HDB46-24-21PN-059 [ETC]
HD30 & HDP20 Series Technical Manual; HD30和HDP20系列技术手册
| 型号： | HDB46-24-21PN-059 |
| 厂家： | 
ETC |
| 描述： | HD30 & HDP20 Series Technical Manual |
| 文件： | 总8页 (文件大小：1353K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
DEUTSCH INDUSTRIAL
DEUTSCH INDUSTRIAL
HD30 & HDP20 Series Technical Manual
3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255
E-mail : insidesales@deutschipd.net - Web : www.deutschipd.com - Edition 2007
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
Table of Contents
HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems
4-5
6
Improved Techniques
HD/HDP Series Connector Features
Material Specifications
Ordering Information
7
8
Deutsch HD30 Series
Truck Applications
9
Insert Arrangements
A heavy duty, environmentally sealed, multi-pin circular
connector, featuring quick connect-disconnect bayonet
coupling, single hole bulkhead mounting, silicone seals, with
a rear insertion/rear removal contact system.
10
11
12
13
14
15
Usable Wire Sizes
Envelope Drawings
The Deutsch HD30 Series connector, was developed to meet
the needs of the heavy duty equipment and transportation
industries for rugged, multi-pin, sealed connector systems.
Receptacle Mounting / Mating / Unmating Instructions
Assembly Instructions
Contacts
Bus Applications
HD/HDP Accessories
Farm Equipment
Deutsch HDP20 Series
Designedspecificallyforthetruck, busandoff-highwayindustry,
the HDP20 Series is a heavy duty rated, environmentally sealed,
composite shell, multi-pin connector. The plug features a quick
connect-disconnect bayonet style coupling and the receptacle
is designed for single hole mounting. Thus reducing assembly
line time and installation costs.
ConstructionEquipment
2
3
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
shoulder of the contact, preventing accidental dislodging.
SEALING INTERFACE
“O” RING SEAL
Although securely locked in place, these contacts can be
quickly and easily removed by the use of an inexpensive, non-
conductive removal tool.
The HD/HDP Series
WIRE
SEAL
WIRE
SEAL
Decreases Costs and UP-Grades Performance
The Deutsch HD/HDP Series was developed to provide a
solution to today’s system problems found in the heavy duty
trucking, equipment and transportation industries. The HD/
HDP is a cylindrical, multi-pin, sealed device utilizing crimp
type contacts that are quickly and easily inserted or removed.
Use of the HD/HDP Series eliminates several other common
connector problems.
RECEPTACLE PLUG
LOCKING FINGERS
CONTACT
Corrosion Proof Plastic Shell HDP20 Series Provide
a Cost Effective Alternative
CONTACT
INSERTION
Problems associated with assembly and network time,
operational breakdowns requiring costly repairs and lengthy
out of service time in the field have all been reduced and/or
eliminated by the judicious application of the HD/HDP Series.
Deutsch plastic shell HDP20 Series provide cost effectiveness
with heavy duty terminations for the truck, bus & off-
highway industries. Other features include: silicone wire and
interfacial seals, visual indication of lock and mated position.
Corrosion proof plastic shells and use of low cost stamped
and formed contacts provides a cost effective solution for your
application.
UNLOCKED POSITION
CONTACT LOCKED
IN POSITION
Electrical Connectors:
CONTACT
REMOVAL
Deutsch HD/HDP Series provide the widest selection of
interconnections for critical circuits requiring heavy-duty
environmental terminations. Together, the HD and HDP offer
common layouts, common tooling, the same adaptability to
backshells and both meet the performance standards for heavy
duty applications. So whether you are looking for rugged HD
metal shells or cost effective HDP plastic shells, Deutsch offers
the best product for your applications while holding the line
on hidden inventory and assembly costs.
Critical to System Reliability and Maintainability
TOOL AND CONTACT
REMOVED
TOOL INSERTED TO
UNLOCK CONTACT
Recent studies indicate that electrical system failures are a
common and constant source of equipment malfunction.
A major area of electrical system failure is in electrical
interconnections. Typical problems include loose and miswired
terminals, corrosion, and contamination of terminals. Coupled
with these problems, the impact of sophisticated safety
devices, automated check-out systems, and other increased
use of electronics, call for a re-examination of traditional
termination techniques. To the operator, termination failures
mean excessive down time and maintenance costs. This adds
up to slipped production schedules, cost over-runs and user
problems. The end result: decreased profits and a loss of
share of the market. In today’s competitive arena, improved
electrical connectors can make the difference between a
growing, profitable operation or a losing one.
