6539S-001-202 [ETC]

SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W ; SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W\n
6539S-001-202
型号: 6539S-001-202
厂家: ETC    ETC
描述:

SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W
SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W\n

文件: 总20页 (文件大小:777K)
中文:  中文翻译
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w w w . b o u r n s  
.
c o m  
Precision Potentiometers  
I. Product Selection Guide.............................................................258  
II. Potentiometers  
Multiturn..............................................................................260  
Single-Turn..........................................................................265  
Knobpot® .............................................................................270  
Pushbutton (Digital Readout)..............................................272  
III. Definitions & Test Procedures....................................................274  
Specifications are subject to change without notice.  
257  
Product Selection Guide  
Multiturn Precision Potentiometers  
Resistance  
Range  
(Ohms)  
Model  
No.  
Element  
Type  
Resistance  
Tolerance  
Standard  
Linearity  
Pkg.  
Dia.  
Pkg.  
Depth  
Shaft  
Dia./Length  
Page  
No.  
Turns  
Mount  
1-13/16”  
(30mm)  
1-3/4”  
(46mm)  
1/4” X 13/16”  
(6 X 21mm)  
3400  
3500  
3540  
3541  
3543  
3545  
3590  
10  
10  
10  
10  
3
Wirewound  
Wirewound  
Wirewound  
Hybritron®  
Wirewound  
Wirewound  
Wirewound  
±3%  
±3%  
±5%  
±10%  
±5%  
±5%  
±5%  
100-500K  
50-100K  
100-100K  
1K-100K  
20-50K  
±0.15%  
±0.20%  
±0.25%  
±0.25%  
±0.25%  
±0.25%  
±0.25%  
Bushing  
Bushing  
Bushing  
Bushing  
Bushing  
Bushing  
Bushing  
260  
261  
262  
262  
263  
263  
264  
7/8”  
(22mm)  
1”  
(25mm)  
1/4” X 13/16”  
(6 X 21mm)  
7/8”  
(22mm)  
3/4”  
(19mm)  
1/4” X 13/16”  
(6 X 21mm)  
7/8”  
(22mm)  
3/4”  
(19mm)  
1/4” X 13/16”  
(6 X 21mm)  
7/8”  
(22mm)  
3/4”  
(19mm)  
1/4” X 13/16”  
(6 X 21mm)  
7/8”  
(22mm)  
3/4”  
(19mm)  
1/4” X 13/16”  
(6 X 21mm)  
5
50-50K  
7/8”  
(22mm)  
3/4”  
(19mm)  
10  
200-100K  
Various  
Single-Turn Precision Potentiometers  
Resistance  
Range  
(Ohms)  
Model  
No.  
Element  
Type  
Resistance  
Tolerance  
Standard  
Linearity  
Pkg.  
Dia.  
Pkg.  
Depth  
Shaft  
Dia./Length  
Page  
Mount  
No.  
265  
265  
268  
266  
267  
268  
269  
Conductive  
Plastic  
7/8”  
(22mm)  
1/2”  
1/8” X 1/2”  
6537  
6538  
6539  
6574  
6637  
6639  
6657  
±10%  
±10%  
±15%  
±10%  
±10%  
±15%  
±10%  
1K-100K  
1K-100K  
1K-100K  
1K-100K  
1K-100K  
1K-100K  
1K-100K  
±1%  
±1%  
±2%  
±0.1%  
±1%  
±2%  
±1%  
Servo  
Servo  
(13mm) (3 X 12.7mm)  
Conductive  
Plastic  
7/8”  
(22mm)  
19/32”  
(15mm) (3 X 12.7mm)  
1/8” X 1/2”  
Conductive  
Plastic  
7/8”  
(22mm)  
19/32”  
(15mm) (3 x 12.7mm)  
1/8” X 1/2”  
Servo  
Conductive  
Plastic  
2”  
(51mm)  
19/32”  
(15mm)  
1/4” X 7/8”  
(6 X 22mm)  
Servo  
Conductive  
Plastic  
7/8”  
(22mm)  
9/16”  
(14mm)  
1/8” X 7/8”  
(3 X 22mm)  
Bushing  
Bushing  
Bushing  
Conductive  
Plastic  
7/8”  
(22mm)  
21/32”  
(17mm)  
1/4” X 7/8”  
(6 x 22mm)  
Conductive  
Plastic  
1-5/16”  
(33mm)  
25/32”  
(20mm)  
1/4” X 7/8”  
(6 X 22mm)  
258  
Specifications are subject to change without notice.  
Product Selection Guide  
Knobpot® Precision Potentiometers  
Resistance  
Range  
(Ohms)  
Model  
No.  
Element  
Type  
Resistance  
Tolerance  
Pkg.  
Dia.  
Pkg.  
Depth  
Shaft  
Dia./Length  
Page  
No.  
Turns  
10  
Accuracy  
Mount  
Bushing  
Snap-in  
See  
Data  
Sheet  
See  
Data  
Sheet  
3/4”  
(19mm)  
3600  
3610  
Wirewound  
Wirewound  
±5%  
±5%  
100-100K  
100-100K  
N/A  
N/A  
270  
271  
See  
Data  
Sheet  
See  
Data  
Sheet  
7/8”  
(22mm)  
10  
Digital Pushbutton Potentiometers  
Resistance  
Range  
(Ohms)  
Model  
No.  
Element  
Type  
Resistance  
Tolerance  
Pkg.  
Dia.  
Pkg.  
Depth  
Shaft  
Dia./Length  
Page  
No.  
Digits  
Accuracy  
Mount  
Snap-in  
Snap-in  
See  
Data  
Sheet  
See  
Data  
Sheet  
See  
Data  
Sheet  
3682  
3683  
2
3
Cermet  
Cermet  
±3%  
±3%  
50-1 Meg  
50-1 Meg  
N/A  
N/A  
272  
272  
See  
Data  
See  
Data  
See  
Data  
Sheet  
Sheet  
Sheet  
Specifications are subject to change without notice.  
259  
Features  
Bushing mount  
Optional ±0.05 linearity option  
Excellent wiper stability  
High stop strength  
Sealable  
3400 - Precision Potentiometer  
6.35  
(1/4)  
Electrical Characteristics1  
WIPER  
Standard Resistance Range .................................................................100 to 500K ohms  
Resistance Tolerance ..................................................................................................±3%  
Independent Linearity............................................................................................±0.15%  
Resolution .........................................................................See recommeded part number  
Effective Electrical Angle .............................................................................3600° +4°, -0°  
Absolute Minimum Resistance .............1 ohm or 0.15% maximum (whichever is greater)  
Noise ........................................................................................100 ohms ENR maximum  
Power Rating (Voltage Limited By Power Dissipation, or ............................(40°C) 5 watts  
1,000 VAC, Whichever Is Less) .................................................................(125°C) 0 watt  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level.........................................................................................1,000 VAC minimum  
80,000 Feet ........................................................................................300 VAC minimum  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
CCW  
CW  
3/8"-32 2A THD UNEF  
29.37  
(1-5/32)  
45° X .25  
CHAMFER  
1-13/16  
(46.04)  
DIA.  
10.32 + .00/ - .05  
(.4062 + .000/ -.002)  
1.52  
(.06)  
PILOT DIA.  
7.94  
5/16  
39.4  
44.45 ± .79  
(1-3/4 ± 1/32)  
ADD  
FOR  
(1.55)  
ADDITIONAL CUP  
20.64  
(13/16)  
Environmental Characteristics1  
Operating Temperature  
2.36  
(.093)  
Static Operation Temperature Range....................................................-65°C to +125°C  
Dynamic Temperature Range .................................................................+1°C to +125°C  
Temperature Coefficient2 ........................................................±20ppm/°C maximum/unit  
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B  
Total Resistance Shift..............................................................................±2% maximum  
Vibration.......................................................................................................................10G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Voltage Ratio Shift................................................................................±0.1% maximum  
Shock...........................................................................................................................50G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Voltage Ratio Shift................................................................................±0.1% maximum  
Load Life ............................................................................................1,000 hours, 5 watts  
Total Resistance Shift..............................................................................±2% maximum  
Rotational Life (No Load) .......................................................2,000,000 shaft revolutions2  
Total Resistance Shift..............................................................................±5% maximum  
DIA. TYP.  
4.76  
(3/16)  
TYP.  
6.34 + .00/ - .01  
(.2497 + .0000/ - .0003)  
SHAFT DIA.  
1.02  
(.04)  
1.02  
(.04)  
WIDE  
SLOT  
X
DEEP  
14.3  
(9/16)  
3.18  
(.125)  
EXTENDS  
DIA. ANTI-ROTATION PIN  
1.02  
PAST MOUNTING SURFACE  
(.04)  
NOTE: LOCKWASHER AND HEX NUT TO BE  
SUPPLIED WITH EACH UNIT.  
Mechanical Characteristics1  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
(.010),  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
Mechanical Angle ........................................................................................3600° +4°, -0°  
Shaft Runout................................................................................0.002 in. (0.05mm) T.I.R.  
Shaft End Play .............................................................................0.005 in. (0.13mm) T.I.R.  
Shaft Radial Play .......................................................................0.0025 in. (0.06mm) T.I.R.  
Pilot Diameter Runout .................................................................0.002 in. (0.05mm) T.I.R.  
Lateral Runout .............................................................................0.005 in. (0.13mm) T.I.R.  
Stop Strength ...................................................................550 oz.-in. (388 Ncm) minimum  
Torque (Starting & Running) ..............................................2.0 oz.-in. (1.4 Ncm) maximum  
Backlash......................................................................................................1.0° maximum  
Weight................................................................................................Approximately 110G  
Terminals .......................................................................................Gold-plated solder lugs  
Markings ....................................Manufacturers name and part number, resistance value  
and tolerance, linearity tolerance, wiring diagram, date code  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
( IN.)  
WIPER  
2
CW  
CCW  
3
1
CLOCKWISE  
Recommended Part Numbers  
Part Number  
3400S-1-102  
3400S-1-502  
3400S-1-103  
Resistance  
1,000  
5,000  
Resolution  
.020  
Ganging ..................................................................................................2 cups maximum  
.013  
.010  
10,000  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
2Consult manufacturer for complete specification details for resistances below 500 ohms and above 100K ohms.  
