QLS25ZE-NT8 [BEL]

DC-DC Regulated Power Supply Module, 1 Output, Hybrid,;
QLS25ZE-NT8
型号: QLS25ZE-NT8
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, Hybrid,

文件: 总10页 (文件大小:876K)
中文:  中文翻译
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The QLS25 is a series of cost-effective, high-density single output DC-  
DC converters providing on-board conversion of standard telecom  
and datacom input voltages into isolated low voltage outputs in a  
through-hole mounting package. High efficiencies and a patent-  
pending board design significantly improve thermal characteristics by  
evening out hot spots and enhance product reliability.  
RoHS lead solder exemption compliant  
Cost-effective single board design  
Low profile 11 mm height  
Input/output isolation: 1500 VDC, basic insulation  
High efficiency - up to 90% at full load  
Start-up into high capacitive load  
Low conducted and radiated EMI  
Output overcurrent protection  
Output overvoltage protection  
Back drive protection  
Overtemperature protection  
Remote sense  
Set point accuracy 1%  
Remote on/off (primary referenced), positive or negative logic  
Output voltage trim adjust, positive or negative  
Approved to the latest edition of the following standards:  
UL/CSA60950-1, IEC60950-1 and EN60950-1.  
Distributed power architectures  
Telecommunications equipment  
LAN/WAN applications  
Data processing applications  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 866 513 2839  
© 2015 Bel Power Solutions, Inc.  
BCD.00736_AA  
2
INPUT  
VOLTAGE  
VDC  
INPUT  
CURRENT,  
MAX ADC  
OUTPUT  
VOLTAGE  
VOUT, VDC  
OUTPUT RATED  
CURRENT I RATED,  
ADC  
OUTPUT  
RIPPLE/NOISE,  
MV P-P  
TYPICAL  
EFFICIENCY  
@ I RATED, %  
MODEL  
QLS20ZG  
QLS25ZE  
QLS25ZD  
36-75  
36-75  
36-75  
4.8  
3.3  
2.5  
5.0  
3.3  
2.5  
20  
25  
25  
150  
100  
100  
90  
89  
87  
This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should  
be followed.  
Model numbers highlighted in yellow or shaded are not recommended for new designs.  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
PARAMETER  
CONDITIONS / DESCRIPTION  
MIN  
NOM  
MAX  
UNITS  
Absolute Maximum Ratings1  
Continuous  
75  
VDC  
VDC  
°C  
Input Voltage  
Transient, 100ms  
PC Board Temperature  
100  
100  
Operating Temperature  
Storage Temperature  
-40  
-40  
125  
50  
°C  
ON/OFF Control Voltage  
Isolation Characteristics  
Insulation Safety Rating  
Isolation Voltage  
Referenced to -Vin  
VDC  
Basic  
1500  
10  
VDC  
M  
pF  
Isolation Resistance  
Isolation Capacitance  
Feature Characteristics  
Shutdown (ON/OFF) Negative Logic  
1100  
On/Off signal is low converter is ON  
Converter ON  
-1.0  
3.5  
1.8  
1
VDC  
mADC  
VDC  
Source Current  
ON/OFF pin is connected to -Vin  
Converter OFF  
50  
5
Open Circuit Voltage  
Shutdown (ON/OFF) Positive Logic  
ON/OFF pin is floating  
VDC  
On/Off signal is low converter is OFF  
Converter ON  
3.5  
-1  
50  
5
VDC  
VDC  
VDC  
mADC  
°C  
Open Circuit Voltage  
Converter OFF  
ON/OFF pin is floating  
1.8  
1
Source Current  
ON/OFF pin is connected to -Vin  
Average Board Temperature  
Overtemperature Protection  
105  
Input Characteristics  
Operating Input Voltage Range  
Turn-On Input Voltage  
Turn-Off Input Voltage  
Continuous  
36  
48  
33  
32  
75  
VDC  
VDC  
VDC  
Ramping Up  
Ramping Down  
tech.support@psbel.com  
3
To Output Regulation Band  
100% Resistive Load  
Turn-On Time  
5
10  
ms  
Input Reflected Ripple Current  
Inrush Transient  
Full Load, 12µH source inductance  
