HEDS-5600-H03 [HP]

Quick Assembly Two and Three Channel Optical Encoders; 快速组装二和三通道光学编码器
HEDS-5600-H03
型号: HEDS-5600-H03
厂家: HEWLETT-PACKARD    HEWLETT-PACKARD
描述:

Quick Assembly Two and Three Channel Optical Encoders
快速组装二和三通道光学编码器

编码器
文件: 总15页 (文件大小:294K)
中文:  中文翻译
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Quick Assembly  
Two and Three Channel Optical  
Encoders  
Technical Data  
HEDM-550x/560x  
HEDS-550x/554x  
HEDS-560x/564x  
Features  
HEDS-5500/5600 and HEDM-  
5500/ 5600 are two square waves  
in quadrature. The HEDS-5540  
and 5640 also have a third chan-  
nel index output in addition to the  
two channel quadrature. This  
index output is a 90 electrical  
degree, high true index pulse  
which is generated once for each  
full rotation of the codewheel.  
• Two Channel Quadrature  
Output with Optional Index  
Pulse  
• Quick and Easy Assembly  
• No Signal Adjustment  
Required  
• External Mounting Ears  
Available  
• Low Cost  
The HEDS series utilizes metal  
codewheels, while the HEDM  
series utilizes a film codewheel  
allowing for resolutions to 1024  
CPR. The HEDM series is nont  
available with a third channel  
index.  
Applications  
• Resolutions Up to 1024  
Counts Per Revolution  
• Small Size  
• -40°C to 100°C Operating  
Temperature  
• TTL Compatible  
• Single 5 V Supply  
The HEDS-5500, 5540, 5600,  
5640, and the HEDM-5500, 5600  
provide motion detection at a low  
cost, making them ideal for high  
volume applications. Typical  
applications include printers,  
plotters, tape drives, positioning  
tables, and automatic handlers.  
These encoders may be quickly  
and easily mounted to a motor.  
For larger diameter motors, the  
HEDM-5600, and HEDS-5600/  
5640 feature external mounting  
ears.  
Description  
Note: Agilent Technologies  
encoders are not recommended  
for use in safety critical  
applications. Eg. ABS braking  
systems, power steering, life  
support systems and critical care  
medical equipment. Please  
contact sales representative if  
more clarification is needed.  
The HEDS-5500/5540, HEDS-  
5600/5640, and HEDM-5500/  
5600 are high performance, low  
cost, two and three channel  
optical incremental encoders.  
These encoders emphasize high  
reliability, high resolution, and  
easy assembly.  
The quadrature signals and the  
index pulse are accessed through  
five 0.025 inch square pins  
located on 0.1 inch centers.  
Each encoder contains a lensed  
LED source, an integrated circuit  
with detectors and output  
circuitry, and a codewheel which  
rotates between the emitter and  
detector IC. The outputs of the  
Standard resolutions between 96  
and 1024 counts per revolution  
are presently available. Consult  
local Agilent sales representatives  
for other resolutions.  
ESD WARNING: NORMAL HANDLING PRECAUTIONS SHOULD BE TAKEN TO AVOID STATIC DISCHARGE.  
2
Package Dimensions  
HEDS-5500/5540, HEDM-5500  
*Note: For the HEDS-5500 and HEDM-5500, Pin #2 is a No Connect. For the HEDS-5540, Pin #2 is CH. I, the index output.  
HEDS-5600/5640, HEDM-5600  
*Note: For the HEDS-5600 and HEDM-5600, Pin #2 is a No Connect. For the HEDS-5640, Pin #2 is CH. I, the index output.  
3
Theory of Operation  
Block Diagram  
The HEDS-5500, 5540, 5600,  
5640, and HEDM-5500, 5600  
translate the rotary motion of a  
shaft into either a two- or a three-  
channel digital output.  