260  
Specifications are subject to change without notice.  
Features  
Bushing mount  
Gangable  
Sealable  
Non-standard features and specifications  
available  
Optional high torque feature  
Optional center tap feature  
3500 - Precision Potentiometer  
Mechanical Characteristics1  
Electrical Characteristics1  
3500S-2/3501H-1  
Mechanical Angle ...........3600° +10°, -0°  
Shaft Runout  
.......................0.002 in. (0.05mm) T.I.R.  
Lateral Runout  
.......................0.005 in. (0.13mm) T.I.R.  
Pilot Diameter Runout  
.......................0.002 in. (0.05mm) T.I.R.  
Shaft End Play  
.......................0.005 in. (0.13mm) T.I.R.  
Shaft Radial Play  
.......................0.003 in. (0.08mm) T.I.R.  
Stop Strength  
.....................96 oz.-in. (67.8 Ncm) min.  
Torque (Starting & Running)  
Standard Resistance Range  
WIPER  
5.46 ± .76  
3/8"-32 2A THD UNEF  
...................................50 to 200K ohms  
Resistance Tolerance .......................±3%  
Independent Linearity .................±0.20%  
Resolution  
...........See recommeded part numbers  
Effective Electrical Angle  
.....................................3600° +10°, -0°  
Absolute Minimum Resistance/Minimum  
Voltage  
.....................1 ohm or 0.1% maximum  
(whichever is greater)  
Noise ..............100 ohms ENR maximum  
Power Rating (Voltage Limited By Power  
Dissipation or 325 VAC, Whichever Is Less)  
+70°C ........................................2 watts  
+125°C ........................................0 watt  
Dielectric Withstanding Voltage  
MIL-STD-202, Method 301  
(.215 ± .030)  
CCW  
.25  
X 45° CHAMFER  
(.010)  
1.52  
(.06)  
CW  
10.32 + .00/ - .05  
(.4062+.000/-.002)  
PILOT DIA.  
.6.34 + .00/- .01  
(.249+.0000/-.0003)  
8.0 ± .38  
(.315 ± .015)  
DIA.  
25.4 ± .51  
(1.00 ± .02)  
12.7  
REF.  
(1/2)  
20.64 ±.79  
(13/16 ± 1/32)  
...................0.6 oz.-in. (0.42 Ncm) max.  
Backlash...........................1.0° maximum  
Weight.......................Approximately 28G  
Terminals ............Gold-plated solder lugs  
Ganging .......................2 cups maximum  
45° ± 5°  
8.9  
(.35)  
45° ± 5°  
Sea Level..............1,500 VAC minimum  
70,000 Feet .............400 VAC minimum  
Insulation Resistance  
(500 VDC) ....1,000 megohms minimum  
Environmental Characteristics1  
LOCATION OF OPTIONAL  
.29  
16.0  
(.63) R  
MAX.  
A/R PIN ON  
R
(7.37)  
ADJUSTMENT SLOT  
Recommended Part Numbers  
.81  
WIDE X  
(.032)  
Part Number  
3500S-2-102  
3500S-2-502  
3500S-2-103  
Resistance  
1,000  
5,000  
Resolution  
.030  
.018  
.81 ± .25  
(.032 ± .010)  
DEEP  
22.23  
(7/8)  
Operating Temperature  
Static Operation Temp Range  
...................................-65°C to +125°C  
Dynamic Temp Range  
10,000  
.019  
NOTE: LOCKWASHER AND HEX NUT TO BE  
SUPPLIED WITH EACH UNIT.  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
NOTE: SHAFT LENGTH VARIATIONS  
.....................................+1°C to +125°C  
Temperature Coefficient2  
FOR OTHER OPTIONS CONSULT FACTORY.  
11/16  
3500S-1-RC  
(17.46)  
...................±50ppm/°C maximum/unit  
Vibration............................................20G  
Wiper Bounce  
.....................0.1 millisecond maximum  
Total Resistance Shift ...±2% maximum  
Voltage Ratio Shift .....±0.1% maximum  
Shock..............................................100G  
Wiper Bounce  
13/16  
3500S-2-RC  
(20.64)  
13/16  
3501H-1-RC  
(20.64)  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
(.010),  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
.....................0.1 millisecond maximum  
Total Resistance Shift ...±2% maximum  
Voltage Ratio Shift .....±0.1% maximum  
Load Life .................1,000 hours, 2 watts  
Total Resistance Shift ...±2% maximum  
Rotational Life (No Load)  
WIPER  
2
CW  
CCW  
3
1
..................2,000,000 shaft revolutions2  
Total Resistance Shift ...±5% maximum  
Moisture Resistance .........MIL-STD-202,  
Method 103,Condition B  
CLOCKWISE  
Total Resistance Shift ...±2% maximum  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
2Consult manufacturer for complete specification details for resistances below 500 ohms.  
Specifications are subject to change without notice.  
261  
Features  
Bushing mount  
High torque available  
Optional 0.1% linearity  
Optional center tap and rear  
shaft extension  
Non-standard features and specifications  
available  
Optional AR lug feature  
Gangable with common or concentric  
shafts  
3540/3541 - Precision Potentiometer  
3540  
3541  
3540S-1/3541H-1  
Wirewound Element  
Hybritron® Element  
18.3  
(.72)  
Electrical Characteristics1  
14.35 ± .38  
(.565±.015)  
Standard Resistance Range ..........100 to 100K ohms ..................1K to 100K ohms  
Resistance Tolerance......................±5% ......................................±10%  
5.72 ± .38  
(.225±.015)  
Independent Linearity ....................±0.25% ..................................±0.25%  
Resolution ......................................See recommended part numbers Essentially infinite  
Effective Electrical Angle ................3600° +10°, -0° ......................3600° +10°, -0°  
Absolute Minimum Resistance/......1 ohm or 0.1% maximum ......Minimum voltage  
1
10.32 +.00/.05  
(.406+.000/-.002)  
DIA.  
3
3/8" 32-UNEF-2ATHD  
.25  
2
Minimum Voltage  
(whichever is greater)  
0.2% maximum  
X 45° CHAMFER  
(.010)  
Noise ..............................................100 ohms ENR maximum ......Output smoothness 0.1%  
maximum  
Power Rating (Voltage Limited  
ADJUSTMENT  
.81  
SLOT  
WIDE  
(.032)  
By Power Dissipation or  
447 VAC, Whichever Is Less)  
+70°C ..........................................2 watts ..................................2 watts  
+125°C ........................................0 watt ....................................0 watt  
Dielectric Withstanding Voltage......MIL-STD-202, Method 301 ....MIL-STD-202, Method 301  
Sea Level ....................................1,000 VAC minimum ..............1,000 VAC minimum  
Insulation Resistance  
.81±.25  
(.032±.010)  
X
DEEP  
1.52  
(.06)  
6.342 + .000/ - .008  
(.2497+.0000/-.0003)  
DIA.  
7.92 ± .38  
(.312 ± .015)  
19.05 ± .38  
(.750 ± .015)  
20.62 ± .79  
(.812 ± .031)  
(500 VDC) ....................................1,000 megohms minimum ....1,000 megohms minimum  
Environmental Characteristics1  
OPTIONAL ANTIROTATION LUG  
(-91) 1.42 X .50 ON 7.4 RADIUS.  
Operating Temperature  
LENGTH 1.27 FROM MOUNTING SURFACE.  
(SUGGESTED PANEL HOLE 1.6 DIA.)  
Static Operation Temp Range......-55°C to +125°C ....................-55°C to +125°C  
Dynamic Temp Range ..................+1°C to +125°C......................+1°C to +125°C  
Temperature Coefficient2 ..............±50ppm/°C maximum/unit ....±100ppm/°C maximum/unit  
Vibration..........................................15G ........................................15G  
30°  
± 5°  
6.35  
(.25)  
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum  
Shock..............................................50G ........................................50G  
15.88  
(.625)  
R MAX.  
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum  
Load Life ........................................1,000 hours, 2 watts ..............1,000 hours, 2 watts  
Total Resistance Shift ..................±2% ......................................±5%  
12.45  
(.49)  
Rotational Life (No Load)................1,000,000 shaft revolutions2 ..5,000,000 shaft revolutions2  
Total Resistance Shift ..................±5% maximum ......................±5% maximum  
Moisture Resistance ......................MIL-STD-202, Method 103, ..MIL-STD-202, Method 103,  
Condition B  
Condition B  
MTG. FACE  
15.88  
(.625)  
Total Resistance Shift ..................±2% maximum ......................±5% maximum  
DIA. MIN.  
22.23 ± .38  
(.875 ± .015)  
Mechanical Characteristics1  
Mechanical Angle ..........................3600° +10°, -0° ......................3600° +10°, -2°  
Shaft Runout ..................................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.  
Lateral Runout ................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.  
Pilot Diameter Runout ....................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.  
Shaft End Play ................................0.012 in. (0.30mm) T.I.R. ........0.012 (0.30mm) T.I.R.  
Shaft Radial Play ............................0.003 in. (0.08mm) T.I.R. ........0.003 (0.08mm) T.I.R.  
Stop Strength ................................75 oz-in. (53 Ncm) minimum ..75 oz.-in. (53 Ncm) minimum  
Torque (Starting & Running)............0.6 oz.-in. (0.35 Ncm) max. ..0.6 oz.-in. (0.35 Ncm) max.  
Backlash ........................................1.0° maximum ........................1.0° maximum  
Weight ............................................Approximately 21G ................Approximately 22.5G  
Terminals ........................................Gold-plated solder lugs ........Gold-plated solder lugs  
Ganging ..........................................2 cups maximum....................2 cups maximum  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
(.010),  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
WIPER  
2
CW  
CCW  
3
1
CLOCKWISE  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
2Consult manufacturer for complete specification details.  
