PG1C-1NWS [ELITE]

1W White Power LED;
PG1C-1NWS
型号: PG1C-1NWS
厂家: Elite Enterprises (H.K.) Co., Ltd.    Elite Enterprises (H.K.) Co., Ltd.
描述:

1W White Power LED

文件: 总17页 (文件大小:549K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Technology Corporation  
ProLight PG1C-1NWx  
1W White Power LED  
Technical Datasheet  
Version: 1.4  
Features  
High flux per LED  
Very long operating life(up to 100k hours)  
Good color uniformity  
Industry best moisture senstivity level - JEDEC 2a  
4 week floor life without reconditioning  
Low-temp. & lead free reflow soldering  
RoHS compliant  
More energy efficient than incandescent and  
most halogen lamps  
Low Voltage DC operated  
Instant light (less than 100ns)  
No UV  
Superior ESD protection  
Typical Applications  
Excellent Design for Mining Lamp  
Reading lights (car, bus, aircraft)  
Portable (flashlight, bicycle)  
Uplighters/Downlighters  
Decorative/Entertainment  
Bollards/Security/Garden  
Cove/Undershelf/Task  
Indoor/Outdoor Commercial and  
Residential Architectural  
Automotive Ext (Stop-Tail-Turn,  
CHMSL, Mirror Side Repeat)  
2010/04  
1
Emitter Mechanical Dimensions  
TOP VIEW  
BOTTOM VIEW  
Notes:  
1. The cathode side of the device is denoted by a hole in the lead frame.  
2. Electrical insulation between the case and the board is required --- slug of device is not  
electrically neutral. Do not electrically connect either the anode or cathode to the slug.  
3. Drawing not to scale.  
4. All dimensions are in millimeters.  
5. All dimendions without tolerances are for reference only.  
6. Please do not bend the leads of LED, otherwise it will damage the LED.  
7. Please do not use a force of over 3kgf impact or pressure on the lens of the LED, otherwise  
it will cause a catastrophic failure.  
*The appearance and specifications of the product may be modified for improvement without notice.  
2
Star Mechanical Dimensions  
Notes:  
1. Slots in aluminum-core PCB for M3 or #4 mounting screw.  
2. Electrical interconnection pads labeled on the aluminum-core PCB with "+" and "-" to denote  
positive and negative, respectively. All positive pads are interconnected, as are all negative pads,  
allowing for flexibility in array interconnection.  
3. Drawing not to scale.  
4. All dimensions are in millimeters.  
5. All dimendions without tolerances are for reference only.  
6. Please do not use a force of over 3kgf impact or pressure on the lens of the LED, otherwise  
it will cause a catastrophic failure.  
*The appearance and specifications of the product may be modified for improvement without notice.  
3
Part Number  
Emitter  
Star  
Beam Pattern  
Lambertian  
Color  
PG1C-1NWE  
PG1C-1NWS  
White  
Related Illumination (Lux) at Distance 1.0meter / 250mA  
Minimum Illumination (Lux) guarantee while using ProLight's mine reflector Beam Pattern  
Color  
1800  
Spot  
White  
LED Light  
Distance  
( test board to LED light)  
** Please refer to the reflector datasheet for the detail.  
Optical Characteristics at 250mA, Junction Temperature, Tj=25  
Dominant Wavelength λD  
Temperature  
Peak Wavelength λp  
Spectral  
Half-width (nm)  
Δλ1/2  
Coefficient or  
Color Temperature(CCT)  
Dominant Wavelength  
ΔλD/ΔTj (nm/)  
Min.  
Typ.  
Max.  
Color  
White  
4100 K  
5000 K  
10000 K  
--  
--  
Optical Characteristics at 250mA, Junction Temperature, Tj=25℃  
( Continued)  
Total included Angle  
Viewing Angle  
Typical Candela  
on Axis (cd)  
2θ1/2 (degrees)  
θ0.9V (degrees)  
Beam Pattern  
Lambertian  
Color  
White  
160  
140  
--  
Electrical Characteristics at 250mA, Junction Temperature, Tj=25℃  
Temperature  
Coefficient of  
Vf (mV/)  
ΔVf/ΔTj  
Thermal  
Resistance  
Junction to  
Slug (/W)  
Forward Voltage Vf(V)  
Dynamic  
Min.  
