EDS3-212A [FUJI]

MULTI-CHANNEL ZIRCONIA OXYGEN ANALYZER; 多通道氧化锆氧量分析仪
EDS3-212A
型号: EDS3-212A
厂家: FUJI ELECTRIC    FUJI ELECTRIC
描述:

MULTI-CHANNEL ZIRCONIA OXYGEN ANALYZER
多通道氧化锆氧量分析仪

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中文:  中文翻译
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MULTI-CHANNEL ZIRCONIA OXYGEN ANALYZER  
DATA SHEET  
ZRN, ZFK  
This oxygen analyzer measures at multiple points the  
oxygen concentration included in the exhaust gas from a large  
boiler, and simultaneously outputs the average value of the  
concentrations.  
Since the distribution of oxygen concentration in exhaust  
gas is not uniform with a large boiler such as found in a power  
plant, the concentration is measured at multiple points in a  
flue. These values are averaged to provide an optimum  
oxygen concentration signal which is necessary for  
combustion control.  
General-use detector  
High-temperature detector  
The converter (ZRN) will accept inputs from up to nine  
direct-insertion type zirconia oxygen detectors (ZFK), and  
carries out computations such as averaging of signals from  
the detectors.  
The detectors are available in general-use, anticorrosive  
and high-temperature types for selection according to the  
customer's intended use.  
FEATURES  
1. Up to nine detectors connectable  
3, 6 or 9-channel configuration is selectable, and channels  
are freely usable within the selected number. Addition of  
channel unit allows expansion in units of 3 channels (9  
channels max.).  
Converter  
SPECIFICATIONS  
2. Interactive setting of parameters  
Various parameters for measurement and maintenance  
are easily settable through interaction with the liquid  
crystal display.  
General  
Measuring object: Oxygen contained in noncombustible  
gas  
3. A variety of output signals  
Available as analog output are 3 sets of average-value  
outputs (average values from desired channel combi-  
nation) and oxygen concentration output for each channel.  
Also there are 4 contact outputs per channel and 7 contact  
outputs common to all channels. All of the analog outputs  
are isolated.  
Measuring principle:  
Direct-insertion zirconia system  
Measuring range: 0 to 2 ……50 vol% O2, freely settable  
(in 0.5% O2 steps)  
Repeatability:  
Linearity:  
Within ±0.5% of max. output signal  
±2% of full scale  
4. Full complement of maintenance functions  
Auto calibration function and manual/auto blow-down  
function are standard-equipped. A self-diagnosis function  
for the main unit facilitates taking a remedy at the  
occurrence of a fault.  
Response time:  
Within 7 sec for 90% response (from  
calibration gas inlet)  
100, 115 or 220VAC, 50/60 Hz  
Power supply:  
Power consumption:  
Approx. 50VA + 50VA x No. of channels  
5. Sampling device is unnecessary  
(at steady state of general-use detector)  
Approx. 50VA + 200VA x No. of channels  
(at startup of general-use detector)  
Approx. 15 minutes  
Gas sampling devices such as gas aspirator and  
dehumidifier are unnecessary since the detector is a  
direct-insertion type. The detector is available in a high-  
temperature type for measurement of hot gases up to  
1590°C and an anticorrosive type for measurement of  
strongly corrosive gas from a garbage incinerator.  