Recommended Part Numbers  
Part Number  
3540S-1-201  
3540S-1-501  
3540S-1-102  
3540S-1-202  
3540S-1-502  
3540S-1-103  
3540S-1-203  
Resistance  
200  
500  
1,000  
2,000  
5,000  
10,000  
2,000  
Resolution  
.042  
.031  
.027  
.021  
.021  
.019  
.014  
Part Number  
3540S-1-103  
3540S-1-203  
3540S-1-503  
3540S-1-104  
3541H-1-102  
3541H-1-502  
3541H-1-103  
Resistance  
10,000  
20,000  
50,000  
100,000  
1,000  
Resolution  
.019  
.014  
.011  
.008  
.027  
.021  
.019  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
5,000  
10,000  
FOR OTHER OPTIONS CONSULT FACTORY.  
262  
Specifications are subject to change without notice.  
Features  
Bushing mount  
Optional AR pin feature  
Non-standard features and specifications  
available  
Gangable  
3543/3545 - Precision Potentiometer  
3543  
3-Turn  
3545  
5-Turn  
3543S-1/3545S-1  
18.3  
(.72)  
Electrical Characteristics1  
14.35 ± .38  
(.565 ± .015)  
Standard Resistance Range ..........20 to 50K ohms ......................50 to 50K ohms  
Resistance Tolerance......................±5% ......................................±5%  
5.72 ± .38  
(.225 ± .015)  
Independent Linearity ....................±0.25% ..................................±0.25%  
10.31+ .00/ - .05  
(.406+.000/-.002)  
Resolution ......................................See recommended part numbers See recommended part numbers  
Effective Electrical Angle ................1080° +10°, -0° ......................1800° +10°, -0°  
Absolute Minimum Resistance/......1 ohm or 0.1% maximum ......1 ohm or 0.1% maximum  
1
DIA.  
3
3/8" 32-UNEF-2ATHD  
Minimum Voltage  
(whichever is greater)  
(whichever is greater)  
2
.25  
(.010)  
X 45° CHAMFER  
Noise ..............................................100 ohms ENR maximum ......100 ohms ENR maximum  
Power Rating (Voltage Limited  
By Power Dissipation or  
224 VAC [3543] or 273 VAC  
[3545], Whichever Is Less)  
+70°C ..........................................1 watt ....................................1.5 watt  
+125°C ........................................0 watt ....................................0 watt  
Dielectric Withstanding Voltage......MIL-STD-202, Method 301 ....MIL-STD-202, Method 301  
Sea Level ....................................1,000 VAC minimum ..............1,000 VAC minimum  
Insulation Resistance  
ADJUSTMENT  
.81  
SLOT  
WIDE  
(.032)  
.81±.25  
(.032±.0160)  
X
DEEP  
1.52  
(.06)  
7.92 ± .38  
(.312 ± .015)  
19.05 ± .38  
(.750 ± .015)  
6.342 + .000/ - .008  
(.2497+.0000/-.0003)  
DIA.  
20.62 ± .79  
(.812 ± .031)  
(500 VDC) ....................................1,000 megohms minimum ....1,000 megohms minimum  
NOTE: LOCKWASHER AND MOUNTING NUTS SUPPLIED.  
ADD .75 (19MM) FOR ADDITIONAL CUPS.  
Environmental Characteristics1  
Operating Temperature  
OPTIONAL ANTIROTATION LUG  
1.42 X .50  
7.4  
Static Operation Temp Range......-55°C to +125°C ....................-55°C to +125°C  
Dynamic Temp Range ..................+1°C to +125°C......................+1°C to +125°C  
Temperature Coefficient2 ..............±50ppm/°C maximum/unit ....±50ppm/°C maximum/unit  
Vibration..........................................15G ........................................15G  
(-91)  
ON  
RADIUS  
(.056 X .02)  
(.29)  
LENGTH 1.27 FROM MOUNTING SURFACE.  
1.6  
(.063)  
(SUGGESTED PANEL HOLE  
DIA.)  
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum  
Shock..............................................50G ........................................50G  
30°  
± 5°  
6.35  
(.25)  
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum  
Load Life ........................................1,000 hours, 1 watt ................1,000 hours, 1.5 watts  
Total Resistance Shift ..................±2% maximum ......................±2% maximum  
Rotational Life (No Load)................300,000 shaft revolutions ......500,000 shaft revolutions  
Total Resistance Shift ..................±5% maximum ......................±5% maximum  
Moisture Resistance ......................MIL-STD-202, Method 103, ..MIL-STD-202, Method 103,  
15.88  
(.625)  
R MAX.  
12.45  
(.49)  
Condition B  
Condition B  
Total Resistance Shift ..................±2% maximum ......................±2% maximum  
Mechanical Characteristics1  
MTG. FACE  
15.88  
(.625)  
22.23 ± .38  
(.875 ± .015)  
DIA. MIN.  
Mechanical Angle ..........................1080° +10°, -0° ......................1800° +10°, -0°  
Shaft Runout ..................................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.  
Lateral Runout ................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.  
Pilot Diameter Runout ....................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.  
Shaft End Play ................................0.010 in. (0.25mm) T.I.R. ........0.010 in. (0.25mm) T.I.R.  
Shaft Radial Play ............................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.  
Stop Strength ................................75 oz.-in. (53 Ncm) min. ........75 oz.-in. (53 Ncm) min.  
Torque (Starting & Running)............0.5 oz.-in. (0.35 Ncm) max. ..0.5 oz.-in. (0.35 Ncm) max.  
Weight ............................................Approximately 21G ................Approximately 21G  
Terminals ........................................Gold-plated solder lugs ........Gold-plated solder lugs  
Backlash ........................................1.0° maximum ........................1.0° maximum  
Ganging ..........................................2 cups maximum....................2 cups maximum  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
(.010),  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
WIPER  
2
CW  
CCW  
3
1
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
2Consult manufacturer for complete specification details.  
CLOCKWISE  
Recommended Part Numbers  
Resistance  
Resolution  
Resistance  
Resolution  
Part Number*  
Part Number  
()  
(% )  
()  
(% )  
3543S-1-102  
3543S-1-202  
3543S-1-502  
3543S-1-103  
1,000  
2,000  
5,000  
10,000  
.063  
.062  
.047  
.040  
3545S-1-102  
3545S-1-202  
3545S-1-502  
3545S-1-103  
1,000  
2,000  
5,000  
10,000  
.043  
.036  
.038  
.027  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
Specifications are subject to change without notice.  
263  
Features  
Bushing mount  
Non-standard features and specifications  
available  
Optional AR pin feature  
Plastic or metal shaft and bushings  
Wirewound  
Solder lugs or PC pins  
Sealable (Full body seal)  
3590 - Precision Potentiometer  
Electrical Characteristics1  
Standard Resistance Range .................................................................200 to 100K ohms  
5.08 ± .38  
(.200 ± .015)  
5.08 ± .38  
(.200 ± .015)  
6.99 ± .38  
(.275 ± .015)  
Resistance Tolerance ..................................................................................................±5%  
Independent Linearity............................................................................................±0.25%  
Resolution......................................................................See recommended part numbers  
Effective Electrical Angle ...........................................................................3600° +10°, -0°  
Absolute Minimum Resistance ...............1 ohm or 0.1% maximum (whichever is greater)  
Noise .........................................................................................100 ohms ENR maximum  
Power Rating (Voltage Limited By Power  
10.31 + .00/- .13  
(.406+.000/-.005)  
BUSHING DIAMETER  
(SEE PART NUMBERS)  
1
2
3
.81  
(.032)  
Dissipation or 450 VAC, Whichever is Less)  
SHAFT DIAMETER  
.25  
(.010)  
(SEE PART NUMBERS)  
+40°C ...................................................................................................................2 watts  
+125°C ...................................................................................................................0 watt  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level.........................................................................................2,000 VAC minimum  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
1.19  
(.047)  
(PLASTIC VERSIONS)  
7.92  
(.312)  
.81 ± .25  
(.032 ± .010)  
(METAL VERSIONS)  
20.62 ± .81  
(.812 ± .032)  
18.6 ± .4  
(.732 ± .015)  
Environmental Characteristics1  
12.2  
(.48)  
STANDOFFS  
Operating Temperature  
15.54  
(.612)  
Static Operation Temperature Range....................................................-55°C to +125°C  
Dynamic Operation Temperature Range ................................................+1°C to +125°C  
Temperature Coefficient2 .........................................................±50ppm/°C maximum/unit  
Vibration.......................................................................................................................15G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Shock...........................................................................................................................50G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Load Life ............................................................................................1,000 hours, 2 watts  
Total Resistance Shift..............................................................................±2% maximum  
Rotational Life (No Load) ........................................................1,000,000 shaft revolutions  
Total Resistance Shift..............................................................................±5% maximum  
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B  
Total Resistance Shift..............................................................................±2% maximum  
R
11.81  
(.465)  
12.70  
(.500)  
MOUNTING SURFACE  
22 ± .38  
(.875 ±.015)  
DIA.  
DIA.  
RECOMMENDED PC BOARD MOUNTING HOLE LOCATIONS  
HOLE DIAMETER  
FMS  
2.08  
(.082)  
CCW  
CW  
3
2
1
Mechanical Characteristics1  
CW  
5.08 5.08 6.99  
(.200) (.200) (.275)  
Mechanical Angle ......................................................................................3600° +10°, -0°  
Shaft Runout................................................................................0.005 in. (0.13mm) T.I.R.  
Lateral Runout .............................................................................0.008 in. (0.20mm) T.I.R.  
Pilot Diameter Runout .................................................................0.003 in. (0.08mm) T.I.R.  
Shaft End Play .............................................................................0.010 in. (0.25mm) T.I.R.  
Shaft Radial Play .........................................................................0.005 in. (0.13mm) T.I.R.  
