QLS25ZD-N9 [BEL]

DC-DC Regulated Power Supply Module, 1 Output, Hybrid,;
QLS25ZD-N9
型号: QLS25ZD-N9
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, Hybrid,

文件: 总8页 (文件大小:211K)
中文:  中文翻译
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QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
Features  
RoHS lead solder exemption compliant  
Cost-effective single board design  
Low profile – 11 mm height  
Input/output isolation: 1500VDC, basic  
insulation  
High efficiency - up to 90% at full load  
Start-up into high capacitive load  
Low conducted and radiated EMI  
Output overcurrent protection  
Output overvoltage protection  
Back drive protection  
Applications  
Distributed power architectures  
Telecommunications equipment  
LAN/WAN applications  
Overtemperature protection  
Remote sense  
Data processing applications  
Set point accuracy ± 1%  
Remote on/off (primary referenced), positive  
or negative logic  
Output voltage trim adjust, positive or  
negative  
UL 1950 Recognition, CSA 22.2 No. 950-95  
certification, TUV IEC950  
Description  
The QLS25 is a new series of cost-effective, high-density single output DC-DC converters providing onboard  
conversion of standard telecom and datacom input voltages into isolated low voltage outputs in a through-hole  
mounting package. High efficiencies and a patent-pending board design significantly improve thermal  
characteristics by evening out hot spots and enhance product reliability.  
Model Selection  
Model  
Input  
Voltage  
VDC  
Input  
Current, Max  
ADC  
Output  
Voltage  
Vout,  
Output Rated  
Current  
I rated,  
Output  
Ripple/Noise,  
mV p-p  
Typical  
Efficiency @  
I rated,  
%
VDC  
ADC  
QLS20ZG  
QLS25ZE  
QLS25ZD  
36-75  
36-75  
36-75  
4.8  
3.3  
2.5  
5.0  
3.3  
2.5  
20  
25  
25  
150  
100  
100  
90  
89  
87  
This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment  
should be followed.  
SEP 12, 2003 revised to OCT 26, 2006  
Page 1 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-  
term reliability, and cause permanent damage to the converter.  
Parameter  
Conditions/Description  
Continuous  
Min  
Max  
75  
Units  
VDC  
VDC  
°C  
Input voltage  
Transient, 100ms  
100  
100  
125  
50  
Operating Temperature  
Storage Temperature  
ON/OFF Control Voltage  
PC Board Temperature  
-40  
-40  
°C  
VDC  
Referenced to -Vin  
Environmental and Mechanical Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Shock  
Conditions/Description  
Halfsine wave, 3 axes  
Min  
50  
1
Nom  
Max  
Units  
g
Sinusoidal Vibration  
Weight  
GR-63-Core, Section 5.4.2  
g
1.2/35  
Yes  
Oz/g  
Water Washing  
MTBF  
Standard process  
Per Bellcore TR-NWT-000332  
1,980  
kHrs  
Isolation Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Insulation Safety Rating  
Isolation Voltage  
Basic  
1500  
10  
VDC  
MOhm  
pF  
Isolation Resistance  
Isolation Capacitance  
1100  
Input Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Input Voltage  
Conditions/Description  
Continuous  
Min  
Nom  
48  
Max  
Units  
VDC  
VDC  
VDC  
mS  
36  
75  
Turn-On Input Voltage  
Turn-Off Input Voltage  
Turn-On Time  
Ramping Up  
33  
Ramping Down  
32  
To Output Regulation Band  
100% Resistive Load  
Full Load, 12µH source inductance  
5
10  
60  
Input Reflected Ripple Current  
Inrush Transient  
mA p-p  
A2s  
Vin=Vin.max  
0.1  
SEP 12, 2003 revised to OCT 26, 2006  
Page 2 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
Output Specifications  
All specifications apply over specified input voltage, output load and temperature range, unless otherwise noted.  