Warmup time:  
Oxygen detector (Type ZFK2,5), Ejector (Type ZTA)  
Measuring detector:  
For general-use: ZFK2  
For corrosive gas: ZFK5  
EDS3-212a  
Date Apr. 30, 1997  
ZRN, ZFK  
Measured gas temperature:  
Oxygen converter (Type ZRN)  
Flow guide tube system; –20 to +600°C  
Output range:  
0 to 2 ……50 vol% O2, freely settable  
(in 0.5% O2 steps)  
Oxygen concentration; 3-digit indication  
by LED  
Operation/setting display; 16 digits x 2  
rows on LCD  
(for general-use, corrosive gas)  
Ejector system; –20 to +1590 °C (for  
high-temperature gas)  
Indication:  
–20 to +800°C (for general-use)  
Measured gas pressure:  
–3 to +3kPa (–306 to +306mmH2O)  
Flow guide tube: With or without blow-down nozzle  
Flange; JIS5K 65A FF  
(JIS5K-80AFF for high particulate gas)  
Insertion length; 0.3, 0.5, 0.75, 1m  
(0.8m for high particulate gas)  
Ejector (general-use):  
Measurement channel status; 12 x 2  
colors by LED  
Oxygen concentration output signal per channel:  
4 to 20mA DC (allowable load resistance  
500or less)  
or 0 to 1V (output resistance 100 or  
less), isolated output, linear  
Probe for guiding measured gas to de-  
tector  
Flange; JIS10K 65A RF  
Average-value output signal (3 points):  
4 to 20mA DC (allowable load resistance  
500or less)  
Insertion length; 0.5, 0.75, 1, 1.5m  
(according to customer's specification)  
Ambient temperature:  
or 0 to 1V (output resistance 100 or  
less), isolated output, linear  
Contact output signal:  
–20 to +60°C for cable section  
–5 to +100°C for ejector section  
125°C or less at detector flange surface  
with power applied  
Dust/rain-proof structure(IEC IP55  
equivalent)  
(1) Independent per channel (4 points)  
Unit alarm (contact closed during normal  
measurement)  
H/L alarm (contact closed when setpoint  
exceeded)  
Under calibration (contact closed during  
calibration)  
Under blow-down (contact closed during  
blow-down)  
Structure:  
Filter:  
Alumina(filtering accuracy 50µm) and  
quartz paper  
Main materials of gas-contacting parts:  
General-use detector; Zirconia, SUS316,  
(2) Common to all channels (7 points)  
Unit alarm (contact closed when all  
intended channels are under normal  
measurement)  
platinum  
Anticorrosive detector; Zirconia, tita-  
nium, platinum  
Flow guide tube; SUS304 or SUS316  
Ejector (general use);SUS316, SUS304  
Ejector; (for high temperature) SiC,  
SUS316, SUS304  
Under maintenance (contact closed in  
maintenance mode, setting mode,  
during auto calibration and during blow-  
down)  
Zero valve (contact closed during zero  
calibration)  
Calibration gas inlet:  
Polypropylene or brass joint  
Reference air inlet (option):  
Rc1/8 or NPT1/8  
Detector mounting:  
Horizontal plane ± 45°, ambient sur-  
rounding air should be clean  
Outer dimensions: (L x max. dia.) 210mm x 100mm  
Span valve (contact closed during span  
calibration)  
H/L alarm A (contact closed when aver-  
age-value output A exceeds set- point)  
H/L alarm B (contact closed when aver-  
age-value output B exceeds setpoint)  
H/L alarm C (contact closed when aver-  
age-value output C exceeds setpoint)  
(3) Contact specification:  
(detector)  
Detector; approx. 1.6kg  
Ejector; approx. 15kg (insertion length  
1m)  
Flow guide tube (general-use, 1m);  
approx. 5kg  
Munsell N9.5 (silver) and SUS metallic  
color  
Mass{weight}:  
1N.O.(a) 250V AC 2A, 24V DC 2A  
Contact input signal:  
Auto calibration start (auto calibration  
starts when contact opens)  
Calibration disable (calibration disabled  
when contact closes)  
Contact specification; isolated contact  
input, ON at 1kor less  
Finish color:  
Ejector air inlet flow rate:  
5 to 10N/min  
Blow-down air inlet pressure:  
200 to 300kPa (2.04 to 3.06kgf/cm2)  
Ejector exhaust gas processing:  
Within furnace, returned to flue  
Heater temperature drop alarm output (ejector):  
Alarm output when below +100 °C,  
mechanical thermostat, 1N.O. (a) con-  
tact of 200V AC 2A  
Auto calibration: Zero and span automatically calibrated at  
preset cycle; calibration gas supplied in  
succession by driving external solenoid  
valve  
Calibration cycle; 0.1 to 99.9days  
Calibration gas flow time; 1 to 9minutes  
Auto calibration channel; freely settable  
2
Calibration gas concentration setting:  
Settable range; 0.100 to 50.000% O2  
(Zero: Up to 22.000% O2)  
Density of recommended calibration gas  
Zero: Less than 10%/residual N2 (more  
than 0.15 vol.% O2) of full scale  
Span: 80 to 100%/residual N2 of full scale  
A function for blowing out via com-  
pressed air the dust that has deposited in  
the flow guide tube.  
Blow-down:  
Blow-down can be performed for a pre-  
determined time and at predetermined  
intervals.  
Blow-down cycle; 0.1 to 99.9hours  
Blow-down time; 0.1 to 9.9minutes  
Blow-down channel; freely settable  
Output is held during maintenance,  
setting, auto calibration and blow-down.  
The hold function can also be released.  
Output hold:  
Transmission function (option):  
Via RS-485 interface  
Half-duplex bit serial transmission, start-  
stop synchronization.  
Remark: When connecting via an RS-  
232C interface, then a 232 485 con-  
verter should be used.  