Stop Strength .......................................................................64 oz.-in. (45 Ncm) minimum  
Torque (Starting & Running)...........................0.5 oz.-in. (0.40 Ncm) maximum (unsealed)  
1.5 oz.-in. (1.1 Ncm) maximum (sealed)  
TOLERANCES: EXCEPT WHERE NOTED  
.51  
(.02),  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
Mounting Torque .......................................................5-7 in.-lbs. (0.55 - 0.80 Nm) (plastic)  
15-18 in.-lbs. (1.7 - 2 Nm) (metal)  
SHAFT & BUSHING CONFIGURATIONS  
(Bushing - DxL, Shaft - D)  
Backlash......................................................................................................1.0° maximum  
Terminals ........................................................................................Solder lugs or PC pins  
Weight..................................................................................................Approximately 19G  
(-1) Plastic Bushing (3/8” x 5/16”)  
and Shaft (.2480 + .001, - .002)  
(-2) Metal Bushing (3/8” x 5/16”)  
and Shaft (.2497 + .0000, - .0009)  
(-3) Sealed, Plastic Bushing (3/8” x 5/16”)  
and Shaft (.2480 + .001, - .002)  
(-4) Sealed, Metal Bushing (3/8” x 5/16”)  
and Shaft (.2497 + .0000, - .0009)  
(-5) Metric, Plastic Bushing (9mm x 7.94mm)  
and Shaft (6mm + 0, - .076mm)  
(-6) Metric, Metal Bushing (9mm x 7.94mm)  
and Shaft (6mm + 0, - .023mm)  
(-7) Metric, Sealed, Plastic Bushing (9mm x  
7.94mm) and Shaft (6mm + 0, - .076mm)  
(-8) Metric, Sealed, Metal Bushing (9mm x  
7.94mm) and Shaft (6mm + 0, - .023mm)  
NOTE: For Anti-Rotation pin add 91 after configuration dash number. Example: -2 becomes -291 to add AR pin.  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
2Consult manufacturer for complete specification details for resistance below 1K ohms.  
Recommended Part Numbers  
Resistance  
Resolution  
(Printed Circuit)  
(Solder Lug)  
()  
(% )  
3590P-1-102  
3590P-1-202  
3590P-1-502  
3590P-1-103  
3590P-1-203  
3590P-1-503  
3590P-1-104  
3590S-2-102  
3590S-2-202  
3590S-2-502  
3590S-2-103  
3590S-2-203  
3590S-2-503  
3590S-2-104  
1,000  
2,000  
5,000  
10,000  
20,000  
50,000  
100,000  
.029  
.023  
.025  
.020  
.016  
.013  
.009  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
264  
Specifications are subject to change without notice.  
Molded-in rear terminals  
Features  
Infinite resolution element  
Non-standard features and specifications  
available  
Standard linearity: 1.0%  
Extended temperature range:-65°C to  
+125°C  
Extended life version (6538)  
Output smoothness: 0.1% standard  
6537/6538 - 22mm Precision Potentiometer  
Electrical Characteristics1  
6537  
6538  
6537  
12.70 ± .38  
Standard Resistance Range..........1K to 100K ohms ...................1K to 100K ohms  
Resistance Tolerance ....................±10% ......................................±10%  
Independent Linearity....................±1% ........................................±1%  
Resolution .....................................Essentially infinite ...................Essentially infinite  
Effective Electrical Angle ...............340° +3° .................................340° +3°  
End Voltage ...................................0.5% max...............................0.5% max  
Output Smoothness ......................0.1% .......................................0.1%  
Power Rating (Voltage Limited By Power Dissipation or 300 VAC, Whichever is Less)  
+70°C..........................................1 watt .....................................1 watt  
+125°C........................................0 watt .....................................0 watt  
Dielectric Withstanding  
(.500 ± .015)  
1.57  
(.062)  
3.170+.000/-.008  
(.1248+.0000/-.0003)  
.51  
DIA.  
1.57  
(.062)  
30° ± 10° x  
CHAMFER  
(.020)  
1.57  
(.062)  
22.23  
(.875)  
DIA.  
.51  
REF.  
(.020)  
Voltage .................................................MIL-STD-202, Method 301 .........MIL-STD-202, Method 301  
Sea Level ....................................750 VAC min...........................750 VAC min.  
Insulation Resistance  
19.050+.000/-.012  
(.75+.0000/-.0005)  
DIA.  
3.18  
(.125)  
(500 VDC)....................................500 megohms min. ................1,000 megohms min.  
12.70 ± .80  
(.375 ± .031)  
19.81  
(.780)  
DIA.  
Environmental Characteristics1  
Operating Temperature  
Static Operation Temp Range .....-65°C to +125°C ....................-65°C to +125°C  
Dynamic Temp Range .................+1°C to +125°C......................+1°C to +125°C  
Temperature Coefficient ...............±500ppm/°C max...................±500ppm/°C max  
Moisture Resistance ............................MIL-STD-202, Method 106 .........MIL-STD-202, Method 106  
Total Resistance Shift..................±10% max..............................±10% max  
Vibration.........................................15G ........................................15G  
Wiper Bounce .............................0.1 millisecond max ...............0.1 millisecond max  
Total Resistance Shift..................±5% max................................±5% max  
Voltage Ratio Shift.......................±0.5% max.............................±0.5% max  
Shock.............................................50G ........................................50G  
Wiper Bounce .............................0.1 millisecond max ...............0.1 millisecond max  
Total Resistance Shift..................±5% max................................±5% max  
Voltage Ratio Shift.......................±0.5% max.............................±0.5% max  
Load Life ........................................1,000 hours, 1 watt ................1,000 hours, 1 watt  
Total Resistance Shift..................±10% max..............................±10% max  
Rotational Life (No Load)...............10,000,000 shaft revs ............20,000,000 shaft revs  
Total Resistance Shift..................±10% max..............................±10% max  
.19  
(4.80)  
R
30°± 3°  
TYP.  
6538 BALL BEARING  
12.70 ± .38  
(.475 ± .015)  
1.57  
(.062)  
1.57  
(.062)  
.25  
(.010)  
45° ± 15° x  
CHAMFER  
1.57  
(.062)  
22.23  
(.875)  
DIA.  
.51  
(.020)  
Mechanical Characteristics1  
REF.  
Mechanical Angle ..........................Continuous .............................Continuous  
Backlash ........................................0.1° max.................................0.1° max  
Shaft Runout..................................0.005 in. (0.13mm) T.I.R..................0.001 in. (0.025mm) T.I.R.  
Shaft End Play ...............................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.  
Shaft Radial Play ...........................0.005 (0.13mm) T.I.R. .............0.003 in. (0.08mm) T.I.R.  
Pilot Diameter  
19.050+.000/-.012  
(.75+.0000/-.0005)  
DIA.  
3.18  
(.125)  
12.70 ± .38  
(.500 ± .031)  
19.81  
(.780)  
DIA.  
Runout ...........................................0.0025 in. (0.06mm) T.I.R..........0.0025 in. (0.06mm) T.I.R.  
Lateral Runout.............................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.  
Torque (Starting & Running)...........0.5 oz.-in. (0.40 Ncm) max. ...0.25 oz.-in. (0.18 Ncm) max.  
Terminals........................................Molded-in rear........................Molded-in rear  
5.08  
(.020)  
R
45° ± 5°  
Recommended Part Numbers  
Resistance  
Resistance  
TOLERANCES: EXCEPT WHERE NOTED  
Part Number  
6537S-1-103  
Part Number  
.25  
(.010),  
.13  
(.005)  
()  
()  
DECIMALS: .XX ±  
.XXX ±  
10,000  
6538S-1-102  
6538S-1-202  
6538S-1-502  
6538S-1-103  
1,000  
2,000  
5,000  
10,000  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
WIPER  
2
FOR OTHER OPTIONS CONSULT FACTORY.  
CW  
CCW  
3
1
CLOCKWISE  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
Specifications are subject to change without notice.  
265  
Features  
Servo mount style  
Shaft supported by front and rear preci-  
sion ball bearings  
Non-standard features and specifications  
available  
Gangable up to 10 cups  
6574 - Precision Potentiometer  
Electrical Characteristics1  
6.35  
(.25)  
MIN.  
Standard Resistance Range ...................................................................1K to 100K ohms  
Resistance Tolerance ................................................................................................±10%  
Independent Linearity............................................................................................±0.25%  
Effective Electrical Angle ......................................................................................350° ±2°  
Minimum Voltage..........................0.1% maximum (0.2% at 2K ohms, 0.4% at 1K ohms)  
Resolution .............................................................................................Essentially infinite  
Power Rating  
6.34 + .000/- .007  
(.2497+.0000/-.0003)  
DIA.  
.25  
(.010)  
X 45°  
CHAMFER  
51.0 +.127/- .25  
(2.00 +.005/-.010)  
DIA.  
47.63 +.000/ - .025  
(1.875+.000/-.001)  
(Voltage Limited By Power Dissipation or 350 VAC, Whichever is Less)  
+70°C ..................................................................................................................2 watts  
+125°C ...................................................................................................................0 watt  
Output Smoothness ...................................................................................................0.1%  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level.........................................................................................1,000 VAC minimum  
70,000 Feet ........................................................................................350 VAC minimum  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
1.57  
(.062)  
2.36  
(.093)  
2.03  
(.080)  
MIN.  
15.24 ± .787  
(.600 ± .031)  
15.9 ± .80  
(5/8 ± 1/32)  
Environmental Characteristics1  
1
15°  
± 3°  
Operating Temperature  
15°  
± 3°  
Static Operation Temperature Range....................................................-65°C to +125°C  
Dynamic Operation Temperature Range ................................................+1°C to +125°C  
Temperature Coefficient2 ..............................................................±500ppm/°C maximum  
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B  
Total Resistance Shift............................................................................±10% maximum  
Vibration.......................................................................................................................15G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Shock...........................................................................................................................60G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Rotational Life (No Load) ......................................................25,000,000 shaft revolutions  
Total Resistance Shift............................................................................±10% maximum  
Load Life .........................................................................................1,000 hours, 1.5 watts  
Total Resistance Shift............................................................................±10% maximum  
3
2
90° MAX.  
29.59  
(1.165)  
MAX.  
TOLERANCES: EXCEPT WHERE NOTED  
.38  
(.015),  
.13  
DECIMALS: .XX ±  
.XXX ±  
(.005)  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
Mechanical Characteristics1  
Shaft Runout..............................................................................0.001 in. (0.025mm) T.I.R.  
Shaft End Play .............................................................................0.003 in. (0.08mm) T.I.R.  
Shaft Radial Play .........................................................................0.003 in. (0.08mm) T.I.R.  
