JBXFD1G05MCSDSMR [ETC]

Sealed and Unsealed Push-Pull Connectors; 密封和非密封推拉式连接器
JBXFD1G05MCSDSMR
型号: JBXFD1G05MCSDSMR
厂家: ETC    ETC
描述:

Sealed and Unsealed Push-Pull Connectors
密封和非密封推拉式连接器

连接器
文件: 总44页 (文件大小:4729K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
JBX Series  
Sealed and Unsealed Push-Pull Connectors  
Sealed and Unsealed Push-Pull Connectors  
JBX Series  
Push-Pull Connectors  
Introduction  
This catalogue presents the push-pull connectors ranges for industrial applications.  
These products are particularly suitable for high reliability and high quality applications where a simple yet fast  
method to connect/disconnect is required. Also suitable for high endurance and ease of operation in very limited  
spaces. The aesthetics of the product allows for perfect integration on front panel equipments.  
Contents  
Where and why push-pull.....................................................................................................................................................................4  
Selection guide.........................................................................................................................................................................................5  
Push Pull Connectors  
• Main features - Part number system.................................................................................................................................................6  
• Shell types and dimensions.............................................................................................................................................................7-9  
• Keying......................................................................................................................................................................................................10  
• Contact layouts................................................................................................................................................................................ 11-13  
• Options.....................................................................................................................................................................................................14  
Technical characteristics.....................................................................................................................................................................15  
• Wiring and assembly instructions.............................................................................................................................................16-21  
JBX Series  
• Plug Assembly Instructions........................................................................................................................................................ 22-26  
• Receptacle Assembly Instructions ...........................................................................................................................................27-30  
Environmentally Sealed Push Pull Connectors  
• Main features - Part number system.............................................................................................................................................. 31  
• Shell types and dimensions.............................................................................................................................................................. 31  
• Keying - contact layouts ............................................................................................................................................................. 32-33  
Technical characteristics/Options............................................................................................................................................ 34-35  
• Wiring and assembly instructions..................................................................................................................................................36-  
Accessories - Piece parts...........................................................................................................................................................38-39  
Toolings..............................................................................................................................................................................................40-41  
Conversion table...................................................................................................................................................................................42  
Request form..........................................................................................................................................................................................43  
All dimensions are in mm  
3
JBX Series  
Push-Pull Connectors  
Whepreuasnhd -Wphuyll ?  
Medical  
Extremely fast  
and easy to use  
A thousand matings /  
unmatings  
Professional audio video  
Enhanced appearance  
to add value to  
equipment  
Space saving  
Instrumentation  
GPS  
Telecommunications  
4
JBX Series  
Push-Pull Connectors  
Selection guide  
Push-Pull  
Sealed  
Unsealed  
Multipin  
Multipin  
Solder, Crimp or PCB Contacts  
Solder, Crimp or PCB Contact  
Keyed  
Keyed  
2 to 30 contacts  
2 to 19 contacts  
JBX Series  
UL recognized  
Sealed JBX Size2  
UL recognized  
Shell material  
Insulator material  
Shielding  
Brass  
Brass  
PEEK  
PEEK  
Shielded  
(55 dB up to 100 MHz)  
Shielded  
(55 dB up to 100 MHz)  
Endurance  
> 1 000 cycles  
> 1 000 cycles  
up to 30 A  
Current rating  
Temperature range  
Protection index  
up to 30 A  
-40°C; +125°C  
(-58° F; + 257° F)  
-40°C; +125°C  
(-58° F; + 257° F)  
IP40  
IP67  
Push-pull locking system  
The locking of the plug into the receptacle is  
achieved by a simple axial push on the outer  
shell.  
Connection cannot be broken by pulling the  
cable or any other parts of the plug than the  
outer shell.  
To unmate the plug from the receptacle, just  
pull axially the outer shell.  
5
JBX Series  
Push-Pull Connectors  
Major features & benefits  
Key features  
• Mechanically keyed : ensures correct polari  
sation and alignment.  
• Contact layouts from 2 to 30 contacts.  
• Wire gauges range from 30 AWG to 12 AWG.  
• High contact density in a small space.  
• Contact termination in either crimp, solder,  
PCB or right angle PCB contacts.  
User advantages  
Blister packaging  
Removable contacts  
6-collet cluster  
Available crimp versions allow  
easier wiring and maintenance  
Allows a wide range of cable diameter  
applications for a single connector.  
Part number system  
Basic series  
JBX  
FD  
1
G
05  
M
C
S
D
S
M
R
Shell type-Receptacle  
Shell type - Plug  
ER-EA-SR-PC-ED-EP-EZ-SA  
FD-FC-FF-FM-FN  
00 - 0 - 1 - 2 - 3  
G - J - A - B  
Shell size  
Keying  
Contact layout  
Contact type  
Contact termination  
Surface plating  
02 ---------- 30  
M : pin  
F : socket  
C: crimp; S: solder; P*: straight PCB tails ; Q*: Right Angle PCB tails  
S: Outer shell brass alloy chrome over nickel plating  
N: Outer shell in brass alloy with black plating (consult SOURIAU USA)  
Obligatory Suffix  
Contact Size  
D: For all part numbers  
S: All contact diameters except .05 mm P: 0.5 mm contact dimensions only  
Cable Backnut Option  
Key Identifier  
M: Connector with backnut for protective boot - Protective boot to order separately page 13  
R: Red dot on shell for ED, ER, EZ, PC, SR, FC, FD, FF, FM & FN only  
* For receptacle with female contact only  
6
JBX Series  
Push-Pull Connectors  
Shell types  
ER: Front Mount Receptacle  
FD: Straight Plug  
F
EA: Front or Rear Mount Double Nut Receptacle  
EA : rr rr l t tt
EP: RearMountReceptacle
FC: Right Angle Plug  
F
ED: Front Mount Protruding  
l l
FN: Straight Plug with Lanyard  
F
SRS:RF:ronrtMt ountCableRceceptacletlf
PCP:CIn: lIinnleineCacbableleRreecceeppttaaccllee  
EZE:ZP:CPBCBStrsatrigaihgthRt erecceeppttaaccllee  
FM: Right Angle Plug with Lanyard  
FF: Straight Plug no Latch  
SA: Front or Rear Mount Cable Receptacle Double Nut  
*Appropriate for right angle PCB contacts  
7
JBX Series  
Push-Pull Connectors  
Dimensions - receptacles  
EP: Rear Mount  
EA: Double Nut  
ER: Front Mount  
Size  
A
00  
14  
6
0
19  
8
1
2
3
Size  
A
0
1
2
24  
8
3
Size  
A
0
1
2
21  
10  
1.5  
14  
24  
10  
1.8  
18  
28  
12  
19  
6.7  
2.5  
12  
21  
8.3  
3.2  
16  
28  
9.5  
4.5  
24  
19  
4.5  
2.5  
12  
21  
6
24  
6.5  
3.8  
20  
B
B
B
C
0.8  
8
1.2  
10  
2.0  
22  
C
3.8  
20  
C
3.2  
16  
Ø D  
Ø D  
Ø D  
SR : Front Mount Cable Receptacle  
ED : Front Mount, Protruding  
SA : Front or Rear Mount Double Nut  
Size  
A
0
38  
-
1
43  
-
2
3
59  
-
Size  
A
0
19  
3
1
2
Size  
A
0
38  
8
1
2
3
59  
12  
2
50  
6.5  
3.8  
20  
21  
4.5  
1.5  
14  
24  
6.3  
1.8  
18  
43  
10  
1.5  
14  
50  
10  
1.8  
18  
B
B
B
C
2.5  
12  
3.2  
16  
-
C
1.2  
10  
C
1.2  
10  
Ø D  
24  
Ø D  
Ø D  
22  
PC : In Line Receptacle  
EZ : PCB  
Size  
0
10  
19  
4
1
A
Ø B  
C
12  
21  
Size  
0
1
2
3
4
A
38  
10  
43  
13  
50  
16  
59  
D
7.62  
1.1  
7.62  
1.1  
Ø B  
19.5  
Ø E  
8
JBX Series  
Push-Pull Connectors  
Dimensions - plugs  
FC : Straight Plug with Lanyard  
FM : Right Angle with Lanyard  
FF : Straight, no latch  
Size  
A
0
1
2
3
Size  
A
0
1
2
3
Size  
A
0
1
2
3
30.5  
20.5  
29.5  
10  
36.5  
25.5  
33.5  
12  
42.5  
30.5  
36.5  
15  
50.5  
35.5  
45  
30.5  
20.5  
29.5  
10  
36.5  
25.5  
33.5  
12  
42.5  
30.5  
36.5  
15  
50.5  
35.5  
45  
30.5  
20.5  
29.5  
10  
36.5  
25.5  
33.5  
12  
42.5  
30.5  
36.5  
15  
50.5  
35.5  
45  
B
B
B
C
C
C
Ø D  
18  
Ø D  
18  
Ø D  
18  
FN :  
FC : Right Angle  
FD : Straight  
Size  
A
00  
0
1
2
3
Size  
A
0
1
2
3
Size  
A
00  
0
1
2
3
31  
23  
8
39  
29  
1
45  
52  
40  
16  
62  
30.5  
20.5  
29.5  
10  
36.5  
25.5  
33.5  
12  
42.5  
30.5  
36.5  
15  
50.5  
35.5  
45  
31  
23  
7
39  
45  
52  
40  
15  
62  
B
B
34  
13  
47  
19  
B
29  
10  
34  
12  
47  
18  
C
Ø C  
Ø C  
Ø D  
18  
Range of cable diameters  
With the plastic collet set supplied with the standard product, a wide range of cable diameters is allowed. Find  
below the maximum and the minimum for each size of shell (for information only because it can change with the  
cable characteristics).  
Size  
00  
1.1  
3.5  
0
1
2
3
Ø A min  
Ø A max  
1.5  
5.5  
2.0  
7.5  
3.5  
9.7  
4.9  
12.0  
9
JBX Series  
Push-Pull Connectors  
Keying  
Keying angles  
JBX Series are mechanically keyed to ensure correct alignment of the inserts before the contacts mate.  
«G» : normal inserts ; 0° keying angle, plugs with pin contacts, receptacles with socket contacts  
Single key way  
G
Dual key way  
J
Key  
A
B*  
Size 0-1  
45°  
Size 2-3  
37.5°  
Keying angle  
0°  
30°  
60°  
Plug  
Receptacle  
Keying shells availability  
Shell size  
Key  
ER  
EA  
ED  
EP  
EZ  
SR  
PC  
FD  
FC  
SA  
FN  
FM  
FF  
00  
G
G
J
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
0
1
A
B
O
O
G
J
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
A
B
O
O
G
J
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
2
3
A
B
O
O
G
Available for JBX Series  
O Contact Souriau for lead times  
Contact SOURIAU for additional shell style configurations  
10  
JBX Series  
Push-Pull Connectors  
Contact layouts  
Shell size 00  
04  
Voltage Test Procedure  
The testing voltage corresponds to the maximum voltage the  
connector is able to withstand in normal climatic conditions.  