Self-diagnosis function:  
Provided for detector temperature fault,  
zero calibration fault, span calibration  
fault, internal communication fault  
Ambient temperature:  
–10 to +50°C  
Ambient humidity: 90% RH or less  
Power supply:  
Structure:  
100, 115 or 220V AC, 50/60Hz  
Dust-proof, rainproof structure ( corre-  
sponding to IP53 of IEC)  
Made of steel  
Material:  
Outer dimensions (H x W x D):  
221 X 482.6 X 380 (rack/panel mounting  
type)  
221 X 400 X 380mm (pipe stand mount-  
ing type)  
Mass{weight}:  
Finish color:  
Approx. 18kg (excluding cable and de-  
tector)  
Munsell 5Y 8/1  
Mounting method: Mounted on pipe stand, mounted flush  
on panel or on 19inch rack  
3
ZRN, ZFK  
CODE SYMBOLS  
(Detector)  
(Ejector)  
1
2
3
4
5
6
7
8
4
5
6
7
8
9 10 11 12 13 14  
Description  
Description  
Z T A  
1
1
ZFK  
4
Application  
General use  
For corrosive gas (refuse incinerator)  
Measured gas temperature  
For high temperature (1590°C max.)  
General use (800°C max.)  
2
5
1
2
Kinds  
Insertion length [mm]  
R
Standard  
B
C
D
E
500  
750  
1000  
1500  
Cal. gas inlet  
Polypropylene joint for φ6mm tube  
Brass joint for φ1/4 inch tube  
1
2
Power supply  
100V/115V AC 50/60Hz  
200V/220V AC 50/60Hz  
Power supply  
100/115VAC 50/60Hz  
200/220VAC 50/60Hz  
1
3
1
3
Flow guide tube  
(Converter)  
flange  
application  
None  
length  
0 Y 0  
5 A 3  
5 A 5  
5 A 7  
5 A 1  
5 B 3  
5 B 5  
5 B 7  
5 B 1  
5 C 3  
5 C 5  
5 C 7  
5 C 1  
6 D 8  
6 E 8  
1
2
3
4
5
6
7
8
9
SUS304 general use  
SUS304 general use  
SUS304 general use  
SUS304 general use  
SUS316 for corrosive gas  
SUS316 for corrosive gas  
SUS316 for corrosive gas  
SUS316 for corrosive gas  
SUS316 with blow-down nozzle 300mm  
SUS316 with blow-down nozzle 500mm  
SUS316 with blow-down nozzle 750mm  
SUS316 with blow-down nozzle 1000mm  
300mm  
500mm  
750mm  
1000mm  
300mm  
500mm  
750mm  
1000mm  
Description  
Z R N  
1 -  
No. of measurement channels  
3 channels max.  
6 channels max.  
3
6
9
9 channels max.  
Output signal  
4 to 20mA DC  
0 to 1V DC  
B
E
Transmission function  
None  
0
1
with RS-485  
SUS316 for high particulate  
SUS316 for high particulate with 800mm  
800mm  
Power supply  
1
2
3
100V AC 50/60Hz  
115V AC 50/60Hz  
220V AC 50/60Hz  
cover  
Otheres  
Z Z Z  
Protection cover  
Without  
With  
Mounting method  
Y
A
1
2
Mounting flush on panel/on 19inch rack  
Mounted on pipe stand (pipe stand provision  
is excluded)  
Reference air inlet  
None  
Rc1/8  
Y
A
B
NPT1/8  
(Exclusive special cable)(*1)  
None-standard spec.  
Z
Other none-standard items  
1
2
3
4
5
6
7
8
9
Description  
Connectable devices  
Z R Z N  
1 -  
N
For ZRN  
Kinds  
R
For R thermocouple  
Conduit(*2)  
None  
None  
None  
None  
None  
None  
None  
None  
None  
None  
None  
None  
6m  
Cable length  
6m  
( Replacement Detector element)  
YA  
YB  
YC  
YD  
YE  
YF  
YG  
YH  
YJ  
10m  
15m  
20m  
30m  
40m  
50m  
60m  
70m  
80m  
90m  
100m  
6m  
4
5
6
7
8
9 10 11 12 13  
Description  
ZFK  
4
0 Y 0 Y Y  
Application  
2
5
General use (TC516041)  
For corrosive gas (refer to incinerator)  
(TC516042)  
Kinds  
R
Standard  
YK  
YL  
Cal. gas inlet  
YM  
AA  
BB  
CC  
DD  
6
7
Polypropylene joint for φ6mm tube  
Brass joint for φ1/4 inch tube  
10m  
15m  
20m  
10m  
15m  
20m  
Power supply  
1
3
100/115VAC 50/60Hz  
200/220VAC 50/60Hz  
Cable end treatment  
0
1
2
None  
One side (detector side)  
Both sides  
Notes: *  
(1) One cable is used for one detector.  
