CA18FAN12BPA2IO [CARLOGAVAZZI]

Capacitive Proximity Sensors with IO-Link communication;
CA18FAN12BPA2IO
型号: CA18FAN12BPA2IO
厂家: Carlo Gavazzi    Carlo Gavazzi
描述:

Capacitive Proximity Sensors with IO-Link communication

文件: 总19页 (文件大小:1540K)
中文:  中文翻译
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CA18FAxxBPxIO - IO-Link  
Capacitive Proximity Sensors with IO-Link communication  
Benefits  
A complete family. Available in M18 in a robust PTFE  
housing with an operation of 2-10 mm flush or 3-15 mm  
non-flush.  
Enhanced EMC performance: 4th Generation  
TRIPLESHIELDTM  
Easy customization to specific OEM requests:  
different cable lengths and materials, special labelling:  
customized pig-tail solutions with special cables and  
connectors are possible on request..  
The output can be operated either as a switching output  
or in IO-Link mode.  
Fully configurable via output IO-Link v 1.1. Electrical  
outputs can be configured as PNP / NPN / Push-Pull /  
External input, normally open or normally closed.  
Timer functions can be set, such as ON-delay, Off-  
delay, and one shots.  
Logging functions: Temperatures, detecting counter,  
power cycles and operating hours.  
Detection modes Single point, two point and windows  
mode.  
Analogue output: In IO-Link mode the sensor  
will generate 16 bit analogue process data output  
representing the dielectric value measured by the sensor.  
Description  
The new generation of CA18FA…IO sensors are  
a complete family of high performance capacitive  
sensors for detection of most solid or liquid targets  
in industrial applications such as Plastic & Rubber,  
Agriculture, Food & Beverage and Materials  
handling. The 4th Generation of TRIPLESHIELDTM  
technology provides increased immunity to  
electromagnetic interference (EMI), especially  
to frequency drives, and improves immunity to  
humidity and dust.  
The sensor housing has the IP69K rating as well as  
approval by ECOLAB for cleaning and disinfection  
agents.  
On-board IO-Link communication opens up a  
variety of functions, such as easy communication  
and customization of advanced parameter settings.  
Applications  
Detection not only of the level of plastic pellets in plastic moulding machines but also the dielectric value of the pellets to  
ensure correct manufacturing.  
Detection not only of the wood pellets in pellet burners but also the density of the wood pellets.  
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CA18FAxxBPxIO - IO-Link  
Main functions  
The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode.  
Adjustable parameters via IO-Link interface:  
Sensing distance and hysteresis.  
Sensing modes: single point or two point or window mode.  
Timer functions, e.g.: On-delay, Off delay, One shot leading edge or trailing edge.  
Logic functions such as: AND, OR, X-OR and SR-FF.  
External input.  
Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating  
cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature,  
etc.  
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CA18FAxxBPxIO - IO-Link  
References  
Product selection key  
CA18FA  
BP  
IO  
Enter the code option instead of  
Code  
C
A
18  
F
Option  
-
Description  
Sensing principle: Capacitive sensor  
Cylindrical housing with threaded barrel  
Housing diameter (mm)  
PTFE housing  
-
-
A
-
Axial sensing  
F
Flush installation  
N
08  
12  
Non-flush installation  
Sensing distance: 8 mm  
Sensing distance: 12 mm  
Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach  
input (only pin 2)  
Selectable: N.O. or N.C.  
2 metre PVC cable  
M12, 4-pole connector  
IO-Link version  
B
P
-
-
A2  
M1  
-
IO  
Additional characters can be used for customized versions.  
