AP105-DF7-1618 [HRS]
Tool And Machinery;3.95mm Pitch Miniature Connector for Secondary Power Supply (Product Compliant to C-UL and TÜV)
DF7 Series
Full lock
function added
Full locking
mechanism in the
inner lock system
Prevent short in
members adjacent
to contact
Mis-insertion
protector
■Features
1. Full Lock Function Added
Double locks
equipped
Double locks
equipped
This connector employs the full lock mechanism in the inner
lock system.
Prevent displacement due to unexpected external shock.
2. Prevent Crimping Contact Fixation Force Up and
Half-insertion
To use the method where stress is applied to the cable, or to
increase crimping contact fixation force, or to prevent crimping
contact half-insertion, the double locks can be equipped.
3. Prevent False-insertion
This connector is equipped with the mechanism to prevent
reverse insertion for engagement between dissimilar contacts.
Prevent Mis-
insertion adding
the boss
4. Means to Prevent Solder Crack
The pin header employs glass enforced resin, and takes
measures to prevent solder cracks due to heat shrinkage.
9. Product Compliant with C-UL and TÜV
(C-UL and TÜV file No. is listed on page 428.)
10. Correspond with 7.92mm Pitch Product
5. Prevent Reverse Insertion in Printed Board
A guide post is added to the pin header, and prevents reverse
insertion in the printed board.
According to the pin specification for removal, 2
contact and 3 contact 7.92mm pitch products can be
merchandised.
6. Corresponding to Bonding (filled with resin)
This connector is capable of potting 6mm maximum, and
mounting height is a 20mm (no retainer) in the low profile.
7. Reduction in Production Facility Cost
The female crimping contact and in-line male crimping contact
allow harness with the same crimping tool.
8. Prevent Short in Members Adjacent to Contact
■Applications
Each contact is independently enclosed in a box, in order to
prevent short in members adjacent to the contact.
Business machines, industrial equipment, and
consumer appliances etc.
B95
■Product Specifications
Current rating
AWG#22 : 04A
)
)
Note2
Operating Temperature Range:-35 to +85ç (
Storage Temperature Range :-10 to +60ç (
Note1
20 : 05A
Rating
)
:-40 to 70% (
Note2
18 : 07A
Operating Moisture Range
:-40 to 80%
Storage Humidity Range
16 : 10A
Voltage rating:630V AC
■C-UL, TÜV File No.
C-UL :E52653
Product Compliant to C-UL, TÜV
AWG#22 : 04A
TÜV
:R9750437
AWG#20 : 05A
AWG#18 : 07A
AWG#16 : 10A
C-UL
Current rating
Voltage rating
(
)
Countries: U.S.A, Canada
Rating
C-UL
TÜV
7.92mm pitch
600V AC
3.96mm pitch
300V AC
600V AC
Item
1. Contact Resistance
2. Insulation Resistance 1000M ohms min.
Specification
Condition
10m ohms max.
20mV max. , measured at 1mA
500V DC
3. Withstanding voltage No flashover or insulation breakdown.
1500V AC/1 minute
4. Insertor/Extraction Force 0.3N min., 4.5N max.
Measured with 0.64 0.002mm steel pin
30 cycles
5. Operating Life
6. Vibration
7. Shock
20m ohms max.
No electrical discontinuity of 1µs or more
No electrical discontinuity of 1µs or more
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions.
2
Acceleration of 490 m/s , 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis
8. Humidity (Steady state) 20m ohms max.
96 hours at temperature of 40ç and humidity of 90% to 95%
(-55ç: 30 minutes ■■5 to 35ç: 5 minutes■
9. Temperature Cycle
20m ohms max.
(-85ç: 30 minutes ■■5 to 35ç: 5minutes) 5 cycles
No deformation of
components affecting performance.
10. Resistance to Soldering heat
Flow: 260ç for 10 seconds
Note 1: Includes temperature rise caused by current flow.
Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and
Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation.
■Material
Product
Socket
Part
Material
Polyamide
Polyamide
Brass
Finish
white
Remarks
UL94V-0
UL94V-0
–––––
Insulator
Insulator
Contact
Insulator
Insulator
Contact
beige
Header
plating
white
In-line Plug
Retainer
Polyamide
Polyamide
Copper alloy
UL94V-0
UL94V-0
–––––
Black
Crimping Contact
Tin plating
B96
■Ordering Information
q Series Name
w Series No.
