CAB.M10.GLA.C72GZ [ETC]
CONN PLUG MALE 10POS SOLDER CUP;
| 型号： | CAB.M10.GLA.C72GZ |
| 厂家： | 
ETC |
| 描述： | CONN PLUG MALE 10POS SOLDER CUP |
| 文件： | 总76页 (文件大小：9922K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
PLASTIC
CONNECTORS
®
®
No reproduction or use without express permission of editorial or pictorial content, in any manner.
Table of contents
1P Series
Part numbering system ......................................................................................................................................................................... 7
Shell style
Standard models (IP50) ............................................................................................................................................................... 8
Elbow socket models (IP50) ...................................................................................................................................................... 12
Disposable plug ......................................................................................................................................................................... 13
Disposable socket...................................................................................................................................................................... 13
Watertight models (IP64)............................................................................................................................................................ 14
Fluidic configuration................................................................................................................................................................... 16
Mains power configuration ........................................................................................................................................................ 18
Insert configuration........................................................................................................................................................................... 19
Alignment key .................................................................................................................................................................................... 20
Outer shell material ........................................................................................................................................................................... 20
Contact type ....................................................................................................................................................................................... 20
Colour coding..................................................................................................................................................................................... 20
Accessories........................................................................................................................................................................................ 21
Tooling ................................................................................................................................................................................................ 23
Panel hole ............................................................................................................................................................................................24
PCB drilling pattern........................................................................................................................................................................... 24
Assembly instructions ...................................................................................................................................................................... 26
2P Series
Part numbering system ....................................................................................................................................................................... 33
Shell style
Standard models........................................................................................................................................................................ 34
Watertight models (IP66)........................................................................................................................................................... 37
Fluidic configuration................................................................................................................................................................... 39
Insert configuration........................................................................................................................................................................... 40
Alignment key .................................................................................................................................................................................... 42
Outer shell material .......................................................................................................................................................................... 42
Contact type ....................................................................................................................................................................................... 42
Colour coding..................................................................................................................................................................................... 42
Accessories....................................................................................................................................................................................... 43
Tooling ................................................................................................................................................................................................ 45
Panel hole.......................................................................................................................................................................................... 46
PCB drilling pattern........................................................................................................................................................................... 46
Assembly instructions ...................................................................................................................................................................... 48
Assembly instructions for watertight models ................................................................................................................................ 50
3P Series
Part numbering system ....................................................................................................................................................................... 55
Shell style
Standard models (IP61) ............................................................................................................................................................. 56
Insert configuration........................................................................................................................................................................... 58
Contact type ....................................................................................................................................................................................... 59
Colour coding..................................................................................................................................................................................... 59
Accessories........................................................................................................................................................................................ 60
Fibre optic contact............................................................................................................................................................................. 61
Recommended coaxial cables.......................................................................................................................................................... 62
Tooling ................................................................................................................................................................................................ 62
Panel hole........................................................................................................................................................................................... 65
PCB drilling pattern........................................................................................................................................................................... 65
Assembly instructions ...................................................................................................................................................................... 66
Mechanical latching characteristics and test voltage ................................................................................................................... 68
Technical tables ................................................................................................................................................................................. 69
Product safety notice ........................................................................................................................................................................ 70
1
Precision modular connectors to suit your application
Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull
connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more
than 80 countries with the help of over 40 subsidiaries and distributors.
Over 5’000 REDEL connectors
The modular design of the REDEL range provides over 5’000 connectors from ø 14 mm to ø 21 mm, capable of handling
cable diameters up to 9.5 mm and up to 32 contacts.
This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets,
including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and
military.
REDEL’s Push-Pull Self-Latching Connection System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The REDEL self-latching system allows the
connector to be mated by simply pushing
the plug axially into the socket.
Once firmly latched, connection cannot be
broken by pulling on the cable or any other
component part other than the outer release
sleeve.
When required, the connector is disengaged
by a single axial pull on the outer release
sleeve. This first disengages the latches and
then withdraws the plug from the socket.
UL Recognition
®
REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL
connector, cable and your equipment) will be easier because REDEL connectors are recognized.
CE Marking
CE marking
means that the appliance or equipment bearing it complies with the protection requirements of one or
several European safety directives.
CE marking
connectors.
applies to complete products or equipment, but not to electromechanical components, such as
RoHS
REDEL connector specifications conforms the requirements of the RoHS directive (2011/65/EU) of the European Parliament
and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and
electronic equipment marketed in Europe.
2
REDEL connector range
The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for
applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various
contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use
connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the
cable diameter.
Features & Benefits
●
●
●
●
●
Aesthetically pleasing design
Lightweight
●
Wide choice of colours for easy identification
(grey, blue, yellow, black, red, green and white)
●
●
Large choice of keying to avoid cross mating
Plastic shell made of PSU or PEI
Extensive sterilisation (over 100 cycles)
Excellent electrical safety (touch & scoop proof)
Various contact types: solder, crimp, print
and elbow print 90º
●
Disposable models
Applications
●
●
Medical electronics
Test and measurement
●
●
Industrial electronics
Automotive
Series
1P
2P
3P
indoor / dripping water
IP61
indoor / splash proof
IP50 / IP64
indoor / outdoor
IP50 / IP66
Environment
1)
Ingress
protection
Temperature
PSU: -50°/ +150°C
PEI: -50°/ +170°C
PSU: -50°/ +150°C
PEI: -50°/ +170°C
PSU: -50°/ +150°C
range
Push-Pull self latching
Latching
Multipole, Hybrid: high voltage +
LV, coaxial + LV, fibre optic + LV,
fluidic + LV
Multipole, Hybrid: fluidic +
LV, coaxial + LV
Multipole, Mains Power, Fluidic
Insulator type
Contact type
Other
Solder, crimp or print
-
-
Disposable models
2.7 mm to 6.5 mm
6 keyways
Cable diameter
Features
3.2 mm to 9.2 mm
4 keyways
6.7 mm to 9.5 mm
Insert Polarizations
1)
Note: mated connector.
3
Exploded view of the REDEL 1P
Straight plug
insulator + contacts
shell
backnut
cable collet
Straight plug with bend relief
backnut for
a bend relief
cable collet
bend relief
insulator + contacts
shell
Note: the bend relief must be ordered separately.
Fixed socket
shell
hexagonal nut
front nut
Free socket
backnut
cable collet
insulator + contacts
shell
4
1P Series
A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top
quality lightweight and rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as
autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at
least 2000 mating/unmating cycles without significantly affecting the electrical characteristics. A keying system combined
with colour coding can be incorporated on most connector models to assist in the prevention of mismating. Colour coding
of the plug collet nut and socket flange will give an instant visual indication of connector compatibility.
Standard models (page 8 to 11)
Elbow socket models
(page 12)
Fixed sockets
Free sockets
Straight plugs
PA●
PL●
PK●
PM●
PY●
PR●
PP●
PX●
PA●
PR●
Fixed sockets
PK●
PT●
PD●
Disposable plug (limited use) (page 13)
Watertight models (page 14 to 15)
Fixed socket
Straight plug
PJ●
PN●
Disposable socket (limited use) (page 13)
Free socket
PF●
PS●
PY●
Fluidic configuration (page 16 to 17)
Mains power configuration (page 18)
Straight plugs
PA●
Fixed sockets
Straight plug
Fixed socket
PK●
PKH
PAH
PA●
PL●
6
Part numbering system
.
.
.
L A
P
A
G
M
0
2
G
C
3 9
A
Plug
Variant
Z = cable collet and nut
for fitting a bend relief
Collet nut colour table: (page 20)
Model: (pages 8-18)
Keying: (page 20)
G = grey
A = blue
N = black
R = red
J = yellow V = green
B = white
Contact configuration (page 19)
Number of contacts: (page 19)
Collet: 20 = (cable ø 1.7 mm - 2.0 mm)
39 = (cable ø 2.7 mm - 3.9 mm)
52 = (cable ø 4.0 mm - 5.2 mm)
65 = (cable ø 5.3 mm - 6.5 mm)
1) = black PEI
1) = grey PEI
Cable fixing type: C = cable collet
Outershell: Gꢀ = grey PSU
Nꢀ = black PSU
T
S
Bꢀ = white
Contact type: (page 20)
A= male to solder
C = male to crimp
L = female to solder 2)
Insulator: L = PEEK
.
.
.
L L
P
R
G
M
0
2
G
C
3 9
A
Free socket
Variant
Z = cable collet and nut
for fitting a bend relief
Collet nut colour table3): (page 20)
Model: (pages 8-18)
Keying: (page 20)
G = grey
A = blue
N = black
R = red
J = yellow V = green
B = white
Contact configuration (page 19)
Number of contacts: (page 19)
Collet: 20 = (cable ø 1.7 mm - 2.0 mm)
39 = (cable ø 2.7 mm - 3.9 mm)
52 = (cable ø 4.0 mm - 5.2 mm)
65 = (cable ø 5.3 mm - 6.5 mm)
1) = black PEI
1) = grey PEI
Cable fixing type: C = cable collet
Outershell: Gꢀ = grey PSU
Nꢀ = black PSU
T
S
Bꢀ = white
Contact type: (page 20)
A = male to solder2)
M= female to crimp
L = female to solder
Insulator: L = PEEK
.
.
.
L
P
K
G
M
0
2
G
Fixed socket
L
A
Front nut colour table: (page 20)
G = grey
A = blue
N = black
R = red
Model: (pages 8-18)
Keying: (page 20)
J = yellow V = green
B = white
Contact type: (page 20)
Contact configuration (page 19)
Number of contacts: (page 19)
A = male to solder2)
D = male for print2)
M= female to crimp
C = male to crimp2)
L = female to solder
N = female for print
V = male and female 90° for print
T
S
1) = black PEI
1) = grey PEI
Outershell: Gꢀ = grey PSU
Nꢀ = black PSU
Insulator: L = PEEK
Bꢀ = white
PAG.M0.2GL.AC39A Straight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey
PSU outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.
PRG.M0.2GL.LC39AFree socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU
outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.
PKG.M0.2GL.LA Fixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU
outershell, PEEK insulator, and blue plastic front nut.
Note: for extensive steam sterilization we recommend Polyetherimide ULTEM® (PEI).
1)
2)
3)
contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts).
collet nut and front nut colour table for PT and PD models.
•
•
7
P
M
.
.
.
Standard models (IP50)
Straight plug
Fixed socket
2
4
3
1
5
1
6
7
2
8
9
1
2
6
7
8
9
Outershell
Insulator
1
2
3
4
5
Outershell
Insulator
Latch sleeve
Male contact
Cable collet
Backnut
Female contact
Hexagonal nut
Front nut
Characteristics
Value
90 N
Standards
Characteristics
Value
Standards
Endurance (latching)
> 2000 cycles
-50/+150°C
-50/+170°C
IEC 60512-5 test 9a
Average retention force when
pulling on the cable 1N = 0.102 kg
IEC 60512-8 test 15f
IEC 60512-9 test 17c
Working temperature range (PSU)
Working temperature range (PEI)
–
–
Cable retention force (depends on
cable construction) 1N = 0.102 kg
50 - 150 N
PAG
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet
Cable ø
min max
Part Number
PAG.M . GL.AC20G
1.7
2.7
4.0
5.3
2.0
3.9
5.2
6.5
• •
PAG.M . GL.AC39G
• •
PAG.M . GL.AC52G
• •
PAG.M . GL.AC65G
• •
Note: replace
by contact configuration (see page 19).
.
• •
~45
~30
PAG
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Cable ø
Part Number
min max
PAG.M . GL.AC20GZ 1.7
2.0
3.9
5.2
6.5
• •
PAG.M . GL.AC39GZ 2.7
• •
PAG.M . GL.AC52GZ 4.0
• •
PAG.M . GL.AC65GZ 5.3
• •
Note: replace
by contact configuration (see page 19).
.
• •
~48
The bend relief must be ordered separately (see page 22).
~43.7
~28.7
S 9
Note: all dimensions are in millimeters
8
P
M
.
.
.
PLG
Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing
Contact
Crimp
number of
contacts
Part Number
Solder
Print
ø d
N
a max
N
a
c
2
4
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
22.2
22.2
22.2
22.2
22.2
22.2
–
0
0
0
0
0
0
–
–
–
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
PLG.M0.2GL.LG
PLG.M0.4GL.LG
PLG.M0.5GL.LG
PLG.M0.6GL.LG
PLG.M0.7GL.LG
PLG.M0.8GL.LG
PLG.M0.9GL.LG
PLG.M1.0GL.LG
PLG.M1.4GL.LG
5
6
7
8
a
N
9
S17
4
1
20.5
10
14
–
–
Note: for PCB drilling pattern and panel hole see page 24.
c
S12.5
9 maxi
Solder + Crimp
Print
PKG
Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting)
Contact
Crimp
number of
Part Number
Solder
Print
contacts
N
a max
N
a
c
ø d
2
4
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
22.2
22.2
22.2
22.2
22.2
22.2
–
0
0
0
0
0
0
–
–
–
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
PKG.M0.2GL.LG
PKG.M0.4GL.LG
PKG.M0.5GL.LG
PKG.M0.6GL.LG
PKG.M0.7GL.LG
PKG.M0.8GL.LG
PKG.M0.9GL.LG
PKG.M1.0GL.LG
PKG.M1.4GL.LG
5
6
7
8
a
N
9
S17
4
1
20.5
10
14
–
–
Note: for PCB drilling pattern and panel hole see page 24.
c
S12.5
9 maxi
Solder + Crimp
Print
PKG
Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90° contacts (back panel mounting)
number of
Part Number
L
contacts
PKG.M0.2GL.VG
PKG.M0.4GL.VG
PKG.M0.5GL.VG
PKG.M0.6GL.VG
PKG.M0.7GL.VG
PKG.M0.8GL.VG
PKG.M0.9GL.VG
PKG.M1.0GL.VG
PKG.M1.4GL.VG
2
4
5.4
5.2
5
7.7
6
7.7
7
7.7
L
20.5
8
7.7
4
S17
9
10.3
10.3
12.9
10
14
Note: for PCB drilling pattern see page 25.