The value is about 75% of the electrical breakdown voltage.  
The testing voltage level can be reached several times in  
connectors life, but never applied for a continuous duration.  
Male insulator wire side  
Solder  
S
The working voltage corresponds to the maximum vol-  
tage the connector is able to withstand continuously during  
its life time, in real environmental conditions, even with high  
temperature. The value is around 1/3 of the testing voltage.  
Crimp  
PCB straight tails  
PCB right angles  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
Maximum current rating  
0.5  
30  
This indicated maximum current rating corresponds to the  
maximum current that can be applied simultaneously on each  
line of the connector mated pair, continuously during its life  
time, in normal climatic conditions.  
2
Remark : If the current is applied on only one contact of the  
layout, then an increased current value can be achieved over  
a long duration.  
1000  
500/350  
Shell size 0  
02  
03  
04  
05  
06  
07  
08  
Male insulator wire side  
Solder  
S
C
S
S**  
S**  
C
S**  
P
S**  
P
S**  
P
Crimp  
C
C
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
P
P
Q
P
P
Q
Q
0.7  
Q
0.9  
24  
20  
10  
1400  
0.9  
0.7  
26  
0.5  
28  
0.5  
28  
0.5  
28  
24  
26  
20  
22  
22  
8
7
6.5  
800  
400/220  
2.5  
680  
2.5  
680  
2
1300  
600/420  
1350  
600/4205  
680  
600/460  
320/220  
320/220  
320/220  
**Inserts with fixed non removable contacts-* For receptacles with female contacts. -  
Note : Contact numbering mating faces receptacle view: counterclockwise from key at position 1 -  
Contact numbering mating faces plug view: clockwise from key at position 1  
11  
JBX Series  
Push-Pull Connectors  
Contact layouts  
Shell size 1  
02  
03  
04  
05  
06  
07  
08  
10  
12  
Male insulator wire side  
Solder  
S
C
P
S
C
S
C
S
C
S**  
C
S**  
C
S**  
C
S**  
P
S**  
P
Crimp  
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
P
P
P
P
P
P
Q
Q
Q
Q
Q
Q
1.3  
20  
1.3  
20  
18  
12  
0.9  
24  
20  
10  
1900  
0.9  
24  
20  
9
0.7  
26  
22  
7
0.7  
26  
22  
7
0.7  
26  
22  
5
0.5  
28  
0.5  
28  
18  
15  
2.5  
2.5  
500  
1600  
1300  
1400  
1400  
1400  
1200  
600  
760/530 600/420 900/630 660/460 600/460 600/460 600/420 300/200  
275/175  
Shell size 2  
02  
03  
04  
05  
06  
07  
08  
Male insulator wire side  
Solder  
S
C
S
C
S
S
S
S
S
C
Crimp  
C
C
P
C
P
C
P
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
XX  
XX  
P
Q
P
Q
Q
Q
Q
1.3  
16  
1.3  
18  
1.3  
1.3  
1.3  
1.3  
0.9  
24  
20  
20  
20  
20  
12  
14  
18  
18  
18  
18  
20  
30  
17  
15  
14  
12  
11  
10  
2100  
1000/700  
1700  
830/560  
2400  
1000/800  
1900  
900/630  
1900  
900/630  
1500  
730/500  
1700  
830/560  
**Inserts with fixed non removable contacts  
* For receptacles with female contacts. XX Contact SOURIAU  
Note : Contact numbering mating faces receptacle view: counterclockwise from key at position 1  
Contact numbering mating faces plug view: clockwise from key at position 1  
12  
JBX Series  
Push-Pull Connectors  
Shell size 2  
10  
12  
16  
18  
19  
Male insulator wire side  
Solder  
S
S**  
S**  
S**  
C
S**  
C
Crimp  
C
C
C
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
P
Q
P
Q
P
Q
P
P
0.9  
0.7  
0.7  
0.7  
26  
0.7  
26  
24  
26  
26  
20  
22  
22  
22  
22  
8
7
6
5.5  
5
1700  
830/560  
1700  
830/560  
1500  
730/500  
1400  
660/460  
1400  
660/460  
Shell size 3  
03  
04  
07  
08  
10  
14  
18  
22  
30  
Male insulator wire side  
Solder  
S**  
C
S**  
C
S
C
S
C
P
S
C
P
S
C
P
S
C
P
S**  
C
S**  
C
Crimp  
PCB straight tails  
PCB right angles  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
XX  
XX  
XX  
P
P
2
16  
2
16  
1.6  
16  
1.3  
20  
1.3  
20  
0.9  
24  
0.9  
24  
0.7  
26  
0.7  
26  
12  
12  
14  
18  
18  
20  
20  
22  
26  
25  
25  
15  
12  
12  
9
7
5.5  
3.5  
800  
3600  
2500  
2200  
2000  
1400  
1700  
1400  
1200  
1600/1200 1100/830 1100/730 830/560 660/460 830/560 660/460 560/400 400/260  
**Inserts with fixed non removable contacts  
* For receptacles with female contacts. XX Contact SOURIAU  
Note : Contact numbering mating faces receptacle view: counterclockwise from key at position 1  
Contact numbering mating faces plug view: clockwise from key at position 1  
13  
JBX Series  
Push-Pull Connectors  
Options  
With each JBX connector, one protective boot can accept diverse cable  
diameters thus the end-user can manage various cable diameters with one  
SOURIAU part number.  
Protective boot  
Dimensions  
Part  
number  
Shell  
size  
Ø Cable  
Ø A  
L
Min  
Max  
JBX 00 MPN  
JBX 0 MP*  
JBX 1 MP *  
JBX 2 MP *  
JBX 3 MP*  
00  
0
1.5  
2.2  
2.6  
4
15  
20  
25  
30  
35  
1
3.5  
1.5  
2
5.5  
7.5  
9.7  
12  
1
2
3.5  
4.9  
3
5
*Color code - see chart below / in size 00 available only in black  
Material :  
ELASTOLLAN (PUR)  
Color Code  
Colors  
A
B
blue  
white  
grey  
Working temperature :  
- 40°C ; + 80°C  
- 40°F ; + 176°F  
G
J
yellow  
brown  
black  
red  
M
N
R
Parts that require a protective  
boot need to be ordered with an  
M suffix. Protective boots are  
ordered separately.  
V
O
green  
orange  
Caps : an efficient protection against dust  
Receptacle caps  
Plug caps  
Shell  
size  
Shell  
size  
Part number  
Part number  
JBX BF00  
JBX BF0  
JBX BF1  
JBX BF2  
JBXBF3  
00  
JBX BR0  
JBX BR1  
JBX BR2  
JBX BR3  
0
1
2
3
0
1
2
3
14  
JBX Series  
Push-Pull Connectors  
Technical characteristics  
UL recognized - homologation file E118235  
Material and treatment  
Standard  
Surface treatment (µm)  
Component  
Material  
ISO  
ASTM  
Cr  
Ni  
Au  
Outer shell and collet nut  
Latching sleeve  
Shielding ring  
Nut  
Brass  
Brass  
CuZn40Pb3  
C38500/C360  
0.1 - 0.6  
5 - 8  
-
CuZn40Pb3  
CuZn40Pb3  
CuZn40Pb3  
CuZn40Pb3  
CuNi1Pb1P  
CuZn35Pb2  
CuBe1,9  
C38500/C360  
C38500/C360  
C38500/C360  
C38500/C360  
CDAC19150  
-
-
5 - 8  
3 - 7  
5 - 8  
5 - 8  
3 - 5  
3 - 5  
-
-
Brass  
-
Brass  
-
-
Half bushes  
Brass  
-
-
-
-
Socket contact (1)  
Pin contact (1)  
Clip  
Cupro-nickel  
Brass  
0.5  
0.5  
-
C35300/C360  
C17200/C360  
Beryllium copper  
(1) Gold thickness as per MIL-G-45204C type 1, class 00  
Component  
Insert  
Material  
Color  
brown  
black  
Working temperature  
PEEK +15% GF  
PA 6/6 + MoS2  
- 50°C + 250°C  
- 58°F + 482°F  
Collet  
- 55°C + 125°C  
- 67°F + 257°F  
Characteristics  
Values  
Mil Standard  
Method  
IEC Standard  
> 1000 cycles (except for 0.7 mm crimp contacts for  
which endurance is limited to 500 cycles)  
MIL-STD  
1344A  
Endurance  
2016.1  
IEC60512-5-9a  
50g, duration 6 ms: contact Ø 0.7 mm and 0.9mm  
100 g, duration 6 ms; contact Ø 1.3 mm - 1.6 mm and 2 mm  
MIL-STD  
1344A  
Shock  
2004.1  
2005.1  
MIL-STD  
1344A  
>10γto=22000g0, Hcoznγta=ct1Ø5g1,.c3omntmac-t 1Ø.60.m7mmmandan2dm0m.9mm  
Vibrations  
Protection Index  
IP 40  
IEC60529  
- 55°C + 125°C  
- 67°F + 257°F  
with plastic collets  
}
}
Operating  
Temperature  
- 55°C + 200°C  
- 67°F + 392°F  
with optional metal collets  
Only on request, consult SOURIAU  
15  
JBX Series  
Push-Pull Connectors  
Wiring & assembly instructions  
Panel cutout  
Size  
Ø A  
B
00  
7.1  
6.4  
0
1
2
3
9.1  
8.3  
12.1  
10.6  
15.1  
13.6  
18.1  
16.6  
Removable contacts  
Reliable design  
Conical entry with chamfered edge on the socket contact and smooth slope on  
the pin contact ensure perfect concentric mating even whenhandled carelessly.  
The pressure spring of the socket contact maintains a constant force on the pin  
contact when mated.  
Crimp contacts  
Solder contacts  
Contact  
Usable cables  
Core section (mm²)  
Max.  
current  
rating (A)  
Contact  
resistance  
(m?)  
Endurance  
(number  
of cycles  
Ø C  
Ø F  
AWG  
Min  
Max.  
0.7  
0.9  
1.3  
1.6  
2.0  
0.85  
1.1  
1.4  
1.9  
2.4  
0.129  
0.205  
0.326  
0.823  
1.309  
0.326  
0.518  
0.823  
2.081  
3.309  
22-24-26  
20-22-24  
18-20-22  
14-16-18  
12-14-16  
7
5
3.5  
3
500 Max.  
> 1000  
> 1000  
> 1000  
> 1000  
10  
15  
17  
30  
2.5  
2.5  
Contact  
Usable cables  
Core section (mm²)  
Max.  
current  
rating (A)  
Contact  
resistance  
(m?)  