: DF
u Applicable cable size
UL1007, UL1015
: 7, 7A
e
Number of Contacts : 2 to 10
1618 : AWG#16 to 18
2022 : AWG#20 to 22
i packaging type
r Connector Type
■Connector
S
P
: Socket
DF 7
-
-
* S - 3.96 C
: Pin header
SCF : Female contact, reel
SF : Female contact, bag
PCF : Male contact, reel
PC : Male contact, bag
EP : In-line plug
RS/P: Retainer
q
w
e
r
t
y
■Crimping Contact
t
y
Contact Pitch
Contact type
: Crimping socket
DSA : Straight pin header
DS Right angle pin header
None: Retainer
: 3.96mm (7.92mm)
DF 7
* * - SCF
C
q
w
u
i
:
■Application Pattern
Socket
Retainer
Photo:
Contact Inserted
Pin Header
In-line Plug
■Straight type
■In-line plug (panel mount type)
Photo:
Contact Inserted
■Right angle type
■In-line Plug
Photo:
Contact Inserted
B97
■Straight Pin Header
A
B
Note 4.
Polarity mark
p=
3.96
1 0
Note 2.
Note 3.
Polarizing mark
0.64
Cavity No. mark
2.49
Ø1.4
6 L 0 9
Lot stamped mark
Unit: mm
Part Number
CL No.
Number of Contacts
A
B
10.40
14.36
18.32
22.28
26.24
30.20
34.16
38.12
42.08
14.36
22.28
DF7- 2P-3.96DSA
DF7- 3P-3.96DSA
DF7- 4P-3.96DSA
DF7- 5P-3.96DSA
DF7- 6P-3.96DSA
DF7- 7P-3.96DSA
DF7- 8P-3.96DSA
DF7- 9P-3.96DSA
DF7-10P-3.96DSA
DF7- 2P-7.92DSA
DF7- 3P-7.92DSA
680-0036-5
680-0037-8
680-0038-0
680-0039-3
680-0040-2
680-0041-5
680-0042-8
680-0043-0
680-0044-3
680-0108-4
680-0109-7
2
3
3.96
7.92
4
11.88
15.84
19.80
23.76
27.72
31.68
35.64
7.92
5
6
7
8
9
10
2
3
15.84
Note1: A packaging quantity is delivered by the bag unit (100 pcs.).
If needed, order the product per bag.
Note2: The odd number contact may partially differ in the locking form.
Note3: The 2-contact connector contains no wall on both sides.
Note4: DF7-2P-7.92DS excludes pin No. 2 in DF7-3P-3.96DS, and the number
of contacts indicates 2.
DF7-2P-7.92DS excludes No. 2 and No. 4 in DF7-3P-3.96DS, and the
number of contacts indicates 3.
BPCB mounting pattern (Board thickness t = 1.6 0.1)
B98
A
■Right Angle Pin Header
p=3.96
Polarity mark
Note 2.
6L09
10
A
Lot stamped mark
Cavity No. mark
3.5
Polarity mark Note 3.
B
1.1
1.1
9.5
10
A
Ø1.4
1.4
C
Unit: mm
C
Part Number
CL No.
Number of Contacts
A
B
680-0081-0-24
680-0082-2-24
680-0083-5-24
680-0084-8-24
680-0085-0-24
680-0086-3-24
680-0087-6-24
680-0088-9-24
680-0089-1-24
680-0124-0-24
680-0125-3-24
DF7- 2P-3.96DS(24)
DF7- 3P-3.96DS(24)
DF7- 4P-3.96DS(24)
DF7- 5P-3.96DS(24)
DF7- 6P-3.96DS(24)
DF7- 7P-3.96DS(24)
DF7- 8P-3.96DS(24)
DF7- 9P-3.96DS(24)
DF7-10P-3.96DS(24)
DF7- 2P-7.92DS(24)
DF7- 3P-7.92DS(24)
2
3
3.96
7.92
10.40
14.36
18.32
22.28
26.24
30.20
34.16
38.12
42.08
14.36
22.28
8.40
12.36
16.32
20.28
24.24
28.20
32.16
36.12
40.08
12.36
20.28
4
11.88
15.84
19.80
23.76
27.72
31.68
35.64
7.92
5
6
7
8
9
10
2
3
15.84
Note1: A packaging quantity is delivered by the bag unit (100 pcs.).
If needed, order the products per bag.
Note2: The 2 contact connector has no walls on both sides.