Pilot Diameter Runout ...............................................................0.001 in. (0.025mm) T.I.R.  
Lateral Runout .............................................................................0.003 in. (0.08mm) T.I.R.  
Backlash......................................................................................................0.1° maximum  
Mechanical Angle.............................................................................................Continuous  
Torque (Starting & Running) ..........................................0.75 oz.-in. (0.53 Ncm) maximum  
WIPER  
2
CW  
CCW  
3
1
CLOCKWISE  
Recommended Part Numbers  
Resistance  
Part Number*  
(W)  
6574S-1-102  
6574S-1-502  
6574S-1-103  
1,000  
5,000  
10,000  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
266  
Specifications are subject to change without notice.  
Features  
Bushing mount  
Excellent resolution  
High rotational life  
Non-standard features and specifications  
available  
6637 - Precision Potentiometer  
6637  
7/8" (22MM) DIA.  
Electrical Characteristics1  
Mechanical Characteristics1  
Standard Resistance Range ....................  
..................................1K to 100K ohms  
Resistance Tolerance .....................±10%  
Independent Linearity ......................±1%  
Effective Electrical Angle ...........340° +3°  
End Voltage ....................0.5% maximum  
Output Smoothness .......0.1% maximum  
Resolution ...................Essentially infinite  
Power Rating (Voltage Limited  
Mechanical Angle ..................Continuous  
Backlash...........................0.1º maximum  
Shaft Runout  
.....................0.001 in. (0.025mm) T.I.R.  
Shaft End Play  
.......................0.005 in. (0.13mm) T.I.R.  
Shaft Radial Play  
.......................0.005 in. (0.13mm) T.I.R.  
Torque (Starting & Running)  
2
CW  
4.83  
(.19)  
R
3
1
1.57  
(.062)  
30°± 3°  
TYP.  
11.25 ± .38  
(.443 ± .015)  
10.317 + .000/- .051  
(.4062+.000/-.002)  
DIA.  
By Power Dissipation or  
300 VAC, Whichever is Less)  
...................0.5 oz.-in. (0.40 Ncm) max.  
3/8-32 UNEF-THD  
3.170 + .000/-.008  
(.1248+.0000/-.0003)  
DIA.  
22.23  
(7/8)  
DIA.  
+70°C ..........................................1 watt  
+125°C ........................................0 watt  
Dielectric Withstanding Voltage  
...................MIL-STD-202, Method 301  
Sea Level.................750 VAC minimum  
Insulation Resistance  
(500 VDC) ....1,000 megohms minimum  
Environmental Characteristics1  
.25  
(.010)  
CHAMFER  
45° X  
Recommended Part Numbers  
Resistance  
Part Numbers  
(W)  
9.53 ± .79  
(3/8 ± 1/32)  
6637S-1-102  
6637S-1-502  
6637S-1-103  
1,000  
5,000  
10,000  
3.18  
(1/8)  
22.23 ± .79  
(7/8 ± 1/32)  
SHAFT SLOT  
.81  
(.032)  
.81  
(.032)  
Operating Temperature  
Static Operation Temp Range  
...................................-65°C to +125°C  
Dynamic Temp Range  
WIDE X  
DEEP  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
NOTE: SHAFT SUPPORTED BY FRONT SLEEVE BEARING.  
FOR OTHER OPTIONS CONSULT FACTORY.  
.....................................+1°C to +125°C  
Temperature Coefficient  
.........................±500ppm/°C maximum  
Moisture Resistance  
WIPER  
2
...................MIL-STD-202, Method 106  
Total Resistance Shift  
CW  
CCW  
3
1
....................................±10% maximum  
Vibration............................................15G  
Wiper Bounce  
CLOCKWISE  
.....................0.1 millisecond maximum  
Total Resistance Shift ...±5% maximum  
Voltage Ratio Shift .....±0.5% maximum  
Shock................................................50G  
Wiper Bounce  
.....................0.1 millisecond maximum  
Total Resistance Shift ...±5% maximum  
Voltage Ratio Shift .....±0.5% maximum  
Rotational Life (No Load)  
.................10,000,000 shaft revolutions  
Total Resistance Shift  
....................................±10% maximum  
Load Life ...................1,000 hours, 1 watt  
Total Resistance Shift .±10% maximum  
1At room ambient: +25°C nominal and 50% relative  
humidity nominal, except as noted.  
Specifications are subject to change without notice.  
267  
Features  
Essentially infinite resolution  
Excellent rotational life  
High quality, rugged construction  
General purpose applications  
Non-standard features available  
Cost and space saving  
6539/6639 - Precision Potentiometer  
6539  
6639  
6539  
3.170 +.000/-.008  
(.1248+.0000/-.0003)  
12.70 ± .38  
(.500 ± .015)  
Servo Mount  
Bushing Mount  
1.57  
(.062)  
DIA. SHAFT  
.51  
Electrical Characteristics1  
30° ± 10° x  
(.020)  
Standard Resistance Range............1K to 100K ohms ....................1K to 100K ohms  
Resistance Tolerance  
Standard ......................................±15% ......................................±15%  
Independent Linearity  
1.57  
(.062)  
1.57  
CHAMFER  
19.050+ 000/-.012  
(.750+.0000/-.0005)  
(.062)  
Standard ......................................±2.0% ....................................±2.0%  
Resolution ......................................Essentially infinite ..................Essentially infinite  
Effective Electrical Angle ................340° +3°..................................340° +3°  
End Voltage ....................................0.5% maximum ......................0.5% maximum  
Output Smoothness ........................0.1% ......................................0.1%  
Power Rating (Voltage Limited  
22.23  
(.875)  
DIA.  
19.81  
(.780)  
DIA.  
.51  
(.020)  
REF  
By Power Dissipation or  
300 VAC, Whichever is Less)  
+70°C............................................1.0 watt ..................................1.0 watt  
+125°C..........................................0 watt......................................0 watt  
Dielectric Withstanding Voltage ......MIL-STD-202, Method 301 ....MIL-STD-202, Method 301  
Sea Level ......................................750 VAC minimum ..................750 VAC minimum  
Insulation Resistance  
12.70 ± .79  
(.500 ± .031)  
3.18  
(.125)  
6639  
10.317+.000/-.051  
(.4062+.000/-.002)  
11.25 ± .38  
(.443±.015)  
(500 VDC)......................................500 megohms minimum ........500 megohms minimum  
DIA.  
Environmental Characteristics1  
6.342+.000/-.008  
(.2497+.0000/-.0003)  
DIA. SHAFT  
1.57  
(.062)  
Operating Temperature  
Static Operation Temp Range ......-65°C to +125°C ....................-65°C to +125°C  
Dynamic Temp Range ..................+1°C to +125°C ......................+1°C to +125°C  
Vibration ..........................................15G ........................................15G  
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum  
Shock ..............................................50G ........................................50G  
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum  
Rotational Life (No Load) ................10,000,000 shaft ....................10,000,000 shaft  
.51  
30° ± 10° ±  
CHAMFER  
(.020)  
1.19 1.60  
SLOT  
X
22.23  
(.875)  
DIA.  
(.047) (.063)  
revolutions  
revolutions  
Total Resistance Shift......................±10% maximum .....................±10% maximum  
.51  
Mechanical Characteristics1  
Mechanical Angle ............................Continuous, Stops ..................Continuous, Stops  
3/8" - 32 UNEF (.020)  
REF  
9.53 ± .79  
(.375 ± .031)  
3.18  
(.125)  
(340° +8°, -0°) available  
(340º +8º -0º) available  
Backlash..........................................0.1º maximum ........................0.1º maximum  
Shaft Runout ..................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.  
Shaft End Play ................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.  
Shaft Radial Play ............................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.  
Pilot Diameter  
22.23 ± .76  
(.875 ± .03)  
65/6639  
Runout ..........................................0.0025 in. (0.06mm) T.I.R.  
Lateral Runout ..............................0.003 in. (0.08mm) T.I.R.  
2
Torque (Starting & Running) ............0.5 oz.-in. (0.40 Ncm) max. ..0.5 oz.-in. (0.40 Ncm) max.  
Terminals ........................................Rear Turret Type......................Rear Turret Type  
Bearing Type....................................Brass Sleeve ..........................Nickel Plated Brass  
Markings ..........................................Manufacturers name, ............Manufacturers name,  
CW  
4.83  
(.182)  
R
3
1
part number, resistance  
value and tolerance,  
linearity tolerance,  
wiring diagram and  
date code.  
part number, resistance  
value and tolerance,  
linearity tolerance,  
wiring diagram and  
date code.  
30°± 3°  
TYP.  
TOLERANCES: EXCEPT WHERE NOTED  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
.38  
.13  
DECIMALS: .XX ±  
.XXX ±  
(.015)  
(.005)  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
Recommended Part Numbers  
Part Numbers  
Resistance  
Resistance  
Part Number  
WIPER  
()  
2
Bushing Mount  
Mechanical Stops  
()  
6539S-1-102  
6539S-1-502  
6539S-1-103  
1,000  
5,000  
10,000  
6639S-1-102 6639S-301-102 1,000  
6639S-1-202 2,000  
6639S-1-502 6639S-301-502 5,000  
6639S-1-103 6639S-301-103 10,000  
CW  
CCW  
3
1
CLOCKWISE  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
6639S-1-203  
20,000  
FOR OTHER OPTIONS CONSULT FACTORY.  
268  
Specifications are subject to change without notice.  
Features  
Bushing mount  
Shaft supported by front sleeve bearing  
Non-standard features and specifications  
available  
6657 - Precision Potentiometer  
Electrical Characteristics1  
1.57  
(.062)  
10.317+.000/-.051  
(.4062+.000/-.002)  
DIA. SHAFT  
Standard Resistance Range ...................................................................1K to 100K ohms  
Resistance Tolerance ................................................................................................±10%  
Independent Linearity.................................................................................................±1%  
Resolution .............................................................................................Essentially infinite  
Effective Electrical Angle ......................................................................................340° ±3°  
End Voltage ...............................................................................................0.5% maximum  
Output Smoothness ...................................................................................................0.1%  
Power Rating (Voltage Limited By  
16.46 ± .38  
(.648 ± .015)  
3/8"-32 UNEF-2ATHD  
6.345 +.000/-.008  
(.2498 +.0000/-.0003)  
DIA. SHAFT  
33.34  
(1-5/16)  
DIA.  