(2) Waterproof flexible type conduit.  
4
SCOPE OF DELIVERY  
Detector:  
Detector main unit x 1, Viton O ring x 2,  
(2) Standard gas for calibration  
mounting screw (M5mm x 16) x 6,  
thermal sticker x 1, flow guide tube (as  
specified) x 1, ceramic filter x 1, rainproof  
cover (as specified) x 1  
Type ZBM NSH4-01 (up to 5% range)  
ZBM NSJ4-01(over 5% range)  
(3) Reducing valve for standard gas (type ZBD61003)  
(4) For blow-down  
Converter:  
Ejector:  
Converter main unit x 1, mounting  
bracket set, (according to specification) x  
1 accessories (3A fuse x 3)  
Ejector main unit x 1, insertion tube x 1,  
M16mm nut, and washer x 4, packing x 1  
2-way solenoid valve  
ADK11-15A-02C-100/200VAC (supplied by CKD Co.,  
Ltd.), connection port dia. Rc1/2  
Reducing valve AW4000-N04BG (supplied by SMC Co.,  
Ltd.), connection port dia. Rc1/2  
(5) Flowmeter (type ZBD42403)  
Items to be prepared separately:  
(1) Calibration gas unit  
1 to 10N/min for ejector  
Code  
used  
.
TK7D5853C  
1
2
3
4
5
6
Panel/19inch  
rack mount  
(3) (6) (9)  
Pipe mount  
(3) (6) (9)  
(Number of "ch")  
DEVICE CONFIGURATION  
The device to be combined differ according to the conditions of the gas to be measured. Select the devices to be combined  
with reference to the following table.  
Measured gas  
DUST  
Device configuration  
Detector type Converter Ejector  
Protection Note  
cover  
Application  
Temperature Gas Flow  
type  
type  
Less than 0.2g/mm3  
Less than 10g/Nm3  
Fuel; gas, oil  
5
5
General-use 600°C or less 5 to 20m/s  
ZFK2R  
ZFK2R  
4-  
4-  
A
C
ZRN  
ZRN  
Fuel: coal  
(boiler)  
with blow down  
Included low moisture  
Less than 1g/Nm3  
Less than 10g/Nm3  
5
5
For corrosive 600°C or less 5 to 20m/s  
ZFK5R  
4-  
4-  
B
C
ZRN  
ZRN  
Included low moisture ZFK5R  
with blow down  
gas (refuse  
incinerator)  
Less than 25g/Nm3 no  
Less than 25g/Nm3 yes  
Included low moisture  
with blow down  
Included high moisture  
with blow down  
SUS316 tube  
6
6
ZFK5R  
ZFK5R  
ZFK2R  
ZFK2R  
4-  
4-  
D
E
ZRN  
ZRN  
ZRN  
ZRN  
General-use  
(boiler)  
800°C or less Less than  
Less than 1g/Nm3  
Less than 1g/Nm3  
4-OYO  
4-OYO  
ZTA2  
ZTA1  
with blow down  
SIC tube  
1m/s  
1590°C or  
Less than  
1m/s  
with blow down  
less  
Note (1) Dust volume is approximate value.  
(2) Instrument quality air or bottled air is available as reference air by selecting detector with reference air inlet.  
CAUTIONS  
If combustible gas (CO, H2 etc.) exists in the measured  
gas, error will occur due to burning at the sensor section.  
The inclusion of corrosive gas (Si vapor, alkaline metal, P,  
Pb etc.) will shorten the life of the sensor.  
When the measured gas temperature is high (300°C or  
higher), the flange should be separated from the furnace  
wall in order to bring the detector flange surface  
temperature below the specified value(125°C). The flow  
guide should be attached in the direction in which the gas  
flow to the detector decreases.  
When much dust is included in the gas, the flow guide  
tube should be attached at an inclination so that the flow  
goes from above to below. And the flow guide should be  
attached in the direction in which the gas flow to the  
detector decreases.  
In the case of a refuse incinerator, automatic blowback of  
the flow guide should not be performed (to prevent  
corrosion of the flow guide tube due to drainage). Blow-  
down should be performed manually when change in the  
indication has become very little with the furnace  
stopped.  