Note3: DF7-2P-7.92DS excludes pin No. 2 in DF7-3P-3.96DS, and the number of contacts
indicates 2.
DF7-2P-7.92DS excludes No. 2 and No. 4 in DF7-3P-3.96DS, and the number of
contacts indicates 3.
BPCB mounting pattern (Board Thickness t = 1.6 0.1)
B99
■In-line Plug (Panel Mount Type)
3
A
B
3
p=
3.96
Note 2.
9.5
Polarity mark
Cavity No. mark
10
B
Polarization mark
Photo: Contact Inserted
C
Unit: mm
C
Part Number
CL No.
Number of Contacts
A
B
DF7- 2EP-3.96C
DF7- 3EP-3.96C
DF7- 4EP-3.96C
DF7- 5EP-3.96C
DF7- 6EP-3.96C
DF7- 7EP-3.96C
DF7- 8EP-3.96C
DF7- 9EP-3.96C
DF7-10EP-3.96C
680-0018-3
680-0019-6
680-0020-5
680-0021-8
680-0022-0
680-0023-3
680-0024-6
680-0025-9
680-0026-1
2
3
10.40
14.36
18.32
22.28
26.24
30.20
34.16
38.12
42.08
3.96
7.92
17.40
21.36
25.32
29.28
33.24
37.20
41.16
45.12
49.08
4
11.88
15.84
19.80
23.76
27.72
31.68
35.64
5
6
7
8
9
10
Note1: A packaging quantity is delivered by the bag unit (100 pcs.).
If needed, order the products per bag.
Note2: The odd number contact partially differs in the locking form.
*Refer to page B103 for the retainer.
BPanel Cutouts
Panel Thickness
X
2.0
1.6
1.2
0.8
0.48
0.96
1.44
1.92
B100
A
■In-line Plug
p=3.96
Polarity mark
Note 2.
6L09
10
A
Lot stamped mark
Cavity No. mark
3.5
Polarity mark Note 3.
B
1.1
1.1
9.5
Photo: Contact Inserted
10
A
Ø1.4
1.4
C
Unit: mm
B
Part Number
CL No.
Number of Contacts
A
DF7A- 2EP-3.96C
DF7A- 3EP-3.96C
DF7A- 4EP-3.96C
DF7A- 5EP-3.96C
DF7A- 6EP-3.96C
DF7A- 7EP-3.96C
DF7A- 8EP-3.96C
DF7A- 9EP-3.96C
DF7A-10EP-3.96C
680-0072-9
680-0073-1
680-0074-4
680-0075-7
680-0076-0
680-0077-2
680-0078-5
680-0079-8
680-0080-7
2
3
10.40
14.36
18.32
22.28
26.24
30.20
34.16
38.12
42.08
3.96
7.92
4
11.88
15.84
19.80
23.76
27.72
31.68
35.64
5
6
7
8
9
10
Note1: A packaging quantity is delivered by the bag unit (100 pcs.).
If needed, order the products per bag.
Note2: The odd number contact partially differs in the locking form.
*Refer to page B103 for the retainer.
B101
A
B
■Socket
p=
3.96
1
Note 2.
Contact No.1 mark
Note 3.
Photo: Contact Inserted
Contact No. mark
Polarity mark
Cavity No. mark
1
2
3
4
5
6
7
8
9
10
B
Unit: mm
B
Part Number
CL No.
Number of Contacts
A
DF7- 2S-3.96C
DF7- 3S-3.96C
DF7- 4S-3.96C
DF7- 5S-3.96C
DF7- 6S-3.96C
DF7- 7S-3.96C
DF7- 8S-3.96C
DF7- 9S-3.96C
DF7-10S-3.96C
680-0009-2
680-0010-1
680-0011-4
680-0012-7
680-0013-0
680-0014-2
680-0015-5
680-0016-8
680-0017-0
2
3
10.00
13.96
17.92
21.88
25.84
29.80
33.76
37.72
41.68
3.96
7.92
4
11.88
15.84
19.80
23.76
27.72
31.68
35.64
5
6
7
8
9
10
Note1: A packaging quantity is delivered by the bag unit (100 pcs.).
If needed, order the products per bag.
Note2: The odd number contact partially differs in the locking form.
Note3: The 2 contact connector contains no wall on both sides.
*Refer to page B103 for the retainer.
B102
A
B
■Retainer
3
p= 3.96
2.2
Cavity No. mark
10
B
Polarity mark
Unit: mm
Part Number
CL No.