As seen in the block diagram,  
these encoders contain a single  
Light Emitting Diode (LED) as its  
light source. The light is  
collimated into a parallel beam by  
means of a single polycarbonate  
lens located directly over the  
LED. Opposite the emitter is the  
integrated detector circuit. This  
IC consists of multiple sets of  
photodetectors and the signal  
processing circuitry necessary to  
produce the digital waveforms.  
The final output of channel I is an  
index pulse PO which is generated  
once for each full rotation of the  
codewheel. This output PO is a  
one state width (nominally 90  
electrical degrees), high true  
index pulse which is coincident  
with the low states of channels A  
and B.  
revolution.  
The codewheel rotates between  
the emitterand detector, causing  
the light beam to be interrupted  
by the pattern of spaces and bars  
on the codewheel. The  
photodiodes which detect these  
interruptions are arranged in a  
pattern that corresponds to the  
radius and design of the  
codewheel. These detectors are  
also spaced such that a light  
period on one pair of detectors  
corresponds to a dark period on  
the adjacent pair of detectors. The  
photodiode outputs are then fed  
through the signal processing  
circuitry resulting in A, A, B and B  
(also I and I in the HEDS-5540  
and 5640). Comparators receive  
these signals and produce the  
final outputs for channels A and  
B. Due to this integrated phasing  
technique, the digital output of  
channel A is in quadrature with  
that of channel B (90 degrees out  
of phase).  
Pulse Width (P): The number of  
electrical degrees that an output  
is high during 1 cycle. This value  
is nominally 180°e or 1/2 cycle.  
Pulse Width Error (P): The  
deviation, in electrical degrees, of  
the pulse width from its ideal  
value of 180°e.  
Definitions  
Count (N): The number of bar  
and window pairs or counts per  
revolution (CPR) of the  
codewheel.  
State Width (S): The number of  
electrical degrees between a  
transition in the output of channel  
A and the neighboring transition  
in the output of channel B. There  
are 4 states per cycle, each  
nominally 90°e.  
One Cycle (C): 360 electrical  
degrees (°e), 1 bar and window  
pair.  
State Width Error (S): The  
deviation, in electrical degrees, of  
each state width from its ideal  
value of 90°e.  
One Shaft Rotation: 360  
mechanical degrees, N cycles.  
Position Error (∆Θ): The  
normalized angular difference  
between the actual shaft position  
and the position indicated by the  
encoder cycle count.  
Phase (φ): The number of  
electrical degrees between the  
center of the high state of channel  
A and the center of the high state  
of channel B. This value is  
nominally 90°e for quadrature  
output.  
In the HEDS-5540 and 5640, the  
output of the comparator for I  
and I is sent to the index  
processing circuitry along with  
the outputs of channels A and B.  
Cycle Error (C): An indication  
of cycle uniformity. The differ-  
ence between an observed shaft  
angle which gives rise to one  
electrical cycle, and the nominal  
angular increment of 1/N of a  
Phase Error (∆φ): The deviation  
of the phase from its ideal value  
of 90°e.  
4
Absolute Maximum Ratings  
Parameter  
Storage Temperature, TS  
Operating Temperature, TA  
Supply Voltage, VCC  
Output Voltage, VO  
Output Current per Channel, IOUT  
Vibration  
HEDS-55XX/56XX  
-40°C to 100°C  
HEDM-550X/560X  
-40°C to +70°C  
-40°C to 100°C  
-40°C to +70°C  
-0.5 V to 7 V  
-0.5 V to 7 V  
-0.5 V to VCC  
-0.5 V to VCC  
-1.0 mA to 5 mA  
20 g, 5 to 1000 Hz  
± 0.25 mm (± 0.010 in.)  
0.1 mm (0.004 in.) TIR  
30,000 RPM  
-1.0 mA to 5 mA  
20 g, 5 to 1000 Hz  
± 0.175 mm (± 0.007 in.)  