Type selection  
Connection  
Distance  
8 mm  
12 mm  
8 mm  
Mounting  
Flush  
Non-flush  
Flush  
Code  
CA18FAF08BPA2IO  
CA18FAN12BPA2IO  
CA18FAF08BPM1IO  
CA18FAN12BPM1IO  
Cable  
Plug  
12 mm  
Non-flush  
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CA18FAxxBPxIO - IO-Link  
Structure  
H
E
A
F
D
B
C
G
I
Fig. 1 CA18 Cable  
Fig. 2 CA18 Plug  
Fig. 3 Colour code  
A
B
C
D
E
Sensitivity adjustment  
Yellow LED  
Green LED  
Brown  
F
G
H
I
Blue  
Black  
Sensing face  
2 m, 4 wire PVC Ø 5,2 mm cable  
M12x1, 4-pin male connector  
White  
J
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CA18FAxxBPxIO - IO-Link  
Sensing  
Detection  
Sensor front  
S.P., Two P.  
1. SSC1 Window,  
Adj. Hyst.  
Selector  
A
One of  
1 to 6  
Logic  
A - B  
AND, OR,  
XOR, S-R  
divider  
Time  
Output  
Sensor  
output  
NPN, PNP,  
Push-Pull  
A
B
delay  
inverter  
Out 1  
Out 2  
ON, OFF  
One-shot  
N.O., N.C.  
S.P., Two P.  
2. SSC2 Window,  
Adj. Hyst.  
Selector  
B
One of  
1 to 6  
Logic  
A - B  
AND, OR,  
XOR, S-R  
divider  
Time  
delay  
ON, OFF  
One-shot  
Output  
inverter  
N.O., N.C.  
Sensor  
output  
NPN, PNP,  
Push-Pull  
EXT-Input  
3. Dust 1  
4. Dust 2  
5. Temp  
A
B
EXT-  
Input  
6. EXT-Input  
SSC1  
SSC2  
Sensor switching channel SSC1 and  
SSC2  
• Enabled  
• Disabled  
• Enabled  
• Disabled  
Factory settings: Enabled  
Factory settings: Enabled  
SSC1  
SSC2  
• Deactivated  
• Single point mode  
• Two point mode  
• Windows mode  
• Deactivated  
• Single point mode  
• Two point mode  
• Windows mode  
Switching mode  
Factory settings: Single point mode Factory settings: Single point mode  
0 - 12 mm (Factory settings: 12  
mm), (ref. target 36x36 mm ST37, 1 Non-flush-mounted sensor  
mm thick, grounded)  
0 - 8 mm (Factory settings: 8 mm),  
Rated operating distance (Sn)  
(ref. target 24x24 mm ST37, 1 mm  
Flush-mounted sensor  
thick, grounded)  
Adjustable by potentiometer, external teach or by IO-Link settings  
• Potentiometer disabled  
Sensitivity control  
• Potentiometer enabled  
• External teach  
Factory settings: Potentiometer enabled  
Electrical adjustment  
Mechanical adjustment  
2 ... 10 mm (flush types)  
11 turns  
16 turns  
Potentiometer  
Factory settings: SP1 1000 and SP2 10000  
3 ... 15 mm (Non- flush types)  
Adjustable distance  
Factory settings: SP1 1000 and SP2 10000  
Effective operating distance (Sr)  
Usable operating dist. (Su)*  
0.9 x Sn ≤ Sr ≤ 1.1 x Sn  
0.85 x Sr ≤ Su ≤ 1.15 x Sr  
Hysteresis (H)  
CA18FAF08…  
CA18FAN12…  
Adjustable by IO-Link (1% to 100%)  
Factory settings: Typical 4%  
Factory settings: Typical 15%  
This function can increase the immunity towards unstable targets and  
electromagnetic disturbances: Value can be set from 1 to 255.  
Factory settings: 1  
Detection filter  
(1 is max. operating frequency and 255 is min. operating frequency)  
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CA18FAxxBPxIO - IO-Link  
* For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2  
x Sr for temperatures exceeding 0°C - 60 °C ( 32°F - 140°F).  