2.79  
Typ.  
3.45  
Max.  
3.65  
Resistance ()  
Color  
White  
1.0  
-2  
10  
4
Absolute Maximum Ratings  
White  
350  
Parameter  
DC Forward Current (mA)  
500  
Peak Pulsed Forward Current (mA)  
Average Forward Current (mA)  
ESD Sensitivity  
350  
±4000V (Class III)  
(HBM per MIL-STD-883E Method 3015.7)  
LED Junction Temperature ()  
Aluminum-core PCB Temperature ()  
Storage & Operating Temperature ()  
Soldering Temperature ()  
120  
105  
-40 to +105  
235°C  
Photometric Luminous Flux Bin Structure  
Minimum Illumination (Lux)  
Typical Illumination (Lux)  
Bin Code  
1800  
2700  
S
Measurement @1.0m / 250mA by Lutron LX103 Light Meter without Glass Lens.  
5
Color Bins  
White Binning Structure Graphical Representation  
0.48  
0.46  
0.44  
0.42  
4100 K  
4500 K  
0.40  
TM  
TN  
5000 K  
UM  
0.38  
0.36  
0.34  
0.32  
0.30  
0.28  
0.26  
5650 K  
UN  
U0  
VM  
Planckian  
(BBL)  
T0  
TP  
6300 K  
VN  
V0  
VP  
WM  
WN  
W0  
7000 K XM  
UP  
XN  
X0  
WP  
WQ  
10000 K  
Y0  
YA  
XP  
White  
0.26  
0.28  
0.30  
0.32  
0.34  
0.36  
0.38  
0.40  
x
6
Color Bins  
White Bin Structure  
Typ. CCT  
(K)  
Typ. CCT  
(K)  
Bin Code  
x
y
Bin Code  
W0  
x
y
0.378  
0.374  
0.360  
0.362  
0.382  
0.378  
0.362  
0.365  
0.374  
0.370  
0.357  
0.360  
0.386  
0.382  
0.365  
0.367  
0.362  
0.360  
0.344  
0.346  
0.365  
0.362  
0.346  
0.347  
0.360  
0.357  
0.343  
0.344  
0.365  
0.367  
0.348  
0.347  
0.329  
0.329  
0.346  
0.344  
0.329  
0.329  
0.347  
0.346  
0.329  
0.344  
0.343  
0.329  
0.329  
0.329  
0.348  
0.347  
0.382  
0.366  
0.357  
0.372  
0.397  
0.382  
0.372  
0.386  
0.366  
0.351  
0.342  
0.357  
0.413  
0.397  
0.386  
0.400  
0.372  
0.357  
0.344  
0.359  
0.386  
0.372  
0.359  
0.372  
0.357  
0.342  
0.331  
0.344  
0.386  
0.400  
0.385  
0.372  
0.331  
0.345  
0.359  
0.344  
0.345  
0.357  
0.372  
0.359  
0.331  
0.344  
0.331  
0.320  
0.357  
0.369  
0.385  
0.372  
0.329  
0.329  
0.317  
0.316  
0.329  
0.316  
0.315  
0.329  
0.329  
0.329  
0.318  
0.317  
0.329  
0.329  
0.319  
0.318  
0.329  
0.329  
0.315  
0.314  
0.308  
0.305  
0.316  
0.317  
0.305  
0.303  
0.315  
0.316  
0.308  
0.317  
0.319  
0.311  
0.301  
0.314  
0.315  
0.303  
0.308  
0.283  
0.274  
0.303  
0.308  
0.311  
0.290  
0.283  
0.345  
0.331  
0.320  
0.333  
0.345  
0.333  
0.344  
0.357  
0.331  
0.320  
0.310  
0.320  
0.320  
0.310  
0.300  
0.310  
0.369  
0.357  
0.344  
0.355  
0.311  
0.322  
0.333  
0.320  
0.322  
0.333  
0.344  
0.333  
0.311  
0.320  
0.300  
0.293  
0.342  
0.355  
0.344  
0.333  
0.311  
0.284  
0.301  
0.333  
0.311  
0.293  
0.270  
0.284  
T0  
4300  
4300  
4300  
4300  
4750  
4750  
4750  
4750  
5320  
5320  
5320  
5320  
5970  
5970  
5970  
5970  
5970  
6650  
6650  
6650  
6650  
8000  
8000  
TN  
TP  
TM  
U0  
UN  
UP  
UM  
V0  
WN  
WP  
WQ  
WM  
X0  
XN  
XP  
XM  
Y0  
VN  
VP  
VM  
YA  
Tolerance on each color bin (x , y) is ± 0.01  
Note: Although several bins are outlined, product availability in a particular bin varies by production run  
and by product performance. Not all bins are available in all colors.  
