CA30CAF16BPM1IO [CARLOGAVAZZI]
Capacitive Proximity Sensors with IO-Link communication;型号: | CA30CAF16BPM1IO |
厂家: | Carlo Gavazzi |
描述: | Capacitive Proximity Sensors with IO-Link communication |
文件: | 总19页 (文件大小:1597K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
CA30CAxxBPxIO - IO-Link
Capacitive Proximity Sensors with IO-Link communication
Benefits
• A complete family. Available in M30 in a robust PBT
housing with an operation of 2-20 mm flush or 4-30 mm
non-flush.
• Enhanced EMC performance: 4th Generation
TRIPLESHIELDTM
• Easy customization to specific OEM requests:
different cable lengths and materials, special labelling:
customized pig-tail solutions with special cables and
connectors are possible on request..
• The output can be operated either as a switching output
or in IO-Link mode.
• Fully configurable via output IO-Link v 1.1. Electrical
outputs can be configured as PNP / NPN / Push-Pull /
External input, normally open or normally closed.
• Timer functions can be set, such as ON-delay, Off-
delay, and one shots.
• Logging functions: Temperatures, detecting counter,
power cycles and operating hours.
• Detection modes Single point, two point and windows
mode.
• Analogue output: In IO-Link mode the sensor
will generate 16 bit analogue process data output
representing the dielectric value measured by the sensor.
Description
The new generation of CA30CA…IO sensors are
a complete family of high performance capacitive
sensors for detection of most solid or liquid targets
in industrial applications such as Plastic & Rubber,
Agriculture, Food & Beverage and Materials
handling. The 4th Generation of TRIPLESHIELDTM
technology provides increased immunity to
electromagnetic interference (EMI), especially
to frequency drives, and improves immunity to
humidity and dust.
•
The sensor housing has the IP69K rating as well as
approval by ECOLAB for cleaning and disinfection
agents.
On-board IO-Link communication opens up a
variety of functions, such as easy communication
and customization of advanced parameter settings.
Applications
• Detection not only of the level of plastic pellets in plastic moulding machines but also the dielectric value of the pellets to
ensure correct manufacturing.
• Detection not only of the wood pellets in pellet burners but also the density of the wood pellets.
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CA30CAxxBPxIO - IO-Link
Main functions
• The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode.
• Adjustable parameters via IO-Link interface:
► Sensing distance and hysteresis.
► Sensing modes: single point or two point or window mode.
► Timer functions, e.g.: On-delay, Off delay, One shot leading edge or trailing edge.
► Logic functions such as: AND, OR, X-OR and SR-FF.
► External input.
► Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating
cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature,
etc.
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CA30CAxxBPxIO - IO-Link
References
Product selection key
CA30CA
BP
IO
Enter the code option instead of
Code
C
A
30
C
A
Option
-
Description
Sensing principle: Capacitive sensor
Cylindrical housing with threaded barrel
Housing diameter (mm)
Plastic housing - PBT
Axial sensing
-
-
-
F
Flush installation
N
16
25
Non-flush installation
Sensing distance: 16 mm
Sensing distance: 25 mm
Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach
input (only pin 2)
Selectable: N.O. or N.C.
2 metre PVC cable
M12, 4-pole connector
IO-Link version
B
P
-
-
A2
M1
-
IO
Additional characters can be used for customized versions.
Type selection
Connection
Distance
16 mm
25 mm
16 mm
25 mm
Mounting
Flush
Non-flush
Flush
Code
CA30CAF16BPA2IO
CA30CAN25BPA2IO
CA30CAF16BPM1IO
CA30CAN25BPM1IO
Cable
Plug
Non-flush
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CA30CAxxBPxIO - IO-Link
Structure
E
A
B
F
D
C
C
G
Fig. 1 CA30 Cable
Fig. 2 CA30 Plug
Fig. 3 Colour code
A
B
C
D
E
Sensitivity adjustment
Yellow LED
Green LED
Brown
F
G
H
I
Blue
Black
Sensing face
2 m, 4 wire PVC Ø 5,2 mm cable
M12x1, 4-pin male connector
White
J
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CA30CAxxBPxIO - IO-Link
Sensing
Detection
Sensor front
S.P., Two P.