Alarm settings  
SSC1  
SSC2  
• 0 to 100 % of actual SP  
Factory settings: 2 times standard  
hysteresis  
• High threshold -50 to +150 °C  
• Low threshold -50 to +150 °C  
Factory settings:  
• 0 to 100 % of actual SP  
Factory settings: 2 times standard  
hysteresis  
Dust alarm SSC1 and SSC2  
Temperature alarm  
High value 120 °C (front temperature sensor used)  
Low value -30 °C (front temperature sensor used)  
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CA18FAxxBPxIO - IO-Link  
Detection diagram  
Y
Y
S
S
X
X
T
T
X’  
0,08 0,16 0,24 0,31 0,39 0,47 0,55  
X’  
-0,31 -0,24 -0,16 -0,08  
25  
0
-0,31 -0,24 -0,16 -0,08  
25  
0
0,08 0,16 0,24 0,31 0,39 0,47 0,55  
0,98  
0,79  
0,59  
0,39  
0,20  
0,00  
0,98  
20  
15  
10  
5
20  
15  
10  
5
0,79  
0,59  
0,39  
0,20  
S
Y’  
0
S
0,00 Y’  
Y
0
Y
-5  
-0,20  
-0,39  
-0,59  
-0,79  
-0,98  
-5  
-0,20  
-0,39  
-0,59  
-0,79  
-0,98  
-10  
-15  
-20  
-25  
-10  
-15  
-20  
-25  
-8  
-6  
-4  
-2  
0
2
4
6
8
10 12 14  
-8  
-6  
-4  
-2  
0
2
4
6
8
10 12 14  
X
X
Fig. 4 Flush  
Fig. 5 Non-flush  
Y
X
Y'  
Detection width [mm]  
Sensing range [mm]  
Detection width [inches]  
X'  
S
T
Sensing range [inches]  
Sensor  
Target  
Accuracy  
Repeat accuracy (R)  
≤ 5%  
Operation diagram  
A
B
C
D
E
F
G
H
I
J
K
L
>1 sec.  
>1 sec.  
>1 sec.  
>1 sec.  
>1 sec.  
>1 sec.  
>2 sec.  
>2 sec.  
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CA18FAxxBPxIO - IO-Link  
A
B
C
D
E
F
Target influence  
stable ON  
Output ON  
Output OFF  
stable OFF  
Time  
G
H
I
J
K
L
Green LED ON  
Yellow LED ON  
Output N.O.  
Output N.C.  
Dust alarm N.O.  
Dust alarm N.C.  
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CA18FAxxBPxIO - IO-Link  
Features  
Power Supply  
Rated operational voltage (UB)  
Ripple (Urpp  
10 ... 40 VDC (ripple included)  
≤ 10%  
)
No load supply current (Io)  
Rated insulation voltage (Ui)  
Power-ON delay (tv)  
≤ 20 mA  
50 VDC  
≤ 300 ms  
Input selector  
Channel A  
Channel B  
• Deactivated  
• SSC1  
• Deactivated  
• SSC1  
• SSC2  
• SSC2  
Input selector  
• Dust alarm 1  
• Dust alarm 2  
Temperature alarm  
• External input  
Factory settings: SSC1  
• Dust alarm 1  
• Dust alarm 2  
Temperature alarm  
• External input  
Factory settings: SSC1  
Logic functions  
Logic functions  
Channel A + B for SO1  
• Direct  
• AND  
• OR  
Channel A + B for SO2  
• Direct  
• AND  
• OR  
• X-OR  
• X-OR  
• SR-FF  
• SR-FF  
Factory settings: Direct  
Factory settings: Direct  
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CA18FAxxBPxIO - IO-Link  
Time delays  
For SO1  
For SO2  
• Disabled  
• Disabled  
• Power-ON delay  
• Power-OFF delay  
• Power-ON delay and Power-OFF  
delay  
• Power-ON delay  
• Power-OFF delay  
• Power-ON delay and Power-OFF  
delay  
Timer mode  
• One-shot leading edge  
• One-shot trailing edge  
Factory settings: Disabled  
• One-shot leading edge  
• One-shot trailing edge  
Factory settings: Disabled  
For SO1  
For SO2  
• [ms]  
• [ms]  
Timer scale  
Timer value  
• [s]  
• [min]  
Factory settings: ms  
For SO1  
• 0 ... 32 767  
Factory settings: 0  
• [s]  
• [min]  
Factory settings: ms  
For SO2  
• 0 ... 32 767  
Factory settings: 0  
Output Inverter  
For SO1 Pin 4 Black wire:  
• N.O.  
