EC4318 [E-CMOS]

Offiline Step- down Buck LED Driver IC with APFC;
EC4318
型号: EC4318
厂家: E-CMOS Corporation    E-CMOS Corporation
描述:

Offiline Step- down Buck LED Driver IC with APFC

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Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
General Description  
Features  
The EC4318 is a high precision non-isolated buck driver  
with APFC, specially designed for universal input offline  
constant current LED lighting, and reach out low THD.  
Operating in critical conduction mode, the power MOSFET  
switching loss is reduced and the inductor is fully utilized.  
By integrating a 500V power MOSFET, the fewest external  
components, and cutting-edge circuit design, output ability  
can be precisely controlled in the most competitive method  
of all kinds. EC4318 adopts floating ground structure,  
inductor current is hence sensed during the whole  
switching cycle, which generates precise output current,  
line and load regulation when being applied in system.  
EC4318 also features full protection function to enhance  
reliability on board, including LED Open / Short circuit  
protection, OVP/UVP/OTP (Self-reduce)/OCP current  
sensing open protection and so on.  
High Power Factor, ultra- low THD  
Valley Switch, High Efficiency, LOW EMI  
High- V MOSFET embedded  
Thermal Regulation Compensation  
±3% Output Current Accuracy  
Universal AC input  
Auto Induction Compensate  
Auto Output Voltage adaption  
Full Protection Features: ( LED O/S CKT; OTP  
OCP; OVP/UVP)  
Auto Recovery to default  
Fewest external components required on board  
Applications  
LED High Brightness Lighting  
Light Bulb, Light Tube  
Typical Application  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 1 of 7  
4E22N-Rev.P001  
Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
Pin Configuration  
EC4318 performed in SOP-8 Package shown as below  
Pin Definition  
Pin  
Pin#  
Feature Description  
Name  
Loop Compensation Node. This pin connects a capacitor to GND for  
stabilization of the control  
COMP  
1
Power Supply Pin. Connect a bypass capacitor from this pin to GND  
Feedback Voltage Input Pin. This pin detects the inductor  
demagnetization signal and the output voltage.  
VCC  
FB  
2
3
4
Current Sense Pin. Connect a resistor to GND to sense the inductor current;  
Source of the  
CS  
Drain of the internal HV MOSFET  
Drain of the internal HV MODFET  
Ground  
Drain  
Drain  
GND  
GND  
5
6
7
8
Ground  
Ordering Information  
EC4318 NN XX X  
R : Tape Reel  
M1SOP-8L  
Part No.  
Package type  
Marking  
Remark  
EC4318  
LLLLL  
1. LLLLLLOT NO.  
2. YYWWDate code  
3. TTracking code  
EC4318NNM1R  
SOP-8L  
YYWWT  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 2 of 7  
4E22N-Rev.P001  
Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
Block Diagram  
Absolute Maximun RatingNote 1ꢁ  
Symbol  
VCC  
Parameter  
Range  
-0.3~ clamp Voltage  
-0.3~500  
-0.3~7  
Input voltage  
V
V
VD  
Internal HV MOSFET Drain to Source  
Current sense pin input voltage  
Feed back pin input voltage  
Compensation pin voltage  
Power dissipationNote2)  
Maximum junction temperature  
Storage temperature  
VCS  
V
VFB  
-0.3~7  
V
VCOMP  
PDMAX  
TJ  
-0.3~7  
V
0.45  
W
160  
TSTG  
-55~150  
Note 1: Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. Under “recommended operating  
conditions” the device operation is assured, but some particular parameter may not be achieved. The electrical characteristics table defines the operation  
range of the device, the electrical characteristics is assured on DC and AC voltage by test program. For the parameters without minimum and maximum  
value in the EC table, the typical value defines the operation range, the accuracy is not guaranteed by spec.  
