STV-H15-FB/CO [BEL]
Rectangular Connector;
| 型号： | STV-H15-FB/CO |
| 厂家： | 
BEL FUSE INC. |
| 描述： | Rectangular Connector |
| 文件： | 总9页 (文件大小：478K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Accessories
Cassette Style Mating Connectors
®
Description
All 19" cassette style converters are equipped with either
H11-, H15-, H15S4, or H15S2 male connectors. Mating
female connectors are available as accessories. The four H-
type connector versions are specially designed for power
supply applications, capable of handling high operating
currents. The connectors have an integrated code key
system allowing many coding possibilities. Converters with
high output current normally use two contacts in parallel to
keep the voltage drop across the connector as low as
possible. In case of very high currents, the connectors are
fitted with round high current contacts.
Note: Parts ending with -G areRoHS-compliant for all 6 substances.
H11 Connectors
This connector has eleven contacts in one vertical column
marked 2 to 32. Mating and mounting conditions are
according to IEC 60603-2 and DIN 41612. The connector
contacts are hard-silver plated and correspond to quality
class 1, allowing for 500 mating cycles.
Note: H11 connectors (male version) are used in the converter
series (case size): H (H02), M (M02), and PSL (L04).
Table 1: H11 Connector Survey
Female connector
type
Reference
item
Description of terminals
Fig.
Integrated
coding
STV-H11-F/CO
HZZ00101-G
HZZ00196
Faston terminals 6.3 × 0.8 mm
2
2
3
4
5
5
5
5
yes
yes
yes
yes
yes
yes
yes
yes
STV-H11-FG/CO 2
STV-H11-FS/CO-G
STV-H11-FSR/CO-G
STV-H11-FB/CO-G 1
STV-H11-FBG/CO 3
STV-H11-FBER/CO 3
STV-H11-FP/CO
Faston terminals 6.3 × 0.8 mm, gold-plated contacts
Faston terminals 6.3 × 0.8 mm, solderable (short moulding)
Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm
Solder pin 5.2 mm, ∅ 1.6 mm
HZZ00104-G
HZZ00102-G
HZZ00103-G
HZZ00199
Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts
Solder pin 4.3 mm, ∅ 1.0 mm
Press fit 6.5 mm, ∅ 1.0 mm
HZZ00113
HZZ00111-G
1
See also matching Flexi-PCB (HZZ01208) for PCB-mounting of converters, fig. 6.
Obsolete; use HZZ00101-G (STV-H11-F/CO)
2
3
Obsolete parts
Preferred for new designs
Obsolete; use HZZ00103-G (STV-H11-FB/CO-G)
Mechanical Dimensions (in mm)
95
90
10 x 7.62 = 76.2
7.62
12042
Fig. 1
H11 front view, relating to
figures 2 to 5
84.8
Table of Contents
Page
Page
Description ........................................................................... 1
H11 Connectors ................................................................... 1
H15 Connectors ................................................................... 3
H15S4, H15S2 Connectors ................................................. 5
Technical Data ..................................................................... 7
Code Key System ................................................................. 7
Connector Retention Clips .................................................. 8
Connector Retention Brackets CRB ................................... 8
Cable Hood .......................................................................... 9
Cage Clamp Adapter ........................................................... 9
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Accessories
Cassette Style Mating Connectors
®
Coding wedge
4
F
European
Projection
K
I
H
G
2
5
8
11 14 17 2± 23 26
Fig. 2
HZZ00101-G (STV-H11-F/CO)
faston terminals 6.3 × 0.8 mm
12043a
K
I
H
G
F
32
2
Fig. 3
HZZ00104-G (STV-H11-FS/CO),
faston terminals 6.3 × 0.8 mm, solderable (short moulding)
12±44
K
I
H
G
F
2
5
8
11 14 17 2± 23 26 29 32
Fig. 4
HZZ00102-G (STV-H11-FSR/CO),
screw terminals, max. 2.6 mm2 (AWG 13)
max torque 26.6 Ncm
Fig. 5
12045a
HZZ00103-G (STV-H11-FB/CO),
solder pins, X = 5.2, Y = Ø 1.6
STV-H11-FBG/CO (HZZ00199), obsolete,
5.08
2
5
8
11 14 17 20 23 26 29 32
solder pins, X = 5.2, Y = Ø 1.6
STV-H11-FBER/CO (HZZ00113), obsolete,
solder pins, X = 4.3, Y = Ø 1.0
HZZ00111-G (STV-H11-FP/CO),
press insert pins, X = 6.5, Y = Ø 1.0
0.1
2.8
Y
10 x 7.62 = 76.2
90
Footprint for PCB-layout
5.63
0.1
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Accessories
Cassette Style Mating Connectors
®
using the H11 Flexi PCB together with the female connector
HZZ00103-G (STV-H11-FB/CO-G).