7
Color Spectrum, TJ = 25°C  
1.0  
0.8  
Standard Eye Response Cruve  
White  
0.6  
0.4  
0.2  
0.0  
350 400 450 500 550 600 650 700 750 800 850  
Wavelength(nm)  
Light Output Characteristics  
Relative Light Output vs. Junction Temperature at 350mA  
160  
140  
120  
100  
80  
White  
60  
40  
20  
0
-20  
0
20  
40  
60  
80  
100  
120  
Junction Temperature, TJ ()  
8
Forward Current Characteristics, TJ = 25°C  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
400  
350  
300  
250  
200  
150  
100  
50  
0
0 0.5 1 1.5 2 2.5 3 3.5 4  
Forward Voltage(V)  
0
100  
200  
300  
400  
Forward Current(mA)  
Fig 1. Forward Current vs. Forward  
Voltage for White.  
Fig 2. Relative Luminous Flux vs.  
Forward Current for White at  
Tj=25maintained.  
Ambient Temperature vs. Maximum Forward Current  
White (TJMAX = 120°C)  
400  
350  
300  
250  
RθJ-A = 60°C/W  
200  
RθJ-A = 50°C/W  
150  
RθJ-A = 40°C/W  
100  
RθJ-A = 30°C/W  
50  
0
0
25  
50  
75  
100  
125  
150  
Ambient Temperature ()  
9
Typical Representative Spatial Radiation Pattern  
Lambertian Radiation Pattern  
1
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
0
-90 -80 -70 -60 -50 -40 -30 -20 -10  
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
Angular Displacement (Degrees)  
10  
Moisture Sensitivity Level - JEDEC 2a  
Soak Requirements  
Accelerated Environment  
Conditions Time (hours) Conditions Time (hours) Conditions  
Level  
Floor Life  
Standard  
Time  
30°C /  
30°C /  
60°C /  
2a  
4 weeks  
696 +5/-0  
120 +1/-0  
60% RH  
60% RH  
60% RH  
The standard soak time includes a default value of 24 hours for semiconductor manufature's  
exposure time (MET) between bake and bag and includes the maximum time allowed out of  
the bag at the distributor's facility.  
Table below presents the moisture sensitivity level definitions per IPC/JEDEC's J-STD-020C.  
Soak Requirements  
Level  
Floor Life  
Standard  
Accelerated Environment  
Time  
Conditions Time (hours) Conditions Time (hours) Conditions  
30°C /  
85% RH  
30°C /  
60% RH  
30°C /  
60% RH  
30°C /  
60% RH  
30°C /  
60% RH  
30°C /  
60% RH  
30°C /  
60% RH  
30°C /  
60% RH  
85°C /  
85% RH  
85°C /  
1
2
Unlimited  
168 +5/-0  
168 +5/-0  
696 +5/-0  
192 +5/-0  
96 +2/-0  
72 +2/-0  
48 +2/-0  
NA  
NA  
NA  
1 year  
4 weeks  
168 hours  
72 hours  
48 hours  
24 hours  
NA  
60% RH  
30°C /  
60°C /  
60% RH  
60°C /  
2a  
3
120 +1/-0  
40 +1/-0  
20 +0.5/-0  
15 +0.5/-0  
10 +0.5/-0  
NA  
60% RH  
30°C /  
60% RH  
30°C /  
60% RH  
60°C /  
4
60% RH  
30°C /  
60% RH  
60°C /  
5
60% RH  
30°C /  
60% RH  
60°C /  
5a  
6
60% RH  
30°C /  
60% RH  
Time on Label  
(TOL)  
Time on Label  
(TOL)  
NA  
60% RH  
11  
Qualification Reliability Testing  
Stress Test  
Room Temperature  
Operating Life (RTOL)  
Wet High Temperature  
Operating Life (WHTOL)  
Wet High Temperature  
Storage Life (WHTSL)  
High Temperature  
Stress Conditions  
Stress Duration Failure Criteria  
25°C, IF = max DC (Note 1)  
85°C/60%RH, IF = max DC (Note 1)  