5
ZRN, ZFK  
CONFIGURATION  
Flow guide tube system  
Rc 1/4  
(upstream blow port  
should be selected)  
Blow-down 200 to 300kPa  
{ 2 to 3 kgf/cm2 }  
Reducing valve  
(unnecessary when supply air pressure is 200 to 300 kPa  
{ 2 to 3 kgf/cm2 } )  
Solenoid valve  
for below 1  
Air supply  
Detector  
ZFK2  
ZFK5  
Rainproof cover  
or 10/  
or copper pipe  
8 PTFE pipe  
15A SGP  
equivalent tube  
(not supply)  
1
2
3
4
5
6
Flow guide tube  
Gas temp.  
600°C max.  
Power supply  
Detector  
1
Rc 1/4  
Solenoid valve  
for belw 9  
(upstream blow port should be selected)  
Blow-down 200 to 300 kPa  
{ 2 to 3 kgf/cm2  
)
15A SGP equivalent  
tube (not upply)  
Reducing valve  
Detector  
ZFK2  
ZFK5  
Rainpproof  
cover  
1
2
3
4
5
6
BL9 BL-C  
BL1 BL-C  
Heater  
~ 3ch  
Flow guide tube  
board  
~ 9ch  
4 cores  
Cell/  
I 1  
Main  
board  
~ 3ch  
I 1  
TC1  
TC1  
thermocouple  
output  
Zirconia type multi-  
channel oxygen  
analyzer ZRN  
Gas temp.  
600°C max.  
2 cores  
Heater  
Heater  
board  
~ 3ch  
H1  
Detector  
9
H1-C  
power supply  
Heater  
~ 3ch  
board  
~ 9ch  
AC  
AC  
4 cores  
Cell/  
I 9  
I/O board  
SV ZV COM  
Power supply  
Main  
board  
~ 9ch  
I 9  
COM  
V9 COM  
V1  
thermocouple  
output  
TC9  
TC9  
2 cores  
Heater  
Power supply  
Heater  
board  
~ 9ch  
H9  
H9-C  
power supply  
Sample gas outlet  
6
5
4
7
8
15 18  
1
2
Reducing valve  
(unnecessary when suppy air  
pressure is 50 to 100kPa  
{0.51 to 1.02 kgf/cm2  
}
Calibration gas unit  
(*1) Air suplly  
6/ 4mm or 1/ 4inch  
PTFE tube for  
calibration gas (to be  
prepared separately)  
Gas temperature.  
600°C max.  
Reducing  
valve  
(*) Standard gas or  
instrumentation air  
supply is usable for  
span point.  
Flow meter  
(ZBD4)  
Flow guide tube for  
high particulate  
ZBD61  
Reducing valve  
Flow meter  
(ZBD4)  
(*) Standard gas for  
span point (ZBM)  
(1 to 1.5R/min)  
Standard gas for  
zero point (ZBM)  
0.45 to 1.0% O2 /N2  
(*2) Ret. air  
(1 to 1.5R/min)  
to Detector  
Sample gas outlet  
Gas temperature.  
600°C max.  
Flow guide tube for high  
particulate with cover  
*1 Standard gas or instrumentation air is usable to span point.  
*2 Instrument quality air or bottled air available as reference air instead of ambient air.  
Note:  
6
Ejector system  
Rc 1/4  
Blow-down 200 to 300kPa  
{ 2 to 3 kgf/cm  
Reducing valve  
(unnecessary when supply air pressure is 200 to 300 bkPa  
2
Solenoid valve  
for blow 1  
{ 2 to 3 kgf/cm2  
}
}
Air supply  
15A SGP equivalent tube  
or 10/ 8 copper pipe  
(not supply)  
Blow inlet  
1
2
3
4
5
6
Air supply for blow  
Reducing valve  
6 / 4 coppre pipe (not supply)  
Ejectoy  
inlet  
1
2
4
5
Power supply  
Detector  
1
Power supply  
(5 to 10R/min)  
(5 to 10R/min)  
Heater temp.  
drop alarm  
Flowmeter  
1
9
Flowmeter  
15A SGP equivalennt tube or  
Solenoid valve  
for blow 9  
(not supply)  
10/ 8 copper pipe  
Rc 1/4  
Reducing valve  
Blow-down 200 to 300 kPa  
{ 2 to 3 kgf/cm2  
)
1
2
3
4
5
6
BL9 BL-C  
BL1 BL-C  
Heater  
~ 3ch  
board  
~ 9ch  
4 cores  
Cell/  
I 1  
Main  
board  
~ 3ch  
I 1  
TC1  
TC1  
1
2
4
5
thermocouple  
output  
Zirconia type multi-  
channel oxygen  
analyzer ZRN  
2 cores  
Heater  
Power supply  
Detector  
9
Heater  
board  
~ 3ch  
H1  
Heater temp.  