1. SSC1 Window,
Adj. Hyst.
Selector
A
One of
1 to 6
Logic
A - B
AND, OR,
XOR, S-R
divider
Time
Output
Sensor
output
NPN, PNP,
Push-Pull
A
B
delay
inverter
Out 1
Out 2
ON, OFF
One-shot
N.O., N.C.
S.P., Two P.
2. SSC2 Window,
Adj. Hyst.
Selector
B
One of
1 to 6
Logic
A - B
AND, OR,
XOR, S-R
divider
Time
delay
ON, OFF
One-shot
Output
inverter
N.O., N.C.
Sensor
output
NPN, PNP,
Push-Pull
EXT-Input
3. Dust 1
4. Dust 2
5. Temp
A
B
EXT-
Input
6. EXT-Input
SSC1
SSC2
Sensor switching channel SSC1 and
SSC2
• Enabled
• Disabled
• Enabled
• Disabled
Factory settings: Enabled
Factory settings: Enabled
SSC1
SSC2
• Deactivated
• Single point mode
• Two point mode
• Windows mode
• Deactivated
• Single point mode
• Two point mode
• Windows mode
Switching mode
Factory settings: Single point mode Factory settings: Single point mode
0 - 25 mm (Factory settings: 25
mm), (ref. target 36x36 mm ST37, 1 Non-flush-mounted sensor
mm thick, grounded)
0 - 16 mm (Factory settings: 16
Rated operating distance (Sn)
mm), (ref. target 24x24 mm ST37, 1 Flush-mounted sensor
mm thick, grounded)
Adjustable by potentiometer, external teach or by IO-Link settings
• Potentiometer disabled
Sensitivity control
• Potentiometer enabled
• External teach
Factory settings: Potentiometer enabled
Electrical adjustment
Mechanical adjustment
2 ... 20 mm (flush types)
11 turns
16 turns
Potentiometer
Factory settings: SP1 1000 and SP2 10000
4 ... 30 mm (Non- flush types)
Adjustable distance
Factory settings: SP1 1000 and SP2 10000
Effective operating distance (Sr)
Usable operating dist. (Su)*
0.9 x Sn ≤ Sr ≤ 1.1 x Sn
0.85 x Sr ≤ Su ≤ 1.15 x Sr
Hysteresis (H)
CA30CAF16…
CA30CAN25…
Adjustable by IO-Link (1% to 100%)
Factory settings: Typical 7%
Factory settings: Typical 10%
This function can increase the immunity towards unstable targets and
electromagnetic disturbances: Value can be set from 1 to 255.
Factory settings: 1
Detection filter
(1 is max. operating frequency and 255 is min. operating frequency)
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* For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2
x Sr for temperatures exceeding 0°C - 60 °C ( 32°F - 140°F).
Alarm settings
SSC1
SSC2
• 0 to 100 % of actual SP
Factory settings: 2 times standard
hysteresis
• High threshold -50 to +150 °C
• Low threshold -50 to +150 °C
Factory settings:
• 0 to 100 % of actual SP
Factory settings: 2 times standard
hysteresis
Dust alarm SSC1 and SSC2
Temperature alarm
High value 120 °C (front temperature sensor used)
Low value -30 °C (front temperature sensor used)
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CA30CAxxBPxIO - IO-Link
Detection diagram
Y
Y
S
S
X
X
T
T
X’
0,20 0,39 0,59 0,79 0,98 1,18
X’
-0,59 -0,39 -0,20
25
0
-0,59 -0,39 -0,20
25
0
0,20 0,39 0,59 0,79 0,98 1,18
0,98
0,98
0,79
0,59
0,79
0,59
20
15
10
5
20
15
10
5
0,39
0,39
0,20
0,20
S
0,00
Y’
S
0,00 Y’
-0,20
-0,39
-0,59
-0,79
-0,98
Y
Y
0
0
-0,20
-0,39
-0,59
-0,79
-0,98
-5
-5
-10
-15
-20
-25
-10
-15
-20
-25
-15
-10
-5
0
5
10
15
20
25
30
-15
-10
-5
0
5
10
15
20
25
30
X
X
Fig. 4 Flush
Fig. 5 Non-flush
Y
X
Y'
Detection width [mm]
Sensing range [mm]
Detection width [inches]
X'
S
T
Sensing range [inches]
Sensor
Target
Accuracy
Repeat accuracy (R)
≤ 5%
Operation diagram
A
B
C
D
E
F
G
H
I
J
K
L
>1 sec.