85°C/85%RH, non-operating  
110°C, non-operating  
1000 hours  
1000 hours  
1000 hours  
1000 hours  
1000 hours  
200 cycles  
200 cycles  
Note 2  
Note 2  
Note 2  
Note 2  
Note 2  
Note 2  
Note 2  
Note 3  
Note 3  
Note 3  
Note 3  
Storage Life (HTSL)  
Low Temperature  
-40°C, non-operating  
Storage Life (LTSL)  
Non-operating  
-40°C to 120°C, 30 min. dwell,  
<5 min. transfer  
Temperature Cycle (TMCL)  
Non-operating  
-40°C to 120°C, 20 min. dwell,  
<20 sec. transfer  
Thermal Shock (TMSK)  
1500 G, 0.5 msec. pulse,  
5 shocks each 6 axis  
Mechanical Shock  
Natural Drop  
On concrete from 1.2 m, 3X  
Variable Vibration  
Frequency  
10-2000-10 Hz, log or linear sweep rate,  
20 G about 1 min., 1.5 mm, 3X/axis  
Solder Heat Resistance  
(SHR)  
260°C ± 5°C, 10 sec.  
Steam age for 16 hrs., then solder dip  
at 260°C for 5 sec.  
Solder coverage  
on lead  
Solderability  
Notes:  
1. Depending on the maximum derating curve.  
2. Criteria for judging failure  
Criteria for Judgement  
Item  
Test Condition  
Min.  
-
Max.  
Forward Voltage (VF)  
IF = max DC  
IF = max DC  
Initial Level x 1.1  
Luminous Flux or  
Radiometric Power (ΦV)  
Reverse Current (IR)  
Initial Level x 0.7  
-
VR = 5V  
-
50 μA  
* The test is performed after the LED is cooled down to the room temperature.  
3. A failure is an LED that is open or shorted.  
12  
Recommended Solder Pad Design  
All dimensions are in millimeters.  
Electrical isolation is required between Slug and Solder Pad.  
13  
Reflow Soldering Condition  
Low-Temp. & Pb-Free Assembly  
(58Bi-42Sn Eutectic Alloy)  
Profile Feature  
Preheat & Soak  
Sn-Pb Eutectic Assembly  
Temperature min (Tsmin  
Temperature max (Tsmax  
Time (Tsmin to Tsmax  
)
100 °C  
150 °C  
90 °C  
120 °C  
)
)
60-120 seconds  
3 °C / second max.  
183°C  
60-120 seconds  
2 °C / second max.  
138°C  
Average Ramp-Up Rate (Tsmax to TP)  
Liquidous temperature (TL)  
Time at liquidous (tL)  
60-150 seconds  
235°C  
20-50 seconds  
185°C  
Peak package body temperature (TP)  
Time (tP) within 5°C of the specified  
classification temperature (TC)  
20 seconds  
20 seconds  
Average ramp-down rate (TP to Tsmax  
)
6 °C/second max.  
6 minutes max.  
3 °C/second max.  
4 minutes max.  
Time 25°C to Peak Temperature  
All temperatures refer to topside of the package, measured on the package body surface.  
Repairing should not be done after the LEDs have been soldered. When repairing is unavoidable,  
a heat plate should be used. It should be confirmed beforehand whether the characteristics of  
LEDs will or will not be damaged by repairing.  
Reflow soldering should not be done more than two times.  
When soldering, do not put stress on the LEDs during heating.  
After soldering, do not warp the circuit board.  
14  
Heat Plate Soldering Condition  
(1) Soldering Process for Solder Paste  
(2) Soldering Process for Solder Wire  
Solder Paste  
MCPCB  
Heat Plate  
MCPCB  
Put MCPCB on Heat Plate.  
Use Solder Mask to print Solder Paste on MCPCB.  