Flexible H11 PCB
If casette style converters with H11 male connectors are
Item number:
HZZ01208-G (H11FLEXI-PCB).
mounted on a PCB board, the connection may be made
12034
7.62
3.81
83.82
Fig. 6
Flexible H11 PCB board HZZ01208-G
H15 Connectors
This connector has 15 contacts in two vertical columns,
marked with 4 to 32 and is designed to meet DIN 41612. The
connector contacts are hard-silver plated and correspond to
quality class 1, allowing for 500 mating cycles.
Note: This connector type (male version) is used in the
following converter series (case size): Q, P, LPC, PSK, PSS, K,
S, T.
Table 2: H15 Connector Survey
Female connector
type
Reference
item
Description of terminals
Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm
Fig.
Integrated
coding
STV-H15-FSR
HZZ00107
8
no
STV-H15-F/CO-G
STV-H15-FB/CO
STV-H15-FBG/CO 1
STV-H15-FP/CO
HZZ00106-G Faston terminals 6.3 × 0.8 mm
(8)
9 a
9 a
9b
yes
yes
yes
yes
HZZ00112
HZZ00197
HZZ00117
Solder pin 4.0 mm, ∅ 1.6 mm
Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts
Press fit 4.5 mm, square 0.6 mm (double-pin version)
STV-H15-FWS/CO
HZZ00114
Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts
10
yes
1 Obsolete, use STV-H15-FB/CO (HZZ00112)
Preferred for new designs
Obsolete parts
Mechanical Dimensions (in mm)
95
90
European
Projection
12046
Fig. 7
H15 front view, relating to the next figures
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Accessories
Cassette Style Mating Connectors
®
European
Projection
84.9
12±39a
Fig. 8
STV-H15-FSR-G (HZZ00107),
screw terminals, no coding, max.torque 26.6 Ncm
HZZ00106-G (STV-H15-F/CO-G),
Faston terminals 6.3 × 0.8 mm (identical
dimensions, but not shown). The orientation of
the faston terminals can be horizontal or
vertical, depending on supplier.
4
32
84
14.8
12±47
2.8
1.6
5.±8
Fig. 9a
STV-H15-FB/CO (HZZ00112),
solder pins, foot print
8.17
14 × 5.±8 = 71.12
9±
Footprint for PCB-layout
4
32
JM±74
2.8
1.6
5.±8
Fig. 9b
STV-H15-FP/CO (HZZ00117),
press fit pins, foot print
d
2
32
z
8.17
15 × 5.±8 = 76.2
9±
Footprint for PCB-layout
12053a
Fig. 10
min.
10.1
32
4
STV-H15-FWS/CO(HZZ00114),
solder pins for PCB mounting
7.62
14 x 5.08
88.9
3.5
6
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Accessories
Cassette Style Mating Connectors
®
circuits between the cable terminals, especially in
applications with high vibration environment. Heat shrink
sleeves might be necessary for further isolation purposes or
to keep clearances and creepage distances at specified
levels.
H15S4, H15S2 Connectors
These special connectors derive from the H15 connectors
having standard contacts like the standard connectors,
combined with 4 (H15S4) or 2 (H15S2) high-current contacts
(jacks) according to DIN 41626. These jacks are specially
designed to handle currents up to 40 A. They correspond to
quality class 2, allowing for 400 mating cycles. The contact
material is high-quality Phosphor Bronze.
An extraction tool allows removal of the high-current jacks for
replacement (see fig. 18).
Caution: The use of an adequate cable strain relief device (e.g.
Cable Hood etc.) is essential, in order to protect the high-current
contact jacks from damage. Do not screw, solder or manipulate
these contacts, when the connector is plugged into the male
connector! The use of highly flexible cables is strongly recom-
mended.
Note: H15S4 connectors (male version) are used in the
following converter series (case size): K, PSK with line currents
≥20 A.
The high-current jacks are joined separately to the
connectors. To install them, carefully follow the assembly
instructions. It is extremely important to solder cables, screw
cable terminals or heat shrink sleeves to high-current jacks
first, before inserting them into the moulding. Paralleled
converters should preferably be interconnected on current
bars or at a star point.
Note: H15S2 connectors (male version) are used in the
following converter series (case size): P1000, K4000 with line
currents ≥20 A. H15S2 connectors are not for new designs.
Please consult the product data sheets for replacing models.
Using screw versions, the two outer high-current jacks may
be inserted at a 90° angle in order to prevent possible short
Table 3: H15S2 and H15S4 connector survey
Female connector
type
STV-H15S2-FSF/CO 3 HZZ00116
STV-H15S2-F/CO 3
STV-H15S4-FSF/CO
STV-H15S4-F/CO
STV-H15S4-FLS/CO 2 HZZ00109
STV-H15S4-FSR/CO 2 HZZ00108
Reference Description of terminals
item
Fig.