Panel hole see page 24.
A
A
S12.5
9 maxi
2
Note: all dimensions are in millimeters
9
P
M
.
.
.
PMG Fixed socket, key (G) or keys (A, B, C, H and J), with square flange
Contact
Crimp
number of
contacts
Part Number
Solder
Print
ø d
N
a max
N
a
c
2
4
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
22.2
22.2
22.2
22.2
22.2
22.2
–
0
0
0
0
0
0
–
–
–
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
PMG.M0.2GL.LG
PMG.M0.4GL.LG
PMG.M0.5GL.LG
PMG.M0.6GL.LG
PMG.M0.7GL.LG
PMG.M0.8GL.LG
PMG.M0.9GL.LG
PMG.M1.0GL.LG
PMG.M1.4GL.LG
5
6
7
N
8
N
9
4
a
4
10
14
–
–
Note: for PCB drilling pattern see page 24.
Panel hole see page 24.
c
S12.5
S12.5
1
Solder + Crimp
Print
PYG
Fixed socket,
snap-on fixing
key (G) or keys (A, B or H),
Solder
number of
Part Number
contacts
a max
PYG.M0.2GL.LG
PYG.M0.4GL.LG
PYG.M0.5GL.LG
PYG.M0.6GL.LG
PYG.M0.7GL.LG
PYG.M0.8GL.LG
PYG.M0.9GL.LG
PYG.M1.0GL.LG
PYG.M1.4GL.LG
2
4
2.5
2.5
2.5
2.5
2.5
2.5
4.0
4.0
4.0
5
6
7
26.7
8
a
9
7.5
10
14
Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts).
The insulator is made of PEEK.
PRG
Free socket, key (G) or keys (A, B, C, H and J), with cable collet
Cable ø
Part Number
min max
PRG.M . GL.LC20G
1.7
2.7
4.0
5.3
2.0
3.9
5.2
6.5
• •
PRG.M . GL.LC39G
• •
PRG.M . GL.LC52G
• •
PRG.M . GL.LC65G
• •
Note: replace
by contact configuration (see page 19).
.
• •
~40
Note: all dimensions are in millimeters
10
P
M
.
.
.
PRG
Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Cable ø
Part Number
min max
PRG.M . GL.LC20GZ 1.7
2.0
3.9
5.2
6.5
• •
PRG.M . GL.LC39GZ 2.7
• •
PRG.M . GL.LC52GZ 4.0
• •
PRG.M . GL.LC65GZ 5.3
• •
Note: replace
by contact configuration (see page 19).
.
• •
~43
The bend relief must be ordered separately (see page 22).
~38.7
S 9
PTG
Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting)
Cable ø
Part Number
min max
PTG.M . GL.LC20G
1.7
2.7
4.0
5.3
2.0
3.9
5.2
6.5
• •
PTG.M . GL.LC39G
• •
PTG.M . GL.LC52G
• •
PTG.M . GL.LC65G
• •
Note: replace
by contact configuration (see page 19).
.
• •
Panel hole see page 24.
~40
S12.5
4
9 maxi
S17
PDG
Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing and cable collet
Cable ø
Part Number
min max
PDG.M . GL.LC20G
1.7
2.7
4.0
5.3
2.0
3.9
5.2
6.5
• •
PDG.M . GL.LC39G
• •
PDG.M . GL.LC52G
• •
PDG.M . GL.LC65G
• •
Note: replace
by contact configuration (see page 19).
.
• •
Panel hole see page 24.
~40
S12.5
4
9 maxi
S17
Note: all dimensions are in millimeters
11
.
.
.
P
Elbow socket models (IP50)
PPG
Elbow socket, key (G) or keys (A, B, C), for printed circuit
number of
contacts
Part Number
PPG.M0.2GG.N
PPG.M0.4GG.N
PPG.M0.5GG.N
PPG.M0.6GG.N
PPG.M0.7GG.N
PPG.M0.8GG.N
PPG.M0.9GG.N
PPG.M1.0GG.N
2
4
5
6
7
14.8
8
9
10
Note: only available with G or A, B, C keying. The insulator is made of PSU.
Outershell material is grey or black PSU.
For PCB drilling, see page 25.
It is possible to replace the 4 ground pins by 4 screws (M1.6) add an «S» to the
end of the part number. (e.g.: PPG.M0.2GG.NS)
30.2
14.8
18.5
M 1.6
PXG
Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit
number of
contacts
Part Number
PXG.M0.2GG.NG
PXG.M0.4GG.NG
PXG.M0.5GG.NG
PXG.M0.6GG.NG
2
4
5
6
PXG.M0.7GG.NG
7
6.9 max.
4
PXG.M0.8GG.NG
PXG.M0.9GG.NG
PXG.M1.0GG.NG
8
9
14.8
10
Note: only available with G or A, B, C keying. The insulator is made of PSU.
Outershell material is grey or black PSU.
For PCB drilling, see page 25.
Panel hole see page 24.
It is possible to replace the 4 ground pins by 4 screws (M1.6) add an «S» to the
end of the part number. (e.g.: PXG.M0.2GG.NGS)
30.2
S17
4
14.8
S12.5
6.9 maxi
M 1.6
18.5
Note: all dimensions are in millimeters.
For outershell in black PSU replace material code by «N».
12
.
M
.
.
A
P J
Disposable plug (limited use)
Characteristics
Value
Standards
Fixed socket
4
3
1
2
Endurance for PJl (latching) 1)
Working temperature range (ABS)
Outershell / insulator material
Backshell material
15 cycles min. IEC 60512-5 test 9a
1
2
3
4
Outershell
-30 / +90°C
PSU
–
–
–
Latch sleeve
Male contact
Backshell
ABS
Note: 1) with machined contacts
PJG
Straight disposable plug
Figure 1
P
J
J
G
G
M
1
3
0
G
A
G
G
.
.
.
.
A G
Keying:
A, B, C, G
Colour:
Number of contacts:
7, 9, 10, 14
B = white
G = grey
Figure 2
P
1
8
.
Figure 1
Figure 2
ø C (mm):
3.8 mm = 138
Colour:
Material:
A = ABS
B = white
G = grey
Solder
contacts
23.5
24
Note: 7 pin ø 0.7 mm male with ø 0.8 mm solder buckets.
9, 10 and 14 pin ø 0.5 mm male with ø 0.44 mm solder buckets.
Not intended for use with PN or PY sockets.
•
•
P Y
.
M
.
.
Disposable socket (limited use)
Characteristics
Value
Standards
1
2
Endurance for PYl (latching)
Working temperature range (PSU)
Average latching force
> 2000 cycles
IEC 60512-5 test 9a
–
Fixed socket
-50/+150°C
1
2
Outershell
6N
7N
IEC 60512-7 test 13a
IEC 60512-7 test 13a
IEC 60512-7 test 13a
Male contact
Average unmating force
Average retention force
90N
PYl
Fixed disposable socket, snap on fixing
nb.
Recommanded
Mating straight
plug part number
Contact Solder Shell
of
Part Number
Type
a max color
cts.
PYG.M0.4GG.LG
PYG.M0.4GG.LN
PYH.M0.8GG.AA
PYH.M0.8GG.AB
PYA.M1.0GG.LG
PYH.M1.0GG.AA
4
4
8
8
female
female
male
2.5
2.5
2.5
2.5
4.0
4.0
grey PAG.M0.4GL.AC•••
black PAG.M0.4GL.AC•••
blue
PAH.M0.8GL.LC•••
male
white PAH.M0.8GL.LC•••
10 female
10 male
grey
blue
PAA.M1.0GL.AC•••
PAH.M1.0GL.LC•••
26.7
a
Note:
The outershell and the insulator are moulded out of the same material (PSU).
Protective backshell available (see page 22).
Part number last digit represents the colour.
7.5
Note: all dimensions are in millimeters
13
P
.
.
.
Watertight models (IP64 when mated)
Fixed socket
Straight plug
2
4
3
1
5
6
7
1
8
9
2
10
6
7
1
2
3
4
5
6
7
Outershell
Insulator
1
2
6
7
8
9
Outershell
Insulator
Gasket
Female contact
Hexagonal nut
Flat gasket
Gasket
Nut
Latch sleeve
Male contact
Nut
10 Cable collet
Characteristics
Value
Standards
Characteristics
Endurance (latching)
Value
Standards
> 2000 cycles
-50/+90°C
IEC 60512-5 test 9a
Average retention force when
pulling on the cable 1N = 0.102 kg
90 N
IEC 60512-8 test 15f
IEC 60512-9 test 17c
Working temperature range (PSU)
Gasket material
–
–
Elastomer SEBS
Cable retention force (depends on
cable construction) 1N = 0.102 kg
50 - 150 N
PFG
Straight plug with cable collet and nut for fitting a bend relief
Cable ø
min max
Part Number
PFG.M•.•GL.AC20GZ
PFG.M•.•GL.AC39GZ
PFG.M•.•GL.AC52GZ
PFG.M•.•GL.AC65GZ
1.7
2.7
4.0
5.3
2.0
3.9
5.2
6.5
Note: the bend relief must be ordered separately (see page 22).
Replace by contact configuration (see page 19).
~48
.
• •
~43.7
~28.7
S 9
PNG
Fixed socket, nut fixing
Contact
Crimp
number of
Part Number
Solder
Print
ø d
contacts
N
a max
N
a
c
2
4
23.3
23.3
23.3
23.3
23.3
23.3
23.3
23.3
23.3
2.5
2.5
2.5
2.5
4.5
4.5
3.9
3.9
3.9
25.0
25.0
25.0
25.0
25.0
25.0
–
0
0
0
0
0
0
–
–
–
5
5
5
3
3
3
3
3
3
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
PNG.M0.2GL.LG
PNG.M0.4GL.LG
PNG.M0.5GL.LG
PNG.M0.6GL.LG
PNG.M0.7GL.LG
PNG.M0.8GL.LG
PNG.M0.9GL.LG
PNG.M1.0GL.LG
PNG.M1.4GL.LG
5
6
7
8
a
N
9
S 17
1
23.3
10
14
–
–
7.5
Note: for PCB drilling pattern see page 24.
c
S 12.5
8.5 maxi
Solder + Crimp
Print
Note: all dimensions are in millimeters
14
P
.
.
.
PSG
Free socket, conical outershell with cable collet and nut for fitting a bend relief
Cable ø
min max
Part Number
PSG.M•.•YL.LC52NZ
PSG.M•.•YL.MC65RZ
PSG.M•.•YL.MC65AZ
PSG.M•.•YL.LC52NZ
4.0
5.3
5.3
4.0
5.2
6.5
6.5
5.2
Note: replace
by contact configuration (see page 19).
.
• •
Outershell in black Delrin®
~46
The bend relief must be ordered separately (see page 22).
32
S 9
Note: all dimensions are in millimeters
15
.
.
.
P
A 0 1 G Z
Fluidic configuration (2 bars)
The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a
monotube type and primarily intended for use with air or inert gas.
Straight plug
4
2
1
3
1
6
2
7
8
5
Fixed socket
1
2
5
6
7
8
Outershell
Fluidic tube
Latch sleeve
O-ring
1
2
3
4
Outershell
Fluidic tube
Front nut
Hexagonal nut
Cable collet
Backnut
Characteristics
Value
Standards
–
Characteristics
Value
Standards
Max. working pressure
2 bars
Inner fluidic contact diameter
Tube diameter inner/outer
Fluidic tube material
2.6 mm
–
–
–
–
Endurance (latching)
> 2000 cycles IEC 60512-5 test 9a
-20/+150ºC
4 mm / 6 mm
Ni plated brass
FPM (Viton®)
–
Working temperature range (PSU)
O-ring material
PAG
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet
ø max. tube ø inner tube
Part Number
(mm)
(mm)
PAG.A0.1GZ.ZC65G
6.5
4
Note: For collet nut colour replace last digit (see table page 20).
~45
~30
PAG
Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
ø max. tube ø inner tube
Part Number
(mm)
(mm)
PAG.A0.1GZ.ZC65GZ
6.5
4
The bend relief must be ordered separately (see page 22).
~48
~43.7
~28.7
S 9
Note: all dimensions are in millimeters
16
.
.
.
P
A 0 1 G Z
PLG
Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing
ø inner tube
Part Number
(mm)
PLG.A0.1GZ.ZG
4
Note: For front nut colour replace last digit (see table page 20).
Recommended tube Legris 102540601
32.5
S17
19.7
4
S12.5
9 maxi
PKG
Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting)
ø inner tube
Part Number
(mm)
PKG.A0.1GZ.ZG
4
Note: For front nut colour replace last digit (see table page 20).
Recommended tube Legris 102540601
32.5
S17
19.7
4
S12.5
9 maxi
Note: all dimensions are in millimeters
17
.
.
.
P
Mains power configuration
The new PAl and PKl models are used for mains power in medical applications. The design of a special insulator offers the
required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The
connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number N°E242949 (only valid for 3
contact configuration).