Endurance  
(number  
of cycles  
Ø C  
Ø F  
AWG  
Min  
Max.  
0.7  
0.9  
1.3  
1.6  
2
0.7  
0.8  
1.1  
1.5  
1.9  
-
-
-
-
-
0.30  
0.21  
0.60  
0.93  
1.34  
26  
24  
20  
18  
16  
7
5
3.5  
3
500 Max.  
> 1000  
> 1000  
> 1000  
> 1000  
10  
15  
17  
30  
2.5  
2.5  
The conductor bucket on the solder contacts is designed with an angle to form a cup into which the solder can flow easily.  
Fixed contacts  
Solder contacts  
Contact  
Usable cables  
Max.  
current  
rating (A)  
Contact  
resistance  
(m?)  
Endurance  
(number  
of cycles  
Shell  
size  
Coresection  
Ø C  
Ø F  
AWG  
(mm²)  
0.4  
0.5  
00  
0 - 1  
0.06  
0.096  
0.15  
30  
28  
26  
0.5  
0.7  
5
7
10  
5
> 1000  
> 1000  
0.63 0-1-2-3  
Contacts for PCB  
PCB tail length size 0  
Contact length dimensions “L”  
dimension “L5.5 mm  
dimension “L3.5 mm  
dimension “L4.0 mm  
dimension “L6.0 mm  
dimension “L6.0 mm  
dimension “L3.5 mm  
dimension “L4.0 mm  
dimension “L6.0 mm  
Contacts for PCB  
0.7 mm female PCB tail length size 0  
0.7 mm female PCB tail length size 1  
0.7 mm female PCB tail length size 2  
0.7 mm female PCB tail length size 3  
0.9 mm female PCB tail length size 0  
0.9 mm female PCB tail length size 1  
0.9 mm female PCB tail length size 2  
4.3 mm female PCB tail length size 1  
4.3 mm female PCB tail length size 2  
4.3 mm female PCB tail length size 3  
dimension “L4.0 mm, dimension “F” 0.7 mm  
dimension “L6.0 mm, dimension “F” 0.7 mm  
dimension “L6.0 mm, dimension “F” 0.7 mm  
16  
JBX Series  
Push-Pull Connectors  
Cable stripping for connectors with crimp contacts  
ØI : diameter over insulation  
Stripping for FD, SR, PC  
Stripping for FC  
Shell Size  
0
Ø Contacts  
0.7  
Ø I  
L
C
4
T
L
C
4
T
1.35  
> 1.35  
1.6  
> 1.6  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
2.6  
> 2.6  
3.2  
> 3.2  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
2.6  
> 2.6  
3.2  
> 3.2  
15  
7
19  
7
5.5  
4
5.5  
4
0.9  
15  
16  
16  
16  
19  
19  
19  
21  
21  
25  
25  
25  
27  
27  
7
8
19  
22  
22  
22  
28  
28  
28  
28  
28  
35  
35  
35  
35  
35  
7
8
5.5  
4
5.5  
4
0.7  
5.5  
4
5.5  
4
1
2
0.9  
8
8
5.5  
4
5.5  
4
1.3  
8
8
5.5  
4
5.5  
4
0.7  
9
9
5.5  
4
5.5  
4
0.9  
9
9
5.5  
4
5.5  
4
1.3  
9
9
5.5  
5.5  
7
5.5  
5.5  
7
1.6  
9
9
5.5  
7
5.5  
7
2.0  
9
9
4
4
0.7  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
7
7
4
4
0.9  
7
7
4
4
3
1.3  
7
7
5.5  
8.5  
5.5  
8.5  
5.5  
8.5  
5.5  
8.5  
1.6  
2.0  
Cable stripping for connectors with crimp contacts  
Stripping for FD, SR, PC  
Stripping for FC  
Shell Size  
Ø Contacts  
L
9
S
2
T
4
L
/
S
/
T
/
00  
0.5  
0.5  
0.7  
0.9  
0.5  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
1.6  
2
11  
12  
12  
12  
13  
13  
13  
16  
16  
16  
18  
18  
20  
20  
20  
22  
22  
2
7
16  
16  
16  
19  
19  
19  
19  
25  
25  
25  
25  
25  
30  
30  
30  
30  
30  
2
7
7
7
8
8
8
8
9
9
9
9
9
0
1
3
7
3
3
7
3
2
8
2
3
8
3
3
8
3
3.5  
3
8
3.5  
3
9
3
9
3
2
3
3.5  
4
9
3.5  
4
9
4
9
4
0.7  
0.9  
1.3  
1.6  
2
3
10  
10  
10  
10  
10  
3
10  
3
3
10  
10  
10  
10  
3.5  
4
3.5  
4
4
4
17  
JBX Series  
Push-Pull Connectors  
Wiring & assembly instructions  
Straight plug  
Cable stripping : see page 217  
Connector preparation  
1 - Select the proper collet . (see page 217)  
2 - Slide the protective boot the backnut  
and the collet onto the cable.  
3 - In case of a screened cable, combs out  
the screen and fold back over the collet  
.  
Contact wiring : crimp contacts  
1 - Select the proper crimping tool (see page  
48) and locator according to the connectors  
involved.  
2 - Adjust the tool selector for the correspon-  
ding conductor AWG.  
3 - Crimp the contacts and then engage  
them into the insert cavities till clip  
tightening.  
Contact wiring : solder contacts  
Fixed solder contacts 0.5 mm and 0.7 mm  
Removable solder contacts from 0.9 mm to 2 mm  
1 - Solder the conductors to the contact buckets then  
1 - Terminate the bucket contacts  
using solder method  
engage them into the insert cavities till clip holding  
1 - Position 2 half bushes on the insert  
making sure that the insert key appears  
through window of one bush.  
Connector assembly  
2 - Position the collet and the half bushes  
while maintaining the screen. Bush keys  
are seated in the collet keying slots.  
3 - Position all the sub-assembly in the  
connector housing making sure to keep  
sub-assembly aligned.  
4 - Install the backnut and screw it. Use the  
two wrenches well positionned on the flats  
A and B. Place a wrench to grip flats B, use  
the other wrench to tighten the backnut at  
the flats A following the torque values on  
page 217.  
5 - Install the protective boot if exists.  
18  
JBX Series  
Push-Pull Connectors  
90° Elbow plug  
Cable stripping : see page 217  
1 - Select the proper collet (see page 217).  
2 - Slide the protective boot , the backnut  
, the collet and the elbow outlet   
onto the cable.  
Connector preparation  
3 - In case of a screened cable, comb out  
the screen and fold back over the collet  
.  
4 - Position in the elbow outlet making sure  
the anti-rotating keys are well aligned.  
5 - Tighten the backnut till bottomed.  
6 - Install the protective boot if exists.  
Contact wiring : crimp contacts  
1 - Select the proper crimping tool (see page  
49) and position according to connectors  
involved.  
2 - Adjust the tool selector for the correspon  
ding conductor AWG.  
3 - Crimp the contacts then engage them  
into the insert cavities till clip tightening.  
Contact wiring : solder contacts  
Fixed solder contacts 0.5 mm and 0.7 mm  
Removable solder contacts from 0.9 mm to 2 mm  
1 - Solder the conductors to the contact buckets then  
1 - Terminate the bucket contacts  
using solder method  
engage them into the insert cavities till clip holding  
Connector assembly  
1 - Position the ring on the insert then  
engage all in the spacer  
2 - Position all the sub-assembly in the  
connector housing with milled flats A of  
the elbow outlet facing to the rear of the  
plug housing.  
3 - Tighten the screw at the torque values  
defined on page 217.  
19  
JBX Series  
Push-Pull Connectors  
Wiring & assembly instructions  
Collets selection according to cable diameters  
4 or 6 collets per shell size allow a wide range of cable diameters for a single connector ; outer cable  
diameters are for reference only, since values will change with specific manufacturers cable properties.  
Collet  
Cable diameter  
number  
Shell size 00 Shell size 0  
Shell size 1  
Shell size 2  
Shell size 3  
1
2
3
4
5
6
1.1 - 1.9  
1.5 - 2.5  
2.6 - 3.5  
3.6 - 4.5  
4.6 - 5.5  
-
2.0 - 2.5  
3.5 - 4.7  
4.9 - 6  
2 - 28.8  
2.6 - 3.5  
3.6 - 4.5  
4.6 - 5.5  
5.6 - 6.6  
6.7 - 7.5  
4.8 - 5.7  
5.8 - 6.7  
6.8 - 7.7  
7.8 -7.7  
6.1 - 7.2  
7.3 - 8.4  
2.9 - 3.5  
-
-
-
8.5 - 9.6  
9.7 - 10.8  
10.9 - 12.0  
-
8.8 - 9.7  
*Metal collets: 4 to 6 elastic collets are included with each assembly, for  
alternative metal collets, please see chart below.  
Metal collets  
Optional discrete cable diameter metal collets are available. Part numbers can be configured by replacing  
the obligatory “D” character with maximum cable diameter from the chart below:  
Metal collet available for all sizes  
Shell size  
Cable diameter  
19, 25, 35, 45, 55, 57  
25, 35, 45, 55, 66, 75, 77  
47, 57, 67, 77, 87, 97  
0
1
2
3
60, 72, 84, 96, 108, 120  
Discreet application based on cable diameter  
20  
JBX Series  
Push-Pull Connectors  
Coupling torques  
Tools  
(jaw dimensions)  
7 x 0.5  
9 x 0.6  
12 x 1  
15 x 1  
18 x 1  
Advised torques* in Nm  
Size  
00  
0
1
2
3
00  
0
1
2
3
7
11  
14  
17  
21  
0.5  
0.7  
0.8  
0.8  
1.3  
1.7  
1.5  
1.5  
2
6
6
-
8
9
10  
11  
12  
13  
13  
13  
14  
15  
17  
15  
15  
16  
17  
20  
-
0.7  
0.7  
-
1
1
2
2
1
2
10  
10  
9
0.4 to 0.5  
0.5 to 0.7  
3
4
5
-
0.5  
-
0.7  
-
1.3  
-
1.7  
-
2
-
-
Torque values are the maximum allowable for each connector size.  
Torque values will vary due to the type and size of the cable used.  
*Apply thread lock to back nut prior to assembly.  
Note : All the tooling numbers refer to the drawings page 205  
Shielding  
Tested according to MIL-STD 1344 A, method 3007  
Electrical continuity  
Shell size  
(m)  
00  
0
4.5  
4
1
3
2
2.5  
2.5  
3
21  
JBX Series  
Push-Pull Connectors  
Plug assembly instructions  
1. Determine what size cable you will be using. Then select the  
proper collet number for that cable.  