The HDP20 uses a bayonet coupling system to provide a
vibration resistant locking mechanism. This shell provides
a multiple keying system that positively prevents mismating
and makes plug and receptacle coupling quick and easy.
Receptacles mount with a single hole using a “flat” to prevent
the connector from rotating.
Sealed Against Moisture and Contaminants
Unlike terminal strips, binding posts and other open-wiring
systems, the Deutsch HD/HDP Series is a completely sealed
unit. The rear of the connector features an integral grommet
wire seal that automatically seals each contact as it is locked
into place during installation. There is no extra hardware to
fasten or tighten or potting operation to achieve this seal.
Fabricated from tear resistant, high temperature silicone,
this rear grommet protects the contact from moisture, sand,
dust, lubricating oils, road salt, hydraulic fluid, grease, mud
and other contaminants encountered in heavy duty use. The
elimination of open-wiring systems does away with such
common hazards as short circuits due to metallic objects
across the terminals. This is especially important during
loading or refueling operation when a spark could cause a
serious explosion. Closed wiring also protects maintenance
personnel against accidental shock, yet can be easily checked
for circuit continuity.
Rugged Metal Shell HD30 Series Withstands Years of
Abuse
Some of the benefits of the Deutsch HD/HDP
Series include:
Deutsch HD30 Series features a lightweight, yet compact and
rugged metal shell to protect contacts and sealing grommets.
This shell provides a multiple keying system that positively
prevents mismating and makes plug and receptacle coupling
quick and easy.
• Quick, fool-proof assembly, decreasing time on the assembly
line and eliminating miswiring.
Contact Retention Decreases Installation Costs and
Increases Reliability
• Simple and easy to rework, decreasing down time and
increasing profits to the operator.
The HD30 Series uses a bayonet coupling system that provides
a positive vibration resistant locking mechanism with visual
indication of proper mate and lock. This quick disconnect
system requires only a quarter turn to operate.
• Sealed against moisture and contaminants, eliminating open
wiring system.
The HD/HDP Series uses crimp type, solid copper alloy contacts
for damage proof performance and stamped & formed copper
alloy contacts for cost effectiveness. Each style has the ability
to carry continuous high operating current loads without
overheating. The contacts or terminals are crimp terminated
using automatic tooling for production and inexpensive readily
available hand tools for field maintenance. After crimping,
these contacts are easily installed by simply pushing the
contact into place by hand. Contacts are positively secured
by use of “fingers” in the connector which lock behind the
• Operation under severe shock and vibration, reducing break
down and out of commission loss due to rugged operating
conditions.
• Performance over a wide temperature range (-550C to
+1250C) meaning continuous operation in all environments,
from arctic to desert conditions.
Easy installation to structure is provided by a single one-hole
mounting system using a “flat” to prevent the connector from
rotating during assembly or service.
• Human factors engineered to assure that assembly and
rework can be reliably handled by unskilled personnel.
5
4
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
Material Specifications
Vibration
HD30 Plug
Shell: Aluminum
Coupling Ring: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HDP20 Plug
Shell: Thermoplastic
Coupling Ring: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone Rubber
Maintains continuity and exhibits no mechanical or
physical damage during or while subject to a sinusoidal
vibration, having an amplitude of .060 inches double
amplitude and the frequency varied linearly between
limits of 10 to 2000 to 10 Hz with a maximum force
of 20g’s. No electrical discontinuities longer than 1
microsecond.
HD30 Receptacle
HDP20 Receptacle
Shell: Aluminum
Shell: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
Moisture Resistance
Water does not penetrate seals when submerged in 3
feet of water.
HD/HDP Mounting Hardware
Panel Nut: Aluminum, Plastic
Lockwasher: Spring Steel - Tin over Nickle
Corrosion Resistance
Connectors show no evidence of corrosion after
exposure to 48 hours of salt spray per MIL-STD 1344
method 1001.
Stamped & Formed Contact
Solid Contacts
Pin: Copper Alloy
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Fluid Resistance
Connectors show no damage when exposed to most
fluids used in industrial applications.