.25  
(.010)  
CHAMFER  
45° X  
Power Dissipation or 300 VAC, Whichever is Less)  
+70°C ...............................................................................................................1.5 watts  
+125°C ...................................................................................................................0 watt  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level............................................................................................750 VAC minimum  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
9.53 ± .79  
(3/8± 1/32)  
3.18  
(1/8)  
22.23 ± .79  
(7/8 ± 1/32)  
SHAFT SLOT  
1.19  
(.047)  
1.60  
WIDE  
Environmental Characteristics1  
DEEP  
X
Operating Temperature  
(.063)  
Static Operation Temperature Range....................................................-65°C to +125°C  
Dynamic Operation Temperature Range ................................................+1°C to +125°C  
Temperature Coefficient................................................................±500ppm/°C maximum  
Vibration.......................................................................................................................15G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±5% maximum  
Voltage Ratio Shift................................................................................±0.5% maximum  
Shock...........................................................................................................................50G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±5% maximum  
Voltage Ratio Shift................................................................................±0.5% maximum  
Load Life .........................................................................................1,000 hours, 1.5 watts  
Total Resistance Shift............................................................................±10% maximum  
Rotational Life (No Load) ......................................................10,000,000 shaft revolutions  
Total Resistance Shift............................................................................±10% maximum  
Moisture Resistance ................................................................MIL-STD-202, Method 106  
Total Resistance Shift............................................................................±15% maximum  
2
CW  
6.35  
(.25)  
R
3
1
30°± 3°  
TYP.  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
(.010),  
.13  
DECIMALS: .XX ±  
.XXX ±  
(.005)  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
Mechanical Characteristics1  
Mechanical Angle.............................................................................................Continuous  
Backlash......................................................................................................0.1° maximum  
Shaft Runout..............................................................................0.001 in. (0.025mm) T.I.R.  
Shaft End Play .............................................................................0.005 in. (0.13mm) T.I.R.  
Shaft Radial Play .........................................................................0.005 in. (0.13mm) T.I.R.  
Torque (Starting & Running) ............................................0.5 oz.-in. (0.40 Ncm) maximum  
WIPER  
2
CW  
CCW  
3
1
CLOCKWISE  
1 At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
Recommended Part Numbers  
Resistance  
Part Number*  
()  
6657S-1-102  
6657S-1-202  
6657S-1-502  
6657S-1-103  
1,000  
2,000  
5,000  
10,000  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
Specifications are subject to change without notice.  
269  
Features  
Bushing mount  
Cost saving; pre-phased  
Highly readable clockface readout  
Easy mounting  
3600 - Precision Potentiometer  
Electrical Characteristics1  
0
5
9
1
8
7
2
3
Standard Resistance Range .................................................................100 to 100K ohms  
Resistance Tolerance ..................................................................................................±5%  
Accuracy (Correlation of Dial Readout to Voltage Ratio Output)........±0.5% voltage ratio  
Repeatability of Dial Readout .............................................................±0.1% voltage ratio  
Resolution .....................................................................See recommended part numbers  
Effective Electrical Angle .............................................................................3600° nominal  
Absolute Minimum Resistance ...............1 ohm or 0.1% maximum (whichever is greater)  
Noise .........................................................................................100 ohms ENR maximum  
Power Rating  
19.10  
(3/4)  
DIA.  
6
4
8.73  
(11/32)  
NON-TURN PIN  
EXTENDS  
1.70 ± .13  
25.40 ± .80  
(1.00 ± .03)  
(.067 ± .005)  
19.10  
(3/4)  
DIA.  
(Voltage Limited By Power Dissipation or 385 VAC, Whichever is Less)  
+25°C ...............................................................................................................1.5 watts  
+85°C .....................................................................................................................0 watt  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level.........................................................................................1,000 VAC minimum  
70,000 Feet ........................................................................................400 VAC minimum  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
PILOT DIA.  
10.26 ± .05  
(.404 ± .002)  
3/8"-32UNEF-2ATHD  
3.96  
(.156)  
1.52  
(.060)  
MAX. -  
MIN.  
Environmental Characteristics1  
PANEL THICKNESS  
#21 AWG GOLD PLATED GRADE A  
.724  
Operating Temperature  
DIA.  
NICKEL SOLDER LUGS  
(.0285)  
Static Operation Temperature Range......................................................-65°C to +85°C  
Dynamic Operation Temperature Range ..................................................+1°C to +85°C  
Temperature Coefficient2 .........................................................±50ppm/°C maximum/unit  
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B  
Total Resistance Shift..............................................................................±2% maximum  
Vibration.......................................................................................................................10G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Voltage Ratio Shift................................................................................±0.2% maximum  
Shock...........................................................................................................................50G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Voltage Ratio Shift................................................................................±0.2% maximum  
Load Life .........................................................................................1,000 hours, 1.5 watts  
Total Resistance Shift..............................................................................±2% maximum  
LOCATED ON .05 RADIUS  
3.18 ± .79  
1.40 ± .38  
(.055 ± .015)  
I.D.  
(1/8 ±1/32)  
NON-TURN PIN  
EXTENDS  
1.70 ± .13  
(.067 ± .005)  
2
3
1
4.76 ± .79  
(3/16 ± 1/32)  
1.98 + .08/ - .03  
(.078 +.003/-.001)  
DIA.  
7.11  
(.280)  
2
10.41 ± .08  
(.410 ± .003)  
Rotational Life (No Load) .........................................................200,000 shaft revolutions  
Total Resistance Shift..............................................................................±2% maximum  
PANEL HOLE PATTERN  
Mechanical Characteristics1  
LOCKWASHER AND MOUNTING NUT  
TO BE SUPPLIED WITH EACH UNIT  
Mechanical Angle ......................................................................................3600° +20°, -0°  
Stop Strength .......................................................................20 oz.-in. (14 Ncm) minimum  
Torque (Starting & Running) ..............................................4.0 oz.-in. (2.8 Ncm) maximum  
Variation ........................................................................1.0 oz.-in. (0.71 Ncm) maximum  
Backlash......................................................................................................1.0° maximum  
Weight..................................................................................................Approximately 17G  
Terminals...........................................................................................Gold-plated J-Hooks  
Markings ...........Manufacturers name and part number, resistance value and date code  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
(.010),  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
2Consult manufacturer for complete specification details for resistances below 100 ohms.  
WIPER  
2
CW  
CCW  
3
1
Recommended Part Numbers  
CLOCKWISE  
Resistance  
Resolution  
(%)  
Part Number  
()  
3600S-1-102  
3600S-1-502  
3600S-1-103  
1,000  
5,000  
10,000  
.035  
.027  
.022  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
270  
Specifications are subject to change without notice.  
Features  
Snap-in mounting  
Space saving - extends only 5/8” behind  
most panels  
Easy one-hole, snap-in mounting  
Digital dial provides excellent readability  
3610 - Precision Potentiometer  
Electrical Characteristics1  
PANEL HOLE PATTERN  
3.264  
(.1285)  
Standard Resistance Range .................................................................100 to 100K ohms  
Resistance Tolerance ..................................................................................................±5%  
Accuracy (Correlation of Dial Readout to Voltage Ratio Output)........±0.5% voltage ratio  
Repeatability of Dial Readout .............................................................±0.1% voltage ratio  
Resolution .....................................................................See recommended part numbers  
Effective Electrical Angle .............................................................................3600° nominal  
Absolute Minimum Resistance ...............1 ohm or 0.1% maximum (whichever is greater)  
Noise .........................................................................................100 ohms ENR maximum  
Power Rating  
(NO. 30 DRILL)  
FULL R  
14.27  
(.562)  
12.65  
REF.  
(.498)  
25.40  
DIA.  
(1.00)  
(Voltage Limited By Power Dissipation or 385 VAC, Whichever is Less)  
+25°C ...............................................................................................................1.5 watts  
+85°C .....................................................................................................................0 watt  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level.........................................................................................1,000 VAC minimum  
70,000 Feet ........................................................................................400 VAC minimum  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
NOTES:  
1. SNAP-IN MOUNTING CUP  
ACCOMMODATES PANEL THICKNESS  
.64  
(.025)  
1.98  
(.078)  
THRU  
(NO. 22GA  
3.18  
(.125)  
THRU NO. 14GA) AND  
16.26 ± .38  
(.640 ± .015)  
4.76 ± .79  
18.80 ± .38  
(.740 ± .015)  
Environmental Characteristics1  
Operating Temperature  
(3/16 ± 1/32)  
Static Operation Temperature Range......................................................-25°C to +85°C  
Dynamic Operation Temperature Range ..................................................+1°C to +85°C  
Temperature Coefficient2 ........................................................±50ppm/°C maximum/wire  
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B  
Total Resistance Shift..............................................................................±2% maximum  
Vibration.......................................................................................................................10G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Voltage Ratio Shift................................................................................±0.2% maximum  
Shock...........................................................................................................................50G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±2% maximum  
Voltage Ratio Shift................................................................................±0.2% maximum  
Load Life .........................................................................................1,000 hours, 1.5 watts  
Total Resistance Shift..............................................................................±2% maximum  
Rotational Life (No Load) ............................................................50,000 shaft revolutions  
Total Resistance Shift..............................................................................±2% maximum  
ANTIROTATION  
KEY  
22.23  
(7/8)  
DIA.  
#21 AWG GOLD  
PLATED PINS  
.724  
(.0285)  
DIA.  
LOCATED ON  
1.27  
VIEW ROTATED 45°  
RADIUS  
(.050)  
ANTIROTATION  
KEY  
2
1
31.496  
(1.240)  
3
DIA.  
