  
20  
20  
50  
50  
80  
30  
mV  
Vo I  
vo d  
td  
Static load regulation  
Dynamic  
voltage  
Voltage deviation Vi nom  
180  
60  
1
Io nom /  
3
Io nom  
80  
100  
µs  
Recovery time  
regulation  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vi min Vi max  
Io = 0 – Io nom  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
Vo/TC (TC min TC max  
)
Table 3e: Output data. Gerneral conditions as per table 3a  
Model  
PSA151.5  
PSA241.5  
PSA361  
PSA481  
Unit  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vo  
Iio  
Output voltage1  
Vi nom, Io nom  
14.91  
0
15.09 23.86  
1.5  
1.9 1.5  
25 50  
24.14 35.78  
36.22 47.71  
48.29  
1.0  
V
A
Output current  
Vi min Vi max  
TC min TC max  
0
1.5  
1.9  
0
1.2  
1.5  
0
IoL  
vo  
Output current limitation  
1.5  
1.2  
1.0  
1.3  
Output  
voltage  
noise  
Switching frequ.  
Total  
Vi nom, Io nom  
IEC/EN 61204  
BW = 20 MHz  
45 75  
50 120  
45 80  
50 120  
50  
75 mVpp  
29 60  
55 120  
Vo V Static line regulation  
Vi min Vi max, Io nom  
Vi nom, Io = 0 – Io nom  
40 40  
20 50  
50  
40 80  
30 40  
50  
80 120  
40 80  
200  
90 120  
60 100  
300  
mV  
Vo I  
vo d  
td  
Static load regulation  
Dynamic  
voltage  
Voltage deviation Vi nom  
1
Io nom /  
3
Io nom  
50  
60  
40  
100  
µs  
Recovery time  
regulation  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vi min Vi max  
Io = 0 – Io nom  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
Vo/TC (TC min TC max  
)
1
Models with option R, but without option Y, are adjusted to 108% of Vo nom. Models with option P are preadjusted to 108% of Vo nom  
.
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 7 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
after the warm-up phase, measured at the measuring point of  
case temperature TC; see Mechanical Data.  
Vo  
vod  
Vo 1%  
Vo 1%  
Under practical operating conditions, TA may exceed 71 °C,  
provided that additional measures (heat sink, fan etc.) are  
vod  
taken to ensure that TC does not exceed TC max  
.
td  
td  
Output protection and Short Circuit Behavior  
t
Io/Io nom  
A voltage suppressor diode, which in worst case conditions fails  
into a short circuit, protects the output against an internally  
generated overvoltage. Such an overvoltage could occur due to  
a failure of either the control circuit or the switching transistor.  
The output protection is not designed to withstand externally  
applied overvoltages.  
1
0.3  
10 µs  
10 µs  
t
0
05010a  
A constant current limitation circuit holds the output current  
almost constant, when an overload or a short circuit is applied  
to the output. It acts self-protecting and recovers automatically  
after removal of the overload or short-circuit condition.  
Fig. 3s  
Switching regulator with long supply lines.  
Thermal Considerations  
Parallel and Series Connection  
When a switching regulator is located in free, quasi-stationary  
air (convection cooling) at a temperature TA = 71 °C and is  
operated at Io nom, the case temperature TC will be about 95°C  
Outputs of equal nominal voltages can be parallel-connected.  
However, the use of a single regulator with higher output power,  
is always the better solution.  
Io/Io nom  
In parallel-connected operation, one or several outputs may  
operate continuously at their current limit knee-point which will  
cause an increase of the heat generation. Consequently, the  
max. ambient temperature should be reduced by 10 K.  
05032a  
1.0  
0.9  
Outputs can be series-connected with any other regulator. In  
series-connection the maximum output current is limited by the  
lowest current limitation, but electrically separated source  
voltages are needed for each regulator.  