• N.C.  
For SO2 Pin 2 White wire:  
• N.O.  
• N.C.  
Output Inverter  
Factory settings: N.O.  
Factory settings: N.C.  
Sensor Output  
For SO1 Pin 4 Black wire:  
• NPN  
For SO2 Pin 2 White wire:  
• NPN  
• PNP  
• PNP  
• Push-Pull  
• Push-Pull  
Switching Output Stage SO1 and SO2  
• External input, active high  
• External input, active low  
• External teach  
Factory settings: PNP  
Factory settings: PNP  
Outputs  
Rated operational current (Ie) (Ie)  
OFF-state current (Ir)  
Minimum operational current (Im)  
Voltage drop (Ud)  
≤ 200 mA (Continuous, SO1 + SO2)  
≤ 100 μA  
> 0,5 mA  
≤ 1.0 VDC @ 200 mA DC  
Short circuit, reverse polarity, transients  
Protection  
Control of resistive loads and solid-  
state loads with optical isolation  
DC-12  
Utilization category  
DC-13  
Control of electromagnets  
Load capacitance max at (Ue)  
100 nF  
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CA18FAxxBPxIO - IO-Link  
Operation diagram  
For default factory sensor  
Tv = Power-ON delay  
Power supply  
ON  
Target (Object)  
Present  
Break output  
(N.C.)  
Make output  
(N.O.)  
Tv  
ON  
ON  
Tv  
Response times  
Operating frequency (f)  
50 Hz.  
tON (OFF-ON)  
tOFF (ON-OFF)  
< 10 ms  
< 10 ms  
Response times  
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CA18FAxxBPxIO - IO-Link  
Indication  
Green LED  
Yellow LED  
Power  
Function  
SIO and IO-Link mode  
ON  
ON  
OFF  
OFF  
ON  
OFF  
ON  
ON  
ON  
-
ON (stable)* SSC1  
OFF (stable)* SSC1  
ON (Not stable) SSC1  
OFF (Not stable) SSC1  
OFF  
-
Flashing 10 Hz  
50% dutycycle  
Flashing (0.5…20  
-
-
ON  
Output short-circuit  
Timer indication  
ON  
Hz)  
SIO mode only  
Flashing 1 HZ  
ON 100 ms  
OFF 900 ms  
Flashing 1 HZ  
ON 900 ms  
External teach by wire.  
Only for single point mode  
-
-
ON  
ON  
Teach time window (3 - 6 sec)  
OFF 100 ms  
Flashing 10 HZ  
ON 50 ms  
OFF 50 ms  
Flashing for 2 sec  
Flashing 2 HZ  
ON 250 ms  
-
-
ON  
Teach time out (12 sec)  
ON  
Teach successful  
OFF 250 ms  
Flashing for 2 sec  
IO-Link mode only  
Flashing 1 HZ  
Stable:  
ON 900 ms  
OFF 100 ms  
Not stable:  
ON 100 ms  
OFF 900 ms  
-
ON  
ON  
Sensor is in IO-Link mode  
Find my sensor  
Flashing 2 Hz  
50% dutycycle  
*See operation diagram  
LED indication  
LED indications  
• LED Indication disabled  
• LED Indication enabled  
• Find my sensor  
Factory settings: LED Indication enabled  
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CA18FAxxBPxIO - IO-Link  
Environmental  
-30°C... +85°C (-22°F... +185°F)  
-40°C ... +85°C (-40°F ... +185°F)  
120°C (248°F)  
35% ... 95%  
35% ... 95%  
Operating  
Storage  
Ambient temperature  
Max. temperature on sensing face  
Ambient humidity range  
Operating  
Storage  
Vibration  
Shock  
10 ... 150 Hz, 1 mm / 15 G  
30 G / 11 ms, 3 pos, 3 neg per axis  
EN 60068-2-6  
EN 60068-2-27  
2 x 1 m  
100 x 0,5 m  
Drop test  
EN 60068-2-31  
Rated impulse withstand voltage  
Overvoltage category  
Pollution degree  
≥2 kV  
III  
3
IP 67, IP 68/60 min.,  
IP69K*  
with 500 Ω  
IEC 60664, EN 60947-1  
IEC 60664, 60664A; EN 60947-1  
EN 60529; EN 60947-1  
DIN 40050-9  
IP rating  
NEMA Enclosure Types  
Tightening torque  
1, 2, 4, 4X, 5, 6, 6P, 12  
≤ 1 Nm  
NEMA 250  
* The IP69K test according to DIN 40050-9 for high-  
pressure, high-temperature wash-down applications.  