0.04 mm (0.0015 in.) TIR  
30,000 RPM  
Shaft Axial Play  
Shaft Eccentricity Plus Radial Play  
Velocity  
Acceleration  
250,000 rad/sec2  
250,000 rad/sec2  
Direction of Rotation: When the  
codewheel rotates in the counter-  
clockwise direction (as viewed  
from the encoder end of the  
motor), channel A will lead  
Output Waveforms  
channel B. If the codewheel  
rotates in the clockwise direction,  
channel B will lead channel A.  
Index Pulse Width (PO): The  
number of electrical degrees that  
an index output is high during  
one full shaft rotation. This value  
is nominally 90°e or 1/4 cycle.  
5
Recommended Operating Conditions  
Parameter  
Temperature HEDS Series  
Temperature HEDM Series  
Supply Voltage  
Symbol Min. Typ.  
Max.  
100  
70  
Units  
°C  
Notes  
TA  
TA  
VCC  
CL  
f
-40  
-40  
4.5  
°C  
non-condensing atmosphere  
Ripple < 100 mVp-p  
2.7 kpull-up  
5.0  
5.5  
Volts  
pF  
Load Capacitance  
100  
100  
Count Frequency  
kHz  
Velocity (rpm) x N/60  
Shaft Perpendicularity  
Plus Axial Play (HEDS Series)  
± 0.25  
(± 0.010)  
mm  
(in.)  
6.9 mm (0.27 in.) from  
mounting surface  
Shaft Eccentricity Plus  
Radial Play (HEDS Series)  
0.04  
(0.0015)  
mm (in.)  
TIR  
6.9 mm (0.27 in.) from  
mounting surface  
Shaft Perpendicularity  
Plus Axial Play (HEDM Series)  
± 0.175  
(± 0.007)  
mm  
(in.)  
6.9 mm (0.27 in.) from  
mounting surface  
Shaft Eccentricity Plus  
Radial Play(HEDM Series)  
0.04  
(0.0015)  
mm (in.)  
TIR  
6.9 mm (0.27 in.) from  
mounting surface  
Note: The module performance is guaranteed to 100 kHz but can operate at higher frequencies. 2.7 kpull-up resistors  
required for HEDS-5540 and 5640.  
Encoding Characteristics  
Encoding Characteristics over Recommended Operating Range and Recommended Mounting Tolerances  
unless otherwise specified. Values are for the worst error over the full rotation.  
Part No.  
Description  
Pulse Width Error  
Logic State Width Error  
Phase Error  
Position Error  
Cycle Error  
Sym. Min. Typ.* Max.  
Units  
HEDS-5500  
HEDS-5600  
(Two Channel)  
P  
S  
∆φ  
∆Θ  
C  
7
5
2
10  
3
45  
45  
20  
40  
5.5  
°e  
°e  
°e  
min. of arc  
°e  
HEDM-5500  
HEDM-5600  
(Two Channel)  
Pulse Width Error  
Logic State Width Error  
Phase Error  
Position Error  
Cycle Error  
P  
S  
∆φ  
∆Θ  
C  
10  
10  
2
10  
3
45  
45  
15  
40  
7.5  
°e  
°e  
°e  
min. of arc  
°e  
HEDS-5540  
HEDS-5640  
(Three  
Pulse Width Error  
Logic State Width Error  
Phase Error  
Position Error  
Cycle Error  
P  
S  
∆φ  
∆Θ  
C  
PO  
5
5
2
10  
3
90  
35  
35  
15  
40  
5.5  
125  
°e  
°e  
°e  
Channel)  
min. of arc  
°e  
°e  
Index Pulse Width  
55  
CH. I rise after  
CH. A or CH. B fall  
-40°C to +100°C  
-40°C to +100°C  
t2  
-300  
100  
250  
ns  
CH. I fall after  
t2  
70  
150  
1000  
ns  
CH. B or CH. A rise  
Note: See Mechanical Characteristics for mounting tolerances.  
*Typical values specified at VCC = 5.0 V and 25°C.  
6
Electrical Characteristics  
Electrical Characteristics over Recommended Operating Range.  
Part No.  