5
6
4
1
2
3
7
8
Fixed socket
Straight plug
1
2
3
4
Outershell
5
6
7
8
Latch sleeve
Female contact
Cable collet
Backnut
male contact
Front nut
Hexagonal nut
Characteristics
Value
Standards
Characteristics
Value
Standards
Test voltage (rms)
1.5 kV
250 V
IEC 60512-2 test 4a
Cable retention force (depends on
cable construction) 1N = 0.102 kg
50 – 150 N
IEC 60512-9 test 17c
Rated voltage (rms)
IEC 60601/UL 60601-1
Endurance (latching)
> 2000 cycles IEC 60512-5 test 9a
Average retention force when pulling
on the cable 1N = 0.102 kg
90 N
IEC 60512-8 test 15f
Working temperature range (PSU)
UL file number
-50/+150°C
E242949
–
–
PAl
Straight plug, key (H or G), with cable collet and nut for fitting a bend relief
Cable ø
Part Number
min max
PAH.N0.3GL.LC52GZ
PAH.N0.3GL.LC65GZ
PAG.N0.4GL.AC52GZ
PAG.N0.4GL.AC65GZ
4.0
5.3
4.0
5.3
5.2
6.5
5.2
6.5
Note: The bend relief must be ordered separately (see page 22).
~48
~43.7
~28.7
S 9
PKl
Fixed socket, key (H or G), with two nuts (back panel mounting)
Part Number
PKH.N0.3GL.AG
PKG.N0.4GL.LG
Note: For front nut colour replace last digit (see table page 20).
Not available with print contact.
27.3
S17
4
S12.5
9 maxi
Note: all dimensions are in millimeters
18
.
.
.
P
Insert configuration
Male solder contact
Female solder contacts
Contact
type
1
4
3
4
3
1
2
2
Male crimp contact
Female crimp contacts
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
M0.9
M1.0
M1.4
2
4
1.3
0.9
0.9
0.7
0.7
0.7
0.5
0.5
0.5
1.10
0.80
0.80
0.60
0.60
0.60
0.45
0.45
0.45
1.4
1.1
1.1
0.8
0.8
0.8
–
ꢀ
1.20 1.30
1.20 1.20
1.05 0.80
1.05 0.85
1.05 0.85
1.05 0.60
0.85 0.60
10.0
8.0
7.0
6.0
5.0
5.0
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
5
6
7
8
ꢀ
•
9
–
3.0
4)
10
14
–
–
–
0.85 0.55 3.0
–
0.60 0.50
2.00
2.0
6)
6)
N0.3
3
4
0.9
0.9
1.40
1.40
–
–
–
–
–
–
–
–
1.50
6.00
9.0
•
•
1.30
N0.4
2.50
3.50
8.0
A0.1
1 Fluidic (monotube) up to 2 bars
1)
Note: depending on specific application and related standard, more restrictive operating voltage may apply, see page 68.
2)
3)
4)
5)
6)
shortest distance in air between two conductive parts.
shortest distance along the surface of the insulating material between two conductive parts.
for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory.
for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
UL file number: E242949
19
.
.
.
P
Alignment key
Verify the third digit of the part number in order to select the right keying.
The standard keying is «G» coded.
0
40°
60°
80°
Keying (plug front view)
Reference
G
A
B
C
H
J
Contact type for plug
Contact type for socket
Number of contacts
male
female
male
female
male
female
male
female
female
male
female
male
2 to 14
8, 10 or 14
.
.
.
P
Outer shell material
Material
Colour
Temperature
PEI
PEI
S
T
Grey
Black
Grey
-50° / +170°C
-50° / +150°C
PSU
PSU
G
N
Black
Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only.
Use colour coding grey or black according to colour coding table (see below)
.
.
.
P
Contact type
Select the type of contact: solder or crimp?
When should I use crimp rather than solder contacts ?
Type
solder
crimp
Male
A
Female
Soldering
L1)
Plug
recommended for small volumes
requires little amount of tooling (soldering iron)
requires more time
•
•
•
C
-
Type
solder
crimp
Male
A1)
-
Female
Crimping
Socket
L
M
N
V
recommended for large volumes
•
•
•
•
•
no heat is required to make the connection
for contacts with high density
for use in high temperature environment
requires extra tooling (crimping tools)
print
D
print 90º
V
1)
Note: only for H and J keying with 8, 10 or 14 contacts
For complete connector in PEI (collet nut, front nut or
flange also in PEI), available colours are grey or black
only. Use colour coding grey or black according to colour
coding table (see below)
.
.
.
P
Colour coding
Colours
black
N
grey
G
blue
A
yellow
J
red
R
green
V
white
B
Reference
RAL code
Note: the RAL colours are indicative and depend on raw material and production
7001
5002
1016
9005
3020
6024
9003
process. Colour may differ.
Easy identification with the assistance of colour coding.
Outershell is only available in grey or black.
20
Accessories
PAG-PLG
Insulator for crimp contacts
PAG-PKG
Crimp contacts, kit with the number
of contacts in a tube
male / white marking
female / red marking
Insulator part number
Kit contact part number
Contact
configuration
Contact
nb. of
ø contact
(mm)
configuration contacts
For male contact
For female contact
Male
Female
PAG.302.YL
PAG.304.YL
PAG.305.YL
PAG.306.YL
PAG.307.YL
PAG.308.YL
PLG.402.YL
PLG.404.YL
PLG.405.YL
PLG.406.YL
PLG.407.YL
PLG.408.YL
PAG.567.02C
PAG.562.04C
PAG.562.05C
PAG.557.06C
PAG.557.07C
PAG.557.08C
PKG.667.02M
PKG.662.04M
PKG.662.05M
PKG.657.06M
PKG.657.07M
PKG.657.08M
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
2
4
5
6
7
8
1.3
0.9
0.9
0.7
0.7
0.7
Note: upon request, contacts with reduced crimp barrel are available.
PLA
Collet
Cable ø (mm)
ø A
Part Number
(mm)
min. max.
PLA.720.••
PLA.739.••
PLA.752.••
PLA.765.••
2.0
3.9
5.2
6.5
1.7
2.7
4.0
5.3
2.0
3.9
5.2
6.5
Note:
= UG (grey PSU), TN (black PEI) or UN (black PSU).
••
PKG
Plastic front nut for PKl and PTl models
Part Number
Mat.
Colours
PKG.220.UA
PKG.220.UB
PKG.220.UG
PKG.220.UJ
PKG.220.UN
PKG.220.UR
PKG.220.UV
PKG.220.TG
PKG.220.TN
PSU
PSU
PSU
PSU
PSU
PSU
PSU
PEI
blue
white
grey
ø 18.5
M14 x 1
4
yellow
black
red
green
grey
PEI
black
PAM.130.ll
Nut for fitting a GMA.1B bend relief
Part Number
Mat.
Colours
25.5
21.2
PAM.130.UA
PAM.130.UB
PAM.130.UG
PAM.130.UJ
PAM.130.UN
PAM.130.UR
PAM.130.UV
PAM.130.TN
PAM.130.TG
PSU
PSU
PSU
PSU
PSU
PSU
PSU
PEI
blue
white
grey
yellow
black
red
S 9
green
black
grey
PEI
Note: only for PA , PR or PT models.
Note: all dimensions are in millimeters
•
•
•
21
PBG.200.BMV Blanking cap for REDEL P
PBG.201.BMV Blanking cap for REDEL P
16
16
10
10
0.35
0.35
®
With PNG socket model it offers IP64. Material: Delrin , colours: black
PYG.0_ Protective backshell for PYl
P
Y
G
0
2
7
Y
G
0 P S U
.
.
.
L
ø C (mm):
Material:
ABS
PSU
2.5 mm = 02.5
2.7 mm = 02.7
3.8 mm = 03.8
Color:
Length:
A = Blue
B = White
G = Grey
J = Yellow
N = Black
R = Red
V = Green
0 = 47 mm
1 = 67.1 mm
PYG.0_
Note: Length 47 mm can be delivered in 3 different diameters 2.5/2.7/3.8 mm.
Length 67 mm can be delivered in 2 different diameters 2.5 and 2.7 mm.
PY
•
GMA.1B Bend relief
A bend relief absorbs the force that may be exerted on
cables.
These are designed for plugs and free sockets with cable
collet and nut.
L
Dimensions (mm)
Temperature range
in dry atmosphere in water steam
Reference
Colours
Part Number
Bend relief
Cable ø
Material
TPU
A
L
max. min.
A
B
G
J
blue
white
grey
GMA.1B.025.DG
GMA.1B.030.DG
GMA.1B.035.DG
GMA.1B.040.DG
GMA.1B.045.DG
GMA.1B.054.DG
GMA.1B.065.DG 1)
2.5
3.0
3.5
4.0
4.5
5.4
6.5
30
30
30
30
30
30
30
2.9
3.4
3.9
4.4
4.9
6.0
7.0
2.5
3.0
3.5
4.0
4.5
5.4
6.5
yellow
brown
black
red
(Thermoplastic
Polyurethane)
-40°C, +80°C
–
M
N
R
S
V
orange
green
GMA.1B.025.RG
GMA.1B.030.RG
GMA.1B.035.RG
GMA.1B.040.RG
GMA.1B.045.RG
GMA.1B.051.RG
GMA.1B.057.RG
GMA.1B.063.RG
2.5
3.0
3.5
4.0
4.5
5.1
5.7
6.3
34
34
34
34
34
34
34
34
2.9
3.4
3.9
4.4
5.0
5.6
6.2
7.0
2.5
3.0
3.5
4.0
4.5
5.1
5.7
6.3
the selection of pigments, which should
remain stable at high temperature, is limited
by the new regulations. For this reason, some
colours will be a shade different from those
used for TPU bend reliefs. The selected
solutions represent the best possible
compromise.
Silicone
elastomer
VMQ
-60°C, +200°C
+140°C
1) Design may differ from other bend relief, model without stripes. The last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter
«G» by the letter of the colour required. All dimensions are in millimeters
22
POP.125.GN
Spanner for outershell
POB.186.GN
Spanner for front nut
ø 21
34
12.5
95
both spanners available as a kit, ref. POZ.12.18G.N.
Material: PA 6.6
Material: PA 6.6
DPC.91.701.V Crimping tool
DCE
Positioners for crimp contacts
male
female
DCF
Automatic extraction tools for crimp contacts
Positioner part number
Part number extractor
Contact ø
(mm)
Conductor
AWG
Selector No
Setting
Configuration
Male contact
Female contact
Male contact
Female contact
M0.2
1.3
0.9
0.7
18-20
DCF.91.133.5LT
DCF.91.093.5LT
DCF.91.073.5LT
DCF.91.131.2LT
DCF.91.090.2LT
DCF.91.070.2LT
8-7
DCE.91.135.BVD
DCE.91.095.BVD
DCE.91.075.BVD
DCE.91.130.BVM
DCE.91.090.BVM
DCE.91.070.BVM
M0.4/M0.5
20-22-24
22-24-26
6-5-5
6-5-5
M0.6/M0.7/M0.8
the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC
60352-2 standard. All dimensions are in millimeters.
23
Panel hole
For PLl, PKl, PNl, PXl, PTl and PDl
For PMl
12.6 ± 0.05
12.6 ± 0.05
23.5 min.
ø 2.6
26 min.
Note: PY is also designed for snap-on fixing into customer housing. Consult factory for information.
•
– Socket mounting nut torque = 1.5 Nm.
PCB drilling pattern
For straight contacts
90°
60°
2 x ø 0.8 +0.1
0
5 x ø 0.8 +0.1
0
6 x ø 0.6 +0.1
+0.1
0
0
4 x ø 0.8
M0.2
M0.4
M0.5
M0.6
45°
45°
22°30'
22°30'
7 x ø 0.6 +0.1
8 x ø 0.6 +0.1
0
0
0.1
0
10 x ø 0.6+
+0.1
0
9 x ø 0.6
M0.7
M0.8
M0.9
M1.0
36°
18°
14 x ø 0.6 +0.1
1.8
0
M1.4
Note: all dimensions are in millimeters
24
For 90° elbow contacts (A-A view)
2.54
2.54
2.54
5
2
2.54
4
4
1
3
1
1
2
3
2
+0.1
0
2 x ø 0.9
A
A
+0.1
0
4 x ø 0.7
+
0.1
0
5 x ø 0.7
M0.2
M0.4
M0.5
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
5
2
7
1
2
6
8
3
7
9
2
6
6
5
6
1
4
5
4
8
5
4
1
7
4
3
1
3
2
3
7 x ø 0.7 +0.1
0
2.54
1.27
1.27
9 x ø 0.7+0.1
0
+0.1
0
+0.1
0
8 x ø 0.7
6 x ø 0.7
M0.6
M0.7
M0.8
M0.9
2.54
2.54
2.54
2.54
8
9
7
7
9
2
6
10
1
6
14
8
5
4
11
2
13
10
5
12
1
4
3
3
2.54
14 x ø 0.7+0.1
0
10 x ø 0.7+0.1
0
M1.0
M1.4
For PPG and PXG models
4 x ø 0.8 +0.1
2 x ø 0.8 +0.1
5 x ø 0.8 +0.1
6 x ø 0.8 +0.1
0
0
0
0
4 x ø 0.8 +
0.1
0
4 x ø 0.8 +0.1
4 x ø 0.8 +0.1
+0.1
0
0
0
4 x ø 0.8
4
1
3
2
1
5
2
4
5
2
6
1
4
2
1
3
3
1.27
1.27
2.54
1.27
2.54
2.54
(2x) 1.27
2.54
8.89
8.89
8.89
8.89
M0.4
M0.5
M0.6
M0.2
8 x ø 0.8 +0.1
10 x ø 0.8+0.1
0
+0.1
0
7 x ø 0.8 +0.1
9 x ø 0.8
0
0
+0.1
0
+0.1
0
+0.1
0
+0.1
4 x ø 0.8
4 x ø 0.8
4 x ø 0.8
4 x ø 0.8
0
6
6
6
5
2
7
2
7
2
7
2
6
1
5
8
8
4
5
5
1
8
9
9
7
10
1
1
3
4
3
4
4
3
3
(4x) 1.27
(4x) 1.27
(4x) 1.27
(4x) 1.27
8.89
8.89
8.89
8.89
M0.7
M0.8
M0.9
M1.0
25
Assembly instructions
Solder contacts
5
5
6
7
7
2
3
1
6
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
L
Dimensions (mm)
Configuration
T
L
T
M0.2
M0.4, M0.5
M0.6 to M1.4
N0.3
14.0
13.0
12.5
11.5
11.5
4.0
3.0
2.5
3.5
3.5
N0.4
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Solder
Solder
4. Slide the collet ➁ forward and locate tag ➂ in the slot ➄ on
the insulator ➅.