The sensor must not only be dust tight (IP6X), but  
also able to withstand high-pressure and steam  
cleaning. The sensor is exposed to high pressure  
water from a spray nozzle that is fed with 80°C water  
at 8’000– 10’000 KPa (80–100bar) and a flow rate of  
14–6L/min. The nozzle is held 100 –150 mm from the  
sensor at angles of 0°, 30°, 60° and 90° for 30s each.  
The test device sits on a turntable that rotates with  
a speed of 5 times per minute. The sensor must not  
suffer any damaging effects in appearance or function  
from the high pressure water function.  
TRIPLESHIELDTM  
Exceeding the norms for capacitive sensors.  
contact discharge  
air discharge  
> 40 kV  
> 40 kV  
IEC 61000-4-2;  
EN60947-1  
Electrostatic discharge immunity test  
Electromagnetic field immunity  
Electrical fast transient immunity  
Wire-conducted noise  
IEC 61000-4-3;  
EN60947-1  
IEC 61000-4-4;  
EN60947-1  
IEC 61000-4-3;  
EN60947-1  
20 V/m  
±4kV / 5kHz  
> 20 Vrms  
Continuous  
Short-time  
> 60 A/m, 75.9 µ tesla  
> 600 A/m, 759 µ tesla  
IEC 61000-4-8;  
EN60947-1  
Power frequency magnetic fields  
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CA18FAxxBPxIO - IO-Link  
Diagnostic parameters  
Function  
Unit  
Range  
Values stored in the sensor (Saved every hour)  
Operating Hours  
Number of Power Cycles  
Maximum temperature - All time high [°C]  
[h]  
[cycles]  
0 … 2 147 483 647  
0 … 2 147 483 647  
-50 ... +150  
Minimum temperature - All time low  
Detection counter SSC1  
Minutes above Maximum Temperature [min]  
Minutes below Minimum Temperature [min]  
Values stored in the sensor (Saved with events)  
[°C]  
[cycles]  
-50 ... +150  
0 … 2 147 483 647  
0 … 2 147 483 647  
0 … 2 147 483 647  
Maintenance event counter  
Download counter  
[counts]  
[counts]  
0 … 2 147 483 647  
0 …65 536  
Values not saved in sensor  
Maximum temperature - Since last  
power-up  
[°C]  
-50 ... +150  
Minimum temperature - Since last  
power-up  
Current temperature  
[°C]  
[°C]  
-50 ... +150  
-50 ... +150  
Events Configuration  
Events  
Factory default setting  
Inactive  
Inactive  
Inactive  
Inactive  
Temperature fault event  
Temperature over-run  
Temperature under-run  
Short circuit  
Maintenance  
Inactive  
Process data configuration  
Process Data  
Analogue value  
Factory default setting  
Active  
SO1, Switching output 1  
SO2, Switching output 2  
SSC1, Sensor switching channel 1  
SSC2, Sensor switching channel 2  
DA1, Dust Alarm for SSC1  
DA2, Dust alarm for SSC2  
TA, Temperature alarm  
SC, Short circuit  
Active  
Active  
Inactive  
Inactive  
Inactive  
Inactive  
Inactive  
Inactive  
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CA18FAxxBPxIO - IO-Link  
Process data structure  