drop alarm  
H1-C  
power supply  
Heater  
~ 3ch  
board  
~ 9ch  
AC  
AC  
4 cores  
Cell/  
I 9  
I/O board  
SV ZV COM  
Power supply  
Main  
board  
~ 9ch  
I 9  
COM  
V9 COM  
V1  
thermocouple  
output  
TC9  
TC9  
2 cores  
Heater  
Power supply  
Heater  
board  
~ 9ch  
H9  
H9-C  
power supply  
6
5
4
7
8
15 18  
1
2
Reducing valve  
(unnecessary when suppy air  
pressure is 50 to 100kPa  
{0.51 to 1.02 kgf/cm2  
}
Calibration gas unit  
(*1) Air suplly  
6/ 4mm or 1/ 4inch  
PTFE tube for  
calibration gas (to be  
prepared separately)  
Reducing  
valve  
(*) Standard gas or  
instrumentation air  
supply is usable for  
span point.  
Flow meter  
(ZBD4)  
ZBD61  
Flow meter  
(ZBD4)  
(*) Standard gas for  
span point (ZBM)  
Reducing valve  
(1 to 1.5R/min)  
Standard gas for  
zero point (ZBM)  
(*2) Ret. air  
(1 to 1.5R/min)  
0.45 to 10% O /N  
2
2
to Detector  
*1 Standard gas or instrumentation air is usable to span point.  
*2 Instrument quality air or bottled air available as reference air instead of ambient air.  
Note:  
7
ZRN, ZFK  
Detector  
2 to 8  
2
3
4
5
6
7
8
Detector 1 ZFK2/5  
Detector 9  
1
2
3
4
5
6
1
Heater  
Heater  
2
+
3
Sensor  
output  
Sensor  
output  
4
5
Thermo-  
coule  
Thermo-  
coule  
6
+
Zirconia type multi-channel  
oxygen analyzer ZRN  
Main board  
Main board  
Input/output  
board  
Heatre board  
1 to 3ch  
Heatre board  
4 to 6ch  
Main board  
1 to 3ch  
Heatre board  
7 to 9ch  
4 to 6ch  
*
*
*
*
7 to 9ch  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
1
1
1
1
1
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
2
2
2
2
2
2
2
3
3
3
3
3
3
3
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
power  
supply  
7
7
7
7
7
7
7
AC power  
supply  
AC  
AC  
E
8
8
8
8
8
8
8
9
9
9
9
9
9
9
10  
11  
10  
11  
10  
11  
10  
11  
10  
11  
10  
11  
10  
11  
E
Remarks  
SV for  
blow 3  
SV for  
blow 9  
SV for  
blow 6  
(1) Grounding equal to 3rd class grounding structure of  
Japanese standard (grounding resistance 100or  
less) must be conected.  
AC  
power  
supply  
SV for  
blow 2  
SV for  
blow 8  
(2) Use a cable of 1.25mm2 or larger for the main power  
supply (AC power supply of ZRN)  
SV for  
blow 5  
(3) Shieled cable of 0.5mm2 or larger shouuld be  
used for the input/output cable.  
SV for  
blow 1  
SV for  
blow 7  
SV for  
blow 4  
(4) Use a compensating conductor 0.5mm2 or  
lage for the detector thermocouple input  
(for R or K themocoule).  
Note: *Board is provided for channel 3, 6 and 9 in case  
of specified.  
Calibration gas unit  
11 12 13 14 15 16 17 18 19 20  
1
2
3
4
5
6
7
8
9
10  
ZV:SV for zero gas  
SV:SV for span gas  
V1 to V9:SVs for  
detectors 1 to 9  
ZV SV  
V6  
V9  
V7 V8  
V3  
V4 V5  
V1 V2  
8
OUTLINE DIAGRAM (Unit:mm)  
Detector (ZFK2)  
80  
67  
Proof cover (to order)  
Approx. 65  
Approx. 130  
Approx. 118  
45.4  
36  
5
26  
Filter  
EXTERNAL CONNECTION DIAGRAM  
Element output  
Heater  
Thermocouple  
A
1
3
2
4
5
6
Black / White/ red / White/ yellow / blue  
2-core wire  
4-core wire  
Exclusive-special cable  
6-  
6
Ref. air inlet (to order)  
NPT1/8 or Rc1/8  
Calibration gas inlet (to order)  
6/ 4 PTEF tube or brass  
PP for  
Exclusive  
cable gland  
for 1/4 inch tube.  