Integrated
coding
11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1
12 + 11b
(12) + 11a
14
yes
yes
yes
yes
yes
yes
HZZ00115
HZZ00110
HZZ00105
11 faston terminals 6.3 × 0.8 mm, 2 solder jacks 1
7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1
7 faston terminals 6.3 × 0.8 mm, 4 solder jacks 1
(14)
7 screw terminals 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 solder jacks 1
7 screw terminals, 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 screw jacks 1
15
(15)
1
Spare jacks are available on request: screw version YVM002,
solder version XMB045; see fig. 11a and 11b.
2
3
Obsolete. Use female connectors with faston terminals instead!
H15S2 connectors are not for new designs.
Delivery content: H15S4 (S2) moulding, 4 (2) high current
jacks and assembly instructions. Screw versions also include
four M4 screws with washers and heat shrink sleeves.
Fig. 11a
Solder jack XMB045
Fig. 11b
Screw jack YVM002
for screws M4.
Mechanical Dimensions (in mm)
95
90
32
28
24
20
16
12
12054b
European
Projection
30
26
22
18
84.9
14
8/10 4/6
13
Fig. 12
STV-H15 S2-FSF/CO (HZZ00116)
11 faston terminals and two screw
jacks.
STV-H15 S2-F/CO (HZZ00115)
11 faston terminals and two solder
jacks (solder jacks are shown in fig.
15).
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Accessories
Cassette Style Mating Connectors
®
95
9±
European
Projection
12±48a
24
2
±
16
12
3±/32 26/28
22
18
14
8/1± 4/6
Fig. 13
H15S4 front view, relating to figures below
12.4
84.9
12±49
7.6
4
41.6
13
Fig. 14
STV-H15 S4-FSF/CO (HZZ00110),
7 faston terminals and 4 screw jacks
STV-H15 S4-F/CO (HZZ00105),
7 faston terminals and 4 solder jacks (solder jacks are shown in fig. 14.)
84.9
12.4
12±4±
Ø 3.5
4±.5
14.8
Fig. 15
STV-H15 S4-FLS/CO (HZZ00109),
7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks
STV-H15 S4-FSR/CO (HZZ00108),
7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks are shown in fig. 13)
The connectors with 7 screw terminals shown in fig. 14 should not be used for new designs.
Use connectors with 7 faston terminals instead as shown in fig. 13.
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Accessories
Cassette Style Mating Connectors
®
Note: In order to avoid damage, never manipulate high-current contacts
Extraction Tool for High Current Contacts
when plugged-in!
High current plugs and jacks can be disassembled from the
moulding by means of a special extraction tool (H15S2 and
H15S4 connectors). Holding the extraction tool over the
center of the connector's female contact the outer part of the
extraction tool should be fed between the moulding and the
outside of the female contact itself. This releases the spring
clip fixing the contacts, in order to pull the contacts out of their
moulding for replacement. If the operation is performed
correctly, very little force is required. Extreme care should be
taken since incorrect procedure and excessive force could
damage the tool and/or the connector.
Item number:
Description:
HZZ00150-G
Extraction tool
Fig. 16
This tool is available as an accessory for high-current solder
and high-current screw contacts.
Extraction tool HZZ00151-G
Technical Data of Connectors
Table 4: Connector data
H11
H15
H15S2/H15S4
Fastons High current
Mechanical data
Number of poles
11
15
11/7
2/4
Mating cycles
500
80 N
500
90 N
400
Insertion/withdrawal forces max.
Electrical data
90 N
10/1.6 N
Clearances and creepage distances
≥ 4.5 mm
≥ 8.0 mm
≥ 4.5 mm
≥ 8.0 mm
≥ 4.0 mm
≥ 4.0 mm
contact to ground
Clearances and creepage distances
between contacts
Test voltage
Operation voltage
3100 VAC
500 VAC
3100 VAC
500 VAC
3100 VAC
500 VAC
Operation current
per contact
TA = 20 °C
TA = 70 °C
TA = 95 °C
20 A
17 A
14 A
15 A
12 A
9 A
15 A
12 A
9 A
40 A
35 A
25 A
Contact resistance
≤8 mΩ
≤8 mΩ
≤8 m Ω
≤1 mΩ
Insulation resistance at 100 VDC
Miscellaneous data
Operating temperature
Contact surface
≥ 1000 MΩ
≥ 1000 MΩ
≥ 1000 MΩ
–55 to 125 °C
6 µ Ag
– 55 to 125 °C
6 µ Ag
–55 to 105 °C
6 µ Ag over 2 µ Ni
0.8 µ Au over 2 µ Ni
Moulding material
PBTP black
Crastin SK645FR (E41938)
Arnite TV4 264 SN
(E47960)
Glass filled PBT (female connector)
Nylon 6T (male connector)
Flammability
UL 94V-0/UL 94 V-1
UL 94 V-0/UL 94 V-1
UL 94 V-0
parts, i.e. the coding tabs of the male moulding, just have to
be broken off to match the right female part. Major
advantages are high mechanical stability and easy
handling. The H11 connectors have 10 and the H15
connectors 8 coding positions. The use of coding wedges
allows for many different coding possibilities. Coding
wedges are available as accessories to female connectors
with the following item number:
Code Key System
An efficient coding system is of great importance in complex
electronic systems. Since power supplies handle high
currents and voltages, any false connection could be
dangerous and quite costly.