HD/HDP Series Connector Features
E. Redundant wire seals prevent contamination from
entering from rear of connector.
F. Sealing plug to fill unused cavities to keep
environmental sealing characteristics intact.
Deutsch HD/HDP Series environmental connectors offer the
advantages of decreased costs and upgraded performance.
Designed to withstand years of abuse, the Deutsch HD/HDP
Series is setting the pace in the Heavy Equipment Industry. Key
features common to the HD/HDP Series are itemized below.
Dielectric Withstanding Voltage:
Current leakage less than 2 milliamps at 1500 VAC.
Sealing Plugs
Thermoplastic: Size 20 thru 8
Elastomer: Size 4
III. Shell
Crimp Tensile Strength: (Solid & Stamped)
A. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20)
has same features (item C).
B. Positive shell keying prevents mismating.
C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast
assembly.
#20
#16
#12
#8
Size
Size
Size
Size
Size
Contacts
Contacts
Contacts
Contacts
Contacts
20 lbs.
25 lbs.
70 lbs.
90 lbs.
300 lbs.
I. Contacts
Performance Specifications
Temperature
A. Solid copper alloy construction withstands continuous
current overload without degradation.
Cost effective stamped and formed contacts provide
high reliability and low cost.
B. Range of contact and acceptable wire sizes
1. Size #4 AWG 6 (13.0 mm2)
2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2)
3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2)
4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2)
5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2)
C. Closed entry socket contact design assures positive
conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of
bending.
Operating at temperatures from -550 C to + 1250 C.
Continuous at rated current
#4
CONTACT RESISTANCE
2. Coupling ring designed to insure proper
environmental sealing with minimum mating
forces.
3. Audio and visual indications of positive locked
condition.
Durability
CONTACT WIRE GAUGE
Resistance (mV)
Stamped & Formed
Test Current
(Amps)
Resistance (mV)
Solids
No electrical or mechanical defects after 100 cycles of
engagement or disengagement.
SIZE
AWG(mm2}
60
60
7.5
7.5
100
100
20
20 (.50)
18 (.80)
Physical Shock
D. Available in a straight plug and single hole mounting
receptacle for easy installation to structure.
60
7.5
100
16 (1.0)
20 (.50)
No unlocking unmating or other unsatisfactory result during
or after 50 g’s in each of three mutually perpendicular planes.
No electrical discontinuities longer than 1 microsecond.
MIL-STD 202. Method 213, Condition “C”.
60
60
16
100
100
7.5
10
18 (.80)
16 (1.0)
14 (2.0)
14 (2.0)
IV. Application Tooling
60
60
A. Standard crimp tool or semi-automated, high-speed
13
13
100
100
II Inserts
crimping tool is available.
1. Fast, reliable, uniform results.
2. Simplified procedures mean that only average skill
is required for assembly.
3. No soldering heat means:
Contact Current Rating @ 1250C (continuous)
A. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”.
B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the
shoulder of the contact.
12
8
60
60
18
25
60
100
100
Contact Size
Max. Current
7.5 amps
13 amps
25 amps
60 amps
12 (3.0)
8 (8.60)
#20
#16
#12
#8
60
N/A
10 (5.60)
6 (13.0)
60
60
60
N/A
N/A
a. No chance of heat damage to parts.
b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate
hidden internal insert damage.
100
4
C. Interfaces
#4
100 amps
1. Lead-ins on socket interface properly align bent pins.
2. Hard plastic prevents pins from penetrating dielectric
material.
D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20).
2. Fourteen in shell size 24 (HD30 or HDP20).
*See Page 9
Insulation Resistance
1000 megohms min. at 250 C.
1. Removal tool designed to break rather than injure
connector.
2. Dielectric tool construction prevents shocks to
personnel.
6
7
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Insert Arrangements
All insert arrangements show socket rear insert.