Vin=Vin.max  
60  
mA p-p  
A2s  
0.1  
Output Characteristics  
Output Voltage Setpoint Accuracy  
Output Current Range2  
Line Regulation  
Vin=Vin.nom, Full Load  
-1  
1
%Vout  
%Irated  
%Vout  
%Vout  
See selection chart for Irated  
Vin.min to Vin.max, Irated  
Vin=Vin.nom, 10% to 100%Irated  
10  
100  
0.2  
0.2  
Load Regulation  
Over all input voltage, load, and temperature  
conditions  
Total output voltage regulation  
-2  
2
%Vout  
VDC  
Remote Sense Headroom  
Dynamic Regulation  
Peak Deviation  
0.5  
50-75% load step change  
5
%Vout  
μs  
Settling Time  
to 1% error band  
Irated, Nom Vin  
150  
μF  
Admissible Load Capacitance  
Output Current Limit Threshold3  
Switching Frequency  
20,000  
110  
Vout 0.97Vout.nom  
140  
%Irated  
kHz  
270  
Overvoltage Protection,  
Non Latching  
Overall input voltage and  
load conditions  
120  
90  
140  
110  
%Vout  
%Vout  
Trim Range  
Irated, Vin=Vnom  
Enviromental and Mechanical  
Weight  
1.2/35  
Oz/g  
Sinusoidal Vibration  
Shock  
GR-63-Core, Section 5.4.2  
Halfsine wave, 3 axes  
Standard process  
1
g
g
50  
Water Washing  
Reliability  
Yes  
MTBF  
Per Bellcore TR-NWT-000332  
1,980  
kHrs  
1 Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-term reliability, and  
cause permanent damage to the converter  
2 At Iout<Iout.min, the output may contain low frequency component that exceeds ripple specifications.  
3
Overcurrent protection is non-latching with auto recovery.  
tech.support@psbel.com  
4
Figure 1 shows the recommended connections for the QLS25 Series converter.  
Figure 1. Typical Application of QLS25 Series  
The QLS25 Series converters do not require any external components for proper operation. However, if the distribution of  
the input voltage to the converter contains significant inductance, the capacitor C1 may be required to enhance performance  
of the converter. A minimum of a 33μF electrolytic capacitor with the ESR<0.7is recommended for the QLS25 Series.  
Refer to the “Inrush Current Control Application Note” on belpowersolutions.com for suggestions on how to limit the  
magnitude of the inrush current.  
For output decoupling we recommend to use a 10μF tantalum and a 1μF ceramic capacitors connected directly across the  
output pins of the converter. Note, that the capacitors do not substitute the filtering required by the load.  
The ON/OFF pin in the QLS25 Series converters functions as a normal soft shutdown. It is referenced to the Vin pin (see  
Figure 1). With the positive logic, when the ON/OFF pin is pulled low, the output is turned off and the unit goes into a very  
low input power mode.  
With negative logic, when the ON/OFF pin is pulled low, the unit is turned on.  
An open collector switch is recommended to control the voltage between the ON/OFF pin and the -Vin pin of the converter.  
The ON/OFF pin is pulled up internally, so no external voltage source is required. The user should avoid connecting a resistor  
between the ON/OFF pin and the +Vin pin.  
When the ON/OFF pin is used to achieve remote control, the user must take care to insure that the pin reference for the  
control is really the -Vin pin. The control signal must not be referenced ahead of EMI filtering, or remotely from the unit.  
Optically coupling the information and locating the optical coupler directly at the module will solve any of these problems.  
Note:  
If the ON/OFF pin is not used, it can be left floating (positive logic), or connected to the -Vin pin (negative logic).  