Forced  
cooling  
0.8  
0.7  
Convection cooling  
0.6  
TC max  
0.5  
0.4  
0.3  
0.2  
0.1  
Vo/Vo nom  
05033a  
1.0  
0
TA  
TA min  
40  
60  
70  
80 [°C]  
50  
0.8  
Io L  
0.6  
0.4  
0.2  
Fig. 4a  
Output current versus temperature (models -2)  
Io/Io nom  
0
0.2  
0.4  
0.6  
0.8  
1.0  
1.2 Io/Io nom  
05031a  
1.0  
0.9  
Fig. 5  
Overload and short-circuit behavior Vo versus Io  
forced  
cooling  
0.8  
convection cooling  
0.7  
TC max  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
0
TA  
TA min  
50  
60  
70  
80  
90  
°C  
Fig. 4b  
Output current versus temperature (models -7 and -9)  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 8 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Auxiliary Functions  
converters, this feature can be used, for example, to control the  
activation sequence of the converters by a logic signal (TTL, C-  
MOS, etc.). No output voltage overshoot will occur at switch-on.  
i Inhibit (Remote On / Off)  
Note: With open i-pin, the output is enabled.  
The inhibit input allows the switching regulator output to be  
disabled via a control signal. In systems with several  
LED Output Voltage Indicator  
Iinh [mA]  
A yellow LED indicator is illuminated, when the output voltage is  
present (not for -2 models).  
06010a  
5
4
3
2
Vo on  
Vo off  
1
0
Vinh [V]  
-20  
-50  
-30  
-10  
0
-40  
10 20 30 40 50  
Fig. 6  
Typical inhibit current Iinh versus inhibit voltage Vinh  
06009a  
Vo+  
i
Vi+  
Gi–  
Iinh  
Vinh  
Go–  
Fig. 7  
Definition of Iinh and Vinh  
Vo/Vo nom  
1
06001  
0.1  
0
t
tf  
tr  
Inhibit  
1
t
0
Fig. 8  
Output response as a function of inhibit signal  
Table 4: Inhibit characteristics  
Characteristics  
Vinh Inhibit input voltage Vo = on Vi min Vi max  
C min TC max  
Conditions  
min typ max Unit  
–10  
+0.8  
+50  
V
T
Vo = off  
+2.4  
t r Switch-on time  
t f Switch-off time  
Vi = Vi nom  
RL =Vo nom/Ionom  
2
4
ms  
mA  
Ii inh Input current when inhibited Vi = Vi nom  
10  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 9 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Electromagnetic Compatibility (EMC)  
Electromagnetic Immunity  
Table 5: Immunity type tests  
Phenomenon  
Standard  
Class  
Level  
Coupling  
mode 1  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
Perf.  
oper. crit. 2  
3
Voltage surge 3  
IEC 60571-1  
i/c, +i/i  
800 Vp  
1500 Vp  
3000 Vp  
4000 Vp  
7000 Vp  
100 µs  
50 µs  
5 µs  
100 Ω  
1 pos. and 1 neg.  
surge per  
coupling mode  
yes  
yes  
B
1 µs  
100 ns  
1/50 ns  
3
4
Electrostatic  
discharge5  
IEC/EN  
61000-4-2  
33  
2 4  
contact discharge 6000 Vp  
330 Ω  
50 Ω  
10 positive and  
10 negative  
discharges  
B5  
to case  
antenna  
i/c, +i/–i  
4000 Vp  
Electromagnetic IEC/EN  
field  
33  
2 4  
10 V/m3  
3 V/m4  
AM 80%  
1 kHz  
80 – 1000 MHz  
yes  
yes  
A
61000-4-3  
Electrical fast  
transients/burst5 61000-4-4  
IEC/EN  
33  
2 4  
2000 Vp bursts of 5/50 ns  
1000 Vp  
60 s positive  
60 s negative  
transients per  
coupling mode  
A5  
5 kHz rep. rate  
transients with  
15 ms burst  
duration and a  
300 ms period  
Surges5  
IEC/EN  
61000-4-5  
23  
2
i/c  
1000 Vp  
500 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
yes  
yes  
B5  
A
+i/– i  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
33  
2 4  
i, o, signal wires  
10 VAC3  
3 VAC4  
AM 80%  
1 kHz  
150 Ω  
0.15 – 80 MHz  
1
i = input, o = output, c = case.  