21
9
1
9
2
P
1
8
6
10
N
C
H
E
F
D
G
20
E
10
11
20
19
11
12
8
7
7
D
2
2
F
3
4
B
C
M
19
18
1
A
6
3
3
C
12
13
G
4
L
5
18
17
13
14
B
L
5
4
H
K
17
14
16
15
6
5
PART NUMBERING SYSTEM
HD X 36 - 24-21 SN - XXX
16
15
18-6*
2 size 4, 4 size 16**
N, E***
18-21
21 size 20
N
18-8
8 size 12
N, E
18-14
14 size 16
N, E, T
18-20
2 size16 & 18 size 20
N, E
Designates Deutsch Heavy
Duty Cylindrical Connector
Special Modifications
-072 = Threaded adapter
-059 = Cable clamp/adapter
B = Breakaway plug option
N= Non-environmental option
T
7
14
13
6
3
F
S
G
2
8
Wire Seal Options
N = Normal position and wire seals
(Green Ring)
T = Thin wall wire seals option (Grey
Ring)
E = Extra thin wall seal (Blue Ring)
S
U
R
E
A
4
18
1
9
H
R
5
V
Type
3 = Standard Commercial - Bulk packed
without contacts or accessories
Z
12
11
1
17
P
D
B
J
10
11
5
2
C
6
16
15
4
3
N
K
W
Y
7
10
4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware
and removal tool
X
L
12
9
14
8
M
13
Contact Style
P = Pin (Male) type
S = Socket (Female) type
24-9*
24-14
1 size 4, 1 size 12
24-16
16 size 12
N, E
24-18
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
1 size 4, 2 size 8
& 6 size 12**
N, E***
1 size 8, 3 size 12
& 14 size 16
N, E
Shell size and insert layout
(Consult factory for options and special
modifications available.)
& 12 size 16
N, E
H
X
F
X
J
W
J
19
8
31
K
5
20
9
W
17
9
29
K
6
2
30
8
V
18
L
G
18
B
1
21
10
28
19
7
1
H
2
16
4
10
B
19
7
5
L
7
2
18
17
U
V
27
29
28
A
M
N
22
C
15
1
3
4
A
C
17
8
6
M
G
11
20
21
3
1
11
3
U
26
T
23
6
15
26
16
15
E
D
4
F
E
D
14
5
12
16
27
12
24
T
9
S
N
25
13
O
3
P
14
P
14
13
24
10
R
R
13
S
Q
22
23
25
12
11
24-19
24-31
24-21
24-23
24-29
PART NUMBERING SYSTEM
HDP 26 - 24-21 SN - XXXX
6 size 12
31 size 16
T, E
4 size 12
23 size 16
N,T, E
4 size12, 19 size 16
& 13 size 16
N, E
& 17 size 16
N, E
& 6 size 20
E
Designates Deutsch Heavy
Special Modifications
-L015 Threaded Adapter
-L017 Backshell Adapter
Duty Plastic Connector
34
47
Type
2 = Standard Commercial - Bulk
packed without contacts or
accessories
33
17
18
19
34
23
35
46
32
+3
35
32
16
20
20
33
18
19
9
34
8
2
N = Normal postion and wire seals (Green Ring)
T = Thin wall wire seals option (Grey Ring)
E = Extra thin wall wire seals (Blue Ring)
36
22
23
21
22
6
24
33
17
7
31
21
10
2210
19
31
8
15
5
7
2
18
11
9
3
4
21
33
8
2
20
30
29
14
1
2
6
1
9
10
16
30
1
45
44
32
25
2
7
1
7
3
8
1
12
13
32
23
24
11
20
19
13
15
5
21
22
23
3
29
28
4
6
4
37
17
16
5
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
3
31
5
24
12
25
9
4
9
11
17
15
5
4
31
26
6
12
11
26 25
14
38
30
16 14
18
30
Contact Style
P = Pin (Male) type
S = Socket (Female) type
25
26
13
28
10
39
43
14
27
13
15
28
7
12
27
29
+6
8
27
26
27
42
40
24
28
29
41
Shell size and insert layout
24-35
24-47
24-91
24-34
24-33
3 size 16
5 size16
2 size 8, 2 size 12
& 5 size 16
N,E
12 size 12 &
22 size 20
N
33 size 20
N
Deutsch HD30 Series contacts, sealing plugs and tooling are
specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
& 32 size 20
N,E
& 42 size 20
E
* Arrangement
** Description
*** Rear Seal
8
9
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
USABLE WIRE SIZE
ENVELOPE DRAWINGS FOR HD/HDP SERIES
1.520+.025
MAIN POLARIZING KEY
SEAL TYPE
T
INSERT
POLARIZING INDICATOR
.085 MAX
N
PLASTIC
(.250)
E
ARRANGEMENT
METAL
A
.178
+.010
(4.52+.25)
B
RECOMMENDED WIRE INSULATION O.D. FOR:
1100
1100
CONTACT
SIZE
18-6
18-8
N-SEAL
T-SEAL
E-SEAL
B
COLOR CODE
RING
Green Ring
Grey Ring
Blue Ring
THREAD
THREAD
A MAX.