This integrated polarizing system allows effortless coding by
the simple insertion of coding wedges (HZZ00202-G) into
the female connector mouldings. The corresponding counter-
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Accessories
Cassette Style Mating Connectors
®
Item number:
Description:
HZZ00202-G
Connector retention clips (unlocked)
Codierkeil XKN031-G
Delivery content: 5 pcs.
Fig. 17
Integrated code key system for a H11 connector
Connector retention clips (locked)
Fig. 19
Connector retention clips HZZ01209-G and application
8
2
5
11
14
17
20
23
26
29
32
Connector Retention Brackets
An alternative to the above mentioned retention clip V is the
connector retention bracket. They are attached to the back
plate by one screw each with a torque of 20 to 30 Ncm.
K
I
H
G
F
Coding tab
4
Coding wedge
Table 5: Connector Retention Bracket Survey
Series
Item number
Description
Delivery
content
K
I
H
G
D
F
E
K, R, S
H, M
PSK, PSS, PSL
T
HZZ01216-G
CRB-HKMS
2 brackets
2 screws
2 washers
in a beg
2
5
8
11
14
17
20
23
26
29
32
A
B
C
Bottom side:
Q, P
LPC
HZZ01217-G
CRB-Q
Fig. 18
Integrated code key system (H15 connector)
Connector Retention Clips
The retention clip V is an accessory, which guarantees
secure connection even under severe vibration, as for
example in mobile applications. One connector retention
system fits to almost all converters and all of the mentioned
connector types.
The following converter series are delivered with pre-
punched holes in the back plate for fast field-mounting of
retention clips:
Note: Suitable for H, M, K, S, PSK, PSS, PSL, R, and T Series.
Q, P, LPC Series only in combination with HZZ01215-G (Mounting
Plate Q)
Item number:
Description:
HZZ01209-G
Retentionclip (2x)
Delivery content: 2 pcs. in a plastic beg
Fig. 20
Connector retention brackets
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Accessories
Cassette Style Mating Connectors
®
Cable Hood
A cable connector housing (cable hood) is available for all
female H15, H15S2, and H15S4 type connectors with faston
terminals (not suitable for screw terminals). It serves as a
strain relief, isolates connections and protects cables.
20.2
European
Projection
Item number:
HZZ00141-G
Description:
Cable hood for H15/H15S2/S4
Delivery content: Connector housing, blanc label
for K, S, R, T, PSK, PSS Series converters, the cable hood
can be fixed to the converter case with a pair of U-shaped
cable hood retention brackets; see fig. 21.
Modification for use with retension clip
110
Fig. 22
Cable hood HZZ00142-G for fixing with retention clips
HZZ01209-G
Fig. 21
Cable hood HZZ00141-G fixed with retention brackets
HZZ01218-G
Fig. 23
Metallic cable hood
HZZ0143-G providing
fire protection
Item number:
Description:
HZZ01218-G
Retention brackets CHRB-KSG
Delivery content: 2 brackets XMK187-G
2 screws XMM003-G (M2.5 x 6)
Cage Clamp Adapter
The adapter HZZ00144-G allows for connecting a converter
with cage clamp technique; see fig. 24.
Install. instruction BZM20006, blank label.
For fixing the cable hood with a pair of retention clips
HZZ01209-G, a special version is available, where both
sides of the cable hood are slightly modified in order to allow
for insertion of the clips. The cable hood fixed with
HZZ01209-G retention clips HZZ01209-G has been tested to
withstand vibrations according to IEC/EN 60068-2-6: 5 g, 7.5
h (2.5 h per axis). See fig. 22.
Item number:
HZZ00142-G
Description:
Cable hood for H15/H15S2/S4
Delivery content: Connector housing, blanc label
Fig. 24
Cage clamp
adapter HZZ00144-G
A metalic version of the cable hood provides fire protection;
see fig. 23
Item number:
HZZ00143-G
Description:
Metallic cable hood for H15/H15S2/S4
Delivery content: Connector housing, blanc label
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written
consent of the respective divisional president of Power-One, Inc.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the
date manufactured. Specifications are subject to change without notice.
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