Mechanical Characteristics1  
Mechanical Angle ......................................................................................3600° +20°, -0°  
Stop Strength .......................................................................20 oz.-in. (14 Ncm) minimum  
Torque (Starting & Running) ..............................................4.0 oz.-in. (2.8 Ncm) maximum  
Variation ........................................................................1.0 oz.-in. (0.71 Ncm) maximum  
Backlash......................................................................................................1.0° maximum  
Weight..................................................................................................Approximately 20G  
Terminals...........................................................................................Gold-plated J-Hooks  
Markings ...........Manufacturers name and part number, resistance value and date code  
TOLERANCES: EXCEPT WHERE NOTED  
.25  
(.010),  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
WIPER  
2
2Consult manufacturer for complete specification details for resistances below 500 ohms and above 100K ohms.  
CW  
CCW  
3
1
CLOCKWISE  
Recommended Part Numbers  
Resistance Resolution  
Part Number  
(W)  
(%)  
3610S-1-102  
3610S-1-502  
3610S-1-103  
1,000  
5,000  
10,000  
.035  
.027  
.022  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
Specifications are subject to change without notice.  
271  
Features  
Repeatable settings  
Resolution to 0.001%  
Digital display provides excellent read-  
ability  
Snap-in panel mount  
3680 - Precision Potentiometer  
Electrical Characteristics1  
3680  
a
Standard Resistance Range ..........................................................50 ohms to 1 megohm  
Resistance Tolerance ..................................................................................................±3%  
Absolute Minimum Resistance .............3 ohms or 0.2% maximum (whichever is greater)  
Resolution  
3682............................................................................................................................1%  
3683.........................................................................................................................0.1%  
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum  
Power Rating  
1
2
3
(Voltage Limited By Power Dissipation or 500 VAC, Whichever is Less)  
+25°C ..................................................................................................................2 watts  
+85°C .....................................................................................................................0 watt  
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301  
Sea Level.........................................................................................1,000 VAC minimum  
Accuracy (Dial Reading to Output Ratio)..................................................±0.5% full scale  
3
1
2
Environmental Characteristics1  
Operating Temperature Range ..................................................................-25°C to +85°C  
Temperature Coefficient ...............................................................±100ppm/°C maximum  
Vibration.......................................................................................................................10G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±1% maximum  
Voltage Ratio Shift................................................................................±0.2% maximum  
Shock...........................................................................................................................50G  
Wiper Bounce .........................................................................0.1 millisecond maximum  
Total Resistance Shift..............................................................................±1% maximum  
Voltage Ratio Shift................................................................................±0.2% maximum  
Load Life ............................................................................................1,000 hours, 2 watts  
Total Resistance Shift..............................................................................±2% maximum  
c
d
Mechanical Characteristics1  
b
Expected Life .......................................................75,000 button operations each decade  
Total Resistance Shift..............................................................................±2% maximum  
Terminals .................................................0.11 in. (2.79mm) wide x .016 in. (.41mm) thick,  
tinned solder lugs for 3 #20 AWG wires  
Readout Marking .....................................................................................10 positions, 0-9  
Markings ...........Manufacturers name and part number, resistance value and date code  
7.77 ± .38  
(.306 ± .015)  
7.87  
(.31)  
e
23.62  
(.93)  
20.57  
(.810)  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
NOTE: Terminals 1 & 3 are reversed from illustration for models 3682 and 3684.  
8.38 ± .38  
(.33 ± .015)  
PANEL  
.81  
Dimensions  
c
Weight (Approx.)  
MIN.  
Model  
(.032)  
3.18  
a
b
d
e ±.015 (±.381)  
oz.  
gms.  
3.18  
(.125)  
MAX.  
3682  
3683  
26.67 (1.050)  
37.08 (1.460)  
25.15 (.990)  
35.31 (1.390)  
10.67 (.420)  
18.54 (.730)  
11.94 (.47)  
11.94 (.47)  
8.38 (.330)  
4.19 (.165)  
.576  
.824  
16.5  
23.5  
(.125)  
26.67  
(1.050)  
Dimensions  
Model  
TOLERANCES: EXCEPT WHERE NOTED  
f ±.010 (±.254) g ±.010 (±.254)  
RECOMMENDED  
PANEL CUTOUT  
.38  
(.015)  
.13  
(.005)  
DECIMALS: .XX ±  
.XXX ±  
f
3682  
3683  
21.08 (.830)  
21.08 (.830)  
25.91 (1.020)  
36.07 (1.420)  
FRACTIONS: ±1/64  
MM  
DIMENSIONS:  
(IN.)  
g
.030  
(.76)  
Recommended Part Numbers  
R MAX.  
WIPER  
3682S-1  
2
Decade  
3683S-1  
3
Decade  
2
Resistance  
()  
3
1
1,000  
5,000  
10K  
50K  
100K  
-102  
-502  
-103  
-102  
-502  
-103  
-503  
-104  
INCR.  
BOLD-FACE LISTINGS ARE IN STOCK AND READILY  
AVAILABLE THROUGH DISTRIBUTION.  
FOR OTHER OPTIONS CONSULT FACTORY.  
272  
Specifications are subject to change without notice.  
Features  
For use with Model 3680 digital pushbut-  
ton precision potentiometer  
H-385 - Panel Seal Assembly  
Physical Characteristics1  
H-385 MOUNTING INSTRUCTIONS  
1. Cut out and drill panel1 per chart.  
2. Install snap-in potentiometer2.  
3. Locate silicone boot3 and frame4  
over potentiometer and holes.  
Material (Boot)...................................................................................Clear silicone rubber  
Material (Frame) ....................................................................................Rigid black plastic  
Expected Life .......................................................................100,000 actuations minimum  
Weight  
H-385-2 ..........................................................................................Approximately 8.50G  
H-385-3 ..........................................................................................Approximately 9.92G  
4. Attach panel seal assembly to panel  
with two #6 screws (not supplied).  
Application Data  
Protects front of the pot from unwanted entry of rain, dust, grease or oils  
Transparent for easy viewing of numerals  
3
4
2
1
Tear resistant for long life  
• Matte finish black plastic frame to complement most front panels  
Bourns® Model H-385 Panel Seal Assembly minimizes accidental entry of liquids or  
foreign matter through the front of the Model 3680 Family Potentiometer.  
PANEL CUT-OUT/HOLE DIMENSIONS  
RECOMMENDED HOLE FOR TWO #6 SCREWS  
(NOT SUPPLIED)  
10.54 ± .13  
(.415 ± .005)  
.25  
(.010)  
"C" ±  
21.08 ± .25  
(.830 ± .010)  
41.40 ± .38  
(1.63 ± .015)  
.25  
(.010)  
"A" ±  
6.73 ± .13  
(.265 ± .005)  
.25  
(.010)  
"B" ±  
Frame  
Panel Cutout/  
For Use With  
Part Number  
Dimensions  
“C”  
Hole Dimensions  
“A”  
“B”  
3682  
3683  
H-385-2  
H-385-3  
50.60 (1.992)  
60.76 (2.392)  
25.91 (1.020)  
36.07 (1.420)  
39.37 (1.550)  
49.53 (1.950)  
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.  
Specifications are subject to change without notice.  
273  
Definitions and Test Procedures  
The ma ny turns of re s is ta nc e wire  
me a s ure d ove r a s p e c ifie d fre q ue nc y  
bandwidth, exclusive of the effects due to  
roll-on or roll-off of the terminations and  
expres s ed in ohms or percent of total  
resistance test procedure  
Cermet Elements  
e xhib it a n ind uc tive re a c ta nc e tha t  
increas es directly with frequency. This  
effect is most noticeable in low total resis-  
tance elements becaus e the inductive  
reactance can be larger than the resistance,  
even at frequencies as low as 20KHZ.  
The p e rfo rm a nc e o f wire wo und  
e le me nts is a ls o a ffe c te d b y inhe re nt  
capacitance. Capacitance exists from turn  
to turn and also between the winding and  
the mandrel. Capacitance effects are most  
s ignificant in high total res is tance ele-  
ments.  
Cermet elements are available in a  
wide range of resistance values and tapers.  
They offer essentially infinite resolution  
and excellent stability in the most severe  
e nvironme nta l c ond itions . S ta tic a nd  
dynamic noise (CRV) performance is good  
but not as good as that of conductive  
plastic.  
The temperature coefficient of cermet  
elements, though not as good as wire-  
wound elements, is better than conductive  
plastic or carbon type elements. Linearity  
is quite good for a film type element and  
can be improved considerably for greater  
dial setting accuracy by laser tailoring.  
Frequency response of cermet materials  
is very good and the practical application  
range extends well beyond 100 MHZ.  
CRV shall be tested using the circuit  
a s s ho wn in Fig . 1 o n p a g e 253 o f  
Potentiometer Handbook (or its equiva-  
lent). The operating shaft shall be rotated  
in both directions through 90% of the  
adjustment travel for a total of 6 cycles.  
Only the last 3 cycles shall count in deter-  
mining whether or not a contact resis-  
tance variation is observed at least twice  
in the same area (within 5% ), exclusive of  
the roll-on or roll-off points where the  
wiper moves from the termination, on or  
off, the resistance element. The rate of  
rotation of the operating shaft shall be  
such that the wiper completes 1 cycle in 5  
seconds, minimum, to 2 minutes, maxi-  
mum. The test current used shall be in  
accordance with the table below, unless  
otherwise specified.  
Hybritron® Elements  
This element is a combination of a  
wirewound element with a conductive  
plastic coating. It exhibits the temperature  
c o e ffic ie nt a nd re s is ta nc e s ta b ility  
approaching a pure wirewound element. It  
displays the long operational life, essen-  
tia lly infinite re s olution a nd low nois e  
characteris tics of the pure conductive  
plastic elements. The combination of the  
two provides the major benefits of both  
types of elements. Not recommended in  
applications requiring high wiper currents.  
Conductive Plastic Elements  
Conductive plastic is a thick film ink,  
similar to cermet, but has a smoother sur-  
face. This characteris tic offers s everal  
op e ra tiona l a d va nta ge s ove r c e rme t.  
Dynamic noise characteristics (CRV or  
output smoothness) and rotational life are  
measurably improved as a result of the  
surface smoothness. Resolution is essen-  
tially infinite.  
Test  
Current  
(±20%) Total Resistance Range  
30 ma  
10 ma  
1 ma  
50 Ohms  
= or >50 Ohms to <500 Ohms  
= or >500 Ohms to <100K Ohms  
CAUTION: CONDUCTIVE PLASTIC AND  
HYBRITRON® ELEMENTS SHOULD BE  
APPLIED IN VOLTAGE DIVIDER CIRCUITS  
ONLY.  