Note 2: The maximum power dissipation decrease if temperature rise, it is decided by TJMAX, θJA, and environment temperature (TA). The maximum  
power dissipation is the lower one between PDMAX = (TJMAX - TA)/ θJA and the number listed in the maximum table.  
Recommended Operating Condition  
Condition  
Parameter  
12  
Unit  
W
85~ 264Vac (full range)  
175~264Vac (single range)  
Operating temperature  
Vac input  
TA  
18  
W
-20~85  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 3 of 7  
4E22N-Rev.P001  
Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
Electrical Characteristics (Unless otherwise specified, VCC=8V and TA =25 )  
Symbol  
Parameter  
Condition  
Min.  
7.5  
Typ.  
Max.  
Unit  
Supply Voltage Section  
VCC_clamp  
ICC_clamp  
VCC_ST  
Vuvlo_HYS  
Ist  
VCC clamp Voltage  
VCC clamp Current  
Start-up Voltage  
8.0  
8.5  
5
V
mA  
V
VCC rising  
VCC falling  
7.07  
7.57  
1.32  
70  
8.07  
UVLO Hysteresis Voltage  
Start-up Current  
V
VCC < VCC_ST - 0.5V  
100  
600  
uA  
uA  
Iop  
Operating Current  
400  
Current Sensing Section  
Vocp  
TLEB  
Td  
OCP Peak Voltage Limitation  
1
V
Leading Edge Blanking Time  
for Current Sense  
350  
200  
ns  
ns  
Switch off Delay Time  
Compensation Section  
Internal Driving Section  
Feedback Section  
VREF  
VCL  
Internal Reference Voltage  
COMP Low Clamp Voltage  
COMP High Clamp Voltage  
194  
200  
1.5  
4.0  
206  
mV  
V
VCH  
V
TOFF_MIN  
TON_MAX  
TOFF_Max  
Minimum Off Time  
Maximum On Time  
Maximum Off Time  
3
us  
us  
us  
20  
100  
FB Over Voltage Protection  
Threshold  
VFB  
1.6  
0.2  
V
V
FB Falling Edge Threshold  
Voltage  
VZCD  
High V MOSFET Section  
VGS=10V/IDS=0.5A  
RDSON  
VDS  
D-S on resistance  
5
D-S breakdown Voltage  
VGS=0V/IDS=250uA  
500  
V
Over Temp. Protection Sction  
Tcomp  
Thermal regulation Temp.  
150  
TSD  
OTP Shut Down Temp.  
160  
TSD  
OTP Shut Down Temp.  
160  
.  
30  
TSD_HYS  
Shut Down Hysteresis Temp.  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 4 of 7  
4E22N-Rev.P001  
Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
Application Info.  
Output Current control  
EC4318 is a high precision Active PFC driver which  
integrates 500V power MOSFET, specifically designed  
for non-isolated buck offline constant current LED lighting.  
Even when switching in critical conduction condition,  
EC4318 achieves high power factor, high efficiency and  
ultra- low THD.  
The EC4318 utilizes floating ground structure. The inductor  
current is sensed during the whole switching cycle, hence it  
achieves high precision output current and perfect line and  
load regulation. The current in LED can be calculated by  
equation of:  
Start- up  
Where 200mV is the internal reference voltage, and Rcs is  
the value of current- sensing resistor.  