2
3
4
5
A = Normal operation, no deviation from specifications, B = Normal operation, temporary loss of function or deviation from specs possible  
Not applicable for -2 models  
Valid for -2 models  
With the filters and input caps as specified in the foot notes of table 2  
Electromagnetic Emission  
For emission levels refer to Electrical Input Data.  
[dBmV]  
90  
07012  
80  
EN 55022 A  
EN 55022 B  
70  
60  
50  
40  
30  
20  
10  
0
Fig. 8  
Typical disturbance voltage (quasi-  
peak) at the input according to EN  
55011, measured at Vi nom and Io nom  
MHz  
.
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 10 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Immunity to Environmental Conditions  
Table 6: Mechanical and climatic stress  
Test method  
Standard  
Test conditions  
Status  
Cab  
Ea  
Fc  
Damp heat  
steady state  
IEC/EN 60068-2-78  
MIL-STD-810D section 507.2  
Temperature:  
Relative humidity:  
Duration:  
40 ±2 °C  
Regulator  
not  
operating  
93 +2/-3  
%
56 days  
Shock  
(half-sinusoidal)  
IEC/EN 60068-2-27  
MIL-STD-810D section 516.3  
Acceleration amplitude:  
Bump duration:  
Number of bumps:  
50 gn = 490 m/s2  
11 ms  
18 (3 each direction)  
Regulator  
operating  
Vibration  
(sinusoidal)  
IEC/EN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.35 mm (10 – 60 Hz)  
5 gn = 49 m/s2 (60 – 2000 Hz)  
10 – 2000 Hz  
Regulator  
operating  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda  
Kb  
Random vibration  
wide band  
Reproducibility  
high  
IEC/EN 60068-2-35  
DIN 40046 part 23  
Acceleration spectraldensity: 0.05 g2/Hz  
Regulator  
operating  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20 – 500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30 °C)  
Regulator  
not  
operating  
2 h per cycle  
40 °C, 93% rel. humidity  
22 h per cycle  
3
Temperatures  
Table 7: Temperature specifications, valid for an air pressure of 800 - 1200 hPa (800 - 1200 mbar)  
Temperature  
-2  
-7 (Option)  
max  
-9  
Unit  
Characteristics  
Conditions  
min  
–10  
–10  
–25  
max  
50  
min  
–25  
–25  
–40  
min  
–40  
–40  
–55  
max  
TA  
TC  
TS  
Ambient temperature 1  
Regulator  
operating  
71  
95  
71  
95  
85  
°C  
Case temperature  
Storage temperature 1  
80  
Non operational  
100  
100  
1
See Thermal Considerations  
Reliability  
Table 8: Typical MTBF and device hours  
MTBF  
Ground Benign  
Ground Fixed  
Ground Mobile  
Device Hours1  
TC = 40 °C  
TC = 40 °C  
TC = 70 °C  
TC = 50 °C  
MTBF accord. to MIL-HDBK-217F  
789 000 h  
200 000 h  
104 000 h  
104 000 h  
5 100 000 h  
1
Statistical values, based on an average of 4300 working hours per year and in general field use  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 11 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
20.5  
6.3  
Mechanical Data  
Potentiometer  
(option P)  
Yellow  
LED (not -2 models)  
18.7  
1.2  
European  
Projection  
Dimensions in mm.  
09015b  
12.2  
Go–  
Vo+  
i
R
Ø 4  
M2.5 Mounting  
screws  
Gi–  
Vi+  
0.2  
2.7  
0.2  
50.2  
Measuring point  
of case temperature  
Fig. 9  
Case A01,  
weight 100 g,  
Aluminum,  
min. 5  
black anodized  
and self cooling  
20.5  
6.3  
18.7  
Notes:  
1.2  
Pin i and pin R are  
only fitted if the  
regulator exhibits  
these options.  