The trim feature allows the user to adjust the output voltage from the nominal. This can be used to accommodate a different  
requirement or to do production margin testing. There are two variances available in the QLS25 Series.  
tech.support@psbel.com  
5
2.4  
The QLS25 negative trim units trim up with a resistor from the TRIM pin to the Sense pin and trim down with a resistor from  
the TRIM pin to the +Sense pin, as shown in Fig.2.  
The negative trim schematic is shown in Figure 2.  
Figure 2. QLS25 Series Negative Trim Schematic  
The general equation (1) for changing the output voltage on the negative trim modules is invariant, but the constants in the  
equation change due to different internal values.  
A B  V  
RTRIM  
,
[k]  
(1)  
V  
where,  
A and B are constants from the table below, and ΔV is the absolute value of the desired change in the output voltage in Volts.  
MODEL  
TRIM UP  
TRIM DOWN  
A
B
A
B
QLS20ZG  
QLS25ZE  
QLS25ZD  
3.77  
2.07  
1.27  
6.81  
3.92  
3.92  
11.58  
3.5  
9.88  
5.61  
4.95  
1.31  
tech.support@psbel.com  
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2.5  
The -T option units trim up with a resistor from the TRIM pin to the +Sense pin and trim down with a resistor from the TRIM  
pin to the Sense pin as shown in the Figure 3.  
Figure 3. QLS25 Series Positive Trim Schematic  
The equations below determine the trim resistor value required to achieve a ΔV change in the output voltage.  
Vout(100  V%) 100 2V%  
, kΩ  
RUP 5.11  
1.225V%  
V%  
100  
RDOWN 5.11  
2  
, kΩ  
V%  
Where,  
ΔV% is the output voltage change expressed in percents of the nominal output voltage, Vout.  
Notes:  
1. When the output voltage is trimmed up, the output power from the converter must not exceed its maximum rating.  
The power is determined by measuring the output voltage on the output pins, and multiplying it by the output  
current.  
2. In order to avoid creating apparent load regulation degradation, it is important that the trim resistors are connected  
directly to the remote sense pins, and not to the load or to traces going to the load.  
3. The QLS25 Series converters will trim down further than the 10% limit. In general, this is permissible. The user  
must confirm that the results are acceptable in the application.  
tech.support@psbel.com  
7
2.6  
95  
90  
85  
80  
75  
70  
65  
4
3,5  
3
2,5  
2
36V  
48V  
75V  
1,5  
1
0,5  
0
0
10  
20  
Input voltage, VDC  
Figure 5. QLS20ZG Input Characteristic  
30  
40  
50  
60  
70  
0
4
8
12  
16  
20  
Output current, A  
Figure 4. QLS20ZG Efficiency vs. Output Load  
95  
90  
85  
80  
75  
70  
65  
4
3,5  
3
2,5  
2
1,5  
1
36V  
48V  
75V  
0,5  
0
0
10  
20  
30  
Input voltage, VDC  
Figure 7. QLS25ZE Input Characteristic  
40  
50  
60  
70  
0
5
10  
15  
20  
25  
Output current, A  
Figure 6. QLS25ZE Efficiency vs. Output Load  
95  
90  
85  
80  
75  
70  
65  
3,0  
2,5  
2,0  
1,5  
1,0  
0,5  
0,0  
36V  
48V  
75V  
0
10  
20  
30  
40  
50  
60  
70  
0
5
10  
Output current, A  
Figure 8. QLS25ZE Efficiency vs. Output Load  
15  
20  
25  
Input voltage, VDC  
Figure 9. QLS25ZD Input Characteristic  
tech.support@psbel.com  
8
The QLS25 Series converters feature 1500 Volt DC isolation from input to output. The input to output resistance is greater than  
10MOhm. These converters are provided with Basic insulation between input and output circuits according to all IEC60950 based  
standards. Nevertheless, if the system using the converter needs to receive safety agency approval, certain rules must be followed  
in the design of the system. In particular, all of the creepage and clearance requirements of the end-use safety requirements must  
be observed. These documents include UL60950 - CSA60950-00 and EN60950, although other or additional requirements may  
be needed for specific applications.  