>1 sec.
>1 sec.
>1 sec.
>1 sec.
>1 sec.
>2 sec.
>2 sec.
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CA30CAxxBPxIO - IO-Link
A
B
C
D
E
F
Target influence
stable ON
Output ON
Output OFF
stable OFF
Time
G
H
I
J
K
L
Green LED ON
Yellow LED ON
Output N.O.
Output N.C.
Dust alarm N.O.
Dust alarm N.C.
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CA30CAxxBPxIO - IO-Link
Features
Power Supply
Rated operational voltage (UB)
Ripple (Urpp
10 ... 40 VDC (ripple included)
≤ 10%
)
No load supply current (Io)
Rated insulation voltage (Ui)
Power-ON delay (tv)
≤ 20 mA
50 VDC
≤ 300 ms
Input selector
Channel A
Channel B
• Deactivated
• SSC1
• Deactivated
• SSC1
• SSC2
• SSC2
Input selector
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input
Factory settings: SSC1
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input
Factory settings: SSC1
Logic functions
Logic functions
Channel A + B for SO1
• Direct
• AND
• OR
Channel A + B for SO2
• Direct
• AND
• OR
• X-OR
• X-OR
• SR-FF
• SR-FF
Factory settings: Direct
Factory settings: Direct
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Time delays
For SO1
For SO2
• Disabled
• Disabled
• Power-ON delay
• Power-OFF delay
• Power-ON delay and Power-OFF
delay
• Power-ON delay
• Power-OFF delay
• Power-ON delay and Power-OFF
delay
Timer mode
• One-shot leading edge
• One-shot trailing edge
Factory settings: Disabled
• One-shot leading edge
• One-shot trailing edge
Factory settings: Disabled
For SO1
For SO2
• [ms]
• [ms]
Timer scale
Timer value
• [s]
• [min]
Factory settings: ms
For SO1
• 0 ... 32 767
Factory settings: 0
• [s]
• [min]
Factory settings: ms
For SO2
• 0 ... 32 767
Factory settings: 0
Output Inverter
For SO1 Pin 4 Black wire:
• N.O.
• N.C.
For SO2 Pin 2 White wire:
• N.O.
• N.C.
Output Inverter
Factory settings: N.O.
Factory settings: N.C.
Sensor Output
For SO1 Pin 4 Black wire:
• NPN
For SO2 Pin 2 White wire:
• NPN
• PNP
• PNP
• Push-Pull
• Push-Pull
Switching Output Stage SO1 and SO2
• External input, active high
• External input, active low
• External teach
Factory settings: PNP
Factory settings: PNP
Outputs
Rated operational current (Ie) (Ie)
OFF-state current (Ir)
Minimum operational current (Im)
Voltage drop (Ud)
≤ 200 mA (Continuous, SO1 + SO2)
≤ 100 μA
> 0,5 mA
≤ 1.0 VDC @ 200 mA DC
Short circuit, reverse polarity, transients
Protection
Control of resistive loads and solid-
state loads with optical isolation
DC-12
Utilization category
DC-13
100 nF
Control of electromagnets
Load capacitance max at (Ue)
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CA30CAxxBPxIO - IO-Link
Operation diagram
For default factory sensor
Tv = Power-ON delay
Power supply
ON
Target (Object)
Present
Break output
(N.C.)
Make output
(N.O.)
Tv
ON
ON
Tv
Response times
Operating frequency (f)
50 Hz.
tON (OFF-ON)
tOFF (ON-OFF)
< 10 ms
< 10 ms
Response times
Indication
Green LED
Yellow LED
Power
Function
SIO and IO-Link mode
ON
ON
OFF
OFF
ON
OFF
ON
ON
ON
-
ON (stable)* SSC1
OFF (stable)* SSC1
ON (Not stable) SSC1
OFF (Not stable) SSC1
OFF
-
Flashing 10 Hz
50% dutycycle
Flashing (0.5…20
-
-
ON
Output short-circuit
Timer indication
ON
Hz)
SIO mode only
Flashing 1 HZ
ON 100 ms
OFF 900 ms
Flashing 1 HZ
ON 900 ms
OFF 100 ms
Flashing 10 HZ
ON 50 ms
OFF 50 ms
Flashing for 2 sec
Flashing 2 HZ
ON 250 ms
External teach by wire.