Collets selection according to cable diameters  
3 or 5 collets per shell size allow a wide range of cable diameters for a single connector. Cable out diameters are for informa-  
tion only, since values will change with each cable construction.  
Cable diameter  
Collet  
Number  
Shell size 1  
1.5 -2.5  
2.6 - 3.5  
3.6 - 4.5  
-
Size O option G  
Shell size 1  
2 - 2.5  
Size option G  
1
2
3
4
5
-
-
-
2.6 - 3.5  
3.6 - 4.5  
4.6 - 5.5  
5.6 - 6  
-
-
6.1 - 6.7  
6.8 - 7.7  
7.8 - 8  
4.6 - 5.5  
5.6 - 6  
-
Collet number 4 in shell size 0 and collet number 6 in shell size 1 are not used  
2. Strip the cable and each wire to the required strip length.  
Cable stripping for connectors with crimp contacts  
Stripping for FD, SR, PC  
Stripping for FC  
C
Shell Size  
0
Ø Contacts  
Ø I  
L
C
T
L
T
1.35  
> 1.35  
1.6  
> 1.6  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
2.6  
>2.6  
4
5.5  
4
4
5.5  
4
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
1.6  
2.0  
0.7  
0.9  
1.3  
1.6  
2.0  
15  
7
19  
7
15  
16  
16  
16  
19  
19  
19  
21  
21  
25  
25  
25  
27  
27  
7
8
19  
22  
22  
22  
28  
28  
28  
28  
28  
35  
35  
35  
35  
35  
7
8
5.5  
4
5.5  
4
5.5  
4
5.5  
4
1
2
8
8
5.5  
4
5.5  
4
8
8
5.5  
4
5.5  
4
9
9
5.5  
4
5.5  
4
9
9
5.5  
4
5.5  
4
9
9
5.5  
5.5  
7
5.5  
5.5  
7
9
9
3.2  
> 3.2  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
2.6  
5.5  
7
5.5  
7
9
9
4
4
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
7
7
4
4
7
7
4
4
3
7
7
5.5  
8.5  
5.5  
8.5  
5.5  
8.5  
5.5  
8.5  
> 2.6  
3.2  
> 3.2  
22  
JBX Series  
Push-Pull Connectors  
Cable stripping for connectors with solder contacts  
Stripping for FD, SR, PC  
Stripping for FC  
Shell size  
00  
Ø Contact  
0. 5  
L
S
T
L
-
S
-
T
-
9
2
4
0. 5  
0. 7  
0. 9  
0. 5  
0. 7  
0. 9  
1. 3  
0. 7  
0. 9  
1. 3  
1. 6  
2. 0  
0. 7  
0. 9  
1. 3  
1. 6  
2. 0  
11  
12  
2
3
7
7
16  
16  
16  
19  
19  
19  
19  
25  
25  
25  
25  
25  
30  
30  
30  
30  
30  
2
3
7
7
0
1
12  
3
7
3
7
12  
2
8
2
8
13  
3
8
3
8
13  
3
8
3
8
13  
3.5  
3
8
3.5  
3
8
16  
16  
16  
18  
18  
20  
20  
20  
22  
22  
9
9
3
9
3
9
2
3
3.5  
4
9
3.5  
4
9
9
9
4
9
4
9
3
10  
10  
10  
10  
10  
3
10  
10  
10  
10  
10  
3
3
3.5  
4
3.5  
4
4
4
3. When assembling a plug with a protective boot (#3), prep the cable by taking the protective boot and  
sliding it with the small inside diameter first onto the cable. Then slide the end of the back nut (#2) that  
has the smaller diameter onto the cable. Next, take the collet (#1) and slide the end with the gripping  
teeth first onto the cable until the opposite end of the collet is flush with the cut end of the jacket. If the  
cable has shielding, fold back the braid so that it is covering the outside diameter of the collet. Do not  
place braid into any area of the alignment slots. Then insure that the braid does not interfere with the  
alignment slots of the collet.  
4. Attach removable contacts to wires:  
a. If using crimped contacts, crimp the contacts onto the ends of the exposed wires using the proper crim-  
ping tool set on the correct AWG wire. (see FIGURE 4.A). After the contact has been crimped to the wire,  
check each contact to insure that the contact is securely crimped to the wire.  
23  
JBX Series  
Push-Pull Connectors  
Plug assembly instructions  
Figure 4.A  
Locator for pin and socket 0.7 - 0.9 mm and 1.3 mm contacts  
Male contact  
DANIELS P/N ASTRO P/N  
Female contact  
Shell  
size  
Ø Contact  
AWG  
SOURIAU P/N  
SOURIAU P/N  
JBX 0 OUT LP07  
JBX 0 OUT LP09  
JBX 1 OUT LP07  
JBX 1 OUT LP09  
JBX 1 OUT LP13  
JBX 2 OUT LP07  
JBX 2 OUT LP09  
JBX 2 OUT LP13  
JBX 3 OUT LP07  
JBX 3 OUT LP09  
JBX 3 OUT LP 13  
DANIELS P/N ASTRO P/N  
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
22 - 24 - 26 JBX 0 OUT LP07  
20 - 22 - 24 JBX 0 OUT LP09  
22 - 24 - 26 JBX 1 OUT LP07  
20 - 22 - 24 JBX 1 OUT LP09  
18 - 20 - 22 JBX 1 OUT LP13  
22 - 24 - 26 JBX 2 OUT LP07  
20 - 22 - 24 JBX 2 OUT LP09  
18 - 20 - 22 JBX 2 OUT LP13  
22 - 24 - 26 JBX 3 OUT LP07  
20 - 22 - 24 JBX 3 OUT LP09  
18 - 20 - 22 JBX 3 OUT LP 13  
86 - 223  
86 - 225  
86 - 196  
86 - 198  
86 - 200  
86 - 202  
86 - 204  
86 - 206  
86 - 217  
86 - 218  
86 - 219  
/
86 - 224  
86 - 226  
86 -197  
86 - 199  
86 - 201  
86 - 203  
86 - 205  
86 - 207  
86 - 214  
86 - 215  
86 - 216  
/
0
/
/
642 - 001  
642 - 002  
642 - 003  
642 - 007  
642 - 008  
642 - 009  
642 - 014  
642 - 015  
642 - 016  
642 - 004  
642 - 005  
642 - 006  
642 - 010  
642 - 011  
642 - 012  
642 - 017  
642 -018  
642 - 019  
1
2
3
Turret with locator for pin and socket 1.6 mm and 2 mm contacts  
Male & female contacts  
Shell size  
2
Ø Contact  
AWG  
SOURIAU P/N  
DANIELS P/N  
ASTRO P/N  
1.6  
2
14 - 16 - 18  
12 - 14 -16  
14 -16 - 18  
12 - 14 - 16  
JBX 2 OUT LT16  
TH 564  
650 - 030  
650 - 031  
650 - 038  
650 - 035  
JBX 2 OUT LT20  
JBX 3 OUT LT16  
JBX 3 OUT LT20  
TH 565  
TH 566  
TH 567  
1.6  
2
3
Crimping tool 1.6  
Specifications MIL-C-22520 / 7.01  
Specifications MIL-C-22520 / 7.01  
MIL P/N - SOURIAU P/N  
MIL-22520/7-01  
Supplier P/N  
Contacts 0.7 mm - 0.9 mm  
and 1.3 mm  
DANIELS: MH860  
MIL P/N SOURIAU P/N  
MIL-22520/1-01  
Supplier P/N  
Contacts 1.6 mm and 2 mm  
DANIELS: AF8  
Buchanan: 615708  
b. If using soldered contacts, prep each wire with flux and then tin dip each exposed wire end. Next pre-load a piece  
of heat shrink1.6 onto the wire (Individual heat shrink tubes are optional). Solder each wire to the solder cup end  
of the contact. To avoid shorts, make sure that no solder comes in contact with any other contact or wire on the connector.  
24  
JBX Series  
Push-Pull Connectors  
After the contact has been soldered to the wire, check each contact to insure that the contact is securely soldered  
to the wire. Slide the  
pre-loaded heat shrink over the solder joint and shrink into place. Do not over-heat the solder joint area as it can  
cause the solder to re-flow or it could burn the wire insulation.  
5. If inserting removable contacts:  
a. Starting with the interface end of the contact, carefully insert each contact into the backside of the insula-  
tor that has the position loading path indicator (worm) on it. Start with the end of the position loading path  
indicator (worm) that has the half circle on it (Position #1). Then follow the position loading path indicator  
(worm) around the insulator. You will go counter clockwise if using a male contact and clockwise if using  
a female contact (see diagram below for the position loading path indicator (worm) layout). If the connec-  
tor has center contacts, it is sometimes easier to start at the end of the position loading path indicator  
(worm) (last position) and work backwards. This is up to the assembler and the process they are using to  
insert the contacts. Make sure not to bend the contact when inserting it into the insulator. It is extremely  
important that the contact is completely seated in to the insulator. For the connector to function properly,  
the contact should click/snap into place when seated. To confirm the seating of the contact, check each  
contact for proper seating.  
6. Removal of contacts:  
a. Using the proper extraction tool insert the tool over the front of the contact and push contact out. Failure to use the  
proper extraction tool can result in damage to the contact.  
TOOLINGS – JBX – JKX  
Manual Extraction Tools  
Contacts automatically extracted without pulling on the cable.  
Shell size  
0
Ø Contacts  
SOURIAU part number  
ASTRO part number  
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
1.6  
2.0  
0.7  
0.9  
1.3  
1.6  
2.0  
JBX OUT DC07  
JBX OUT DC09  
JBX OUT DC07  
JBX OUT DC09  
JBX OUT DC13  
JBX OUT DC07  
JBX OUT DC09  
JBX OUT DC13  
JBX OUT DC16  
JBX OUT DC20  
JBX OUT DC07  
JBX OUT DC09  
JBX OUT DC13  
JBX OUT DC16  
JBX OUT DC20  
ATJP 2045  
ATJP 2057  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2095  
ATJP 2115  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2095  
ATJP 2115  
1
2
The extraction tool is the same for  
both male and female contacts.  
3
7. Take the keyed half bushing (#6) and place it over the insulator so that the window is lined up with the key on the  
insulator and the key on the half bushing is pointing to the back of the insulator (position loading path indicator (worm  
end)). Then take the half bushing without the window (#6) and place on the opposite side of the insulator so that both  
half bushings are aligned with each other.  
25  
JBX Series  
Push-Pull Connectors  
Plug assembly instructions  
8. Take the collet that is pre-loaded on the cable and align the slots in the collet with the keys on the end of the half bushings (you  
may need to move the braid away from the slots and spin the collet slightly). Once they are aligned, compress the assembly  
so that it is in line and there are no gaps between the collet & the half bushings. The braid should still be in place once the  
assembly is inserted.  