With ultra- low start- up power (Typ.@70uA, Max. @  
100uA)when it is applied at Vac = 85V to start- upꢂ  
the start- up Resistance can be calculated in below ꢃ  
Feedback Voltage measurement (OVP)  
Voltage on FB pin determines operating state on board ꢂ  
when it reaches over 1.6V(Typ.) , EC4318 would sense  
and turn into Over- Voltage Protection modeand system  
is thus jump to power- saving “ hiccup mode” OVP  
voltage is generated byꢃ  
Chip Power supply and consumption  
After EC4318 being started-upthe rectifier D6 is crucial  
to adopt fast recovery Diode. The formula of Current- limit  
resistance R4 would beꢃ  
Please refer to typical application schematic to find R2 &  
R3, in which R3=10K,15K Max., and 8.2K Min.ꢁꢂin  
above formula, the Constant 1.6 can be put 1.3 when  
designing systems, Set Vovp= 90V, we can come out  
R2=552K from above equation, herewith, we adopt 560K  
resistor instead. As VFB is between 1.3-1.9, when  
choosing the withstand voltage of C4, It is recommended to  
set @ 1.9hence, Vovp =1.9*10+560/10 =108Vꢂ  
moreover, the Withstand Voltage of C4 must be over  
Vovpherein We choose C4 @ 200V. After EC4318 falls  
in “hiccup mode”, the output voltage is automatically  
sensed constantly in working cycles. When output voltage  
is beneath Vovp, system would recover to normal function  
state.  
In which “D” stands for duty Cycleand 400uA is normal  
operating current of EC4318 VLED is output loading  
voltage. Power consumption of this certain Resistor can be  
calculated atꢃ  
For instancewhen Solution requiresꢃ  
Vac in= 180~260VVout= 36~80VIout= 240m Then, in  
low range of Vac in=180V; Vout =36V => R4 could be  
generated in the following calculation:  
D=36/180/1.414=0.141, R4=(1-0.141)*(36-9)/400uA=58K;  
In high range of Vac in= 260VVout= 80Vthen  
D=80/260/1.414=0.218and the power consumption  
of resistance isꢃ  
P=80-9*80-9/58 * (1-0.218)=68 mWꢄ  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 5 of 7  
4E22N-Rev.P001  
Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
LED Open/ Short Protection  
The Area of Power Loop  
When the LED is open circuit, the output voltage will  
gradually rise up. The output voltage is sensed by the FB  
pin when power MOSFET is turned off. When FB voltage  
reaches the OVP threshold, it will trigger fault logic and the  
system stops switching. When the LED is shorted circuit,  
the system will work under 10kHz switching frequency.  
Meanwhile, the output voltage is low and the VCC pin  
cannot be charged up by the output voltage, so the VCC pin  
voltage will gradually decrease and finally reaches the  
UVLO threshold.  
The area of main current loop should be as small as  
possible to reduce EMI radiation.  
FB Pin  
The feedback resistor divider should be as close as  
possible to the FB pin, and the trace must keeps away from  
dynamic node of the inductor (DRAIN Pin trace), otherwise  
the FB pin OVP function might have risk to be mis-  
triggered by noise in system.  
DRAIN Pin  
Thermal Regulation (Over Temp. Protection)  
The EC4318 integrates thermal regulation function. When  
the system is over temperature, the output current is  
gradually reduced; the output power and thermal  
dissipation are also reduced. The system temperature is  
regulated and the system reliability is improved. The  
thermal regulation temperature is set to 150internally.  
To increase the copper area of DRAIN pin for better  
thermal dissipation. However, over- enlarged copper pad  
might also compromise EMI performance. Please leverage.  
Filtering input Capacitor  
With purposes to gain higher power factor, this Cap. Is  
suggested to set @ 10-100nF  
PCB Layouts  
The following guidelines is recommended in EC4318 PCB  
layout:  
Bypass Capacitor:  
The bypass capacitor on VCC pin should be as close as  
possible to the VCC and GND pins.  
Ground Path:  
The power ground path for current sense resistor should  
be short and wide, and it should be as close as possible to  
the IC ground pins, otherwise the LED output current  
accuracy may be affected. The IC signal ground for COMP  
and FB components should be connected to the IC GND  
pins with short traces, and should be away from the power  
ground path.  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 6 of 7  
4E22N-Rev.P001  
Offiline Step- down Buck LED Driver IC with APFC  
EC4318  
Package Information  
E-CMOS Corp. (www.ecmos.com.tw)  
Page 7 of 7  
4E22N-Rev.P001  

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