DIA.
OVER
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
B
DIA.
#20
#16
#12
#8
18-14
18-20
18-21
24-9
KNURL
.053-.120
(1.35-3.05)
.100-.134
(2.54-3.40)
.088-.134
(2.23-3.40)
.097-.158
(2.46-4.01)
.134-.170
(3.40-4.32)
.113-.170
(2.87-4.32)
Series Plug
Panel Nut*
.135-.220
(3.43-5.59)
.190-.240
(4.83-6.10)
.170-.240
(4.32-6.10)
24-14
24-16
24-18
24-19
24-21
24-23
24-29
24-31
24-33
24-34
24-35
24-47
24-91
B
PART
A
B
A
SHELL
SIZE
THREAD
.261-.292
(6.63-7.42)
.280-.292
(7.11-7.42)
.261-.292
(6.63-7.42)
SHELL SIZE
NUMBER
+ .030
DIA +.010
MAX DIA
#4
1-1/2 - 18
UNEF-2B
1.685
(42.80 +.76)
114020-90*
2411-002-1805
METAL
18
24
PLASTIC
18
24
1.692 (42.98)
1.942 (49.33)
1.220 (30.99 +0.25)
1.470 (37.34 +0.25)
112263-90*
2411-001-2405
1 11/16-18
UNEF-2B
METAL
PLASTIC
1.875
(47.63 +.76)
PANEL NUT MOUNTING TORQUE
*2
*2
260-280 IN. LB.
(29.4-31.6 N.M.)
HD30 18 SHELL SIZE
HDP20 18 SHELL SIZE
HD30 24 SHELL SIZE
HDP20 24 SHELL SIZE
*1
45-55 IN. LB.
(5.1-6.1 N.M.)
*1 Modified “T” Seal. See envelope print
*2 Modified “E” Seal. See envelope print
350-375 IN. LB.
(39.5-42.6 N.M.)
65-75 IN. LB.
(7.4-8.4 N.M.)
B DIA
*2
MAIN POLARIZING
KEY
1.647+.020
(41.85+.057)
0
0
.100+.010
1.030+.015
(26.16+.038)
110
110
(2.54+0.25)
.505
C
+.020
(12.03+0.51)
Connector Identification
C
COLOR CODED RING
A
B
DIA DIA
0
0
A
120
120
MAX.DIA
Color code is visible from the
rear of the receptacle or plug.
F
Green: Normal Seal
Grey: Thin Wall Seal
Blue: Extra Thin Seal
Panel Lockwasher*
Series Receptacle
A DIA.
+.015
C REF
+.015
SHELL
SIZE
B DIA.
+.010
PART
NO.
A
C
B
F
SHELL SIZE
+.025
+.025
+.025
THREAD
114021*
2414-002-1886**
1.886
(47.90 +.25)
1.512
(38.40 +.38)
.062 (1.57+.38)
.020 (0.51+.38)
18
1.329
(33.76 +0.63)
1.750
1.625
1 1/2-18
UNEF
1.70
(43.18 +.38)
112264*
2414-001-2486**
2.074
.062 (1.57+.38)
(52.68 +.25) .020 (1.57 +.38)
(44.45 +0.63) (41.28 +0.63)
MATING SLOT POSITIONS
18
24
24
1.579
(40.11 +0.63)
2.000
1.875
1 11/16-18
UNEF
* Metal Panel Nuts are used on HD30 only.
** For use on HDP20.
(50.80 +0.63) (47.63 +0.63)
CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.
10
11
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
ASSEMBLY INSTRUCTIONS
Receptacle Mounting
CONTACT REMOVAL
CONTACT INSERTION
UNLOCKING FINGERS
CONTACT
FLAT
LOCKWASHER
PANEL NUT
TOOL INSERTED TO
UNLOCK CONTACT
TOOL AND CONTACT
REMOVED
UNLOCKED POSITION
CONTACT LOCKED IN POSITION
Contact Insertion
CONNECTOR RECEPTACLE
STRUCTURE
RECOMMENDED SIZE OF
MOUNTING HOLE
SHELL SIZE
A0
B
A0+.005 (0.13)
1.442
(36.63)
1.507
(38.28)
2 Hold connector with rear grommet
1 Grasp contact approximately (25.4
mm) one inch behind the contact
crimp barrel.