2.8 x 0.5  
(1.0 x 0.5 option Y)  
09016b  
i
Vo+ Go–  
R
To avoid short  
Fig. 10  
Footprint.  
a = rectangular slots 3.0 mm × 0.7  
mm (or 3.0 mm through-plated  
holes)  
circuits with the  
board, you can use  
the isolation pad  
HZZ01203-G; see  
Accessories.  
M2.5 mounting  
screws  
For option Y preview through-plated  
holes with 1.3 to 1.5 mm for the  
pins and holes for two M 2.5  
fastening screws.  
Vi+  
Gi–  
51.4  
Safety and Installation Instructions  
Cleaning Liquids  
In order to avoid possible damage, any penetration of cleaning  
fluids must be prevented, since the power supplies are not  
hermetically sealed.  
Installation Instruction  
Installation must strictly follow the national safety regulations  
in compliance with the enclosure, mounting, creepage,  
clearance, casualty, markings and segregation requirements Protection Degree  
of the end-use application.  
The protection degree is IP 30 (IP 20, if equipped with option P).  
Check for hazardous voltages before connecting.  
It applies only if the regulator is soldered to the mother board.  
The input and the output circuit are not separated, i.e. the  
negative path is internally interconnected.  
Standards and Approvals  
All switching regulators have been approved according to the  
latest edition of IEC/EN60950-1 and UL/CSA 60950-1  
Do not open the regulator !  
Ensure that a regulator failure (e.g. by an internal short-circuit)  
does not result in a hazardous condition.  
The regulators have been evaluated for:  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 12 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
• Building in  
output against case: 1500 VDC, 1 s (for some PSA/PSR  
models only with version V103 or higher).  
• The use in a pollution degree 2 environment  
These tests are performed in the factory as routine test in  
accordance with EN 50514 and EN 60950.  
• Connecting the input to a secondary circuit, which is subject  
to a maximum transient rating of 1500 V.  
The switching regulators are subject to manufacturing  
surveillance in accordance with the above mentioned  
standards and with ISO 9001:2008.  
Railway Application  
The regulators have been developed observing the railway  
standards EN 50155 and EN 50121. All boards are coated with  
a protective lacquer.  
Isolation  
Electric strength test voltage between input connected with  
Description of Options  
b) Vo = 0 to Vo nom, using Rext1 between pins R and Go–:  
4000 Vo  
–––––––––––  
Vo nom Vo  
Vo nom Rext1  
–-–––––––––––  
Rext1 + 4000 Ω  
-9 Extended Temperature Range  
Rext1  
Vo ≈  
This option defines an extended temperature range as  
specified in table 7.  
c) Vo = Vo nom to Vo max, using Rext2 between pins R and Go–:  
4000 Vo • (Vo nom – 2.5 V)  
–––––––––––––––––––––––––  
Rext2  
R
Control (Output Voltage Adjust)  
2.5 V • (Vo – Vo nom)  
Note: With open R input, Vo Vo nom  
.
Vo nom • 2.5 V • Rext2  
2.5 V • (Rext2 + 4000 ) Vo nom • 4000 Ω  
–––––––––––––––––––––––––––––––––  
Vo ≈  
JM078  
Vi+  
Vo+  
R
Caution: To prevent damage, Rext2 should never be less than  
47 k.  
Rext2  
Vref = 2.5 V  
4 k  
Note: With option R, the ouput voltage Vo is adjusted to 108% of  
Vo nom, if the regulator doesn’t have option Y in addition.  
+
+
Control  
logic  
Vext  
Rext1  
P
Potentiometer  
Option P excludes R function; the R-input (pin 16) should be left  
open-circuit. The output voltage Vo can be adjusted in the range  
Gi–  
Go–  
90 – 108% of Vo nom  
.
Fig. 11  
However, the minimum differential voltage Vi o min between  
input and output specified in Electrical Input Data must be  
observed.  
Voltage adjustment via R-input  
The output voltage Vo can either be adjusted with an external  
voltage source (Vext ) or with an external resistor (R1 or R2). The  
adjustment range is 0 – 108% of Vo nom. The minimum  
differential voltage Vio min between input and output (see  
Electrical Input Data) should be maintained.  
