DF57AH-6S-1.2C [HRS]
Low Profile âSwing-Lockâ Board to Wire Connector for Power;
| 型号： | DF57AH-6S-1.2C |
| 厂家： | 
HRS |
| 描述： | Low Profile âSwing-Lockâ Board to Wire Connector for Power |
| 文件： | 总8页 (文件大小：308K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Low Profile “Swing-Lock” Board to Wire Connector for Power
DF57 Series
(Compliant with UL-CSA standards)
Swing-Lock Structure explanatory drawing
Before mating
Lock portion
4.65mm
■Features
After mating
1.Reinforced lock structure with swing lock
Mating HeightA : DF57H
1.4mm
A swing-lock structure, featuring our own unique
connection method, reinforces the lock structure of
the electric cable side, with a structure resistant to
tough electric cable routing and disengagement of
cables under load.
In addition, the connection surface has a guide
insertion to facilitate insertability (patented)
Fig.1
DF57AH 1.6mm
Contact Structure
Ildꢀed^ciꢀXdciVXiꢀiZgb^cVah
2.Header lock improves plug retention
:[[ZXi^kZꢀbVi^c\ꢀaZc\i]
%#)'bb
When connecting, the header connector secures the
molded-lance. Play of molded lance is prevented for
added strength. (patented)
3.Highly reliable contact structure
8gdhh"hZXi^dcVaꢀk^Zlꢀd[ꢀi]ZꢀXdciVXiꢀhjg[VXZ
Despite the low-profile design, with a stacking height
of 1.4mm, an effective mating length of 0.42mm is
achieved. The structure features two-point contact
terminal geometry with high contact reliability.
Fig.2
Incorrect Positioning
4.Insert guide key prevents misalignment
Insert Guide Key
Positive Lock
Insert guide key guides the crimp socket to the
correct mating position and prevents misalignment,
which improves mating operation and prevents
possible connector breakage with incorrect mating.
Insert guide key touches to
the header prior to the
positive lock, which guides
the socket to the correct
mating position.
5.Solder wicking prevention
The integral molding eliminates any gap between the
terminals and case to prevent solder wicking.
Starts mating after the socket is aligned to
the correct position
6.Case disengagement prevention
Reinforcing hardware (metal fittings) are integrated in
the molding, which help prevent the case from
disengaging with the terminals due to tough electric
cable routing and load.
7.Cost effective
Terminals and metal fittings are collectively integrated
into the molding to reduce assembly cost.
Insert Guide Key Structure
Fig.3
1
2014.8w
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
■Specifications
2pos.
_
3pos.
_
4pos. 5,6pos.
1.5A
AWG#26
_
AWG#28 2.5A
AWG#30
2.0A
1.5A
1.0A
0.8A
0.5A
Operating temperature range -35ç to 85ç (Note 1)
Operating humidity range 20% to 80%
Current rating
1.5A
1.0A
0.8A
Rating
AWG#32
AWG#34
Storage temperature range -10ç to 60ç (Note 2)
Storage humidity range 40% to 70% (Note 2)
2 to 6 pos. :50V AC/DC
2 pos. (Middle pin of 3 pos. is removed): 100V AC/DC
Voltage rating
UL-CSA certified specifications
2pos.
_
3pos.
4pos. 5,6pos.
1.5A
AWG#26
_
_
AWG#28 2.5A
AWG#30
2.0A
1.5A
1.0A
0.8A
0.5A
Current rating
Rating
1.5A
1.0A
0.8A
AWG#32
AWG#34
Voltage rating 2 - 6 pos. :29V AC/DC
Item Specification
Conditions
1.Insulation
resistance
2.Withstanding
voltage
3.Contact
resistance
100 Mø min.
100 V DC
No flashover or insulation breakdown
10 mø max.
500 V AC / 1 minute
20 mV max., at 1 mA.
No electrical discontinuity of 1 µs or longer
No damage, cracks or parts dislocation.
No electrical discontinuity of 1 µs or longer
No damage, cracks or parts dislocation.
Contact resistance: 20 mø max.,
Insulation resistance: 500 Mø min.
No damage, cracks or parts dislocation.
Contact resistance: 20 mø max.,
Insulation resistance: 500 Mø min.
No damage, cracks or parts dislocation.
Contact resistance: 20 mø max.,
No damage, cracks or parts dislocation.
No deformation of components affecting
performance
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm,
10 cycles, 3 direction
Acceleration of 490 m/s , 11 ms duration, sine half-
4.Vibration
5.Shock
2
wave, 3 cycles in each of the 3 axis
6.Humidity
96 hours at 40 2ç, and humidity of 90 to 95%
-55°C → 5 to 35°C → 85°C → 5 to 35°C
Times: 30 min. → 2 min. to 3 min. → 30 min. → 2 min.
to 3 min. 5 cycles
7.Temperature
cycle
8.Durability
30 cycles
9.Resistance to
soldering heat
Reflow: At the recommended temperature profile
Manual soldering: 350°C for 3 seconds
Note 1. Includes temperature rise caused by current flow.
Note 2. The term "storage" refers to products stored for a long period prior to mounting and use.
The operating temperature and humidity range covers the non-conducting condition of installed connectors in storage,
shipment or during transportation.