18
3 Push contact straight into connector
grommet until a positive stop is felt.
A slight tug will confirm that it is
properly locked in place.
facing you.
1.632
(41.45)
1.696
(43.08)
24
+.010 (0.25)
-.000 (0.00)
B
NOTE: For unused wire cavities, insert
sealing plugs for full environmental
sealing.
.1875 (4.76)
.0625 (1.59)
Contact Removal
“D” Hole Punches available from: LADD Industrial Sales.
Mating / Unmating Instructions
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You
will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.
1 With rear insert toward you, snap
appropriate size extractor tool over
the wire of contact to be removed.
2 Slide tool along into the insert
cavity until it engages contact and
resistance is felt.
3 Pull contact-wire assembly out of
POLARIZING INDICATOR
HDP20 SERIES & HD30 SERIES
connector.
VISUALLY INSPECTABLE
FOR PROPER MATING
MATE
NOTE: Do not twist or insert tool at an angle.
Removal Tools
Sealing Plugs
UNMATE
NORMAL WIRE SEALS (N)
EXTRA THIN WALL WIRE SEALS (E)
SEALING PLUG
WIRE RANGE AWG
PART NO.
SIZE
PART NO.
SIZE
PART NO.
WIRE RANGE AWG CONTACT SIZE
0411-240-2005
0411-204-1605
114010
20
16
12
8
20-22
14-20
12-14
8-10
6
0411-240-2005
0411-336-1605
0411-337-1205
0411-353-0805
114009
20
16
12
8
20-22
14-20
12-14
8-10
6
0413-204-2005
114017
20
12-16
8
114018
114019
114008
114009
4
4
4
CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.
THIN WALL WIRE SEALS (T)
0411-310-1605 16 14-20
12
13
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
HD/HDP ACCESSORIES
HDP
CONTACTS AND APPLICATION DATA
Solid Contacts
MAX RATED
AMPS AT 1250C
CONTINUOUS
REF CRIMP
TENSILE
LBS (N)
RECOMMENDED
STRIP LENGTH
INCHES (mm)
MIN CONTACT
RETENTION
LBS (N)
SOLID CONTACT
PART NUMBERS
WIRE SIZE
AWG (mm2)
SIZE
20
16
16
12
8
PIN
SOCKET
20
.156-.218
20
20
7.5
13
0460-202-20** 0462-201-20**
0462-202-16** 0462-201-16**
0460-215-16** 0462-209-16**
0460-204-12** 0462-203-12**
0460-204-08** 0462-203-08**
0460-204-04** 0462-203-04**
(0.50)
(3.96 - 5.54)
(89)
(89)
25
(111)
16-20
(1.0 - 0.50)
35-20
(156-89)
.250 - .312
(6.35 - 7.92)
.250 - .312
(6.35 - 7.92)
14
(2.0)
70
(311)
25
(111)
13
25
Locking tabs ensure closure
12-14
(3.0 - 2.0)
8-10
75-70
(334 - 311)
125-90
(556-400)
.222 - .284
(5.64 - 7.21)
.430 - .492
(10.92 - 12.50)
30
(134)
35
(156)
35
(156)
Connector P/N
Straight Backshell P/N
*HDP2*-24-****-LO15
60
(8.0 - 5.0)
6
300
(1334)
.430-.492
(10.92-12.50)
Available in plugs
4
2428-008-2405
100
(13.0)
and receptacles
Connecting hardware available
through distribution
* See Envelope Print 0425-205-0000. Consult factory for alternate finishes.
Solid Contacts
Stamped and Formed Contacts
Socket
Pin
Socket
INSPECTION HOLE
INSPECTION HOLE
Pin
Locking tabs ensure closure
2428-004-2405
*HDP2*-24-****-LO17
HDP2*-18-****-L017
Available in plugs and
receptacles
Stamped & Formed Contacts
STAMPED & FORMED CONTACT
REF CRIMP
TENSILE
LBS (N)
MAX RATED
AMPS AT 1250C
CONTINUOUS
WIRE
INSULATION
O.D. RANGE
MIN CONT.