Note: Option P is not recommended, if several regulators are  
operated in parallel connection.  
Y
Solder Pins  
Models with rectangular pins 1.0 × 0.5 mm (length 6.5 mm).  
Such regulators can be fitted to PCB boards (through-plated  
holes with 1.3 to 1.5 mm).  
a) Vo = 0 – Vo max, using Vext between pins R and Go–:  
Vo  
Vext  
–––––  
Vo nom  
–––––  
2.5 V  
Vext 2.5 V •  
Vo Vo nom •  
Caution: To prevent damage, Vext should not exceed 20 V, nor  
be negative.  
G
RoHS Compliance  
Models with G are RoHS-compliant for all six substances.  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 13 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Accessories  
A variety of electrical and mechanical accessories are  
available including:  
Filters and ring core chockes for ripple and interference  
reduction; see table 9.  
Tags and isolation pads for easy and safe PCB-mounting  
Adapters for chassis and DIN-rail mounting  
Fig. 13  
Different  
filters  
Isolation Pads for PCB Mounting  
Input filters  
In applications, where PCB mounting converters are placed on  
top of double sided boards, the use of an isolation pad is  
recommended. This fibre foil avoids short circuits and provide  
excellent protection against possible damage to tracks.  
Different input filters are available; see table 9.  
JM079  
Part number:  
HZZ01203-G  
1
2
Vo+  
Vi+  
Gi–  
FP filter  
3
Vi  
PSA/PSR  
Vo  
RL  
Go–  
50  
25  
20.5  
18.7  
Fig. 14  
Connection of the FP filter  
6.3  
European  
Projection  
1.2  
JM105  
1
1
16.6  
4
0.5  
6.8  
25  
12016a  
3
positioning  
pin  
min. 4.5  
1
2
positioning  
pin  
4
Fig. 12  
0.5  
1
(3.22)  
Isolation pad HZZ01203-G  
(ISOLATIONA,A01)  
0.3 mm thick  
5.08 5.08  
3.22  
Fig. 15  
Mechanical data of the FP filter.  
Weight approx. 30 g  
Table 9: Input filters FP. TA = 25°C unless otherwise specified  
Characteristics  
Conditions  
FP 38 2  
typ  
FP 80  
typ  
FP 144  
typ  
Unit  
min  
max min  
max min  
max  
IFn  
V Fn  
RF  
Lo  
Rated current 1  
L = 0.75 Lo  
4
4
2
A
Rated voltage  
TC min TC max  
5
40  
22  
5
80  
22  
15  
90  
144  
100  
112  
95  
VDC  
mΩ  
µH  
Ohmic resistance  
No load inductance  
Ambient temperature  
Case temperature  
Storage temperature  
18  
20  
34  
18  
20  
34  
95  
IL = 0, TC min TC max  
IF = IFn  
30  
38  
30  
38  
88  
100  
TA  
–40  
–40  
–40  
80  
–40  
–40  
–40  
80  
–40  
–40  
–55  
°C  
TC  
TS  
92  
92  
98  
100  
100  
100  
1
2
2
2
For currents IF > 4 A the following derating takes place: TA max = 100 – 1.3 • IF [°C], TC max = 100 – 0.49 • IF [°C].  
FP 38 is obsolete.  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 14 of 15  
PSA/PSR Series Data Sheet  
Positive Switching Regulators  
Mounting Supports  
Different mounting supports for DIN-rail and chassis mountig  
are described in the Mounting Supports data sheet BCD.20007  
posted on our web site. They also allow for fitting additional  
components.  
Fig. 16  
Adapter for chassis mounting  
For additional accessory product information, see the  
accessory data sheets listed with each product series at  
our web site.  
NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems,  
equipment used in hazardous environments, or nuclear control systems.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the  
date manufactured. Specifications are subject to change without notice.  
Copyright © 2017, Bel Power Solutions Inc. All rights reserved.  
belfuse.com/power-solutions  
MELCHER  
The Power Partners.  
BCD20025-G Rev AE, 13-Jul-2017  
Page 15 of 15  

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