The QLS25 Series converters have no internal fuse. The external fuse must be provided to protect the system from catastrophic  
failure as shown in Figure 7. The fuse with a rating not greater than 4A is recommended. The user can select a lower rating fuse  
based upon the highest inrush transient at the maximum input voltage and the maximum input current of the converter, which  
occurs at the minimum input voltage. Both input traces and the chassis ground trace (if applicable) must be capable of conducting  
a current of 1.5 times the value of the fuse without opening. The fuse must not be placed in the grounded input line, if any.  
In order for the output of the QLS25 Series converter to be considered as SELV (Safety Extra Low Voltage) or TNV-1, according to  
all IEC60950 based standards, one of the following requirements must be met in the system design:  
If the voltage source feeding the module is SELV or TNV-2, the output of the converter may be grounded or ungrounded.  
If the voltage source feeding the module is ELV, the output of the converter may be considered SELV only if the output is  
grounded per the requirements of the standard.  
If the voltage source feeding the module is a Hazardous Voltage Secondary Circuit, the voltage source feeding the module  
must be provided with at least Basic insulation between the source to the converter and any hazardous voltages. The entire  
system, including the QLS25 converter, must pass a dielectric withstand test for Reinforced insulation. Design of this type of  
systems requires expert engineering and understanding of the overall safety requirements and should be performed by qualified  
personnel.  
The QLS25 Series converters are designed for natural or forced convection cooling. The maximum allowable output current of the  
converters is determined by meeting the derating criteria for all components used in the converters. For example, the maximum  
semiconductor junction temperature is not allowed to exceed 120°C to ensure reliable long-term operation of the converters.  
Contact Bel Power Solutions for the complete list of the derating criteria.  
The graphs in Figures 10-12 show the maximum output current of the QLS25 Series converters at different ambient temperatures  
under both natural and forced (longitudinal airflow direction, from pin 1 to pin 3) convection.  
For example, from Figure 11, the QLS25ZE operating at 55C can deliver up to 18A reliably with 100LFM forced air, while up to 25A  
reliably with 400LFM forced air.  
25  
20  
15  
10  
5
25  
20  
15  
10  
5
0
0
100LFM  
200LFM  
300LFM  
400LFM  
100LFM  
200LFM  
300LFM  
400LFM  
0
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (°C)  
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (C)  
Figure 11. QLS25ZE (3.3V) Derating Curves  
Figure 10. QLS20ZG (5V) Derating Curves  
tech.support@psbel.com  
9
25  
20  
15  
10  
5
0
100LFM  
200LFM  
300LFM  
400LFM  
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (C)  
Figure 12. QLS25ZD (2.5V) Derating Curves  
PIN  
FUNCTION  
-Vin  
1
2
3
4
5
6
7
8
On/Off  
+Vin  
-Vout  
-Sense  
Trim  
+Sense  
+Vout  
Tolerances:  
.xx + .020 (.5)  
.xxx + .010 (.25)  
+ 0.002 (.05)  
Pin Diameter  
tech.support@psbel.com  
10  
OPTIONS  
SUFFIXES TO ADD TO PART NUMBER  
Positive- Standard, no suffix required  
Remote ON/OFF  
Trim  
Negative- Add “N” suffix  
Negative- no suffix required  
Positive - Add “T” suffix  
0.18”- Standard, no suffix required  
0.11”- Add “8” suffix  
Pin Length  
0.15”- Add “9” suffix  
Note:  
Consult factory for the complete list of available options.  
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems,  
equipment used in hazardous environments, or nuclear control systems.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
tech.support@psbel.com  

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