Slide collet nut ➀ over collet ➁ and then push the whole
assembly into the shell ➆ whilst turning it to ensure that the
tag ➂ locates in the inside slot of the shell. Tighten the collet
nut ➀ to the maximum torque of 0.25 Nm.
– Socket mounting nut torque = 1.5 Nm.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
26
Crimp contacts
7
7
4
4
5
5
6
6
2
3
1
1. Strip the cable according to the lengths given in the
table.
L
T
Dimensions (mm)
Configuration
L
T
M0.2 to M0.8
15.0
3.9
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
3. Fix the appropriate positioner (table page 23) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃ and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductor-
contact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor
is secure in contact and shows in inspection hole.
Crimp
Crimp
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
5. Slide the collet ➁ forward and locate tag ➂ in the slot ➄ on
the insulator ➅. Slide collet nut ➀ over collet ➁ and then
push the whole assembly into the shell ➆ whilst turning it to
ensure that the tag ➂ locates in the inside slot of the shell.
Tighten the collet nut ➀ to the maximum torque of 0.25 Nm.
– Socket mounting nut torque = 1.5 Nm.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
27
Solder contacts (For PJl)
2
3
1
1. Strip the cable according to the lengths given in the
drawing. Tin the conductors.
L
T
Dimensions (mm)
Configuration
L
T
M0.9, M1.0, M1.4
15.0
3.0
2. Slide the backshell ➀ onto the cable
3. Solder conductors into contacts ➁, making sure that neither
solder nor flux gets onto the cable insulation.
Solder
4. Slide backshell ➀ forward and align the tabs to the slots on
the plug ➂. Snap backshell onto the plug to complete the
assembly. Various strain relief techniques can be
incorporated, depending on application.
5. If the need arises to remove an installed contact, during the
assembly process or subsequent repair, individual contacts
can be removed using LEMO extraction tool (part number:
DCF.91.050.2LT). DO NOT reuse extracted contacts.
The only recommended chemical cleaner is Isopropyl Alcohol.
28
29
Exploded view of the REDEL 2P
Straight plug
insulator + contacts
shell
backnut
cable collet
Straight plug with bend relief
backnut for
a bend relief
cable collet
bend relief
insulator + contacts
shell
Note: the bend relief must be ordered separately.
Fixed socket
shell + insulator
notched nut
front nut
Free socket
backnut
cable collet
insulator + contacts
shell
30
2P Series
This ø 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts.
Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified
as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure
at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Five keys on the plug nose
will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether
connectors are compatible or not. Water resistant to IP 66 options are available.
Standard models (page 34 to 36)
Straight plugs
Fixed sockets
Free sockets
CAB
CKB
CRB
CKB
CLB
CRB
CAB
Disposable socket (limited use) (page 38)
Watertight models (page 37 to 38)
Straight plug
Fixed socket
Fixed socket
CNB
CFB
CUJ
Fluidic configuration (page 39)
Free socket
Straight plug
Fixed socket
CSB
CAB
CLB
32
Part numbering system
C
A
B
.
M
1
6
.
G
L
A
.
C 9
2 G
Plug
Variant
Z = cable collet and nut
for fitting a bend relief
Shell front ring colour table: (page 42)
Model: (pages 34-39)
G = grey
A = blue
N = black
R = red
Keying: B, C, D, H or J keying (page 42)
Contact configuration (page 40-41)
Number of contacts: (page 40-41)
J = yellow V = green
B = white
Collet: 52 = (cable ø 3.2 mm - 5.2 mm)
72 = (cable ø 5.3 mm - 7.2 mm)
92 = (cable ø 7.3 mm - 9.2 mm)
1) = grey PEI
Cable fixing type:
C = cable collet
Outershell: Gꢀ = grey PSU
Nꢀ = black PSU
S
Contact type: (page 42)
Insulator: L = PEEK for solder contacts
Y = PEEK for crimp contacts
A= male to solder
C = male to crimp
L = female to solder2)
C
R
B
.
M
1
6
.
G
L
L
.
C 9
2 G
Free socket
Variant
Z = cable collet and nut
for fitting a bend relief
Shell front ring colour table: (page 42)
Model: (pages 34-39)
G = grey
A = blue
N = black
R = red
Keying: B, C, D, H or J keying (page 42)
Contact configuration (page 40-41)
Number of contacts: (page 40-41)
J = yellow V = green
B = white
Collet: 52 = (cable ø 3.2 mm - 5.2 mm)
72 = (cable ø 5.3 mm - 7.2 mm)
92 = (cable ø 7.3 mm - 9.2 mm)
1) = grey PEI
Cable fixing type:
C = cable collet
Outershell: Gꢀ = grey PSU
Nꢀ = black PSU
S
Contact type: (page 42)
A = male to solder2)
Insulator: L = PEEK for solder contacts
Y = PEEK for crimp contacts
M= female to crimp
L = female to solder
.
.
C
K
B
M
1
6
G
L
L
G
Fixed socket
Front nut colour table: (page 42)
G = grey
A = blue
N = black
R = red
Model: (pages 34-39)
J = yellow V = green
Keying: B, C, D, H or J keying (page 42)
Contact configuration (page 40-41)
Number of contacts (page 40-41)
Contact type: (page 42)
L = female to solder
N = female for print
M= female to crimp
A = male to solder2)
V = male and female 90° for print
Outershell: Gꢀ = grey PSU
Nꢀ = black PSU
S
1) = grey PEI
Insulator: L = PEEK for solder contacts
Y = PEEK for crimp contacts
CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder,
grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.
CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder,
grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.
CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey
PSU outershell, PEEK insulator, and grey front ring.
Note: for extensive steam sterilization we propose polytherimide ULTEM® (PEI)
1)
2)
model available only with H and J keying and with 26 or 34 contacts (inverted contacts)
33
C
.
.
.
Standard models (IP50)
Straight plug
2
3
4
1
1
2
3
4
5
6
Fixed socket
1
2
3
4
5
6
Outershell
Latch sleeve
Insulator
1
2
3
4
Outershell
Insulator
Male crimp contact
Collet + mid piece
Collet nut
Female crimp contact
Hexagonal nut
Characteristics
Value
Standards
Characteristics
Endurance (latching)
Value
Standards
> 1000 cycles
-50/+150°C
-50/+170°C
IEC 60512-5 test 9a
Average retention force when
pulling on the cable 1N = 0.102 kg
150 N
IEC 60512-8 test 15f
IEC 60512-9 test 17c
Working temperature range (PSU)
Working temperature range (PEI)
–
–
Cable retention force (depends on
cable construction) 1N = 0.102 kg
150 - 250 N
CAB
Straight plug with cable collet
Cable ø
Part Number
min max
CAB.M .GLA.C52G
3.2
5.3
7.3
5.2
7.2
9.2
••
CAB.M .GLA.C72G
••
CAB.M .GLA.C92G
••
~53
~38
CAB
Straight plug with cable collet and nut for fitting a bend relief
Cable ø
min max
Part Number
CAB.M .GLA.C52GZ
3.2
5.3
5.2
7.2
9.2
••
CAB.M .GLA.C72GZ
••
CAB.M .GLA.C92GZ 7.3
••
Note: the bend relief must be ordered separately (see page 44).
~57
~51.7
~36.7
S 13
34
ꢀ
ꢀ
.
.
.
C
CKB
Fixed socket with two nuts (back panel mounting)
Contact
Crimp
number of
contacts
Part Number
Solder
Print
ø d
N
a
N
a
c
e
16
19
26
32
23.8 3.4 25.1
23.8 4.9 25.1
23.8 4.7 25.1
23.8 4.7 25.1
0
0
0
0
5.7 0.7 6.0
5.7 0.7 6.0
3.0 0.5 3.0
CKB.M16.GLLG
CKB.M19.GLLG
CKB.M26.GLLG
CKB.M32.GLLG
3.0 0.5
3.0
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
a maxi
N
4
c
e
S15.5
7 maxi
23.8
Solder + Crimp
Print
CKB
Fixed socket with two nuts with 90º contacts (back panel mounting)
number of
contacts
N
Part Number
(mm)
12
16
19
26
23.5
24.2
24.2
24.2
CKB.M12.GLVG
CKB.M16.GLVG
CKB.M19.GLVG
CKB.M26.GLVG
Note: for PCB drilling pattern see page 47.
Panel hole see page 46.
2
N
4
S15.5
7 maxi
A
A
CLB
Fixed socket, nut fixing
Contact
Crimp
number of
Part Number
Solder
Print
ø d
contacts
N
a
N
a
c
e
16
19
26
32
23.8 3.4 25.1
23.8 4.9 25.1
23.8 4.7 25.1
23.8 4.7 25.1
0
0
0
0
5.7 0.7 6.0
5.7 0.7 6.0
3.0 0.5 3.0
CLB.M16.GLLG
CLB.M19.GLLG
CLB.M26.GLLG
CLB.M32.GLLG
3.0 0.5
3.0
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
a maxi
N
4
c
e
S15.5
7 maxi
23.8
Solder + Crimp
Print
35
C
.
.
.
CRB
Free socket with cable collet
Cable ø
Part Number
min max
CRB.M .GLL.C52G
3.2
5.3
7.3
5.2
7.2
9.2
••
CRB.M .GLL.C72G
••
CRB.M .GLL.C92G
••
~52
CRB
Free socket with cable collet and nut for fitting a bend relief
Cable ø
min max
Part Number
CRB.M .GLL.C52GZ
3.2
5.3
5.2
7.2
9.2
••
CRB.M .GLL.C72GZ
••
CRB.M .GLL.C92GZ 7.3
••
Note: the bend relief must be ordered separately (see page 44).
~56
~50.7
S 13
36
C
.
M
.
.
Watertight models (IP66)
Straight plug
2
3
4
1
5
1
2
7
8
3
4
8
5
6
Fixed socket
1
2
3
4
5
6
7
8
Outershell
Latch sleeve
Insulator
1
2
3
4
5
Outershell
Insulator
Male crimp contact
Collet + mid piece
Collet nut
Female crimp contact
Hexagonal nut
O-ring
Front seal
Gasket
Characteristics
Value
Standards
Characteristics
Endurance (latching)
Value
Standards
> 1000 cycles
-50/+150°C
-50/+170°C
IP66
IEC 60512-5 test 9a
Average retention force when
pulling on the cable 1N = 0.102 kg
90 N
IEC 60512-8 test 15f
IEC 60512-9 test 17c
Working temperature range (PSU)
Working temperature range (PEI)
Index protection
–
–
Cable retention force (depends on
cable construction) 1N = 0.102 kg
50 - 150 N
IEC-60529
CFB
Straight plug with cable collet and nut for fitting a bend relief
Cable ø
min max
Part Number
CFB.M .GLA.C52GZ
3.2
5.3
5.2
7.2
9.2
••
CFB.M .GLA.C72GZ
••
CFB.M .GLA.C92GZ 7.3
••
Note: the bend relief must be ordered separately (see page 44).
~57
~51.7
~36.7
S 13
CNB
Fixed socket, nut fixing
Contact
number of
Part Number
Solder
Crimp
Print
ø d
contacts
N
a
N
a
c
e
CNB.M16.GLLG
CNB.M19.GLLG
CNB.M26.GLLG
CNB.M32.GLLG
16
19
26
32
23.8 3.4 25.1
23.8 4.9 25.1
23.8 4.7 25.1
23.8 4.7 25.1
0
0
0
0
5.7 0.7 6.0
5.7 0.7 6.0
3.0 0.5 3.0
3.0 0.5 3.0
Note: for PCB drilling pattern see page 46.
a maxi
Panel hole see page 46.
N
4
c
e
S15.5
7 maxi
23.8
Solder + Crimp
Print
37
C
.
.
.
M
CSB
Free socket with cable collet and nut for fitting a bend relief
Cable ø
Part Number
min max
CSB.M .GLL.C52GZ
3.2
5.3
5.2
7.2
9.2
••
CSB.M .GLL.C72GZ
••
CSB.M .GLL.C92GZ 7.3
••
Note: the bend relief must be ordered separately (see page 44).
~56
~50.7
S 13
C U
.
.
.
Disposable socket (limited use)
Characteristics
Value
Standards
1
2
Endurance for CUl (latching) 1)
Working temperature range (PSU)
Average latching force
100 cycles min IEC 60512-5 test 9a
Fixed socket
-50/+150°C
5.5N
–
1
2
Outershell
IEC 60512-7 test 13a
IEC 60512-7 test 13a
IEC 60512-7 test 13a
Male contact
Average unmating force
8.5N
Average retention force
150N
Note: 1) with machined contacts. The outershell and the insulator are moulded out
of the same material (PSU).
CUl
Fixed disposable socket, snap on fixing
.
.
G
C
U
J
M
2
6
G A
Keying: H, J
Color:
AA = blue
BB = white
GG = grey
JJ = yellow
NN = black
RR = red
a
Number of contacts: 26, 34
21.6
VV = green
1.4
Number of
a
contacts
26
34
5.5
7.0
Note: contacts are ø 0.5 mm male with ø 0.44 mm
solder buckets.