4 Bytes, Analogue value 16 ... 31 (16 bit)  
31  
MSB  
23  
-
15  
-
30  
-
22  
-
14  
-
6
29  
-
21  
-
13  
SC  
5
28  
-
20  
-
12  
TA  
4
27  
-
19  
-
11  
DA2  
3
26  
-
18  
-
10  
DA1  
2
25  
-
17  
-
24  
-
16  
LSB  
8
SSC1  
0
SO1  
Byte 0  
Byte 1  
Byte 2  
Byte 3  
9
SSC2  
1
SO2  
7
-
-
-
-
-
-
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CA18FAxxBPxIO - IO-Link  
Mechanics/electronics  
Connection  
Cable  
2 m, 4 wire, 4 x 0,34 mm2, Ø5.2 mm Oil proof PVC, grey  
Plug (M1)  
M12 x 1, 4 pin male  
Wiring  
1 BN  
4 BK  
V
V
A
B
2 WH  
3 BU  
BN  
Brown  
BK  
Black  
WH  
White  
BU  
Blue  
A
B
OUT/IO-Link  
IN/OUT  
Housing  
Body  
PTFE  
Cable gland  
Nuts  
Grilamid TR 55, Black  
PTFE  
Trimmer shaft  
Light guides  
Dimensions  
Nylon, Blue  
Grilamid TR 55, Transparent  
M18 x 1  
47 mm  
55 mm  
70 mm  
≤ 137 g  
≤ 62 g  
Thread  
Non-flush  
Flush  
Housing  
Cable version  
Plug version  
Thread length  
Total length  
Weight  
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CA18FAxxBPxIO - IO-Link  
Dimensions (mm)  
86  
86  
70  
70  
LED  
LED  
M18 x 1.0 x 55  
15  
8
M18 x 1.0 x 47  
15  
Fig. 6 Cable CA18EAF....A2IO  
Fig. 7 Cable CA18EAN....A2IO  
85  
85  
70  
70  
LED  
LED  
M12 x 1.0  
M12 x 1.0  
M18 x 1.0 x 55  
15  
8
M18 x 1.0 x 47  
15  
Fig. 8 Plug CA18EAF....M1IO  
Fig. 9 Plug CA18EAN....M1IO  
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CA18FAxxBPxIO - IO-Link  
Compatibility and conformity  
Approvals and markings  
General reference  
MTTFd  
Sensor designed according to EN60947-5-2 and EN60947-1  
114.6 years @ 40°C (+104°F)  
ISO 13849-1, SN 29500  
CE-marking  
Approvals  
(UL508)  
Topax 56, Topaz AC1, Topaz  
MD3, Topaz CL1, Topactiv OKTO,  
P3-hypochloran  
Other Approvals  
IO-Link  
IO-Link revision  
Transmission rate  
SDCI-Norm  
1.1  
COM2 (38.4 kbaud)  
IEC 61131-9  
Profile  
Smart sensor profile 2nd edition, common profile  
Min. cycle time  
SIO mode  
5 ms  
Yes  
Min. master port class  
Process data length  
A (4-pin)  
32 bit  
10/11/2020 CA18FAxxBPxIO ENG  
Carlo Gavazzi Industri A/S  
18  
CA18FAxxBPxIO - IO-Link  
Delivery contents and accessories  
Delivery contents  
Capacitive sensor: CA18FAxxBPxIO  
2 x M18 nuts  
Screwdriver  
Packaging: Carton box  
Accessories  
Connector type CONB14NF-...W -series.  
Mounting Brackets AMB18-S.. (straight), AMB18-A.. (angled)  
Further information  
Information  
Where to find it  
QR  
IO-Link manual  
http://cga.pub/?159e19  
Mounting brackets  
Connectors  
http://cga.pub/?68adbc  
http://cga.pub/?d839df  
COPYRIGHT ©2020  
Content subject to change. Download the PDF: www.gavazziautomation.com  
10/11/2020 CA18FAxxBPxIO ENG  
Carlo Gavazzi Industri A/S  
19  

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