Solder Wire  
Emitter  
Heat Plate  
Place Solder Wire to the solder pad of MCPCB.  
Place Emitter on MCPCB.  
Emitter  
Heat Plate  
Heat Plate  
Put MCPCB on Heat Plate until Solder Paste melt.  
The Solder Paste sould be melted within 10 seconds.  
Take out MCPCB out from Heat Plate within 15 seconds.  
Put Emitter on MCPCB. Take the MCPCB out  
from Heat Plate within 10 seconds.  
Heat plate temperature: 230°C max for Lead Solder and 230°C max for Lead-Free Solder.  
We recommend using the 58Bi-42Sn eutectic alloy for low-temp. and lead free soldering (melting point = 138 °C).  
When soldering, do not put stress on the LEDs during heating.  
After soldering, do not warp the circuit board.  
Manual Hand Soldering  
Solder Wire  
Thermal Conductive Glue  
Soldering Iron  
MCPCB  
Emitter  
Use Soldering Iron to solder the  
leads of Emtter within 5 seconds.  
Place Emitter on the MCPCB.  
Place Thermal Comductive Glue  
on the MCPCB.  
For prototype builds or small series production runs it possible to place and solder the emitters by hand.  
Solder tip temperature: 230°C max for Lead Solder and 260°C max for Lead-Free Solder.  
Avoiding damage to the emitter or to the MCPCB dielectric layer. Damage to the epoxy layer can cause  
a short circuit in the array.  
Do not let the solder contact from solder pad to back-side of MCPCB. This one will cause a short circuit  
and damage emitter.  
15  
Emitter Tube Packaging  
Star Tube Packaging  
Notes:  
1. Emitter 50 pieces per tube and Star 20 pieces per tube.  
2. Drawing not to scale.  
3. All dimensions are in millimeters.  
4. All dimendions without tolerances are for reference only.  
**Please do not open the moisture barrier bag (MBB) more than one week. This may cause the leads  
of LED discoloration. We recommend storing ProLight’s LEDs in a dry box after opening the MBB.  
The recommended storage conditions are temperature 5 to 30°C and humidity less than 40% RH.  
16  
Precaution for Use  
Storage  
Please do not open the moisture barrier bag (MBB) more than one week. This may cause the  
leads of LED discoloration. We recommend storing ProLight’s LEDs in a dry box after opening  
the MBB. The recommended storage conditions are temperature 5 to 30°C and humidity less  
than 40% RH. It is also recommended to return the LEDs to the MBB and to reseal the MBB.  
The slug is is not electrically neutral. Therefore, we recommend to isolate the heat sink.  
The slug is to be soldered. If not, please use the heat conductive adhesive.  
Any mechanical force or any excess vibration shall not be accepted to apply during cooling  
process to normal temperature after soldering.  
Please avoid rapid cooling after soldering.  
Components should not be mounted on warped direction of PCB.  
Repairing should not be done after the LEDs have been soldered. When repairing is unavoidable,  
a heat plate should be used. It should be confirmed beforehand whether the characteristics of  
the LEDs will or will not be damaged by repairing.  
This device should not be used in any type of fluid such as water, oil, organic solvent and etc.  
When cleaning is required, isopropyl alcohol should be used.  
When the LEDs are illuminating, operating current should be decide after considering the  
package maximum temperature.  
The appearance, specifications and flux bin of the product may be modified for improvement  
without notice. Please refer to the below website for the latest datasheets.  
http://www.prolightopto.com/  
Handling of Silicone Lens LEDs  
Notes for handling of silicone lens LEDs  
Please do not use a force of over 3kgf impact or pressure on the silicone lens,  
otherwise it will cause a catastrophic failure.  
The LEDs should only be picked up by making contact with the sides of the LED body.  
Avoid touching the silicone lens especially by sharp tools such as Tweezers.  
Avoid leaving fingerprints on the silicone lens.  
Please store the LEDs away from dusty areas or seal the product against dust.  
When populating boards in SMT production, there are basically no restrictions  
regarding the form of the pick and place nozzle, except that mechanical pressure  
on the silicone lens must be prevented.  
Please do not mold over the silicone lens with another resin. (epoxy, urethane, etc)  
17  

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