Number of Contacts
A
B
DF7- 2RS/P-3.96
DF7- 3RS/P-3.96
DF7- 4RS/P-3.96
DF7- 5RS/P-3.96
DF7- 6RS/P-3.96
DF7- 7RS/P-3.96
DF7- 8RS/P-3.96
DF7- 9RS/P-3.96
DF7-10RS/P-3.96
680-0027-4
680-0028-7
680-0029-0
680-0030-9
680-0031-1
680-0032-4
680-0033-7
680-0034-0
680-0035-2
2
3
10.00
13.96
17.92
21.88
25.84
29.80
33.76
37.72
41.68
3.96
7.92
4
11.88
15.84
19.80
23.76
27.72
31.68
35.64
5
6
7
8
9
10
Note1: A packaging quantity is delivered by the bag unit (100 pcs.).
If needed, order the products per bag.
*This retainer is commonly used for socket and in-line plug.
B103
■Crimping Contact
■Female Contact
■Male Contact
2.4
2.35
2.5
1.3
0.64
Applicable cable indicated
16
18
Applicable cable indicated
16
18
0.8
p= 11
t=
0.25
p=
11
t= 0.25
Part Number
DF7-1618SCF
DF7-1618SC
DF7-2022SCF
DF7-2022SC
DF7-1618PCF
DF7-1618PC
DF7-2022PCF
DF7-2022PC
CL No.
Packaging
Quantity
3000
0100
3000
0100
3000
0100
3000
0100
Finish
680-0001-0
680-0002-3
680-0003-6
680-0004-9
680-0005-1
680-0006-4
680-0007-7
680-0008-0
Reel
Bag
Reel
Bag
Reel
Bag
Reel
Bag
Tin plating
■Applicable Cable (Tin plating annealed conductor)
Conductor Size (Wire Construction)
Recommended Cable
Jacket Diameter
(
)
AWG16 26 cores/0.254mm
Ø2.1 to 2.5mm
(
)
)
)
AWG18 34 cores/0.18mm
UL1007
UL1015
(
AWG20 21 cores/0.18mm
Ø1.6 to 1.9mm
Ø2.9 to 3.2mm
Ø2.4 to 2.7mm
(
AWG22 17 cores/0.16mm
(
)
AWG16 26 cores/0.254mm
(
)
)
)
AWG18 34 cores/0.18mm
(
AWG20 21 cores/0.18mm
(
AWG22 17 cores/0.16mm
Note: If other cables are used instead of the applicable cable, contact Hirose sales department.
■Strip Length: 3.0 to 3.8mm
■Applicable Tool
Type
Main press unit
Part Number
CM-105
CL No.
Applicable contact
––––––
901-0005-4
901-4554-4
901-4553-1
550-0268-0
550-0269-3
Automatic
Manual
AP105-DF7-1618
AP105-DF7-2022
HT104/DF7-1618
HT104/DF7-2022
DF7-1618SCF/PCF
DF7-2022SCF/PCF
DF7-1618SC/PC
DF7-2022SC/PC
Applicator
Manual crimping tool
B104
BMating Dimensions
■Cable to Board (Straight Pin Header) Connection
■Cable to Board (Right Angle Pin Header) Connection
■Cable to Cable Connection (Panel Lock Type)
■Cable to Cable Connection
B105
BHow to Remove Contacts
■ Tool Name for Contact Removal: Precision Driver (Minus driver, blade width: 1.4mm)
■ Objective Crimping Contact: DF7-1618SC(F), DF7-2022SC(F)
DF7-1618PC(F), DF7-2022PC(F)
■ Removal Method(Example) DF7-*S-3.96C, DF7-1618SCF
Housing Cross-sectional View
1. As shown in the illustration, press the
Precision Driver
mold lance unit with a driver etc., not
including the mating area, and press the
lance down.
Mold Lance Area
2. Check that the lance unit has removed in
place, draw out the cable, and remove
the crimping contact.
Cautions
Take particular care in removing the contact, thus not being subject to injury at convex portion edge of the
crimping contact.
Crimping contact
Convex portion area
BPrecautions for Use
■When the connector is removed, the forced removal could result in
connector breakage. If the connector is hardly removed, slightly push it
once and remove the connector, thus activating the lock.
■If cables are laid within equipment in wrong condition, tension will applied
to the cables, so that the contact could be removed. In such a case, it is
recommended to use the retainer.
■If the potting process is implemented, it is desired to fill the connector with
resin, considering the resin surface tensile force.
B106
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