Parameter  
Output Voltage Setpoint Accuracy  
Output Current*  
Conditions/Description  
Vin=Vin.nom, Full Load  
Min  
-1  
Nom  
Max  
1
Units  
%Vout  
%Irated  
%Vout  
%Vout  
%Vout  
See selection chart for Irated  
Vin.min to Vin.max, Irated  
10  
100  
0.2  
0.2  
2
Line Regulation  
Load Regulation  
Vin=Vin.nom, 10% to 100%Irated  
Total output voltage regulation  
Over all input voltage, load, and  
temperature conditions  
-2  
Remote Sense Headroom  
Dynamic Regulation  
Peak Deviation  
0.5  
VDC  
50-75% load step change  
5
%Vout  
μs  
Settling Time  
to 1% error band  
Irated, Nom Vin  
150  
Admissible Load Capacitance  
Output Current Limit Threshold**  
Switching Frequency  
Overvoltage Protection,  
Non Latching  
20,000  
110  
μF  
Vout0.97Vout.nom  
140  
140  
110  
%Irated  
kHz  
270  
Over all input voltage and load  
conditions  
120  
90  
%Vout  
Trim Range  
Irated, Vin=Vnom  
%Vout  
* At Iout<Iout.min, the output may contain low frequency component that exceeds ripple specifications.  
** Overcurrent protection is non-latching with auto recovery.  
Feature Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Shutdown (ON/OFF)  
Negative Logic  
Converter ON  
Source Current  
Converter OFF  
Open Circuit Voltage  
Positive Logic  
Conditions/Description  
On/Off signal is low – converter is ON  
ON/OFF pin is connected to -Vin  
Min  
Nom  
Max  
Units  
-1.0  
3.5  
1.8  
1
50  
5
VDC  
mADC  
VDC  
ON/OFF pin is floating  
On/Off signal is low–converter is OFF  
VDC  
Converter ON  
3.5  
50  
5
1.8  
1
VDC  
VDC  
VDC  
mADC  
°C  
Open Circuit Voltage  
Converter OFF  
Source Current  
ON/OFF pin is floating  
-1.0  
ON/OFF pin is connected to -Vin  
Average board temperature  
Overtemperature  
Protection  
105  
SEP 12, 2003 revised to OCT 26, 2006  
Page 3 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
Characteristic Curves  
4
3.5  
3
95  
90  
85  
80  
75  
70  
65  
2.5  
2
1.5  
1
36V  
48V  
75V  
0.5  
0
0
10  
20  
30  
40  
50  
60  
70  
Input voltage, VDC  
0
4
8
12  
16  
20  
Output current, A  
Figure 4. QLS20ZG Input Characteristic  
Figure 1. QLS20ZG Efficiency vs. Output Load  
3.5  
3
95  
90  
85  
2.5  
2
1.5  
1
80  
36V  
0.5  
0
75  
48V  
75V  
70  
0
10  
20  
30  
40  
50  
60  
70  
Input voltage, VDC  
65  
0
5
10  
15  
20  
25  
Figure 5.QLS25ZE Input Characteristic  
Output current, A  
Figure 2. QLS25ZE Efficiency vs. Output Load  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0.0  
95  
90  
85  
80  
75  
70  
65  
36V  
48V  
75V  
0
10  
20  
30  
40  
50  
60  
70  
Input voltage, VDC  
Figure 6. QLS25ZD Input Characteristic  
0
5
10  
15  
20  
25  
Output current, A  
Figure 3. QLS25ZE Efficiency vs. Output Load  
SEP 12, 2003 revised to OCT 26, 2006  
Page 4 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
When the ON/OFF pin is used to achieve remote  
control, the user must take care to insure that the pin  
reference for the control is really the -Vin pin. The  
control signal must not be referenced ahead of EMI  
filtering, or remotely from the unit. Optically coupling  
the information and locating the optical coupler  
directly at the module will solve any of these  
problems.  
Typical Application  
Figure 7 shows the recommended connections for  
the QLS25 Series converter.  
Note:  
If the ON/OFF pin is not used, it can be left floating (positive logic),  
or connected to the -Vin pin (negative logic).  
Output Voltage Trim  
The trim feature allows the user to adjust the output  
voltage from the nominal. This can be used to  
accommodate a different requirement or to do  
production margin testing. There are two variances  
available in the QLS25 Series.  