CUG
Protective backshell for CUl
.
.
A
C
U
G
0
2
5
G
52
ø C (mm):
Color:
B = white
G = grey
2.5 mm = 025
3.2 mm = 032
5.2 mm = 052
Material: A = ABS
CUG.0
CU
Note: ABS working temperature: -30°C +90°C.
All dimensions are in millimeters.
38
G
C
.
.
.
Fluidic models
Straight plug
2
3
4
1
1
2
3
4
5
6
Fixed socket
1
2
3
4
5
6
Outershell
Latch sleeve
Insulator
1
2
3
4
Outershell
Insulator
Male crimp contact
Collet + mid piece
Collet nut
Female crimp contact
Hexagonal nut
Characteristics
Value
90 N
Standards
Characteristics
Endurance (latching)
Value
Standards
> 1000 cycles
-50/+150°C
-50/+170°C
IEC 60512-5 test 9a
Average retention force when
pulling on the cable 1N = 0.102 kg
IEC 60512-8 test 15f
IEC 60512-9 test 17c
Working temperature range (PSU)
Working temperature range (PEI)
–
–
Cable retention force (depends on
cable construction) 1N = 0.102 kg
50 - 150 N
CAB
Straight plug with cable collet
Cable ø
Part Number
min max
CAB.012.GLA.C52G
CAB.012.GLA.C72G
CAB.012.GLA.C92G
3.2
5.3
7.3
5.2
7.2
9.2
~53
~38
CLB
Fixed socket nut fixing
Maximum
working pressure
(bars)
Number of
low voltage contacts
Fluidic
contact
Part Number
CLB.012.GLLG
CLB.015.GLLG
CLB.P12.GLLG
CLB.P15.GLLG
4
10
4
without valve
without valve
with valve
6
6
6
6
10
with valve
Note: panel hole see page 46.
10.2
23.8
4
S15.5
7 maxi
39
C
.
.
.
Insert configuration
Male solder contacts
Female solder contacts
Contact
type
1
4
3
4
3
1
2
2
Male crimp contacts
Female crimp contacts
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
M26
M32
M34
2
3
2.0
1.6
1.3
1.3
1.3
1.3
0.9
0.9
0.7
0.7
0.7
0.5
0.5
0.5
1.8
1.4
1.0
1.0
1.0
1.0
0.8
0.8
0.8
0.8
0.8
0.5
0.5
0.4
2.4
1.9
1.4
1.4
1.4
1.4
1.1
1.1
0.8
0.8
0.8
–
2.10
2.40
1.85
1.75
1.35
1.75
1.50
1.45
1.25
1.50
1.40
1.00
0.70
0.70
1.60
30.00
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1.50 17.00
•
•
•
•
•
•
•
•
•
•
4
1.80
15.00
5
1.75 14.00
0.85 12.00
0.95 11.00
1.00 10.00
6
7
8
10
12
16
19
26
32
34
0.75
0.85
0.65
0.60
0.55
0.35
0.30
8.00
7.00
6.00
5.00
2.00
1.50
1.50
•
–
•
–
–
–
–
•
–
–
–
1)
Note: depending on specific application and related standard, morerestrictive operating voltage may apply, see page 68.
2)
3)
4)
shortest distance in air between two conductive parts.
shortest distance along the surface of the insulating material between two conductive parts.
for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
40
C
.
.
.
Male solder contacts
Female solder contacts
Contact
type
1
2
4
3
4
3
1
2
Male crimp contacts
Female crimp contacts
012
015
4
10
4
0.7
0.7
0.7
0.7
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
–
–
–
–
–
0.85
1.15
0.85
1.15
0.60
0.90
0.60
0.90
5.0
5.0
9.0
6.0
•
•
•
•
•
•
•
•
–
–
–
P126)
P156)
10
8044)
8104)
8144)
4
0.7
0.7
0.5
0.8
0.8
0.4
0.8
0.8
–
–
–
–
–
–
–
0.85
1.25
1.70
0.60
0.90
0.30
5.0
5.0
1.5
•
•
•
•
10
14
•
–
1)
Note: depending on specific application and related standard, more restrictive operating voltage may apply, see page 68.
2)
3)
4)
shortest distance in air between two conductive parts.
shortest distance along the surface of the insulating material between two conductive parts.
configuration 804 and 810 use «C» type coaxial contact. Configuration 814 uses “0R” coaxial contact, see R series catalogue page 16 for details
and stripping length.
for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
configuration P12 and P15 use fluidic contact with valve (FGG.P1.150.ACV and EGG.P1.150.ACV). Contacts must be ordered separately.
5)
6)
41
C
.
.
.
Alignment key
Verify the third digit of the part number in order to select the right keying.
The standard keying is «B» coded.
0
0
0
0
0
Keying (plug front view)
Reference
B
C
D
H
J
Contact type for plug
male
male
male
female
male
female
male
Contact type for socket
female
female
female
C
.
.
.
Outer shell material
Material
Colour
Temperature
PEI
PSU
PSU
S
G
N
Grey
Grey
Black
-50° / +170°C
-50° / +150°C
Note: for extensive sterilization use PEI
C
.
.
.
Contact type
Select the type of contact: solder or crimp?
When should I use crimp rather than solder contacts ?
Type
solder
crimp
Male
A
Female
Soldering
Plug
L
-
recommended for small volumes
requires little amount of tooling (soldering iron)
requires more time
•
•
•
C
Type
solder
crimp
Male
Female
Crimping
Socket
A
-
L
M
N
V
recommended for large volumes
•
•
•
•
•
no heat is required to make the connection
for contacts with high density
for use in high temperature environment
requires extra tooling (crimping tools)
print
-
print 90º
V
C
.
.
.
Colour coding
Colours
grey
G
blue
A
yellow
black
N
red
green
V
J
R
Reference
RAL code
Note: the RAL colours are indicative and depend on raw material and production process.
7001
5002
1016
9005
3020
6024
Colour may differ.
Easy identification with the assistance of colour coding.
Outershell is only available in grey or black.
42
Accessories
CAG-CLG
Insulator for crimp contacts
CAG-CLG
Crimp contacts, kit with the number of
contacts in a tube
male / white marking
female / red marking
Insulator part number
Kit contact part number
Contact
configuration
Contact
nb. of
ø contact
(mm)
configuration contacts
Male
Female
For male contact
For female contact
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
2
3
2.0
1.6
1.3
1.3
1.3
1.3
0.9
0.9
0.7
0.7
0.7
CAG.302.YL
CAG.303.YL
CAG.304.YL
CAG.305.YL
CAG.306.YL
CAG.307.YL
CAG.308.YL
CAG.310.YL
CAG.312.YL
CAG.316.YL
CAG.319.YL
CLG.402.YL
CLG.403.YL
CLG.404.YL
CLG.405.YL
CLG.406.YL
CLG.407.YL
CLG.408.YL
CLG.410.YL
CLG.412.YL
CLG.416.YL
CLG.419.YL
CAG.575.02C
CAG.570.03C
CAG.565.04C
CAG.565.05C
CAG.565.06C
CAG.565.07C
CAG.560.08C
CAG.560.10C
CAG.555.12C
CAG.555.16C
CAG.555.19C
CLG.675.02M
CLG.670.03M
CLG.665.04M
CLG.665.05M
CLG.665.06M
CLG.665.07M
CLG.660.08M
CLG.660.10M
CLG.655.12M
CLG.655.16M
CLG.655.19M
4
5
6
7
8
10
12
16
19
CAB
CKG
Collet
Cable ø (mm)
Part Number
min.
max.
CAB.752.
3.2
5.3
7.3
5.2
7.2
9.2
••
••
••
CAB.772.
CAB.792.
Note:
= UG (grey PSU), UN (black PSU), TG (grey PEI), TN (black PEI).
••
Plastic front nut for CKB models
Part Number
Mat.
Colours
CKG.240.UA
CKG.240.UG
CKG.240.UJ
CKG.240.UN
CKG.240.UR
CKG.240.UV
PSU
PSU
PSU
PSU
PSU
PSU
blue
grey
ø 20.2
M17 x 1
4
yellow
black
red
green
CAM Nut for fitting a GMA.2B bend relief
Part Number
Mat.
Colours
23.8
18.5
grey
black
grey
CAM.130.UG
CAM.130.UN
CAM.130.TG
PSU
PSU
PEI
S 13
Note: all dimensions are in millimeters
43
FGG.P1 Male fluidic contact with valve
Part Number
FGG.P1.150.ACV
27.3
6
Note: Connectors are delivered without the P1 contacts.
EGG.P1 Female fluidic contact with valve
Part Number
EGG.P1.150.ACV
28
6
Note: Connectors are delivered without the P1 contacts.
GMA
Bend relief
A bend relief absorbs the force that may be exerted on
cables.
These are designed for plugs and free sockets with cable
collet and nut.
L
Dimensions (mm)
Temperature range
in dry atmosphere in water steam
Reference
Colours
Part Number
Bend relief
Cable ø
Material
A
L
max. min.
A
B
G
J
blue
white
grey
GMA.2B.040.DG
GMA.2B.045.DG
GMA.2B.050.DG
GMA.2B.060.DG
GMA.2B.070.DG
GMA.2B.080.DG
4.0
4.5
5.0
6.0
7.0.
7.8
36
36
36
36
36
36
4.5
5.0
5.5
6.5
7.7
8.8
4.0
4.5
5.0
6.0
7.0
7.8
TPU
(Thermoplastic
Polyurethane)
yellow
brown
black
red
-40°C, +80°C
–
M
N
R
S
V
orange
green
GMA.2B.040.RG
GMA.2B.045.RG
GMA.2B.051.RG
GMA.2B.057.RG
GMA.2B.063.RG
GMA.2B.071.RG
GMA.2B.080.RG
4.0
4.5
5.1
5.7
6.3
7.1
8.0
41
41
41
41
41
41
41
4.4
5.0
5.6
6.2
7.0
7.9
9.0
4.0
4.5
5.1
5.7
6.3
7.1
8.0
Note: the selection of pigments, which
should remain stable at high temperature, is
limited by the new regulations. For this
reason, some colours will be a shade different
from those used for TPU bend reliefs. The
selected solutions represent the best
possible compromise.
Silicone
elastomer
VMQ
-60°C, +200°C
+140°C
Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter «G»
by the letter of the colour required.
44
Tooling
COP.155.GN
Spanner for rear nut
COB.202.GN
Spanner for front nut
ø 22.6
32
REDEL
COP.155.GN
90
Material: PA 6.6
Material: PA 6.6
DPC.91.701.V Crimping tool
DCE
Positioners for crimp contacts
male
female
DCF
Automatic extraction tools for crimp contacts
Positioner part number
Part number extractor
Selector No
Setting
Conductor
(mm)
Contact ø
AWG
Type
Male
Female
For male contact and female contact
DCE.91.202.BVCM
DCE.91.162.BVCM
DCE.91.132.BVC
DCE.91.092.BVC
DCE.91.072.BVC
DCE.91.052.BVC
DCE.91.202.BVCM
DCE.91.162.BVCM
DCE.91.132.BVM
DCE.91.092.BVM
DCE.91.072.BVM
DCE.91.052.BVM
-
DCC.91.202.5LA1)
DCF.91.162.2LT
DCF.91.131.2LT
DCF.91.090.2LT
DCF.91.070.2LT
DCF.91.050.2LT
M02
M03
2.0
1.6
1.3
0.9
0.7
0.5
12-14-16
14-16-18
18-20
-
8-7
M04/M05/M06/M07
M08/M10
6-5-5
6-5-5
4-3-3
20-22-24
22-24-26
28-30-32
M12/M16/M19
M26/M32
1)
Note: this model is thumb-operated.
This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which
is not sufficient to guarantee crimping as per IEC 60352-2 standard.
45
Panel hole
For CKl, CLl, and CNl
15.6 ± 0.05
26 min.
Note: socket mounting nut torque = 0.8 Nm.
PCB drilling pattern
For straight contacts
4 x ø 0.8 + 0.1
3 x ø 0.8 + 0.1
5 x ø 0.8 + 0.1
0
2 x ø 0.8 + 0.1
ø 4.6
ø 5.0
0
0
0
M02
M03
M04
M05
22°30’
6 x ø 0.8 + 0.1
7 x ø 0.8 + 0.1
0
0
10 x ø 0.8 + 0.1
8 x ø 0.8 + 0.1
0
0
M06
M07
M08
M10
12°51'
15°
16°22'
22°30’
15°
19 x ø 0.8 + 0.1
12 x ø 0.8 + 0.1
0
16 x ø 0.8+ 0.1
0
26 x ø 0.6 + 0.1
0
0
M12
M16
M19
M26
18°
16°21’
34 x ø 0.6+ 0.1
0
32 x ø 0.6 + 0.1
0
M32
M34
46
For 90° elbow contacts (A-A view)
4
1
3
2
2 x ø 0.9 +
0.1
0
4 x ø 0.9 +
0.1
0
3
2
1
3 x ø 0.9 +
0.1
0
1
2
2.54
A
A
2.54
2.54
M02
M03
M04
4
5
2
4
3
8
1
2
7
3
6
5
5
1
6
1
4
3
5 x ø 0.9 +
0.1
0
6
2
3
1
5
4
7
2
6 x ø 0.9 +
8 x ø 0.9 +
0.1
0
0.1
0
7 x ø 0.9 +
0.1
0
2.54 2.54
2.54 2.54
2.54 2.54
2.54 2.54
M05
M06
M07
M08
(6x) 1.27
9
9
8
7
12
9
6
11
10
3
10
11
8
10
16
12
13
2
7
6
7
11
1
12
7
15
17
15
4
18
8
1
5
4
8
1
5
4
16
13
19
9
2
10
3
6
1
6
14
14
2
5
5
10 x ø 0.7+
0.1
0
2
12 x ø 0.7+
0.1
0
3
3
4
16 x ø 0.7+
0.1
0
2.54 2.54 2.54
19 x ø 0.7+
0.1
0
2.54 2.54 2.54
2.54 2.54 2.54 2.54
M10
M12
M16
M19
26 x ø 0.6 +
0.1
0
11
10
12
9
13
21
26
22
20
8
14
1
23
24
16
3
19
7
25
17
4
15
2
18
6
5
(5x) 2.54
M26
47
Assembly instructions
Solder contacts
5
5
6
6
7
7
2
3
1
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
L
Dimensions (mm)
Configuration
T
L
T
19.0
19.0
4.0
3.5
M02
M03
M04, M05, M06, M07
M08, M10, M12, M16, M19
M26, M32
18.0
17.0
17.0
3.5
3.0
2.5
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Solder
Solder
4. Slide the collet ➁ forward and locate slot ➂ in the key of the
insulator ➄.