Only for single point mode
-
-
ON
ON
Teach time window (3 - 6 sec)
Teach time out (12 sec)
-
-
ON
ON
Teach successful
OFF 250 ms
Flashing for 2 sec
IO-Link mode only
Flashing 1 HZ
ON 900 ms
-
ON
Sensor is in IO-Link mode
OFF 100 ms
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CA30CAxxBPxIO - IO-Link
*See operation diagram
LED indication
• LED Indication disabled
• LED Indication enabled
Factory settings: LED Indication enabled
LED indications
Environmental
-30°C... +85°C (-22°F... +185°F)
-40°C ... +85°C (-40°F ... +185°F)
120°C (248°F)
35% ... 95%
35% ... 95%
Operating
Storage
Ambient temperature
Max. temperature on sensing face
Ambient humidity range
Operating
Storage
Vibration
Shock
10 ... 150 Hz, 1 mm / 15 G
30 G / 11 ms, 3 pos, 3 neg per axis
EN 60068-2-6
EN 60068-2-27
2 x 1 m
100 x 0,5 m
Drop test
EN 60068-2-31
Rated impulse withstand voltage
Overvoltage category
Pollution degree
≥2 kV
III
3
IP 67, IP 68/60 min.,
IP69K*
with 500 Ω
IEC 60664, EN 60947-1
IEC 60664, 60664A; EN 60947-1
EN 60529; EN 60947-1
DIN 40050-9
IP rating
NEMA Enclosure Types
Tightening torque
1, 2, 4, 4X, 5, 6, 6P, 12
≤ 7.5 Nm
NEMA 250
* The IP69K test according to DIN 40050-9 for high-
pressure, high-temperature wash-down applications.
The sensor must not only be dust tight (IP6X), but
also able to withstand high-pressure and steam
cleaning. The sensor is exposed to high pressure
water from a spray nozzle that is fed with 80°C water
at 8’000– 10’000 KPa (80–100bar) and a flow rate of
14–6L/min. The nozzle is held 100 –150 mm from the
sensor at angles of 0°, 30°, 60° and 90° for 30s each.
The test device sits on a turntable that rotates with
a speed of 5 times per minute. The sensor must not
suffer any damaging effects in appearance or function
from the high pressure water function.
TRIPLESHIELDTM
Exceeding the norms for capacitive sensors.
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CA30CAxxBPxIO - IO-Link
contact discharge
air discharge
> 40 kV
> 40 kV
IEC 61000-4-2;
EN60947-1
Electrostatic discharge immunity test
Electromagnetic field immunity
Electrical fast transient immunity
Wire-conducted noise
IEC 61000-4-3;
EN60947-1
IEC 61000-4-4;
EN60947-1
IEC 61000-4-3;
EN60947-1
20 V/m
±4kV / 5kHz
> 20 Vrms
Continuous
Short-time
> 60 A/m, 75.9 µ tesla
> 600 A/m, 759 µ tesla
IEC 61000-4-8;
EN60947-1
Power frequency magnetic fields
Diagnostic parameters
Function
Unit
Range
Values stored in the sensor (Saved every hour)
Operating Hours
[h]
0 … 2 147 483 647
Number of Power Cycles
Maximum temperature - All time high [°C]
[cycles]
0 … 2 147 483 647
-50 ... +150
Minimum temperature - All time low
Detection counter SSC1
Minutes above Maximum Temperature [min]
Minutes below Minimum Temperature [min]
Values stored in the sensor (Saved with events)
[°C]
[cycles]
-50 ... +150
0 … 2 147 483 647
0 … 2 147 483 647
0 … 2 147 483 647
Maintenance event counter
Download counter
[counts]
[counts]
0 … 2 147 483 647
0 …65 536
Values not saved in sensor
Maximum temperature - Since last
power-up
[°C]
-50 ... +150
Minimum temperature - Since last
power-up
Current temperature
[°C]
[°C]
-50 ... +150
-50 ... +150
Events Configuration