9. Take a connector housing (#7) and slide it over the insulator so that the red dot on the connector housing lines up with the key  
on the half bushing with window. Push the whole assembly into the connector housing until it bottoms out. Insure that the keys  
are seated properly by turning the collet that is already aligned with the half bushings. If the collet does not turn, then the keys  
are correctly aligned. If the collet does turn, then you must withdraw the assembly & realign the keys.  
10. Once the assembly is installed into the connector housing and is aligned properly, apply thread lock to thread area. Then slide  
the back nut up until you can manually start the back nut threads onto the threaded end of the connector housing. Tighten the  
back nut up as far as you can by hand, then take the appropriate wrenches and place the wrenches onto the flats located on  
the connector housing. Do not over torque back nut as it can cause connector failure.  
11. If the connector requires a protective boot, slide the boot over the lip on the back nut.  
12. Potting of backend of plug with clipped contacts:  
Clipped contacts are designed to float in the connector so that they self align when mated. It is sometimes necessary to pot  
the back end of the connector so that the contacts are sealed off from the environment. When this application is needed, it's  
recommended that the assembler engage a mating connector/alignment tool to the assembly being potted. Once the mating  
connector/alignment tool is engaged, it must be left engaged until the potting compound has hardened. This will insure that  
the true position requirements are met. If the application is for low volume, a mating connector can be used. If the application  
is for high volume, it is recommended that an alignment tool be purchased from the supplier..  
Trouble shooting  
Problem:  
Cause:  
Correction:  
Wrong wire or insulation size, wrong strip  
length, poor crimping, broken clips, damaged  
insulator, removed contact without proper  
removal tool, bad crimp.  
Use correct wire, adjust strip length, strip and  
recrimp with the new contact, replace insula-  
tor using wrong crimp tool, replace contact  
Contact will not seat in connector, contact  
backing out.  
Bent in handling, bent in soldering operation,  
connector assembled incorrectly.  
Bent solder contact  
Replace insert with contacts  
Pins and insulator were inserted into electri-  
cal test while unprotected by shell  
Not using flats on latching sleeve and back  
nut to torque connector, improper assembly  
of the connector, over mold material inside  
connector  
Connector will not release from mating part  
or operate correctly  
Release back-nut and re-torque, disassemble  
and reassemble, replace connector  
Connector will not release from mating part  
or operate correctly, damage connector  
Over tightened the back nut  
Collet will not grip cable  
Loosen back nut and retighten  
Loose cable in connector  
Check correct collet size is being used  
Disassemble connector and reassemble  
Incorrect alignment of key in connector, half  
Connector will not assemble  
Contact stubbing after mating  
Electrical failure  
bushings, connector housing, insulator, collet, connector-aligning keys, relocate braid in  
braid in key slots in collet  
collet  
Bent contact and damaged contact,  
connector assembled incorrectly  
Re- align contact, replace insert with  
contacts.  
Improper crimping, wrong wire strip length,  
wire loading incorrect location, poor solder  
joint  
Remove contact with correct removal tool,  
reinstall new contact, and verify strip length  
26  
JBX Series  
Push-Pull Connectors  
Receptacle assembly instructions  
1. Select the proper JBX receptacle and contact size for the specific cable application by using the contact layout chart as  
depicted in the Push Pull catalog.  
2. Strip the cable/wire to the required strip length.  
Wiring and assembly instructions  
Cable stripping for connectors with crimp contacts  
Stripping for FD, SR, PC  
C
Stripping for FC  
C
Shell Size  
0
Ø Contacts  
Ø I  
L
T
L
T
1.35  
> 1.35  
1.6  
> 1.6  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
2.6  
>2.6  
4
5.5  
4
4
5.5  
4
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
1.6  
2.0  
0.7  
0.9  
1.3  
1.6  
2.0  
15  
7
19  
7
15  
16  
16  
16  
19  
19  
19  
21  
21  
25  
25  
25  
27  
27  
7
8
19  
22  
22  
22  
28  
28  
28  
28  
28  
35  
35  
35  
35  
35  
7
8
5.5  
4
5.5  
4
5.5  
4
5.5  
4
1
2
8
8
5.5  
4
5.5  
4
8
8
5.5  
4
5.5  
4
9
9
5.5  
4
5.5  
4
9
9
5.5  
4
5.5  
4
9
9
5.5  
5.5  
7
5.5  
5.5  
7
9
9
3.2  
> 3.2  
1.35  
> 1.35  
1.6  
> 1.6  
2.1  
> 2.1  
2.6  
5.5  
7
5.5  
7
9
9
4
4
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
7
7
4
4
7
7
4
4
3
7
7
5.5  
8.5  
5.5  
8.5  
5.5  
8.5  
5.5  
8.5  
> 2.6  
3.2  
> 3.2  
27  
JBX Series  
Push-Pull Connectors  
Receptacle assembly instructions  
Cable stripping for connectors with solder contacts  
Stripping for FD, SR, PC  
Stripping for FC  
Shell size  
00  
Ø Contact  
0. 5  
L
S
T
L
-
S
-
T
-
9
2
4
0. 5  
0. 7  
0. 9  
0. 5  
0. 7  
0. 9  
1. 3  
0. 7  
0. 9  
1. 3  
1. 6  
2. 0  
0. 7  
0. 9  
1. 3  
1. 6  
2. 0  
11  
12  
2
3
7
7
16  
16  
16  
19  
19  
19  
19  
25  
25  
25  
25  
25  
30  
30  
30  
30  
30  
2
3
7
7
0
1
12  
3
7
3
7
12  
2
8
2
8
13  
3
8
3
8
13  
3
8
3
8
13  
3.5  
3
8
3.5  
3
8
16  
16  
16  
18  
18  
20  
20  
20  
22  
22  
9
9
3
9
3
9
2
3
3.5  
4
9
3.5  
4
9
9
9
4
9
4
9
3
10  
10  
10  
10  
10  
3
10  
10  
10  
10  
10  
3
3
3.5  
4
3.5  
4
4
4
3. Depending on application and shell type, the nut and washer may be removed before attaching the wires  
to the contacts.  
4. Attach crimped contacts to wires:  
a. If using crimped contacts, crimp the contacts onto the ends of the exposed wires using the proper  
crimping tool and locator set on the correct AWG wire size (see FIGURE 4.A). After the contact has  
been crimped to the wire, check each contact to insure that the contact is securely crimped.  
Locator for pin and socket 0.7 - 0.9 mm and 1.3 mm contacts  
Male contact  
Female contact  
Shell  
size  
Ø Contact  
AWG  
SOURIAU P/N  
DANIELS P/N ASTRO P/N  
SOURIAU P/N  
DANIELS P/N ASTRO P/N  
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
22 - 24 - 26 JBX 0 OUT LP07  
20 - 22 - 24 JBX 0 OUT LP09  
22 - 24 - 26 JBX 1 OUT LP07  
20 - 22 - 24 JBX 1 OUT LP09  
18 - 20 - 22 JBX 1 OUT LP13  
22 - 24 - 26 JBX 2 OUT LP07  
20 - 22 - 24 JBX 2 OUT LP09  
18 - 20 - 22 JBX 2 OUT LP13  
22 - 24 - 26 JBX 3 OUT LP07  
20 - 22 - 24 JBX 3 OUT LP09  
18 - 20 - 22 JBX 3 OUT LP 13  
86 - 223  
86 - 225  
86 - 196  
86 - 198  
86 - 200  
86 - 202  
86 - 204  
86 - 206  
86 - 217  
86 - 218  
86 - 219  
/
JBX 0 OUT LP07  
JBX 0 OUT LP09  
JBX 1 OUT LP07  
JBX 1 OUT LP09  
JBX 1 OUT LP13  
JBX 2 OUT LP07  
JBX 2 OUT LP09  
JBX 2 OUT LP13  
JBX 3 OUT LP07  
JBX 3 OUT LP09  
JBX 3 OUT LP 13  
86 - 224  
86 - 226  
86 -197  
86 - 199  
86 - 201  
86 - 203  
86 - 205  
86 - 207  
86 - 214  
86 - 215  
86 - 216  
/
0
1
/
/
642 - 001  
642 - 002  
642 - 003  
642 - 007  
642 - 008  
642 - 009  
642 - 014  
642 - 015  
642 - 016  
642 - 004  
642 - 005  
642 - 006  
642 - 010  
642 - 011  
642 - 012  
642 - 017  
642 -018  
642 - 019  
2
3
28  
JBX Series  
Push-Pull Connectors  
Turret with locator for pin and socket 1.6 mm and 2 mm contacts  
Figure 4.A  
Male & female contacts  
DANIELS P/N  
TH 564  
Shell size  
Ø Contact  
AWG  
SOURIAU P/N  
JBX 2 OUT LT16  
JBX 2 OUT LT20  
JBX 3 OUT LT16  
JBX 3 OUT LT20  
ASTRO P/N  
650 - 030  
650 - 031  
650 - 038  
650 - 035  
1.6  
2
14 - 16 - 18  
12 - 14 -16  
14 -16 - 18  
12 - 14 - 16  
2
3
TH 565  
1.6  
2
TH 566  
TH 567  
Crimping tool  
Specifications MIL-C-22520 / 7.01  
Specifications MIL-C-22520 / 7.01  
MIL P/N - SOURIAU P/N  
MIL-22520/7-01  
Supplier P/N  
Contacts 0.7 mm - 0.9 mm  
and 1.3 mm  
DANIELS: MH860  
MIL P/N SOURIAU P/N  
MIL-22520/1-01  
Supplier P/N  
Contacts 1.6 mm and 2 mm  
DANIELS: AF8  
Buchanan: 615708  
b. If using clipped solder contacts, prep each wire with flux and then tin dip each exposed wire end. Next pre-load a piece of  
heat shrink onto the wire (Individual heat shrink tubes are optional). Solder each wire to the solder cup end of the contact. To  
avoid shorts, make sure that no solder comes in contact with any other contact or wire on the connector. After the contact  
has been soldered to the wire, check each contact to insure that the contact is securely soldered to the wire. Slide the  
pre-loaded heat shrink over the solder joint and shrink into place. Do not over-heat the solder joint area as it can cause the  
solder to re-flow or it could burn the wire insulation.  