Parameter  
Sym. Min. Typ.* Max. Units  
Notes  
HEDS-5500 Supply Current  
HEDS-5600 High Level Output Voltage  
Low Level Output Voltage  
ICC  
VOH  
VOL  
17  
40  
mA  
V
V
2.4  
IOH = -40 µA max.  
IOL = 3.2 mA  
0.4  
Rise Time  
Fall Time  
tr  
tf  
200  
50  
ns  
ns  
CL = 25 pF  
RL = 11 kpull-up  
HEDS-5540 Supply Current  
HEDS-5640 High Level Output Voltage  
HEDM-5500 Low Level Output Voltage  
ICC  
VOH  
VOL  
30  
2.4  
57  
85  
mA  
V
V
IOH = -200 µA max.  
IOL = 3.86 mA  
0.4  
HEDM-5600  
Rise Time  
Fall Time  
tr  
tf  
180  
40  
ns  
ns  
CL = 25 pF  
RL = 2.7 kpull-up  
HEDM-5500 Supply Current  
HEDM-5600 High Level Output Voltage  
Low Level Output Voltage  
ICC  
VOH  
VOL  
30  
2.4  
57  
85  
mA  
V
V
IOH = -40 µA max.  
IOL = 3.86 mA  
0.4  
Rise Time  
Fall Time  
tr  
tf  
180  
40  
ns  
ns  
CL = 25 pF  
RL = 3.2 kpull-up  
*Typical values specified at VCC = 5.0 V and 25°C.  
7
Mechanical Characteristics  
Parameter  
Symbol  
Dimension  
Tolerance[1]  
Units  
Codewheel Fits These  
Standard Shaft Diameters  
2 3  
5 6  
4
8
+0.000  
-0.015  
mm  
5/32 1/8  
3/16 1/4  
+0.0000  
-0.0007  
in  
Moment of Inertia  
J
0.6 (8.0 x 10-6)  
14.0 (0.55)  
g-cm2 (oz-in-s2)  
Required Shaft Length[2]  
± 0.5  
(± 0.02)  
mm  
(in.)  
Bolt Circle[3]  
2 screw  
mounting  
19.05  
(0.750)  
± 0.13  
(± 0.005)  
mm  
(in.)  
3 screw  
mounting  
20.90  
(0.823)  
± 0.13  
(± 0.005)  
mm  
(in.)  
external  
mounting ears  
46.0  
(1.811)  
± 0.13  
(± 0.005)  
mm  
(in.)  
Mounting Screw Size[4]  
2 screw  
mounting  
M 2.5 or (2-56)  
M 1.6 or (0-80)  
mm (in.)  
mm (in.)  
3 screw  
mounting  
external  
mounting ears  
M 2.5 or (2-56)  
0.33 (0.130)  
mm (in.)  
mm (in.)  
Encoder Base Plate  
Thickness  
Hub Set Screw  
(2-56)  
(in.)  
Notes:  
1. These are tolerances required of the user.  
2. The HEDS-55X5 and 56X5, HEDM-5505, 5605 provide an 8.9 mm (0.35 inch) diameter hole through the housing for longer motor  
shafts. See Ordering Information.  
3. The HEDS-5540 and 5640 must be aligned using the aligning pins as specified in Figure 3, or using the alignment tool as shown in  
“Encoder Mounting and Assembly. See also “Mounting Considerations.”  
4. The recommended mounting screw torque for 2 screw and external ear mounting is 1.0 kg-cm (0.88 in-lbs). The recommended  
mounting screw torque for 3 screw mounting is 0.50 kg-cm (0.43 in-lbs).  
Electrical Interface  
To insure reliable encoding  
pull-up resistors on output pins 3  
and 5 (Channels A and B) are  
recommended to improve rise  
times, especially when operating  
above 100 kHz frequencies.  
close to the encoder as possible  
(within 4 feet). Each of the three  
encoder outputs can drive a single  
TTL load in this configuration.  
performance, the HEDS-5540 and  
5640 three channel encoders  
require 2.7 k(± 10%) pull-up  
resistors on output pins 2, 3, and  
5 (Channels I, A, and B) as shown  
in Figure 1. These pull-up  
The HEDS-5500, 5600, and  
HEDM-5500, 5600 two channel  
encoders do not normally require  
pull-up resistors. However, 3.2 kΩ  
resistors should be located as  
8
Figure 1. Pull-up Resistors on HEDS-5X40 Encoder Outputs.  