Flow guide tube  
155  
130  
Approx. L  
12  
Approx. 20  
67  
Gas inlet  
Z F K 2 R  
4 - 5 A 3  
5
7
1
6-M5  
Gas outlet  
detector side  
3
1
Cord 11th  
L (m)  
MASS  
5
7
Z
815  
MTG. holes  
1.0  
0.5 0.75  
0.3  
Oxygen detector  
L=  
(to order)  
4.1  
2.7 3.3  
4.8  
Approx (kg)  
Flow guide tube (with blow-down nozzle)  
155  
Approx. L  
18  
Approx. 20  
130  
67  
3
Gas inlet  
6-M5  
detector side  
Z F K 2 R  
4 - 5 C 3  
5
7
1
Gas outlet  
Oxygen detector  
Blow down air inlet  
815  
MTG. holes  
Select an upper port to  
avoid the condensation  
in the piping  
4-Rc1/4  
with plug int.thd.  
3
1
Cord 11th  
5
7
Z
0.5 0.75 1.0  
5.7  
L (m)  
Mass  
0.3  
L=  
(to order)  
3.0 3.8  
4.8  
Approx (kg)  
9
ZRN, ZFK  
Flow guide tube (for high particulate)  
4 - Rc 1/4  
with plug int thd.  
Blow down air inlet  
Select an upper port to  
avoid the condensation  
in the piping  
8 - 19  
MTG. hole  
Flange: JIS 5K80A FF  
ZFK MTG. position  
Packing  
Z F K 2 R  
4 - 6 D8  
Gas outlet  
30  
Gas flow  
Tube (50A SCH40)  
Flow guide tube (for high particulate with cover)  
4 - Rc 1/4  
with plug int thd.  
Blow down air inlet  
Select an upper port to  
avoid the condensation  
in the piping  
8 - 19  
MTG. holes  
Flange: JIS 5K80A FF  
ZFK MTG. position  
Packing  
Z F K 2 R  
4 - 6 E8  
Gas outlet  
30  
Gas flow  
(38)  
Tube (50A SCH40)  
Protection tube (65A SCH40)  
10  
Detector (ZFK5)  
80  
67  
Proof cover (to order)  
Approx. 65  
Approx. 130  
Approx. 118  
45.4  
36  
5
26  
Filter  
EXTERNAL CONNECTION DIAGRAM  
Element output  
Heater  
Thermocouple  
1
3
2
4
5
6
Black / White/ red / White/ yellow / blue  
2-core wire  
4-core wire  
Exclusive-special cable  
Ref. air inlet (to order)  
NPT1/8 or Rc1/8  
6-  
6
Exclusive cable gland  
Calibration gas inlet (to order)  
PP for  
for 1/4 inch tube.  
6/ 4 PTEF tube or brass  
Flow guide tube  
155  
130  
Approx. 40  
12  
Approx. L  
3
67  
Gas inlet  
Z F K 5 R  
4 - 5 B 3  
5
7
1
6-M5  
detctor side  
Gas outlet  
3
1
Cord 11th  
L (m)  
5
7
Z
8- 15  
MTG. holes  
1.0  
0.3 0.5  
0.75  
Oxygen detector  
L=  
MASS  
Approx (kg)  
(to order)  
3.3  
4.5 6.1  
7.6  
Flow guide tube (with blow - down nozzle)  
155  
130  
Approx. 20  
18  
Approx. L  
3
67  
Gas inlet  
6-M5  
detctor side  
Z F K 5 R  
4 - 5 C 3  
5
7
1
Gas outlet  
Blow down air inlet  
8- 15  
Oxygen detector  
MTG. holes  
Select an upper port to  
avoid the condensation  
in the piping  
3
1
Cord 11th  
L (m)  
5
7
Z
4- Rc 1/4  
1.0  
0.3 0.5  
0.75  
with plug int. thd.  
L=  
(to order)  
MASS  
Approx (kg)  
3.3  
4.2 5.7  
7.4  
11  
ZRN, ZFK  
Flow guide tube (for high particulate)  
4 - Rc 1/4  
with plug int thd.  
Blow down air inlet  
Select an upper port to  
avoid the condensation  
in the piping  
8 - 19  
MTG. hole  
29.5  
Flange: JIS 5K80A FF  
ZFK MTG. position  
Packing  
Z F K 5 R  
4 - 6 D8  
Gas outlet  
30  
Gas flow  
Tube (50A SCH40)  
Flow guide tube (for high particulate with cover)  
4 - Rc 1/4  
with plug int thd.  