Slide collet nut ➀ over collet ➁ and then push the whole
assembly into the shell ➆ whilst positioning it to ensure that
the slot ➅ of insulator ➄ locates in the inside key of the shell.
Tighten the collet nut ➀ to the maximum torque of 0.5 Nm.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
48
Crimp contacts
7
7
4
4
5
5
6
6
2
3
1
1. Strip the cable according to the lengths given in the
table.
L
T
Dimensions (mm)
Configuration
L
T
M02
M03
17.0
17.0
15.0
15.0
15.0
5.5
5.5
4.0
4.0
4.0
M04, M05, M06, M07
M08, M10, M12
M16, M19
2. Slide the collet nut ➀ and then the collet ➁ onto the cable.
3. Fix the appropriate positioner (table page 45) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃ and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductor-
contact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor is
secure in contact and shows in inspection hole.
Crimp
Crimp
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
5. Slide the collet ➁ forward and locate slot ➂ in the key of the
insulator ➄. Slide collet nut ➀over collet ➁and then push the
whole assembly into the shell ➆ whilst positioning it to
ensure that the slot ➅ of insulator ➄ locates in the inside key
of the shell. Tighten the collet nut ➀ to the maximum torque
of 0.5 Nm.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
49
Assembly instructions for watertight models
Solder contacts
5
5
6
6
7
7
2
3
0
1
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
Dimensions (mm)
Configuration
L
T
L
T
M02
M03
19.0
19.0
18.0
17.0
17.0
4.0
3.5
3.5
3.0
2.5
M04, M05, M06, M07
M08, M10, M12, M16, M19
M26, M32
0
2. Slide the bend relief , the collet nut ➀ and then the collet ➁
onto the cable.
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Fill up completely the inside of the collet ➁ and the gap
between conductors with the adhesive/sealant DOW
CORNING type 3145RTV.
Solder
Solder
4. Slide the collet ➁ forward and locate slot ➂ in the key of the
insu-lator ➄.
Slide collet nut ➀ over collet ➁ and then push the whole
assembly into the shell ➆ whilst positioning it to ensure that
the slot ➅ of insulator ➄ locates in the inside key of the shell.
Tighten the collet nut ➀ to the maximum torque of 0.5 Nm.
0
Push the bend relief onto the collet nut ➀.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
50
Crimp contacts
4
4
7
7
5
5
6
6
2
3
0
1
1. Strip the cable according to the lengths given in the
table.
L
T
Dimensions (mm)
Configuration
L
T
M02
M03
17.0
17.0
15.0
15.0
15.0
5.5
5.5
4.0
4.0
4.0
M04, M05, M06, M07
M08, M10, M12
M16, M19
0
2. Slide the bend relief , the collet nut ➀ and then the collet ➁
onto the cable.
3. Fix the appropriate positioner (table page 45) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃ and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductor-
contact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor is
secure in contact and shows in inspection hole.
Crimp
Crimp
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
5. Slide the collet ➁ forward and locate slot ➂ in the key of the
insulator ➃. Slide collet nut ➀over collet ➁and then push the
whole assembly into the shell ➆ whilst positioning it to
ensure that the slot ➄ of insulator ➃ locates in the inside slot
of the shell. Tighten the collet nut ➀ to the maximum torque
of 0.5 Nm.
0
Push the bend relief onto the collet nut ➀.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
51
Exploded view of the REDEL 3P
Straight plug
seal
insulator
contacts
+
shell
backnut
earthing contact
Fixed socket
nut
insert nut
insulator + contacts
shell
earthing contact
Fixed socket with square flange
insert nut
insulator + contacts
shell
finishing cover
earthing contact
52
3P Series
Historically the 3P is LEMO’s first series of completely plastic connectors. It is designed to accommodate cable diameters
up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical;
coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring
minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for
either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable
safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding,
housing keying, insert keying and insert polarization.
Standard models
Straight plug
Fixed sockets
Free socket
FGG
EGG
EBG
PHG
Alignment keys and insert polarization
The 3P series makes it possible for the user to configure his
own keying system.
Angle
Rear view
of a socket
Insert code
Plug
Socket
The insert can be located into 11 different angular positions
relative to the external alignment key.
A
B
C
D
E
F
180°
180°
147° 16'
114° 33'
81° 49'
212° 44'
245° 27'
278° 11'
310° 55'
343° 38'
16° 22'
L
K
A
J
49° 05'
H
B
16° 22'
G
H
J
343° 38'
310° 55'
278° 11'
245° 27'
212° 44'
G
C
F
D
49° 05'
E
81° 49'
Note: the reference letter:
- on the plug insert, is placed to the left of the alignment key.
- on the socket insert, is placed to the right of the alignment key.
K
L
114° 33'
147° 16'
54
Part numbering system
.
3
3
3
P
P
P
.
.
.
3
3
3
0
0
0
6
6
6
.
.
.
P
N
P
L
L
L
W
W
W
D
7 5 G
F
G
G
Plug
1)
(page 59)
Front ring colour table :
G = grey
A = blue
B = white
R = red
J = yellow
M = brown
N = black
V = green
Model: (page 56-57)
Series: 3P
Collet: 75 = (cable ø 6.7 mm - 7.5 mm)
85 = (cable ø 7.6 mm - 8.5 mm)
95 = (cable ø 8.6 mm - 9.5 mm)
Contact configuration (page 58)
Outershell: Pꢀ = grey PSU
Nꢀ = black PSU
X = white PSU
Cable fixing type: D = cable seal
Low voltage contact type3): (page 59)
Insulator: L = PEEK2)
W = male to solder Y = male to crimp
P
H G
.
G
Free socket
D 7 5
1)
(page 59)
Front ring colour table :
G = grey
A = blue
B = white
R = red
J = yellow
M = brown
N = black
V = green
Model: (page 56-57)
Series: 3P
Collet: 75 = (cable ø 6.7 mm - 7.5 mm)
85 = (cable ø 7.6 mm - 8.5 mm)
95 = (cable ø 8.6 mm - 9.5 mm)
Contact configuration (page 58)
Outershell: Pꢀ = grey PSU
Nꢀ = black PSU
X = white PSU
Cable fixing type: D = cable seal
Low voltage contact type3): (page 59)
Insulator: L = PEEK2)
W = female to solder
E
G G
.
G
Fixed socket
1)
(page 59)
Front ring colour table :
G = grey
A = blue
B = white
R = red
J = yellow
M = brown
N = black
V = green
Model: (page 56-57)
Series: 3P
Low voltage contact type3): (page 59)
Y = female to crimp
W = female to solder
Contact configuration (page 58)
N = female for print only for type 306, 310 and 314
Outershell: Pꢀ = grey PSU
Nꢀ = black PSU
X = white PSU
Insulator: L = PEEK2)
FGG.3P.306.PLWD75G Straight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU,
PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring.
PHG.3P.310.NLWD75G Free socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU,
PEEK insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and grey coloured ring.
EGG.3P.306.PLWG Fixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator,
female solder contact and grey coloured ring.
1)
Note: the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P).
2)
3)
for the high voltage type «709» use «J» enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position.
the letters W or Y are also used for special arrangements.
55
.
.
.
3 P
Standard models (IP61)
Straight plug
1
2
3
4
5
6
7
8
9
Outershell
Fixed socket
Latch sleeve
Retaining nut
Coloured ring
Insulator
7
2
1
3
6
5
4
1
2
5
12
4
7
8
12
3
10
9
12
6
11
1
2
3
4
5
6
7
Outershell
Retaining nut
Round nut
Male contact
Coloured ring
Insulator
Female contact (earthing
Clamping sleeve
Clamp
)
Female contact
Male contact (earthing)
10 Screw
11 Washer
12 Seal
Characteristics
Value
Standards
Characteristics
Endurance (latching)
Value
Standards
> 1000 cycles
-50/+150°C
IP61
IEC 60512-5 test 9a
Average retention force when
pulling on the cable 1N = 0.102 kg
120 N
IEC 60512-8 test 15f
IEC 60512-9 test 17c
Working temperature range1) (PSU)
–
IEC 60529
Watertightness (mated)
Cable retention force (depends on
cable construction) 1N = 0.102 kg
100 - 200 N
1)
Note: for the type hybrid LV + fibre optic, the temperature is: -40/+80°C
FGG
Straight plug with key and cable seal
Cable ø
Part Number
min max
FGG.3P.
FGG.3P.
FGG.3P.
.PLWD75G
.PLWD85G
.PLWD95G
6.7
7.6
8.6
7.5
8.5
9.5
•••
•••
•••
~63
~47
56
.
.
.
3 P
EGG
Fixed socket with key, nut fixing
Contact
Crimp
number
of
Part Number
Solder
Print
contacts
N
a max
N
a
c
ø d
EGG.3P.306.PLWG
EGG.3P.310.PLWG
EGG.3P.314.PLWG
EGG.3P.318.PLWG
6+1LV
10+1LV
14+1LV
18+1LV
27
27
27
27
4.7
4.7
4.7
4.7
27
27
27
27
4.7
4.7
4.7
4.7
5.5
5.5
5.5
-
0.7
0.7
0.7
-
Note: for PCB drilling pattern see page 65.
Panel hole see page 65.
a
27
8
27
7.5
c
5 maxi
Solder + Crimp
Print
EBG
Fixed socket with key, square flange and screw fixing
Part Number
EBG.3P.306.PLWG
EBG.3P.310.PLWG
EBG.3P.314.PLWG
Note: for PCB drilling pattern see page 65.
Panel hole see page 65.
31.7
8
PHG
Free socket with key and cable seal
Cable ø
Part Number
min max
PHG.3P.
PHG.3P.
PHG.3P.
.NLWD75N
.NLWD85N
.NLWD95N
6.7
7.6
8.6
7.5
8.5
9.5
•••
•••
•••
Note: the picture shows outershell in black PSU.
~55
57
.
.
.
3 P
Insert configuration
Male solder contacts
Female solder contacts
Contact
type
1
4
3
4
3
1
2
2
Male crimp contacts
Female crimp contacts
A
A
L
L
B
B
K
K
C
D
C
J
J
306 6+1LV
0.9
0.8
0.8
0.8
0.6
3.9
1.95
1.25
0.90
0.70
1.95
1.25
0.90
0.70
6.0
5.0
4.0
3.0
•
•
•
•
•
•
•
D
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
C
J
J
310 10+1LV 0.9
314 14+1LV 0.9
3.3
1.7
2.7
•
D
D
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
C
J
J
•
•
D
D
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
C
J
J
318 18+1LV 0.7
9+1LV
–
–
D
D
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
D
C
J
J
709
0.9
0.8
0.8
•
•
•
•
–
–
1.7
1.7
0.90
0.90
0.90
0.90
4.0
4.0
D
H
H
1HV
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
C
9+1LV
J
J
809
0.9
6)
D
D
1Coax
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
9+1LV
C
D
C
J
J
92H
92K
96H
96K
0.9
0.7
0.9
0.7
0.8
0.6
0.8
0.6
–
–
–
–
1.7
2.7
1.7
2.7
0.90
0.75
0.90
0.75
0.90
0.75
0.90
0.75
4.0
3.0
4.0
3.0
4)
•
•
•
•
•
1FO
D
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
11+1LV
C
C
J
J
–
4)
D
D
1FO
H
H
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
C
9+1LV
J
J
4)
•
D
D
H
H
1FO
E
E
G
G
F
F
A
A
L
L
B
B
K
K
C
C
J
J
11+1LV
–
D
D
4)
H
H
1FO
E
E
G
G
F
F
A
A
L
L
B
B
K
K
3Fluid.
C
D
C
J
J
033
4
0.9
–
–
•
–
3.0
1.45
1.45
9.0
D
+ 3LV
H
H
E
E
G
G
F
F
1)
Note: depending on specific application and related standard, more restrictive operating voltage may apply, see page 68.
2)
3)
4)
5)
6)
shortest distance in air between two conductive parts.
shortest distance along the surface of the insulating material between two conductive parts.
fibre optic contact must be ordered seperately (see page 61). F2 contact for 92H/92K and F1 contact for 96H/96K.
for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
configuration 809 use «C» type coaxial contact.
58
.
3 P
.
.
Contact type
Select the type of contact: solder or crimp?
When should I use crimp rather than solder contacts ?
Soldering
Type
solder
crimp
Male
W
recommended for small volumes
requires little amount of tooling (soldering iron)
requires more time
•
•
•
Plug
Y
Crimping
recommended for large volumes
•
•
•
•
•
Type
solder
crimp
print
Female
no heat is required to make the connection
for contacts with high density
Socket
W
Y
for use in high temperature environment
requires extra tooling (crimping tools)
N
.