Events
Factory default setting
Inactive
Inactive
Inactive
Inactive
Temperature fault event
Temperature over-run
Temperature under-run
Short circuit
Maintenance
Inactive
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CA30CAxxBPxIO - IO-Link
Process data configuration
Process Data
Analogue value
Factory default setting
Active
SO1, Switching output 1
SO2, Switching output 2
SSC1, Sensor switching channel 1
SSC2, Sensor switching channel 2
DA1, Dust Alarm for SSC1
DA2, Dust alarm for SSC2
TA, Temperature alarm
SC, Short circuit
Active
Active
Inactive
Inactive
Inactive
Inactive
Inactive
Inactive
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CA30CAxxBPxIO - IO-Link
Process data structure
4 Bytes, Analogue value 16 ... 31 (16 bit)
31
MSB
23
-
15
-
30
-
22
-
14
-
6
29
-
21
-
13
SC
5
28
-
20
-
12
TA
4
27
-
19
-
11
DA2
3
26
-
18
-
10
DA1
2
25
-
17
-
24
-
16
LSB
8
SSC1
0
SO1
Byte 0
Byte 1
Byte 2
Byte 3
9
SSC2
1
SO2
7
-
-
-
-
-
-
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CA30CAxxBPxIO - IO-Link
Mechanics/electronics
Connection
Cable
2 m, 4 wire, 4 x 0,34 mm2, Ø5.2 mm Oil proof PVC, grey
Plug (M1)
M12 x 1, 4 pin male
Wiring
1 BN
4 BK
V
V
A
B
2 WH
3 BU
BN
Brown
BK
Black
WH
White
BU
Blue
A
B
OUT/IO-Link
IN/OUT
Housing
Body
PBT,Grey, 30% glass-reinforced
PA12, Rectangular housing
PA12, Rectangular housing
Nylon, Blue
Grilamid TR 55, Transparent
M30 x 1.5
Cable gland
Finger nuts
Trimmer shaft
Light guides
Dimensions
Thread
45.5 mm
59.5 mm
61 mm
190 g
Non-flush
Flush
Housing
Cable version
Plug version
Thread length
Total length
Weight
106 g
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CA30CAxxBPxIO - IO-Link
Dimensions (mm)
81
61
81
61
LED
LED
14,5
M30 x 1.5 x 59.5
M30 x 1.5 x 45.5
Fig. 6 Cable CA30CAF....A2IO
Fig. 7 Cable CA30CAN....A2IO
74
61
74
61
LED
LED
M12 x 1.0
M12 x 1.0
14,5
M30 x 1.5 x 59.5
M30 x 1.5 x 45.5
Fig. 8 Plug CA30CAF....M1IO
Fig. 9 Plug CA30CAN....M1IO
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CA30CAxxBPxIO - IO-Link
Compatibility and conformity
Approvals and markings
General reference
MTTFd
Sensor designed according to EN60947-5-2 and EN60947-1
98.3 years @ 40°C (+104°F)
ISO 13849-1, SN 29500
CE-marking
Approvals
(UL508)
Topax 56, Topaz AC1, Topaz
MD3, Topaz CL1, Topactiv OKTO,
P3-hypochloran
Other Approvals
IO-Link
IO-Link revision
Transmission rate
SDCI-Norm
1.1
COM2 (38.4 kbaud)
IEC 61131-9
Profile
Smart sensor profile 2nd edition, common profile
Min. cycle time
SIO mode
5 ms
Yes
Min. master port class
Process data length
A (4-pin)
32 bit
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CA30CAxxBPxIO - IO-Link
Delivery contents and accessories
Delivery contents
Capacitive sensor: CA30CAxxBPxIO
2 x M30 finger nuts
Screwdriver
Packaging: Carton box
Accessories
Connector type CONB14NF-... -series.
Mounting Brackets AMB30-S.. (straight), AMB30-A.. (angled)
Further information
Information
Where to find it
QR
IO-Link manual
http://cga.pub/?cbfe4c
Mounting brackets
Connectors
http://cga.pub/?68adbc
http://cga.pub/?d839df
COPYRIGHT ©2020
Content subject to change. Download the PDF: www.gavazziautomation.com
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