Figure 7. Typical application of QLS25 Series  
The QLS25 Series converters do not require any  
external components for proper operation. However,  
if the distribution of the input voltage to the converter  
contains significant inductance, the capacitor C1  
may be required to enhance performance of the  
Negative Trim  
The QLS25 negative trim units trim up with a resistor  
from the TRIM pin to the –Sense pin and trim down  
with a resistor from the TRIM pin to the +Sense pin  
as shown in Figure 8.  
converter.  
A minimum of a 33μF electrolytic  
capacitor with the ESR<0.7Ω is recommended for  
the QLS25 Series.  
The negative trim schematic is shown in Figure 8.  
Refer to the “Inrush Current Control Application  
Note” on www.power-one.com for suggestions on  
how to limit the magnitude of the inrush current.  
For output decoupling we recommend to use a 10μF  
tantalum and a 1μF ceramic capacitors connected  
directly across the output pins of the converter.  
Note, that the capacitors do not substitute the  
filtering required by the load.  
Shutdown Feature Description  
The ON/OFF pin in the QLS25 Series converters  
functions as a normal soft shutdown. It is referenced  
to the –Vin pin (see Figure 7). With the positive  
logic, when the ON/OFF pin is pulled low, the output  
is turned off and the unit goes into a very low input  
power mode.  
Figure 8. QLS25 Series Negative Trim Schematic  
The general equation (1) for changing the output  
voltage on the negative trim modules is invariant, but  
the constants in the equation change due to different  
internal values.  
With negative logic, when the ON/OFF pin is pulled  
low, the unit is turned on.  
An open collector switch is recommended to control  
the voltage between the ON/OFF pin and the -Vin  
pin of the converter. The ON/OFF pin is pulled up  
internally, so no external voltage source is required.  
The user should avoid connecting a resistor between  
the ON/OFF pin and the +Vin pin.  
AB×ΔV  
RTRIM  
=
,
kΩ  
(1)  
ΔV  
SEP 12, 2003 revised to OCT 26, 2006  
Page 5 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
3. The QLS25 Series converters will trim down further than the  
10% limit. In general, this is permissible. The user must  
confirm that the results are acceptable in the application.  
where A and B are constants from the table below,  
and ΔV is the absolute value of the desired change  
in the output voltage in Volts.  
Model  
Trim up  
Trim down  
Safety Considerations  
A
B
A
11.58  
3.5  
B
The QLS25 Series converters feature 1500 Volt DC  
isolation from input to output. The input to output  
QLS20ZG  
QLS25ZE  
QLS25ZD  
3.77  
2.07  
1.27  
6.81  
3.92  
3.92  
9.88  
5.61  
4.95  
resistance is greater than 10MOhm.  
These  
1.31  
converters are provided with Basic insulation  
between input and output circuits according to all  
IEC60950 based standards. Nevertheless, if the  
system using the converter needs to receive safety  
agency approval, certain rules must be followed in  
the design of the system. In particular, all of the  
creepage and clearance requirements of the end-use  
Industry Standard Positive Trim (suffix –T)  
The -T option units trim up with a resistor from the  
TRIM pin to the +Sense pin and trim down with a  
resistor from the TRIM pin to the –Sense pin as  
shown in the Figure 9.  
safety requirements must be observed.  
These  
documents include UL60950 - CSA60950-00 and  
EN60950, although other or additional requirements  
may be needed for specific applications.  
The QLS25 Series converters have no internal fuse.  
The external fuse must be provided to protect the  
system from catastrophic failure as shown in  
Figure 7. The fuse with a rating not greater than 4A  
is recommended. The user can select a lower rating  
fuse based upon the highest inrush transient at the  
maximum input voltage and the maximum input  
current of the converter, which occurs at the  
minimum input voltage. Both input traces and the  
chassis ground trace (if applicable) must be capable  
of conducting a current of 1.5 times the value of the  
fuse without opening. The fuse must not be placed  
in the grounded input line, if any.  