Blow down air inlet  
Select an upper port to  
avoid the condensation  
in the piping  
8 - 19  
MTG. holes  
Flange: JIS 5K80A FF  
ZFK MTG. position  
Packing  
Z F K 5 R  
4 - 6 E8  
Gas outlet  
30  
Gas flow  
(38)  
Tube (50A SCH40)  
Protection tube (65A SCH40)  
12  
OUTLINE DIAGRAM (Unit:mm)  
26.5  
207.5  
482.6  
465.1  
ZRN  
Supprot  
482.6  
400  
15  
364  
17- 23 with  
rubber bush  
Panel cutout dimensions  
465.1  
393  
386.4  
391.6  
4-M6 or 7mm  
Panel flush mounting/19 inch rack mounting type  
400  
15  
364  
ZRN  
Pipe stand  
17- 23 with  
rubber buch  
(additional specification)  
Mounting hole 4-M6  
76.3  
4- 18  
130  
386.4  
220  
350  
Pipe stand type  
13  
ZRN, AFK  
EXTERNAL CONNECTION DIAGRAM  
I/O board  
Heater board Ch3/Ch4 to Ch6/Ch7 to Ch9  
AV3  
AV2  
AV1  
DXA  
AV3  
AV2  
AV1  
DXA  
H/L alarm common  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
21  
22  
23  
24  
25  
26  
1
1
H/L alarm 3,6,9  
H/L alarm 1,4,7  
Blow valve 3,6,9  
Blow valve 1,4,7  
Contact  
output  
Average-value  
analog outut  
2
2
H/L alarm 2,5,8  
Blow valve common  
3
3
Contact  
output  
External transmission  
(RS-458)  
Blow valve 2,5,8  
4
4
Calibration gas valve  
common  
Calibration gas  
valve 3,6,9  
Calibration gas  
valve 1,4,7  
FG (for external tranmission)  
Contact imput common  
5
5
Calibration disable  
Calibration start  
Contact  
input  
Contact  
output  
Calibration gas  
valve 2,5,8  
27 AC power supply  
6
6
(UA) common  
Maintenace  
AC power supply  
7
7
Unit alarm (UA)  
28  
8
8
Span valve  
3,6,9  
2,5,8  
Contact  
output  
Detector  
heater  
Valve-maintenance common  
H/L alarm common  
29  
9
9
Zero valve  
Heater common  
Average-value output 3  
H/L alarm  
Average-value output 1  
H/L alarm  
30  
10  
11  
10  
11  
Contact  
output  
1,4,7  
31 Detector ground  
Average-value output 2 H/L alarm  
Detector ground  
Powe supply  
Main board Ch1 to Ch3/Ch4 to Ch6/Ch7 to Ch9  
AC  
Unit alarm common  
Unit alarm 3,6,9  
Unit alarm 1,4,7  
21  
1
Contact  
output  
AC power supply  
AC  
E
22 Unit alarm 2,5,8  
2
Oxygern concen-  
tration output 3,6,9  
Oxygern concen-  
tration output 2,5,8  
Oxygern concen-  
tration output 1,4,7  
23 Oxygen concentration output 3,6,9  
24 Oxygen concentration output 2,5,8  
3
Analog  
output  
E
4
Analog output  
25  
5
Oxygen concentration output 1,4,7  
Thermocouple  
signal 3,6,9  
26 Thermocouple signal 3,6,9  
27 Zirconia signal 3,6,9  
6
Zirconia signal 3,6,9  
7
Thermocouple  
signal 2,5,8  
Detector  
input  
28  
8
Thermocouple signal 2,5,8  
29  
9
Zirconia signal 2,5,8  
Zirconia signal 2,5,8  
Thermocouple signal 1,4,7  
Zirconia signal 1,4,7  
Thermocouple  
signal 1,4,7  
Zirconia signal 1,4,7  
30  
31  
10  
11  
Ejector (ZTA)  
4-M16 bolt  
190  
Approx. L  
170  
P
Gas inlet  
40  
L [mm]  
500 750 1000 1500  
Detector  
(ZFK2)  
Viewed from P direction  
140  
35  
(JIS 10K65ARF)  
50  
45  
40  
Blow -down air inlet  
(Rc1/4)  
Ejector air inlet  
(Rc1/4)  
Cable gland  
(A15C)  
EXTERNAL CONNECTION DAIAGAM  
1
2
3
4
5
Ejector air  
outlet  
(Rc1/4)  
AC  
power supply  
Heater temp.drop alam  
Caution on Safety  
*Before using this product, be sure to read its instruction manual in advance.  
Head Office  
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan  
http://www.fesys.co.jp/eng  
Sales Div.  
International Sales Dept.  
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan  
Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187  
http: //www.fic-net.jp/eng  
Printed in Japan  
Information in this catalog is subject to change without notice.  

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