5. If inserting terminated contacts:  
a. Starting with the interface end of the contact, insert each contact into the backside of the insulator that has the  
position loading path indicator (worm) on it. Start with the end of the position loading path indicator (worm) that has  
the half circle on it (Position #1). Then follow the position loading path indicator (worm) around the insulator. You will  
go counter clockwise if using a male contact and clockwise if using a female contact (see diagram below for the posi-  
tion loading path indicator (worm) layout). If the connector as center contacts, it is some times easier to start at the end  
of the position loading path indicator (worm) (last position) and work backwards. This is up to the assembler and the  
process used to insert the contacts. Make sure not to bend the contact when inserting it into the insulator. It is extremely  
important that the contact is seated in the insulator for the connector to function properly. The contact should click/snap  
into place when seated. Check each contact for proper seating.  
6. Removal of contacts:  
Using the proper extraction tool (See FIGURE 6.A), insert the tool over the front of the contact and push contact out. Failure  
to use the proper extraction tool can result in damage to the contact.  
29  
JBX Series  
Push-Pull Connectors  
Receptacle assembly instructions  
Manual extraction tool  
The extraction tool is the same for both male and female contacts.  
Figure 6.A  
Shell size  
0
Ø contacts  
0.7  
SOURIAU part number  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 13  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 13  
JBX OUT DC 16  
JBX OUT DC 20  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 13  
JBX OUT DC 16  
JBX OUT DC 20  
ASTRO part number  
ATJP 2045  
ATJP 2057  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2095  
ATJP 2115  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2095  
ATJP 2115  
0.9  
0.7  
0.9  
1
2
1.3  
0.7  
0.9  
1.3  
1.6  
2.0  
0.7  
0.9  
3
1.3  
1.6  
2.0  
7. Potting of backend of receptacle with clipped contacts  
Clipped contacts are designed to float in the connector so that they self align when mated. It is sometimes  
necessary to pot the backend of the connector so that the contacts are sealed off from the environment. When  
this application is needed, it is recommended that the assembler engage a mating connector/alignment tool to the assembly  
being potted. Once the mating connector/alignment tool is engaged, it must be left engaged until the potting compound has  
hardened. This will insure that the true position requirements are met. If the application is low volume, a mating connector  
can be used. If the application is for high volume, it is recommended that an alignment tool be purchased from the supplier.  
Trouble shooting  
Problem:  
Cause:  
Correction:  
Contact will not seat in connector, contact  
backing out.  
Wrong wire or insulation size, wrong strip  
length, poor crimping, broken clips, damaged recrimp with new contact, replace insulator,  
Use correct wire, adjust strip length, strip and  
insulator, removed contact without proper  
removal tool, bad crimp.  
using correct crimp tool, replace contact.  
Bent solder contact.  
Bent in handling, bent in soldering operation, Re-align contact, replace insert with contacts.  
connector assembled incorrectly.  
Contact stubbing after mating.  
Bent contact and damaged contact,  
connector assembled incorrectly.  
Re-align contact, replace insert with contacts.  
If using clipped contacts and receptacle is  
potted, a mating connector must be applied  
to the connector that is being potted. This  
insures that contacts will be properly aligned.  
Electrical failure  
Improper crimping, wrong wire strip length,  
wire loading incorrect location, poor solder  
joint.  
Remove contact with correct removal tool,  
reinstall new contact, and verify strength.  
30  
JBX Sealed Series  
Push-Pull Connectors  
Major features & benefits  
Key features  
Sealed IP 67 (mated connectors) (FE, EC, SE & PE)  
Watertight receptacles IP68 (HC, HG, HH & HM)  
Mechanically keyed : ensure correct polarisation  
and alignment.  
Contact arrangements : from 2 to 19 contacts.  
Wire gauge range from 26 AWG to 12 AWG.  
High contact density in a small space.  
Contact termination in either crimp, solder or  
PCB contacts.  
User advantages  
Wet environment  
Removable contacts  
6-collet cluster  
Splash proof IP 67  
Crimp versions allow easier  
wiring and maintenance.  
Allows a wide range of cable diameter  
applications for a single connector.  
Part number system  
Basic series  
JBX  
FD  
2
G
05  
M
C
S
D
S
M
R
Shell type-Receptacle  
Shell type - Plug  
EC - HC - HG - HH - HM - PE - SE  
FE  
Shell size  
0 - 1 - 2  
Keying  
G - J - A - B  
02 ---------- 30  
Contact layout  
Contact type  
Contact termination  
Surface plating  
M : pin  
F : socket (in relation with keying)  
C: crimp; S: solder; P*: straight PCB tails ; Q*: Right Angle PCB tails  
S: Outer shell brass alloy chrome over nickel plating  
N: Outer shell in brass alloy with black plating (consult SOURIAU USA)  
Obligatory Suffix  
Contact Size  
D: For all part numbers  
S: All contact diameters except .05 mm P: 0.5 mm contact dimensions only  
Cable Backnut Option  
Key Identifier  
M: Connector with backnut for protective boot - Protective boot to order separately page 13  
R: Red dot on shell for HG, HH, PE, FF only  
* For receptacles with female contacts only.  
31  
JBX Sealed Series  
Push-Pull Connectors  
Sealed Shell Types size 2  
EC : Double Nut Panel Receptacle  
PE : In Line Receptacle  
SE : Sealed Panel Mount Cable Receptacle  
FE : Straight plug with cable clamping  
HC : Rear Mount Receptacle  
HG : Front Mount Receptacle  
HH : Front Mount Receptacle  
HM : Rear Mount Receptacle  
32  
JBX Sealed Series  
Push-Pull Connectors  
Dimensions size 2  
EC : Sealed Double Nut Panel Receptacle  
HC : Sealed Rear Mount Receptacle  
PE : Sealed In Line Receptacle  
HH : Sealed Front Mount Receptacle  
SE : Sealed Sealed Panel Mount  
HG : Sealed Front Mount Receptacle  
Cable Receptacle  
FE : Sealed Straight Plug with cable clamping  
HM : Sealed Rear Mount Receptacle  
Shell size/styles:  
Shell size  
FE  
O
EC  
O
HC  
HG  
HH  
HM  
PE  
O
SE  
O
0
1
2
O
O
O
O
O
O
O
Available for JBX Series - O Contact SOURIAU for additional shell styles and sizes -  
Note 1 : For the plug, the in line receptacle and the panel mount cable receptacle, a black protective boot is included in the P/N.  
33  
JBX Sealed Series  
Push-Pull Connectors  
Keying  
Only G keying is available in standard version (0° keying angle, plugs with pin contacts, receptacles with female contacts) for  
the different types of shells.  
Contact layouts  
Multi contact inserts  
Shell size 0  
02  
03  
04  
05  
06  
07  
08  
Male insulator wire side  
Solder  
S
C
S
S**  
S**  
C
S**  
P
S**  
P
S**  
P
Crimp  
C
C
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
P
P
Q
P
P
Q
Q
0.7  
Q
0.9  
24  
0.9  
0.7  
26  
0.5  
28  
0.5  
28  
0.5  
28  
24  
26  
20  
20  
22  
22  
10  
8
7
6.5  
800  
400/220  
2.5  
680  
2.5  
680  
2
1400  
600/460  
1300  
600/420  
1350  
660/4205  
680  
320/220  
320/220  
320/220  
**Inserts with fixed non removable contacts  
XX Contact SOURIAU  
* For receptacles with female contacts.  
Note : Contact numbering mating faces receptacle view: counterclockwise from key at position 1  
Contact numbering mating faces plug view: clockwise from key at position 1  
Shell size 1  
02  
03  
04  
05  
06  
07  
08  
10  
12  
Male insulator wire side  
Solder  
S
C
P
S
C
S
C
S
C
S**  
C
S**  
C
S**  
C
S**  
P
S**  
P
Crimp  
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
P
P
P
P
P
P
Q
Q
Q
Q
Q
Q
1.3  
20  
1.3  
20  
18  
12  
0.9  
24  
20  
10  
1900  
0.9  
24  
20  
9
0.7  
26  
22  
7
0.7  
26  
22  
7
0.7  
26  
22  
5
0.5  
28  
0.5  
28  
18  
15  
2.5  
2.5  
500  
1600  
1300  
1400  
1400  
1400  
1200  
600  
760/530 600/420 900/630 660/460 600/460 600/460 600/420 300/200  
275/175  
34  
JBX Sealed Series  
Push-Pull Connectors  
Contact layouts  
Shell size 2  
02  
03  
04  
05  
06  
07  
08  
Male insulator wire side  
Solder  
S
C
S
C
S
S
S
S
S
C
Crimp  
C
C
P
C
P
C
P
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
XX  
XX  
P
Q
P
Q
Q
Q
Q
1.3  
16  
1.3  
18  
1.3  
1.3  
1.3  
1.3  
0.9  
24  
20  
20  
20  
20  
12  
14  
18  
18  
18  
18  
20  
30  
17  
15  
14  
12  
11  
10  
2100  
1000/700  
1700  
830/560  
2400  
1000/800  
1900  
900/630  
1900  
900/630  
1500  
730/500  
1700  
830/560  
Shell size 2  
10  
12  
16  
18  
19  
Male insulator wire side  
Solder  
S
C
SXX  
SXX  
SXX  
C
SXX  
C
Crimp  
C
C
PCB straight tails*  
PCB right angles*  
Contact diameter mm  
Solder Max. AWG  
Crimp wire Max. AWG  
Max current rating  
Test voltage (Vrms)  
Working Voltage (Vdc/Vrms)  
P
P
Q
P
Q
P
P
Q
0.9  
24  
20  
8
0.7  
0.7  
0.7  
26  
0.7  
26  
26  
26  
22  
22  
22  
22  
7
6
5.5  
5
1700  
830/560  
1700  
830/560  
1500  
730/500  
1400  
1400  
660/460  
660/460  
**Inserts with fixed non removable contacts  
* For receptacles with female contacts. XX Contact SOURIAU  
Note : Contact numbering mating faces receptacle view: counterclockwise from key at position 1  
Contact numbering mating faces plug view: clockwise from key at position 1  
35  
JBX Sealed Series  
Push-Pull Connectors  
Technical characteristics  
The technical characteristics are the same as for the standard JBX series except the following ones:  
Material - Specific additional elements  
Component  
Seals  
Material  
Color  
Working temperatures  
O’ring = black  
Plug seal = black  
Nitril & Silicon rubber  
Elastolan (UPR)  
-40° C; +250° C  
- 58° F; + 482 ° F  
- 40° F; + 176 ° F  
Protective boot  
Black  
-40° C; +80° C  
Mechanical and climatics - Specific additional elements  
Characteristics  
Values  
Protection Index  
IP 67 (splashproof - 1/2 hour under 1 m of water)  
Operating temperatures  
-40° C; +80° C  
- 40° F; + 176 ° F  
Options  
Receptacle Cap: maintain IP67 rating  
Size 1 Part-number = JBX BR2022  
Size 2 Part-number = JBX BR1015  
Wiring and assembly instructions  
Panel cutout  
The panel cutout is the same as for the JBX size 2 shells except for the HC (or HCE) type for which it corresponds  
to the JBX size 3 shells.  