Figure 9. QLS25 Series Positive Trim Schematic  
In order for the output of the QLS25 Series converter  
to be considered as SELV (Safety Extra Low  
Voltage) or TNV-1, according to all IEC60950 based  
standards, one of the following requirements must be  
met in the system design:  
The equations below determine the trim resistor  
value required to achieve a ΔV change in the output  
voltage.  
Vout(100+ΔV%) 100+2ΔV%  
R = 5.11  
,kΩ  
UP  
1.225ΔV%  
ΔV%  
If the voltage source feeding the module is SELV  
or TNV-2, the output of the converter may be  
grounded or ungrounded.  
If the voltage source feeding the module is ELV,  
the output of the converter may be considered  
SELV only if the output is grounded per the  
requirements of the standard.  
100  
RDOWN = 5.11  
2 , kΩ  
ΔV %  
where ΔV% is the output voltage change expressed  
in percents of the nominal output voltage, Vout.  
Notes:  
If the voltage source feeding the module is a  
Hazardous Voltage Secondary Circuit, the  
voltage source feeding the module must be  
provided with at least Basic insulation between  
the source to the converter and any hazardous  
1. When the output voltage is trimmed up, the output power  
from the converter must not exceed its maximum rating. The  
power is determined by measuring the output voltage on the  
output pins, and multiplying it by the output current.  
2. In order to avoid creating apparent load regulation  
degradation, it is important that the trim resistors are  
connected directly to the remote sense pins, and not to the  
load or to traces going to the load.  
voltages.  
QLS25 converter, must pass  
The entire system, including the  
dielectric  
a
withstand test for Reinforced insulation. Design  
of this type of systems requires expert  
SEP 12, 2003 revised to OCT 26, 2006  
Page 6 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
engineering and understanding of the overall  
safety requirements and should be performed by  
qualified personnel.  
25  
20  
15  
Thermal Considerations  
The QLS25 Series converters are designed for  
natural or forced convection cooling. The maximum  
allowable output current of the converters is  
determined by meeting the derating criteria for all  
components used in the converters. For example,  
the maximum semiconductor junction temperature is  
not allowed to exceed 120°C to ensure reliable long-  
term operation of the converters. Contact Power-  
One for the complete list of the derating criteria.  
10  
0
100LFM  
200LFM  
300LFM  
400LFM  
5
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (C)  
The graphs in Figures 10-12 show the maximum  
output current of the QLS25 Series converters at  
different ambient temperatures under both natural  
and forced (longitudinal airflow direction, from pin 1  
to pin 3) convection.  
Figure 11. QLS25ZE (3.3V) Derating Curves  
25  
20  
For example, from Figure 11, the QLS25ZE  
operating at 55C can deliver up to 18A reliably with  
100LFM forced air, while up to 25A reliably with  
400LFM forced air.  
15  
0
10  
100LFM  
25  
20  
15  
200LFM  
300LFM  
400LFM  
5
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (C)  
0
10  
5
100LFM  
200LFM  
300LFM  
400LFM  
Figure 12. QLS25ZD (2.5V) Derating Curves  
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (°C)  
Figure 10. QLS20ZG (5V) Derating Curves  
SEP 12, 2003 revised to OCT 26, 2006  
Page 7 of 8  
www.power-one.com  
QLS25 DC-DC Series Data Sheet  
25A Quarter-Brick  
Mechanical Drawing  
PIN  
1
FUNCTION  
-Vin  
2
3
4
5
6
7
8
On/Off  
+Vin  
-Vout  
-Sense  
Trim  
+Sense  
+Vout  
Tolerances: .xx + .020 (.5)  
.xxx + .010 (.25)  
+ 0.002 (.05)  
Pin Diameter  
Ordering Information  
Options  
Remote ON/OFF  
Suffixes to add to part number  
Positive- Standard, no suffix required  
Negative- Add “N” suffix  
Trim  
Negative- No suffix required  
Positive - Add “T” suffix  
Pin Length  
0.18”- Standard, no suffix required  
0.11”- Add “8” suffix  
0.15”- Add “9” suffix  
Notes  
1. Consult factory for the complete list of available options.  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
SEP 12, 2003 revised to OCT 26, 2006  
Page 8 of 8  
www.power-one.com  

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