RETENTION
LBS (N)
CARRIER
STRIP
IDENTIFICATION
RECOMMENDED
STRIP LENGTH
INCHES (mm)
WIRE SIZE
AWG (mm2)
PART NUMBERS
SIZE
20
20
20
16
16
16
16
16
16
16
16
PIN
SOCKET
20
16 - 22
.075 - .125
.150 - .200
20 - 10
7.5
7.5
1060-20-01**
1060-20-02**
N/A
1062-20-01**
1062-20-02**
1062-20-03**
1062-14-01**
1062-14-10**
1062-16-01**
1062-16-06**
1062-16-07**
1062-16-09**
1062-16-12**
1062-16-14**
1062-12-01**
1062-12-02**
(89)
20 - 01
20 - 02
20 - 03
14-16
(1.0 - 0.35)
(1.91 - 3.15)
(3.81 - 5.08)
(89 - 45)
20
(89)
20
(89)
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
16 - 20
(1.0 - 0.50)
20 - 10
(89 - 45)
20 - 10
(89 - 45)
25
(111)
25
(111)
.051 - .085
(1.30 - 2.16)
.075 - .125
(1.91 - 3.15)
.095 - .150
(2.41 - 3.81)
.095 - .150
(2.41 - 3.81)
.075 - .140
(1.91 - 3.55)
055 - .100
(1.40 - 2.54)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08
.150 - .200
(3.81 - 5.08)
7.5
13
13
13
25
(111)
25
(111)
25
(111)
25
(111)
900 Strain Relief (Aluminum)
1060-14-01**
1060-14-10**
1060-16-01**
1060-16-06**
1060-16-07**
1060-16-09**
1060-16-12**
N/A
Cable Clamp*
Straight Strain Relief (Aluminum)
*Metal Shells Only
14 -16
-072 ADAPTOR ONLY
-059 WITH DRAIN HOLES
-L006 WITHOUT DRAIN HOLES
SIZE
24
18
PART NO.
WHDS-24-1
WHDS-18-1
SIZE
24
18
PART NO.
WHDS-24-2
WHDS-18-2
25
(111)
25 - 15
(111 - 67)
16 - 18
0.5 - 1.0
0.75 - 2.0
16 - 18
1.0 - 2.5
14 - 16
12 - 14
10 - 12
13
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
12 - 16
(2.5 - 1.0)
25
(111)
25
(111)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55) (4.45 - 5.72)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
(Connector shown for reference only.)
25
(111)
25
(111)
13
13
HDB - HD30 Series Only Breakaway Plug
Protective Caps
Plug cap for receptacle protection
(Aluminum)
Protective Caps
Receptacle cap for plug protection
(Aluminum)
.175 - .225
25
(111)
25
(111)
25
(111)
25
(111)
30
(134)
Designed to interconnect with
the HD30 Series receptacles
and provide an emergency
disconnect between farm
13
13
25
25
12 - 16
(2.5 - 1.0)
12 - 14
(4.0 - 2.0)
10 - 12
(6.0 - 4.0)
.075 - .140
(1.91 - 3.55)
.113 - .176
(2.87 - 4.47) (5.72 - 6.991)
.140 - .204
(3.56 - 5.18)
.175 - .225
(4.45 - 5.72)
.225 - .275
70
(311)
70
(311)
12
12
1060-12-01**
1060-12-02**
tractors
and
implements
requiring power connections.
HDB - Breakaway Plugs can
be specified with pin or socket
contactsandcableclamps(-059
mod). Minimum force required
to emergency disconnect is 50
lbs. Maximum force required is
100 lbs. Mate with HD30 Series
Only.
.225 - .275
(5.72 - 6.99)
30
(134)
** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size
Consult factory for alternate finishes
0425-203-0000 16 Size
0425-207-0000 20 Size
0425-059-0000 16,20 Size
0425-039-0000 16 Size
ITHOUT MTG
CHAIN (ADD)
-1 E
SIZE PART NO.
WITHOUT MTG
CHAIN (ADD)
-1 E
SIZE PART NO.
24 HDC 36-24
18 HDC 36-18
24 HDC 34-24
18 HDC 34 -18
24
18
HDB 36-24-XXSN-059
HDB 36-18-XXSN-059
-1 E
-1 E
0425-041-0000 12 Size
14
15
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