Range of cable diameter: from 6 to 9 mm  
Operation to add during the plug assembly:  
Deposit of watertight thread glue between the backnut on the drawing p215) and the connection shell on the  
drawing p215).  
Advised glue = Loctite 542.  
36  
JBX Series  
Push-Pull Connectors  
Accessories JBX  
Insulating washer  
Shell  
size  
Part Number  
Ø A  
B
L
M
N
T
E
JBX 00 RIN  
JBX 0 RI*  
JBX 1 RI*  
JBX 2 RI*  
JBX 3 RI*  
00  
0
10  
12  
8.8  
10.8  
13.8  
17.8  
1.8  
1.8  
1.8  
2.2  
2.2  
1
1
0.8  
0.8  
0.8  
0.8  
0.8  
8
4.4  
6.4  
9.9  
1
16  
21  
25  
1
12.2  
16.2  
20.2  
8.4  
2
1.2  
1.2  
8.2  
3
21.8  
10.1  
2 Washers  
Material : PA 6/6  
Working temperature :  
Color code  
Colors  
Nut  
- 40°C ; + 125°C  
- 40°F ; + 257°F  
A
B
blue  
white  
grey  
G
J
yellow  
brown  
black  
red  
M
N
R
Receptacle  
V
O
green  
orange  
Using 2 washers for receptacle / panel insulating  
For use with JBX only, not sealed JBX or JKX  
Grounding washer  
Dimensions  
Ø A  
Shell  
Part Number  
size  
L
Ø B  
Ø A  
Ø B  
L
N
JAX RA 00 251  
JAX RA 0 251  
JAX RA 1 251  
JAX RA 2 251  
JAX RA 3 251  
00  
0
10  
13  
7.2  
0.3  
0.3  
0.3  
0.8  
0.8  
21.5  
24  
9.1  
1
16  
21  
25  
12.2  
15.1  
18.1  
24  
2
35  
3
37  
Material :  
- Brass  
- Nickel plated (3 mm)  
For use with JBX only, not sealed JBX or JKX  
37  
JBX Series  
Push-Pull Connectors  
Accessories JBX  
Locking washer  
Dimensions  
Part Number  
Shell size  
Ø A  
Ø B  
C
D
JAX RE 00  
JAX RE 0  
JAX RE 1  
00  
0
7.3  
10  
0.5  
1
9.2  
12.5  
16  
0.6  
0.6  
1
1
1
12.2  
Piece part JBX  
Crimp contacts (if ordered separately)  
Part number  
Shell size  
Ø Contact  
Crimp pin  
Crimp socket  
0.9  
0.7  
1.3  
0.9  
0.7  
2
JBX 0 CT MC 09  
JBX 0 CT MC 07  
JBX 1 CT MC 13  
JBX CT 1 MC 09  
JBX CT 1 MC 07  
JBX 2 CT MC 20  
JBX 2 CT MC 16  
JBX 2 CT MC 13  
JBX 2 CT MC 09  
JBX 2 CT MC 07  
JBX 3 CT MC 20  
JBX 3 CT MC 16  
JBX 3 CT MC 13  
JBX 3 CT MC 09  
JBX 3 CT MC 07  
JBX 0 CT FC 09  
JBX 0 CT FC 07  
JBX 1 CT FC 13  
JBX 1 CT FC 09  
JBX 1 CT FC 07  
JBX 2 CT FC 20  
JBX 2 CT FC 16  
JBX 2 CT FC 13  
JBX 2 CT FC 09  
JBX 2 CT FC 07  
JBX 3 CT FC 20  
JBX 3 CT FC 16  
JBX 3 CT FC 13  
JBX 3 CT FC 09  
JBX 3 CT FC 07  
0
1
2
1.6  
1.3  
0.9  
0.7  
2
1.6  
1.3  
0.9  
0.7  
3
Solder contacts (if ordered separately)  
Part number  
Shell size  
Ø Contact  
Solder pin  
Solder socket  
JBX 0 CT FS 09  
JBX 1 CT FS 13  
JBX 1 CT FS 09  
JBX 2 CT FS 20  
JBX 2 CT FS 16  
0
1
0.9  
1.3  
0.9  
2
JBX 0 CT MS 09  
JBX 1 CT MS 13  
JBX 1 CT MS 09  
JBX 2 CT MS 20  
JBX 2 CT MS 16  
1.6  
2
3
1.3  
0.9  
2
JBX 2 CT MS 13  
JBX 2 CT MS 09  
JBX 3 CT MS 20  
JBX 3 CT MS 16  
JBX 3 CT MS 13  
JBX 3 CT MS 09  
JBX 2 CT FS 13  
JBX 2 CT FS 09  
JBX 3 CT FS 20  
JBX 3 CT FS 16  
JBX 3 CT FS 13  
JBX 3 CT FS 09  
1.6  
1.3  
0.9  
Solder contacts of 0.5 mm and 0.7 mm of diameter not available separately (always fixed into the insulator)  
38  
JBX Series  
Push-Pull Connectors  
Piece parts JBX  
Inserts for removable solder and crimp contacts (if ordered separately)  
Insert part number  
Insert for pin contacts  
Shell size  
0
Insert  
Pin contact  
Socket contacts  
JBX 0 BI 02 FS  
JBX 0 BI 03 FS  
JBX 0 BI 04 FS  
JBX 0 BI 05 FS  
JBX 1 BI 02 FS  
JBX 1 BI 03 FS  
JBX 1 BI 04 FS  
JBX 1 BI 05 FS  
JBX 1 BI 06 FS  
JBX 1 BI 07 FS  
JBX 1 BI 08 FS  
JBX 2 BI 02 FS  
JBX 2 BI 03 FS  
JBX 2 BI 04 FS  
JBX 2 BI 05 FS  
JBX 2 BI 06 FS  
JBX 2 BI 07 FS  
JBX 2 BI 08 FS  
JBX 2 BI 10 FS  
JBX 2 BI 12 FS  
JBX 2 BI 16 FS  
JBX 2 BI 18 FS  
JBX 2 BI 19 FS  
JBX 3 BI 03 FS  
JBX 3 BI 04 FS  
JBX 3 BI 07 FS  
JBX 3 BI 10 FS  
JBX 3 BI 14 FS  
JBX 3 BI 18 FS  
JBX 3 BI 22 FS  
JBX 3 BI 30 FS  
02  
03  
04  
05  
02  
03  
04  
05  
06  
07  
08  
02  
03  
04  
05  
06  
07  
08  
10  
12  
JBX 0 BI 02 MS  
JBX 0 BI 03 MS  
JBX 0 BI 04 MS  
JBX 0 BI 05 MS  
JBX 1 BI 02 MS  
JBX 1 BI 03 MS  
JBX 1 BI 04 MS  
JBX 1 BI 05 MS  
JBX 1 BI 06 MS  
JBX 1 BI 07 MS  
JBX 1 BI 08 MS  
JBX 2 BI 02 MS  
JBX 2 BI 03 MS  
JBX 2 BI 04 MS  
JBX 2 BI 05 MS  
JBX 2 BI 06 MS  
JBX 2 BI 07 MS  
JBX 2 BI 08 MS  
JBX 2 BI 10 MS  
JBX 2 BI 12 MS  
JBX 2 BI 16 MS  
JBX 2 BI 18 MS  
JBX 2 BI 19 MS  
JBX 3 BI 03 MS  
JBX 3 BI 04 MS  
JBX 3 BI 07 MS  
JBX 3 BI 10 MS  
JBX 3 BI 14 MS  
JBX 3 BI 18 MS  
JBX 3 BI 22 MS  
JBX 3 BI 30 MS  
1
Insert for socket contacts  
2
16  
18  
19  
03  
04  
07  
10  
14  
3
18  
22  
30  
Inserts with fixed solder contacts (if ordered separately)  
Insert part number  
Insert for pin contacts  
Shell size  
00  
Insert  
Pin contacts  
JBX 00 BI 04 MPS  
JBX 0 BI 04 MSS  
JBX 0 BI 05 MSS  
JBX 0 BI 06 MPS  
JBX 0 BI 07 MPS  
JBX 1 BI 07 MSS  
JBX 1 BI 08 MSS  
JBX 1 BI 10 MPS  
JBX 2 BI 12 MSS  
JBX 2 BI 16 MSS  
JBX 2 BI 18 MSS  
JBX 2 BI 19 MSS  
JBX 3 BI 22 MSS  
JBX 3 BI 30 MSS  
Socket contacts  
JBX 00 BI 04 FPS  
JBX 0 BI 04 FSS  
JBX 0 BI 05 FSS  
JBX 0 BI 06 FPS  
JBX 0 BI 07 FPS  
JBX 1 BI 07 FSS  
JBX 1 BI 08 FSS  
JBX 1 BI 10 FPS  
JBX 2 BI 12 FSS  
JBX 2 BI 16 FSS  
JBX 2 BI 18 FSS  
JBX 2 BI 19 FSS  
JBX 3 BI 22 FSS  
JBX 3 BI 30 FSS  
04  
04  
05  
06  
07  
07  
08  
10  
12  
0
1
Insert for socket contacts  
16  
18  
19  
22  
30  
2
3
39  
JBX Series  
Push-Pull Connectors  
Toolings JBX  
Manual extraction tool  
Contacts automatically extracted  
The extraction tool is similar for both male and female contacts.  
Shell Size  
0
Contacts  
SOURIAU part number  
ASTRO part number  
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
1.6  
2.0  
0.7  
0.9  
1.3  
1.6  
2.0  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 13  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 13  
JBX OUT DC 16  
JBX OUT DC 20  
JBX OUT DC 07  
JBX OUT DC 09  
JBX OUT DC 13  
JBX OUT DC 16  
JBX OUT DC 20  
ATJP 2045  
ATJP 2057  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2095  
ATJP 2115  
ATJP 2045  
ATJP 2057  
ATJP 2077  
ATJP 2095  
ATJP 2115  
1
2
3
The contact is automatically extracted without the need of pulling onto the cable.  