.
.
3 P
Colour coding
Colours
grey
G
blue
A
yellow
J
black
red
R
green
V
brown
M
white
B
N
Reference
RAL code
Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
7001
5002
1016
9005
3020
6024
8002
9003
Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55).
59
Accessories
FGG-EGG
Insulator for crimp contacts
FGG-EGG
Crimp contacts, kit with the number of
contacts in a tube
male
female
Insulator part number
Contact part number
ø C
Contact
configuration
ø A
(mm)
Contact configuration
(mm)
For plug
For socket
Male
Female
FGG.3P.306.ML
FGG.3P.310.ML
FGG.3P.314.ML
EGG.3P.406.ML
EGG.3P.410.ML
EGG.3P.414.ML
FGG.3P.306.ZZYT EGG.3P.306.ZZYT
FGG.3P.310.ZZYT EGG.3P.310.ZZYT
FGG.3P.314.ZZYT EGG.3P.314.ZZYT
306
310
314
306
310
314
0.9
0.9
0.9
1.1
1.1
1.1
FGG-EGG
Earthing contacts
Contact part number
ø A
(mm)
ø C
(mm)
Type
ø C
ø C
ø A
ø A
Male
Female
FGG.3P.561.ZZY
FGG.3P.561.ZZY
FGG.3P.561.ZZY
FGG.3P.561.ZZY
FGG.3P.561.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
EGG.3P.661.ZZY
306 - 310
314 - 318
709 - 809
96H - 92H
96K - 92K
0.9
0.9
0.9
0.9
0.9
2.0
2.0
2.0
2.0
2.0
GEB
Plastic nut
Part Number
Mat.
Colours
GEB.3P.240.UB
GEB.3P.240.UG
GEB.3P.240.UN
PSU
PSU
PSU
white
grey
6
M20 x 1
black
EBG
Finishing cover
4.5
28
Part Number
Mat.
Colours
EBG.3P.260.UB
EBG.3P.260.UG
EBG.3P.260.UN
PSU
PSU
PSU
white
grey
black
Note: a finishing cover is supplied with all EBG fixed sockets with a square flange.
Models EBG sockets, with a square flange, can also be mounted without using
the fixing screws.
Note: all dimensions are in millimeters
60
GMA
Bend relief
Cable ø (mm)
min. max.
Part Number
Cut
42
10.5
6.5
–
A
B
C
3.0
4.0
5.0
6.0
3.9
4.9
5.9
7.0
GMA.3P.050.SN
2.5
C
B A
Material: Black thermoplastic rubber
Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diameter.
The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut.
The cable must have a sheath with a large enough diameter in order to be held by the clamping system.
Fibre optic contact
For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately.
FFS.F1
PSS.F1
FFS.F2
Male F1 Fibre Optic Contact for plug
Ferrule inside
ø (µm)
Reference
Fibre type
FFS.F1.GB1.ACE30
FFS.F1.HB1.AAE30
FFS.F1.JB1.AAE30
FFS.F1.KB1.AAE30
FFS.F1.RB1.AAE30
235
335
435
640
1100
HCS
HCS
HCS
HCS
Polymer
~ 25.5
Note: other ferrule inside diameter, consult us.
Female F1 Fibre Optic Contact for socket
Ferrule inside
Reference
ø (µm)
Fibre type
PSS.F1.GB1.ACE30
PSS.F1.HB1.AAE30
PSS.F1.JB1.AAE30
PSS.F1.KB1.AAE30
PSS.F1.RB1.AAE30
235
335
435
640
1100
HCS
HCS
HCS
HCS
26.2
Polymer
Note: other ferrule inside diameter, consult us.
S 4
S 3.5
Male F2 Fibre Optic Contact for plug
Ferrule inside
Reference
ø (µm)
Fibre type
FFS.F2.BA2.LCE30
FFS.F2.BB2.LCE30
FFS.F2.BD2.LCE30
FFS.F2.BD2.LCE30
FFS.F2.FB2.LCE30
125
126
128
128
144
9/125
9/125
50/125
62.5/125
100/40
~ 31.2
Note: all dimensions are in millimeters.
61
PSS.F2
Female F2 Fibre Optic Contact for socket
Ferrule inside
ø (µm)
Reference
Fibre type
PSS.F2.BA2.LCE30
PSS.F2.BB2.LCE30
PSS.F2.BD2.LCE30
PSS.F2.BD2.LCE30
PSS.F2.FB2.LCE30
125
126
128
128
144
9/125
9/125
50/125
62.5/125
100/40
~ 31.2
11.9
Note: all dimensions are in millimeters.
Recommended coaxial cables
Group1)
2
Type
1
3
RG.174A/U
RG.178B/U
RG.179B/U
RG.187A/U
RG.188A/U
RG.196A/U
RG.316/U
•
•
•
•
•
•
•
1)
Note: the cable group number corresponding to the cable must be written in the variant position of the part number
(see page 55).
Tooling
DPC.91.701.V Crimping tool
DCE
Positioners for crimp contacts
male
female
DCF
Automatic extraction tools for crimp contacts
Positioner part number
Part number extractor
Contact ø
AWG
Selector No
Setting
Contact
type
Conductor
(mm)
Male
Female
For male contact and female contact
DCE.91.093.PVC
DCE.91.093.PVC
DCE.91.093.PVC
DCE.91.093.PVM
DCE.91.093.PVM
DCE.91.093.PVM
DCF.91.093.5LT
306
310
314
0.9
0.9
0.9
20-22-24
20-22-24
20-22-24
6-5-5
6-5-5
6-5-5
DCF.91.093.5LT
DCF.91.093.5LT
Note: this model is used for male and female contacts.
The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to
guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.
62
DCC
Extraction tool for coax contact type «C»
Contact
type
Part Number
DCC.91.384.5LA
809
DPE
Crimping tool for coax contact type «C»
Part Number
Cable group
DPE.99.103.8K
DPE.99.103.1K
1-3
2
DCP.91.019.HN
Spanners with notch for securing
the collet nut
DCP.91.026.HN
Spanners for securing the socket nut
25
34
Material: Black polyamide
Material: Black polyamide
DCS
Polishing tool for fibre optic contact
DRV.91.CF2.PN
F2 contact fibre optic work station
Part Number
Contact type
DCS.91.F24.LC
DCS.91.F13.LC
F2
F1
Note: all dimensions are in millimeters.
63
DPE.99.524.337K
Crimp tool for fibre optic contact
F1 and F2 type
DCC.91.312.5LA
Extraction/Installation tool
for fibre optic contact F1 and F2 type
DCS
Microscope adaptor for fibre optic contact
WST
Epoxy curing oven for fibre optic contact
Part Number
Contact type
Part Number
Voltage
DCS.91.G90.6E200
DCS.91.G90.6E240
F2
F1
WST.FR.220.VA
WST.FR.110.VA
220 volts
110 volts
DCS.91.F23.LA
Cleaning tool for F2 contact
WST.FB.G00.301
Fibre inspection microscope
DCS.F2.035.PN
F2 contact alignment device
installation/extraction tool
64
Panel hole
For EGG
For EBG
ø 3
ø 3
20
34 min.
31 min.
PCB drilling pattern
For straight contacts
25°
22°30'
ø 0.8
ø 7.5
ø 3.8
ø 8.2
ø 3.8
ø 8.2
306
310
314
65
Assembly instructions
Solder LV contacts
1
2
3
4
5
6
8
9
1.Strip the cable according to the lengths given in the table.
Tin the conductors. In case of a screened cable separate
the braid and twist it apart as shown.
L
Dimensions (mm)
Configuration
T
L
T
306 - 310
314 - 318
13.0
13.0
3.0
3.0
2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the
clamping sleeve ➃. In case of a screened cable solder the
braid into the earthing contact ➅.
Solder
3.In case of a screened cable introduce the earthing
contact ➅ into the insert ➇. Check that contact is
correctly located and remains in position when given a
gentle pull.
Solder conductors into contacts, making sure that
neither solder nor flux gets onto the insulator or cable
insulation.
Solder
4.Slide the clamping sleeve ➃ forward and locate tag ➄
into one of the insulator slot according to the selected
polarization code. Make sure that same code is used for
plug and socket.
Tight the screw of the clamping sleeve ➃ to secure the
cable. Slide washer and seal against clamping sleeve.
5.Push the whole assembly into the shell ➈ whilst turning it
to insure that the tag ➄ is correctly located in the inside
slot of the shell. Tighten the retaining nut ➀ to the
maximum torque of 1.2 Nm.
– Socket mounting nut or screws = 2.3 Nm.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
66
Crimp LV contacts
7
1
2
3
4
5
8
9
6
1.Strip the cable according to the lengths given in the table.
Tin the conductors. In case of a screened cable separate
the braid and twist it apart as shown.
L
T
Dimensions (mm)
Configuration
L
T
306, 310, 314
19.0
5.4
Solder
2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the
clamping sleeve ➃.
In case of a screened cable solder the braid into the
earthing contact ➅.
3.Fix the appropriate positioner (table page 51) in the
crimping tool. Set selector to the number corresponding
to the conductor AWG as indicated on the positioner
label. Fit conductor into contact ➆ and make sure it is
visible through the inspection hole in the crimp barrel.
Slide conductor-contact combination into the open
crimping tool; make sure that the contact is fully pushed
into the positioner. Close the tool. Remove from crimping
tool and check that conductor is secure in contact and
shows in inspection hole.
Crimp
4.Now arrange contact-conductor combinations according
to the insert marking and locate them into the insert ➄.
Check that all contacts are correctly located and remain
in position when given a gentle pull. In case of a
screened cable introduce the earthing contact ➅ into the
insert ➇. Check that contact is correctly located and
remains in position when given a gentle pull.
5.Slide the clamping sleeve ➃ forward and locate tag ➄
into one of the insulator slot according to the selected
polarization code. Make sure that same code is used for
plug and socket.
Tight the screw of the clamping sleeve ➃ to secure the
cable. Slide washer and seal against clamping sleeve.
6.Push the whole assembly into the shell ➈ whilst turning it
to insure that the tag ➄ is correctly located in the inside
slot of the shell. Tighten the retaining nut ➀ to the
maximum torque of 1.2 Nm.
– Socket mounting nut or screws = 2.3 Nm.
For PSU only:
We recommend ONLY the use of VTVC-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
67
Mechanical latching characteristics
PSU shell material
Series
Force
(N)
1P 2P 3P
F
F
F
v
8.0 5.5 7.5
8.0 8.5 17.0
100 150 120
Fv
Fd
Fa
PEI shell material
d
a
Series
Force
(N)
1P 2P
6.5 6.0
6.5 9.0
120 100
Fv
Fd
Fa
Notes: 1N = 0.102 kg.
Mechanical endurance: 1000 cycles.
Notes: The forces were measured on PSU outer shells not fitted with contacts.
The mechanical endurance represents the number of cycles after which the
latching system is still effective (1 cycle = 1 latching/unlatching – 300 cycles per
hour). The values were measured according to the standard IEC 60512-7, test
13a.
F : average latching force
v
F : average unmating force with axial pull on
d
the outer release sleeve
F : average retention force for straight pull
a
on the collet nut
Contact resistance with relation to the number
of mating cyles
Insulation resistance between the contacts
and contact/shell
(measured according to IEC 60512-2 test 2a)
(measured according to IEC 60512-2 test 3a)
Average values measured after the mating cycles and the
salt spray test according to IEC 60512-6 test 11f.
Multipole
Insulating material
Contact
resistance (mΩ)
PEEK
A ø
(mm)
> 1012
> 1010
Ω
Ω
new
1000 cycles
after humidity test1)
0.5
0.7
0.9
1.3
1.6
2.0
< 8.5
< 6.5
< 4.5
< 2.8
< 2.9
< 2.6
Note: 1) 21 days at 95% RH according to IEC 60068-2-3.
Test voltage
Test voltage (Ue) :
(measured according to the IEC 60512-2 test 4a standard)
It corresponds to 75% of the mean breakdown voltage.
Test voltage is applied at 500 V/s and the test duration is 1 minute.
This test has been carried out with a mated plug and socket, with power supply only on the plug end.
The operating voltage value definition is at the entire responsibility of the customer who defines this value according
to the safety factors that they apply to their equipment and system.
Caution:
For a number of applications, safety requirements for electrical appliances are more severe with regard to operating
voltage.
In such cases operating voltage is defined according to creepage distance and air clearance between live parts.
Please consult us for the choice of a connector by indicating the safety standard to be met by the product.