Mounting Considerations  
two channel encoders are  
mounting option as shown in  
Figure 2. The optional aligning  
pins shown in Figure 3 can be  
used with either mounting option.  
attached to a motor with the screw  
sizes and mounting tolerances  
specified in the mechanical  
characteristics section without  
any additional mounting bosses,  
the encoder output errors will be  
within the maximums specified in  
the encoding characteristics  
section.  
The HEDS-5540 and 5640 three  
channel encoders and the HEDM  
Series high resolution encoders  
must be aligned using the aligning  
pins as specified in Figure 3, or  
using the HEDS-8910 Alignment  
Tool as shown in Encoder  
The HEDS-5600, 5640, and  
HEDM-5600 have external  
mounting ears which may be used  
for mounting to larger motor base  
plates. Figure 4 shows the  
necessary mounting holes with  
optional aligning pins and motor  
boss.  
Mounting and Assembly.  
The use of aligning pins or  
The HEDS-5500 and 5540 can be  
mounted to a motor using either  
the two screw or three screw  
alignment tool is recommended  
but not required to mount the  
HEDS-5500 and 5600. If these  
11.10 / 10.94  
(0.438 / 0.431)  
2.39 / 2.34  
(0.096 / 0.092)  
Figure 2. Mounting Holes.  
Figure 3. Optional Mounting Aids.  
9
2.39 / 2.34  
(0.096 / 0.092)  
0.25 (0.010) X  
45° CHAMFER  
2 PLACES  
A
Ø 0.15 (0.006)  
0.8 (0.03) X 45° CHAMFER  
O
A
0.05 (0.002)  
11.10 / 10.94  
(0.438 / 0.431)  
Figure 4. Mounting with External Ears.  
10  
Encoder Mounting and Assembly  
1. For HEDS-5500 and 5600: Mount encoder base plate onto  
motor. Tighten screws. Go on to step 2.  
2. Snap encoder body onto base plate locking all 4 snaps.  
1a. For HEDS-5540, 5640 and HEDM-5500, 5600: Slip  
alignment tool onto motor shaft. With alignment tool in  
place, mount encoder baseplate onto motor as shown above.  
Tighten screws. Remove alignment tool.  
4. Use the center screwdriver slot, or either of the two side  
slots, to rotate the encoder cap dot clockwise from the one  
dot position to the two dot position. Do not rotate the  
encoder cap counterclockwise beyond the one dot position.  
3a. Push the hex wrench into the body of the encoder to  
ensure that it is properly seated into the code wheel hub set  
screws. Then apply a downward force on the end of the hex  
wrench. This sets the code wheel gap by levering the code  
wheel hub to its upper position.  
The encoder is ready for use!  
3b. While continuing to apply a downward force, rotate the  
hex wrench in the clockwise direction until the hub set  
screw is tight against the motor shaft. The hub set screw  
attaches the code wheel to the motor's shaft.  
3c. Remove the hex wrench by pulling it straight out of the  
encoder body.  
11  
Connectors  
Manufacturer  
Part Number  
AMP  
103686-4  
640442-5  
Dupont/Berg  
Agilent  
65039-032 with 4825X-000 term.  
HEDS-8902 (2 ch.) with 4-wire leads  
(designed to mechanically lock into the  
HEDS-5XXX, HEDM-5X0X Series)  
HEDS-8903 (3 ch.) with 5-wire leads  
2695 series with 2759 series term.  
Molex  
*
N/A*  
*
Figure 5. HEDS-8902 and 8903 Connectors.  