Conductive plastic elements are gener-  
ally available in a wide range of resistance  
values and tapers.  
100 ua = or >100K Ohms to <2 Megohms  
50 ua = or >2 Megohms  
Moisture resistance, temperature coef-  
ficient, power dissipation and wiper cur-  
rent capacity for conductive plastic ele-  
ments are not as good as cermet ele-  
ments.  
Absolute Minimum Resistance  
Dielectric Withstanding Voltage  
DEFINITION  
DEFINITION  
The resistance measured between the  
wiper terminal and either end terminal  
when the wiper is positioned to give a  
minimum value on the measuring device.  
The ability to withs tand under pre-  
scribed conditions, a specified potential  
of a given characteristic between the ter-  
minals of each cup and expos ed con-  
ducting surface of the potentiometer, or  
between the terminals of each cup and  
the terminals of every other cup in the  
assembly without exceeding a specified  
leakage current value.  
Wirewound Elements  
Wirewound elements offer good stabili-  
ty, e xc e lle nt line a rity, low nois e , high  
power capabilities and good operational  
life.  
Wire wo und e le m e nts o ffe r a wid e  
selection of resistance values up to 500k  
ohms.  
One primary limitation of wirewound  
elements is the finite res olution s teps ,  
which result from the wiper moving from  
turn to turn. (These steps are distinct, sud-  
d e n, re p e a ta b le c ha ng e s in o utp ut.)  
Resolution improves as resistance values  
inc re a s e d ue to the m a nufa c turing  
processes whereby smaller wire and a  
higher number of turns are utilized.  
In systems that might be sensitive to  
such discrete steps, care should be taken  
to select an element with resolution fine  
enough to avoid difficulty.  
TEST PROCEDURE  
The wiper shall be positioned at one  
end of the resistance element so that a  
minimum va lue of re s is ta nc e s ha ll b e  
measured as specified between the wiper  
and the corresponding end terminal. The  
same procedure shall be followed for the  
opposite end of the resistance element.  
TEST PROCEDURE  
The magnitude of the test voltage shall  
be specified. Connect the equipment by  
applying the high voltage source between  
the potentiometer terminals (interconnect-  
ed) and the shaft or case. Raise the test  
voltage from zero to the proper maximum  
value at a rate of 500 volts per second  
maximum. Maintain the test voltage at this  
level while operating the shaft through  
one full sweep of its mechanical travel in  
a time interval of not less than 5 seconds  
nor more than 60 seconds. Monitor the  
Contact Resistance Variation (CRV)  
DEFINITION  
The apparent resistance seen between  
the wip e r a nd the re s is ta nc e e le me nt  
when the wiper is energized with a speci-  
fied current and moved over the adjust-  
ment travel in either direction at a con-  
s tant s peed. The output variations are  
274  
Specifications are subject to change without notice.  
Definitions and Test Procedures  
leakage current indicating device through-  
TEST PROCEDURE  
Independent Linearity  
DEFINITION  
The maximum deviation expressed as  
a percent of the total applied voltage, of  
the actual function characteristic from a  
straight line whose slope and position  
minimize the maximum deviations over  
the actual electrical travel, or any speci-  
fied portion thereof.  
out this test for evidence of damage, arc-  
ing, breakdown, or leakage current in  
excess of 1 milliampere. Upon completion  
of the tes t, prior to dis connecting the  
leads, gradually reduce the test voltage to  
zero.  
For ganged potentiometers, repeat the  
fo re g o ing a p p lying the hig h vo lta g e  
between the terminals of each cup and  
the terminals of every other cup on the  
potentiometer under test.  
Mount the potentiometer in the con-  
stant-speed drive (4 RPM) and excite it  
with the power supply. Connect the wiper  
and the power common lead to the input  
of the filter and the output of the filter to  
the oscilloscope. When a load is specified  
for a conformity test, use that load for the  
output smoothness test. When no load is  
specified for the conformity test, apply a  
load equal to 100 times the nominal resis-  
tance value of the potentiometer under  
test between the wiper and the CCW end  
(unless otherwise specified).  
The output smoothness is the largest  
excurs ion voltage occurring ove r one  
specified travel increment, divided by the  
total applied voltage. Unless otherwise  
specified, the travel increment is 1% of  
the theoretical electrical travel.  
TEST PROCEDURE  
Consult factory.  
Equivalent Noise Resistance (ENR)  
Insulation Resistance  
DEFINITION  
DEFINITION  
Any spurious variation in the electrical  
output not present in the input, defined  
quantitatively in terms of an equivalent  
paras itic trans ient res is tance in ohms ,  
appearing between the contact and the  
re s is ta nc e e le me nt whe n the s ha ft is  
rotated or translated. The equivalent noise  
resistance is defined independently of the  
resolution, the functional characteristics,  
and the total travel. The magnitude of the  
equivalent noise resistance is the maxi-  
mum departure from a specified reference  
line. The wiper of the potentiometer is  
required to be excited by a specified cur-  
rent and moved at a specified speed.  
The re s is ta nc e to  
a
s p e c ifie d  
impressed DC voltage between the termi-  
nals of each cup and the exposed con-  
ducting surfaces of the potentiometer, or  
between the terminals of each cup and  
the terminals of every other cup in the  
gang, under prescribed conditions.  
Excursions occurring at the point of  
abrupt changes in input slope (start, end,  
and reversal) are not considered output  
smoothness faults.  
TEST PROCEDURE  
Interconnect all electrically insulated  
terminals of each cup of the potentiome-  
ter. Connect the insulation resistance test  
set to the terminal of the first cup and to  
some exposed conducting surface (shaft,  
housing, etc.) and apply the specified test  
voltage. Unless otherwise specified the  
test voltage shall be 500 VDC. Maintain  
the test voltage at this level for 5 to 10  
seconds before initiating movement of  
the shaft through one full sweep of the  
total mechanical travel in a time interval  
of not less than 5 seconds nor more than  
60 seconds. Monitor the indicated insula-  
tion resistance during this voltage appli-  
cation, the insulation resistance is the  
m inim um va lue o b s e rve d d uring the  
movement of the shaft.  
Power Rating  
DEFINITION  
The maximum power, in watts, that a  
potentiometer can dissipate across the  
entire resistive element under specified  
conditions while meeting specified oper-  
ating performance requirements.  
TEST PROCEDURE  
The potentiometer shaft is cycled not  
less than ten times over a minimum of  
95% of the electrical continuity travel  
within the rated travel speed of the poten-  
tiometer just prior to making noise mea-  
s urements . The potentiometer s haft is  
then connected mechanically to the con-  
s ta nt s p e e d d rive a nd e le c tric a lly  
connected to the tes t circuit. With the  
constant speed drive engaged, the poten-  
tiometer noise characteristic may then be  
noted on the oscilloscope as the wiper  
traverses one complete cycle over the full  
electrical continuity travel and the maxi-  
mum values are compared to the speci-  
fied limit.  
Resolution  
DEFINITION  
A measure of the sensitivity to which  
the output of a potentiometer may be set.  
(Applicable to wirewound potentiometers  
only.)  
Theoretical resolution; the reciprocal of  
the number of turns of wire in the resis-  
tance winding in the actual electrical trav-  
el, expressed as a percentage.  
Travel resolution; the maximum value  
o f s ha ft tra ve l (in d e g re e s fo r ro ta ry  
devices) in one direction per incremental  
voltage stop in any specified portion of  
the resistance element.  
Vo lta g e re s o lutio n; the m a xim um  
incremental change in output ratio with  
shaft travel in one direction in any speci-  
fied portion of the resistance element.  
For ganged potentiometers, repeat the  
procedure for each cup applying the high  
voltage between the terminal of each cup  
and the exposed conducting surface of  
the potentiometer.  
If only ra nd om s p ike s of nois e a re  
no te d , the p o te ntio m e te r s ho uld b e  
cycled again. If the random spikes are  
repetitive, the maximum values should be  
noted. Otherwise do not consider the ini-  
tial measurements as noise.  
Output Smoothness  
DEFINITION  
The spurious variations in the electri-  
cal output not present in the input. They  
are measured for specified travel incre-  
ments over the theoretical electrical travel  
and expressed as a percentage of the  
total applied voltage.  
TEST PROCEDURE  
Consult factory.  
Specifications are subject to change without notice.  
275  
Definitions and Test Procedures  
Temperature Coefficient of Resistance  
DEFINITION  
The unit c ha nge in re s is ta nc e p e r  
degree Celsius change from a reference  
temperature, expressed in parts per mil-  
lion per degree Celsius using the following  
formula:  
TC = [(R1-R2)/R1(T2-T1)] x 106  
WHERE: R1 = Resistance at reference  
temperature in ohms  
R2 = Resistance at test  
temperature in ohms  
T1 = Reference temperature  
in degrees Celsius  
T2 = Test temperature in  
degrees Celsius  
TEST PROCEDURE  
Position the wiper of the potentiometer  
to be tested off of the actual electrical  
travel or at a point to minimize the total  
resistance if no over travel exists. Subject  
the potentiometer to the specified test  
temperature(s ). The total res is tance is  
measured after temperature chamber has  
been stabilized for the test temperature  
for a minimum of 30 minutes (avoid over  
aging). The reference temperature of 25  
degree Celsius shall be used for all elevat-  
ed and reduced temperatures. Calculate  
the (TC) by inserting the appropriate data  
into the above formula and comparing the  
result to the specification.  
Total Resistance  
DEFINITION  
The DC resistance between the end  
terminals of a potentiometer with the shaft  
p os itione d s o a s to give a ma ximum  
resistance value.  
TEST PROCEDURE  
With the VOM or DVM device (10ma  
maximum current) connected between  
the wiper and one end terminal, position  
the wiper onto the electrical overtravel.  
Reconnect the test leads of the measur-  
ing device to the end terminals of the  
potentiometer under tes t, the reading  
obs erved is the total res is tance of the  
potentiometer.  
276  
Specifications are subject to change without notice.  

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