68
Technical tables
Table of American Wire Gauge
Table of wire gauges according to IEC-60228 standard
Construction
ø wire max
Wire section
Conductor no
x Ø (mm)
Max Ø
(mm)
Max Ø
(in)
Section
(mm2)
Section
(sq in)
AWG
Strand AWG/
(mm)
(in)
(mm2)
(sq in)
nb
strand
0
259
817
259
133
133
168
133
105
37
1
24
30
26
25
27
30
29
30
26
10
28
25
20
12
30
27
22
14
34
30
29
24
16
36
34
30
30
26
18
36
32
30
28
20
34
30
22
40
36
32
24
38
34
26
40
36
28
38
30
40
32
34
36
38
40
11.277
9.702
0.444
0.382
0.35
52.90
0.0820
0.0641
0.0514
0.0335
0.0211
0.0132
0.0133
0.0082
0.0073
0.0082
0.0046
0.0048
0.0056
0.0051
0.0032
0.0030
0.0035
0.0032
0.0020
0.0020
0.0019
0.0022
0.0020
0.0013
0.0013
0.0015
0.0013
0.0014
0.0013
8.2x10-4
0.0010
7.9x10-4
8.7x10-4
8.0x10-4
5.9x10-4
5.5x10-4
5.0x10-4
3.2x10-4
3.7x10-4
3.5x10-4
3.2x10-4
2.4x10-4
2.2x10-4
2.0x10-4
1.4x10-4
1.4x10-4
1.2x10-4
8.8x10-5
7.9x10-5
5.3x10-5
5.0x10-5
3.1x10-5
2.0x10-5
1.3x10-5
7.5x10-6
196x0.40
7x2.14
125x0.40
7x1.72
1x4.50
80x0.40
7x1.38
1x3.60
84x0.30
7x1.50
1x2.76
56x0.30
7x0.86
1x2.25
50x0.25
7x0.68
1x1.78
30x0.25
7x0.52
1x1.4
7.50
6.10
6.00
4.90
4.50
4.70
3.95
3.60
3.70
3.15
2.76
2.80
2.58
2.25
2.15
2.04
1.78
1.60
1.56
1.40
1.35
1.29
1.15
1.20
1.15
1.00
0.95
0.90
0.80
0.75
0.60
0.75
0.65
0.50
0.40
0.40
0.40
0.295
0.240
0.236
0.192
0.177
0.155
0.155
0.141
0.145
0.124
0.108
0.110
0.098
0.082
0.084
0.080
0.070
0.062
0.061
0.055
0.053
0.050
0.045
0.047
0.045
0.039
0.037
0.035
0.031
0.029
0.023
0.029
0.023
0.019
0.015
0.015
0.015
25.00
25.00
16.00
16.00
16.00
10.00
10.00
10.00
6.00
6.00
6.00
4.00
4.00
4.00
2.50
2.50
2.50
1.50
1.50
1.50
1.00
1.00
1.00
0.75
0.75
0.75
0.50
0.50
0.50
0.34
0.28
0.25
0.22
0.14
0.11
0.09
0.09
0.0387
0.0387
0.0248
0.0248
0.0248
0.0155
0.0155
0.0155
0.0093
0.0093
0.0093
0.0062
0.0062
0.0062
0.0038
0.0038
0.0038
0.0023
0.0023
0.0023
0.0015
0.0015
0.0015
0.0011
0.0011
0.0011
7.7x10-4
7.7x10-4
7.7x10-4
5.2x10-4
4.3x10-4
3.8x10-4
3.4x10-4
2.1x10-4
1.7x10-4
1.3x10-4
1.3x10-4
1
41.40
2
8.89
33.20
4
6.9596
5.5118
4.4450
4.3942
3.3020
2.9210
2.6162
2.3114
2.3622
2.5400
2.0828
2.0574
1.8542
2.0828
1.6510
1.5748
1.5748
1.4986
1.5494
1.3208
1.2700
1.2700
1.3208
1.2954
1.2700
1.0414
1.0160
1.0414
1.0160
0.9906
0.8382
0.8382
0.7874
0.6604
0.6604
0.6858
0.6350
0.5588
0.5588
0.5080
0.4318
0.4318
0.4064
0.3302
0.3302
0.2794
0.2794
0.2286
0.1693
0.127
0.274
0.217
0.175
0.173
0.13
21.5925
13.5885
8.5127
8.6053
5.3204
4.7397
5.2614
2.9765
3.0847
3.6321
3.3081
2.0775
1.9413
2.2704
2.0820
1.3072
1.3174
1.2293
1.4330
1.3076
0.8234
0.8447
0.9627
0.8107
0.8967
0.8229
0.5320
0.6162
0.5067
0.5631
0.5189
0.3821
0.3547
0.3243
0.2045
0.2407
0.2270
0.2047
0.1540
0.1408
0.1281
0.0925
0.0887
0.0804
0.0568
0.0507
0.0341
0.0324
0.0201
0.0127
0.0081
0.0049
6
8
8
10
10
10
12
12
12 1)
12
14
14
14 1)
14
16 1)
16
16
16 1)
16
18 1)
18 1)
18
18
18
18
20 1)
20
20
20
20
22
22
22
24 1)
24
24
24
26
26
26
28 1)
28
28
30
30
32
32
34
36
38
40
0.115
0.103
0.091
0.093
0.10
37
19
7
1
0.082
0.081
0.073
0.082
0.065
0.062
0.062
0.059
0.061
0.052
0.05
41
19
7
1
65
26
19
7
32x0.20
7x0.43
1x1.15
42x0.15
28x0.20
1x1.0
1
65
42
19
16
7
0.05
0.052
0.051
0.05
28x0.15
16x0.20
1x0.80
7x0.25
1x0.60
14x0.15
7x0.20
18x0.10
14x0.10
21x0.07
14x0.10
1
0.041
0.04
42
19
10
7
0.041
0.04
0.039
0.033
0.033
0.031
0.026
0.026
0.027
0.025
0.022
0.022
0.02
1
19
7
1
42
19
7
1
19
7
1
0.017
0.017
0.016
0.013
0.013
0.011
0.011
0.009
0.007
0.005
0.004
0.003
19
7
1
7
1
7
1
1
1
1
0.1016
0.078
1
Note: 1) not included in the standard
69
Product safety notice
PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND
INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION.
IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS
SITUATIONS.
1. SHOCK AND FIRE HAZARD
Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue
(such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock.
Mated components should never be disconnected while live as this may result in an exposed electric arc and local
overheating, resulting in possible damage to components.
2. HANDLING
Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect
components should be rejected or returned to the factory for verification.
Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be
used during installation and / or assembly in order to obtain safe and reliable performance.
3. USE
Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general
conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to
eliminate all risk of transmission of such voltages to any exposed metal part of the connector.
4. TEST AND OPERATING VOLTAGES
The maximum admissible operating voltage depends upon the national or international standards in force for the
application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the
catalog however these may be influenced by PC board design and / or wiring harnesses.
The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the
test duration is 1 minute.
5. CE MARKING
CE marking
means that the appliance or equipment bearing it complies with the protection requirements of one
or several European safety directives.
CE marking
applies to complete products or equipment, but not to electromechanical components, such
as connectors.
6. PRODUCT IMPROVEMENTS
The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior
notification.
7.
WARNING (Prop 65 State of California)
Proposition 65 requires businesses to provide warnings to Californians about significant exposures to chemicals that
cause cancer, birth defects or other reproductive harm. LEMO products are exempt from proposition 65 warnings
because they are manufactured, marketed, and sold solely for commercial and industrial use. For further information,
please visit https://www.lemo.com/quality/LEMO-Prop-65-compliance-declaration.pdf.
Disclaimers
LEMO works constantly to improve the quality of its products; the information and illustrations figuring in this document
may therefore vary and are not binding. In any case, LEMO makes no specific warranty of merchantability, fitness
for a particular purpose, third party components as such or included in assembly, non-infringement, title, accuracy,
completeness, or security. The user is fully responsible for his products and applications using LEMO component.
In no event shall LEMO, its affiliates, officers, agents or employees be liable for any incidental, indirect, special or
consequential damages in connection with the products or services provided by LEMO, including (without limitation)
loss of profits or revenues, interruption of business, loss of use of the products or any associated equipment, materials,
components or products, damages to associated equipment or in combination with other components, materials.
Reproduction of significant portions of LEMO information in LEMO data books or data sheets is permissible only if
reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices.
LEMO is not responsible or liable for such altered documentation. Information of third parties may be subject to
additional restrictions.
70
Notes:
71
Notes:
72
LEMO complete product range
3K.
93C
2G
2C
B
S
K
T
E
F
00 01 0A 3T 4A 4M
1D
Y
05 5G
L
H
M
R
N
03
V
W
T7
P
SP
D
K/S 01 DIN
Unipole
Multipole
•
Coaxial 50 Ω
Coaxial 75 Ω
Multi Coaxial
Mixed Coax + LV
Triaxial 50 Ω
Triaxial 75 Ω
Mixed Triax + LV
Quadrax
•
High Voltage
Multi High Voltage
Mixed HV + LV
Fibre Optic
•
Multi Fibre Optic
Mixed FO + LV
Thermocouple
Fluidic
•
•
Multi Fluidic
Mixed Fluidic + LV
included in this catalogue
Most frequently used in darker colour
•
B Series Keyed
S Series
K Series Keyed
T Series
E Series
F Series Keyed
00 Series
01 Series
0A Series
3T Series
4A Series
4M Series Keyed
3K.93C Series Keyed
L Series Keyed
W Series Keyed
VAA Series
1D Series
H Series
Y Series
05 Series
5G Series Keyed
2G Series Keyed
03 Series Keyed
REDEL D Series
2C Series
M Series Keyed
R Series Keyed
N Series Keyed
V Series
Cable assembly
REDEL T7 Series
REDEL P Series Keyed REDEL SP Series Keyed
01 Series Keyed
TAA Series
No reproduction or use without express permission of editorial or pictorial content, in any manner.
LEMO SA reserves the right to modify and improve specifications, at all times, without any notification.
LEMO HEADQUARTERS
SWITZERLAND
LEMO SA
Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens
Tel. (+41 21) 695 16 00 - e-mail: info@lemo.com
LEMO SUBSIDIARIES
AUSTRIA
NETHERLANDS / BELGIUM
LEMO Connectors Nederland B.V.
Jacques Meuwissenweg 6
2031 AD Haarlem
LEMO Elektronik GesmbH
Lemböckgasse 49/E6-3
1230 Wien
Tel: +43 1 914 23 20 0
Fax:+43 1 914 23 20 11
salesAT@lemo.com
Tel. +31 23 206 07 01
info-nl@lemo.com
NORWAY / ICELAND
LEMO Norway A/S
Soerumsandvegen 69,
1920 Soerumsand
Tel: +47 22 91 70 40
Fax: +47 22 91 70 41
info-no@lemo.com
BRAZIL
LEMO Latin America Ltda
Av. Dr. Adhemar de Barros,
566 – Sala 1407, Vila Adyana
CEP: 12245-011
São José dos Campos - SP - Brazil
Tel: +55 11 94242 4293
info-la@lemo.com
SINGAPORE
LEMO Asia Pte Ltd
4 Leng Kee Road,
#06-09 SiS Building
Singapore 159088
Tel: +65 6476 0672
Fax: +65 6474 0672
sg.sales@lemo.com
CANADA
LEMO Canada Inc
44 East Beaver Creek Road, unit 20
Richmond Hill, Ontario L4B 1G8
Tel: +1 905 889 56 78
Fax: +1 905 889 49 70
info-canada@lemo.com
SPAIN / PORTUGAL
IBERLEMO SAU
Brasil, 45, 08402 Granollers
Barcelona
Tel: +34 93 860 44 20
Fax: +34 93 879 10 77
info-es@lemo.com
CHINA / HONG KONG
LEMO Electronics (Shanghai) Co., Ltd
First Floor, Block E,
18 Jindian Road, Pudong
Shanghai, China, 201206
Tel: +86 21 5899 7721
Fax: +86 21 5899 7727
cn.sales@lemo.com
SWEDEN / FINLAND
LEMO Nordic AB
Gunnebogatan 30, Box 8201
163 08 Spånga
Tel: +46 8 635 60 60
Fax: +46 8 635 60 61
info-se@lemo.com
DENMARK
LEMO Denmark A/S
Mandal Allé 16A
5500 Middelfart
Tel: +45 45 20 44 00
Fax: +45 45 20 44 01
info-dk@lemo.com
SWITZERLAND
LEMO Verkauf AG
Grundstrasse 22 B,
6343 Rotkreuz
FRANCE
LEMO France Sàrl
24/28 Avenue Graham Bell
Bâtiment Balthus 4
Tel: +41 41 790 49 40
ch.sales@lemo.com
Bussy Saint Georges
77607 Marne la Vallée Cedex 3
Tel: +33 1 60 94 60 94
Fax: +33 1 60 94 60 90
info-fr@lemo.com
TAIWAN
TAOYUAN TAIWAN
Tel: +886 967 132 824
speng@lemo.com
UNITED ARAB EMIRATES
LEMO Middle East Connectors LLC
Concorde Tower 6th Floor,
Dubai Media City, P.O. Box 126732
Dubai, United Arab Emirates
Tel: +971 55 222 36 77
GERMANY
LEMO Elektronik GmbH
Hanns-Schwindt-Str. 6
81829 München
Tel: +49 89 42 77 03
Fax: +49 89 420 21 92
info@lemo.de
info-me@lemo.com
UNITED KINGDOM
HUNGARY
LEMO UK Ltd
REDEL Elektronika Kft
Nagysándor József u. 6-12
1201 Budapest
12-20 North Street, Worthing,
West Sussex, BN11 1DU
Tel: +44 1903 23 45 43
lemouk@lemo.com
Tel: +36 1 421 47 10
Fax: +36 1 421 47 57
info-hu@lemo.com
USA
LEMO USA Inc
ITALY
P.O. Box 2408
LEMO Italia srl
Rohnert Park, CA 94927-2408
Tel: +1 707 578 88 11
+1 800 444 53 66
Fax: +1 707 578 08 69
info-US@lemo.com
Viale Lunigiana 25
20125 Milano
Tel: +39 02 66 71 10 46
Fax: +39 02 37 90 80 46
sales.it@lemo.com
JAPAN
LEMO Japan Ltd
2-7-22, Mita,
Minato-ku, Tokyo, 108-0073
Tel: +81 3 54 46 55 10
Fax: +81 3 54 46 55 11
info-jp@lemo.com
LEMO DISTRIBUTORS
ARGENTINA, AUSTRALIA, BRAZIL, CHILE, COLOMBIA, CZECH REPUBLIC,
GREECE, INDIA, ISRAEL, NEW ZEALAND, PERU, POLAND, RUSSIA,
SOUTH AFRICA, SOUTH KOREA, TURKEY, UKRAINE
www.lemo.com
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