Typical Interfaces  
HEDS–55XX  
HCTL-2016/  
2020  
QUADRATURE  
DECODER/  
COUNTER  
CH. A  
CH. B  
OR  
HEDS-56XX  
OR  
HOST  
PROCESSOR  
HEDM-5X0X  
HEDS–55XX  
OR  
HEDS-56XX  
OR  
CH. A  
CH. B  
HCTL-1100  
MOTION  
CONTROL IC  
HOST  
PROCESSOR  
HEDM-5X0X  
12  
Ordering Information  
Encoders with Film Codewheels  
HEDM-5  
0
Option  
Mounting Type  
5 - Standard  
6 - External  
Mounting Ears  
Outputs  
0 - 2 Channel  
Through Hole  
0 - None  
5 - 8.9 mm (0.35 in.)  
Resolution (Cycles/Rev)  
B - 1000 CPR  
J - 1024 CPR  
Shaft Diameter  
01 - 2 mm  
06 - 1/4 in.  
11 - 4 mm  
14 - 5 mm  
12 - 6 mm  
13 - 8 mm  
02 - 3 mm  
03 - 1/8 in.  
04 - 5/32 in.  
05 - 3/16 in.  
HEDS-8910 0  
Alignment Tool  
(Included with each order of HEDM-550X/560X two channel encoders)  
Encoders with Metal Codewheels  
HEDS-5  
Option  
Resolution (Cycles/Rev)  
(HEDS-550X, 560X 2 Channel)  
Mounting Type  
5 - Standard  
6 - External  
Mounting Ears  
Outputs  
0 - 2 Channel  
4 - 3 Channel  
Through Hole  
0 - None  
5 - 8.9 mm (0.35 in.)  
Shaft Diameter  
01 - 2 mm  
02 - 3 mm  
03 - 1/8 in.  
04 - 5/32 in.  
05 - 3/16 in.  
06 - 1/4 in.  
11 - 4 mm  
14 - 5 mm  
12 - 6 mm  
13 - 8 mm  
S - 50 CPR  
K - 96 CPR  
C - 100 CPR  
D - 192 CPR  
E - 200 CPR  
F - 256 CPR  
G - 360 CPR  
H - 400 CPR  
A - 500 CPR  
I - 512 CPR  
(HEDS-554X, 564X 3 Channel)  
G - 360 CPR  
H - 400 CPR  
A - 500 CPR  
I - 512 CPR  
S - 50 CPR  
K - 96 CPR  
C - 100 CPR  
E - 200 CPR  
F - 256 CPR  
HEDS-8910 0  
Alignment Tool  
(Included with each order of HEDS-554X/564X three channel encoders)  
13  
01 02 03 04 05 06 11 12 13 14  
HEDM-5500  
HEDM-5505  
HEDM-5600  
HEDM-5605  
HEDS-5500  
B
J
*
*
*
*
*
*
*
*
*
*
*
*
B
J
*
*
*
*
*
B
J
*
*
B
J
*
*
A
C
E
F
G
H
I
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
K
S
*
*
HEDS-5505  
HEDS-5540  
A
C
E
F
G
H
I
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
K
A
C
E
F
G
H
I
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
HEDS-5545  
HEDS-5600  
A
C
H
I
*
*
*
*
*
*
A
C
E
G
H
I
*
*
*
*
*
*
*
*
*
*
*
*
*
*
14  
01 02 03 40 05 06 11 12 13 14  
HEDS-5605  
A
C
E
F
G
H
I
*
*
*
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HEDS-5640  
HEDS-5645  
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www.agilent.com/semiconductors  
For product information and a complete list of  
distributors, please go to our web site.  
For technical assistance call:  
Americas/Canada: +1 (800) 235-0312 or  
(408) 654-8675  
Europe: +49 (0) 6441 92460  
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Korea: (+65) 271 2194  
Malaysia, Singapore: (+65) 271 2054  
Taiwan: (+65) 271 2654  
Data subject to change.  
Copyright © 2002 Agilent Technologies, Inc.  
Obsoletes 5988-2579EN  
January 17, 2002  
5988-3996EN  

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