Crimping tool  
Specifications MIL-C-22520 / 7.01  
MIL P/N - SOURIAU P/N  
Supplier P/N  
Contacts 0.7 mm - 0.9 mm  
and 1.3 mm  
DANIELS: MH860  
Buchanan: 616 336  
MIL-22520/7-01  
Specifications MIL-C-22520 / 7.01  
MIL P/N SOURIAU P/N  
Supplier P/N  
Contacts 1.6 mm and 2 mm  
DANIELS: AF8  
Buchanan: 615708  
MIL-22520/1-01  
40  
JBX Series  
Push-Pull Connectors  
Locator for pin and socket 0.7 - 0.9 mm and 1.3 mm contacts  
Male contact  
DANIELS P/N ASTRO P/N  
Female contact  
Shell  
size  
Ø Contact  
AWG  
SOURIAU P/N  
SOURIAU P/N  
DANIELS P/N ASTRO P/N  
0.7  
0.9  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
0.7  
0.9  
1.3  
22 - 24 - 26 JBX 0 OUT LP 07  
20 - 22 - 24 JBX 0 OUT LP 09  
22 - 24 - 26 JBX 1 OUT LP 07  
20 - 22 - 24 JBX 1 OUT LP 09  
18 - 20 - 22 JBX 1 OUT LP 13  
22 - 24 - 26 JBX 2 OUT LP 07  
20 - 22 - 24 JBX 2 OUT LP 09  
18 - 20 - 22 JBX 2 OUT LP 13  
22 - 24 - 26 JBX 3 OUT LP 07  
20 - 22 - 24 JBX 3 OUT LP 09  
18 - 20 - 22 JBX 3 OUT LP 13  
86 - 223  
86 - 225  
86 - 196  
86 - 198  
86 - 200  
86 - 202  
86 - 204  
86 - 206  
86 - 217  
86 - 218  
86 - 219  
/
JBX 0 OUT LS 07  
JBX 0 OUT LS 09  
JBX 1 OUT LS 07  
JBX 1 OUT LS 09  
JBX 1 OUT LS 13  
JBX 2 OUT LS 07  
JBX 2 OUT LS 09  
JBX 2 OUT LS 13  
JBX 3 OUT LS 07  
JBX 3 OUT LS 09  
JBX 3 OUT LS 13  
86 - 224  
86 - 226  
86 -197  
86 - 199  
86 - 201  
86 - 203  
86 - 205  
86 - 207  
86 - 214  
86 - 215  
86 - 216  
/
0
/
/
642 - 001  
642 - 002  
642 - 003  
642 - 007  
642 - 008  
642 - 009  
642 - 014  
642 - 015  
642 - 016  
642 - 004  
642 - 005  
642 - 006  
642 - 010  
642 - 011  
642 - 012  
642 - 017  
642 -018  
642 - 019  
1
2
3
Turret with locator for pin and socket 1.6 mm and 2 mm contacts  
Male & female contacts  
Shell size  
Ø Contact  
AWG  
SOURIAU P/N  
14 - 16 - 18 JBX 2 OUT LT16  
DANIELS P/N ASTRO P/N  
1.6  
2
TH 564  
TH 565  
TH 566  
TH 567  
650 - 030  
650 - 031  
650 - 038  
650 - 035  
2
12 - 14 -16  
14 -16 - 18  
JBX 2 OUT LT20  
JBX 3 OUT LT16  
1.6  
2
3
12 - 14 - 16 JBX 3 OUT LT20  
41  
JBX Series  
Push-Pull Connectors  
Conversion table  
Milimeters / Inches  
°C / °F  
(mm)  
0.1  
0.2  
0.3  
0.4  
0.5  
0.6  
0.7  
0.8  
0.9  
1.0  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1.7  
1.8  
1.9  
2.0  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
2.8  
2.9  
3.0  
3.1  
3.2  
3.3  
3.4  
3.5  
3.6  
3.7  
3.8  
3.9  
4.0  
4.1  
4.2  
4.3  
4.4  
4.5  
4.6  
4.7  
4.8  
4.9  
5.0  
5.2  
5.4  
5.6  
5.8  
6.0  
6.2  
6.4  
6.6  
6.8  
7.0  
7.2  
7.4  
7.6  
7.8  
8.0  
(inches)  
0.00394  
0.00788  
0.01182  
0.01576  
0.01970  
0.02364  
0.02758  
0.03152  
0.03546  
0.03940  
0.04334  
0.04728  
0.05122  
0.05516  
0.05910  
0.06304  
0.06698  
0.07092  
0.07486  
0.07880  
0.08274  
0.08668  
0.09062  
0.09456  
0.09850  
0.10244  
0.10638  
0.11032  
0.11426  
0.11820  
0.12214  
0.12608  
0.13002  
0.13396  
0.13790  
0.14184  
0.14578  
0.14972  
0.15366  
0.15760  
0.16154  
0.16548  
0.16942  
0.17336  
0.17730  
0.18124  
0.18518  
0.18912  
0.19306  
0.19700  
0.20488  
0.21276  
0.22064  
0.22852  
0.23640  
0.24428  
0.25216  
0.26004  
0.26792  
0.27580  
0.28368  
0.29156  
0.29944  
0.30732  
0.31520  
(mm)  
8.2  
8.4  
8.6  
8.8  
9.0  
9.2  
9.4  
9.6  
(inches)  
0.32308  
0.33096  
0.33884  
0.34672  
0.35460  
0.36248  
0.37036  
0.37824  
0.38612  
0.39400  
0.41370  
0.43340  
0.45310  
0.47280  
0.49250  
0.51220  
0.53190  
0.55160  
0.57130  
0.59100  
0.61070  
0.63040  
0.65010  
0.66980  
0.68950  
0.70920  
0.72892  
0.74860  
0.76830  
0.78800  
0.80770  
0.82740  
0.84710  
0.86680  
0.88650  
0.90620  
0.92590  
0.94560  
0.96530  
0.98500  
1.00470  
1.02440  
1.04410  
1.06380  
1.08350  
1.10320  
1.12290  
1.14260  
1.16230  
1.18200  
1.20170  
1.22140  
1.24110  
1.26080  
1.28050  
1.30020  
1.31990  
1.33960  
1.35930  
1.37900  
1.39870  
1.41840  
1.43810  
1.45780  
1.47750  
(mm)  
38.0  
38.5  
39.0  
39.5  
40.0  
40.5  
41.0  
41.5  
42.0  
42.5  
43.0  
43.5  
44.0  
44.5  
45.0  
45.5  
46.0  
46.5  
47.0  
(inches)  
1.49720  
1.51690  
1.53660  
1.55630  
1.57600  
1.59570  
1.61540  
1.63510  
1.65480  
1.67450  
1.69420  
1.71390  
1.73360  
1.75330  
1.77300  
1.79270  
1.81240  
1.83210  
1.85180  
1.87150  
1.89120  
1.91090  
1.93060  
1.95030  
1.97000  
2.00940  
2.04880  
2.08820  
2.12760  
2.16700  
2.20640  
2.24580  
2.28520  
2.32460  
2.40340  
2.44280  
2.48220  
2.52160  
2.56100  
2.60040  
2.63980  
2.67920  
2.71860  
2.75800  
2.79740  
2.83680  
2.87620  
2.91560  
2.95500  
3.15200  
3.34900  
3.54600  
3.94000  
7.88000  
15.76000  
23.64000  
31.52000  
39.40000  
47.28000  
63.04000  
78.80000  
126.08000  
(C°)  
(°F)  
- 94  
- 85  
- 67  
- 58  
- 40  
32  
- 70  
- 65  
- 55  
- 50  
- 40  
0
9.8  
10.0  
10.5  
11.0  
11.5  
12.0  
12.5  
13.0  
13.5  
14.0  
14.5  
15.0  
15.5  
16.0  
16.5  
17.0  
37  
98.6  
176  
80  
125  
150  
170  
200  
250  
257  
302  
338  
392  
482  
47.5  
48.0  
48.5  
49.0  
49.5  
50.0  
51.0  
52.0  
53.0  
54.0  
55.0  
56.0  
57.0  
58.0  
59.0  
60.0  
61.0  
62.0  
63.0  
64.0  
65.0  
66.0  
67.0  
68.0  
69.0  
70.0  
71.0  
72.0  
73.0  
74.0  
75.0  
80.0  
85.0  
90.0  
100.0  
200.0  
400.0  
600.0  
800.0  
1000.0  
1200.0  
1600.0  
2000.0  
Pressure conversion  
17.5  
18.0  
18.5  
19.0  
19.5  
20.0  
20.5  
21.0  
21.5  
22.0  
22.5  
23.0  
23.5  
24.0  
24.5  
25.0  
25.5  
26.0  
26.5  
27.0  
27.5  
28.0  
28.5  
29.0  
29.5  
30.0  
30.5  
31.0  
31.5  
32.0  
32.5  
33.0  
33.5  
34.0  
34.5  
35.0  
35.5  
36.0  
36.5  
37.0  
37.5  
bar  
10  
5
psi  
145.0  
72.5  
29.0  
14.5  
7.2  
mmHg (torr)  
7600  
3800  
1520  
2
1
760  
0.5  
0.1  
380  
1.4  
76  
mbar  
100  
50  
psi  
1.4  
mmHg (torr)  
76  
38  
7.6  
1
0.72  
0.14  
0.019  
10  
1.32  
3200.0  
42  
JBX Series  
Push-Pull Connectors  
Request form please fill in and fax to SOURIAU - Customer service  
(see the address page for your local contact)  
Name : ...................................................................................................... Tel number :..........................Fax number : ......................................  
Title :.......................................................................................................... E-mail :...................................................................................................  
Company :....................................................................................................................................................................................................................  
Address : .....................................................................................................................................................................................................................  
Applications :  
Medical  
GPS  
Audio  
Video  
Instrumentation  
Nuclear physics  
Transportation  
Metrology  
Other...............................................................................  
Detailed description of end product, unit or application  
............................................................................................................................................................  
Connector description :  
Series :.......................................................... Shell configuration : .............................................................................................................  
Shell size :.................................................... Protective boot :....................................................................... Color .........................  
Number of contacts :...................................................................................  
Type of contacts : Solder  
Conductor AWG :  
Electrical :  
Crimp  
Printed circuit  
90° printed circuit  
Coax type : ................................................................................ Other :  
Working voltage (AC/DC) :........................................ Current rating :...................................................................................................  
Impedance (Ohms) :.................................................... SWR :.............................................. Frequency............................................  
Contact resistance :..................................................... Shielding :............................................................................................................  
Fibre optics : Multimode........................................................................Monomode...........................................................................  
Environment :  
Temperature : ................................................................ Protection index (IP -- ) : ................................................................................  
Outside environment :  
Clear................................................ Splash proof................................. Sterilization..........................................  
Dirt................................................... Fluids.............................................. Radiation ..............................................  
Chemicals...................................... Waterproof.................................... Gases.....................................................  
Salt waterspray.............................  
Projections :  
Prototype quantity : .................................................... Delivery date : ..................................................................................................  
Preseries quantity : ..................................................... Delivery date : ..................................................................................................  
Production quantity : .................................................. Delivery date : ..................................................................................................  
Production per year : ................................................. Number of years : ...........................................................................................  
Target pricing per connector :..........................................................................................................................................................................  
43  
www.souriau.com  

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