■Material
Product
Part
Material
LCP
Finish
Color:Black
Tin Plated
White
Remarks
UL94V-0
---------
Insulator
Contacts
Header
Brass
PBT
DF57H
Crimp socket
Insulator
Contacts
LCP
PBT
Black
UL94V-0
---------
DF57AH
White
Crimp contacts
Phosphor bronze
Tin Plated
2
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
■Ordering information
Refer to the below information to identify the specifications of the product by its part No.
●Header
DF 57 H − * P − 1.2 V
❶
❷
❸
❹
❺
❻
❼
Series name
Series No.
❶
❷
：DF
：57
Connector type
Plug
❺
ꢀꢀP：
Contact pitch
❻
❼
：1.2mm
❸ Insert guide key
ꢀꢀꢀꢀH : Yes
Termination section
ꢀꢀꢀꢀꢀꢀV :Straight SMT
Number of contacts
❹
：2, 3, 4, 5, 6
DF 57 H − 2 P − 2.4 V
❹
❻
Number of contacts
Contact pitch
❹
：2
❻
：2.4mm
(Middle pin of 3 pos. is removed, and rated voltage is 100 V）
●Socket
DF 57
H − * S − 1.2 C
❶
❷
❸
❹
❺
❻
❼
❽
Series name
Series No.
Number of contacts
Connector type
❶
❷
：DF
：57
❺
❻
：2, 3, 4, 5, 6
❸ Applicable wire size:
ꢀꢀꢀꢀꢀꢀS ：Crimp socket
ꢀꢀꢀꢀBlank : AWG#28 to AWG#34
❹ Insert guide key
Contact pitch
❼
❽
：1.2mm
Termination section
ꢀꢀꢀꢀH : Yes
ꢀꢀꢀꢀꢀꢀC ：Crimp socket
DF 57 A H − * S − 1.2 C
❸
❺
Number of contacts
❸ Applicable wire size:
❺
：5, 6
ꢀꢀꢀꢀA ：AWG#26 to AWG#34
●Crimp contact
DF 57 − 2830 SCF
❶
❷
Packaging
ꢀꢀSCF ：SCF: Female crimp contact / reel
❶ Applicable wire size:
❷
2628：AWG#26 to AWG#28
2830：AWG#28 to AWG#30
3234：AWG#32 to AWG#34
3
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
■Header(SMT)
A
B
Contact No.1
P=1.2
Vacuum area
C
0.25
Above image is 3 pos.
Recommended PCB layout
(Thickness: 1.0mm)
7¤%#%*
[Specification number]
(21):Tin plated, Embossed tape
packaging (5,000 pcs/reel)
&#'¤%#%*
%#%*
%
%#+
'
Unit : mm
Part No.
HRS No.
No. of contacts
A
B
C
DF57H-2P-1.2V(21) 666-0104-7 21
DF57H-3P-1.2V(21) 666-0105-0 21
DF57H-4P-1.2V(21) 666-0106-2 21
DF57H-5P-1.2V(21) 666-0107-5 21
DF57H-6P-1.2V(21) 666-0108-8 21
2
3
4
5
6
4.1 1.2 2.5
5.3 2.4 3.7
6.5 3.6 4.9
7.7 4.8 6.1
8.9 6.0 7.3
8b^c
%#%*
%
%#,
%#-¤%#%*
Note 1 : Embossed tape reel packaging (5,000 pcs/reel).
Note 2 : The crossed-shaded area is a no conductive trace area.
A
B
Contact No.1
Recommended PCB layout
(Thickness: 1.0mm)
7¤%#%*
%#%*
%#+ ꢀꢀꢀ%
'
Vacuum area
C
0.25
8b^c
%#%*
%#,ꢀꢀꢀ%
%#-¤%#%*
Unit : mm
[Specification number]
(21):Tin plated, Embossed tape
packaging (5,000 pcs/reel)
Part No.
DF57H-2P-2.4V(21)
HRS No.
666-0109-0 21
No. of contacts
2
A
5.3
B
2.4
C
3.7
4
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
●Packaging Specification
î9;*,="'E"&#'Kꢁ'&ꢂ
ꢀ9;*,="(E"&#'Kꢁ'&ꢂ
ꢀ9;*,="'E"'#)Kꢁ'&ꢂ
)¤%#&
-¤%#&
:
:":
'¤%#&
:
9
9
9"9
9>G:8I>DCꢀD;ꢀJCG::A>C<
î9;*,=")E"&#'Kꢁ'&ꢂ
ꢀ9;*,="*E"&#'Kꢁ'&ꢂ
ꢀ9;*,="+E"&#'Kꢁ'&ꢂ
'#&'*¤%#(
ꢁ8:CI:GꢀD;
K68JJBꢀ6G:6ꢂ
)¤%#&
'¤%#&
-¤%#&
<
<"<
Unit : mm
<
Part No.
No. of contacts
H
J
;
;
;";
DF57H-4P-1.2V(21)
DF57H-5P-1.2V(21)
DF57H-6P-1.2V(21)
4
5
6
16
16
7.5
7.5
9>G:8I>DCꢀD;ꢀJCG::A>C<
24 11.5
6
7
8
■Crimp socket
;
Cd#&
9
:
E2&#'
Above image is 3 pos.
[Specification number](**) ,**
Blank: Color: White, 1,000 pcs/pack
(15): Color: Black, 1,000 pcs/pack
Unit : mm
Part No.
HRS No.
No. of contacts
A
B
C
D
Ｅ
Ｆ
DF57H-2S-1.2C(**) 666-0100-6 **
DF57H-3S-1.2C(**) 666-0012-0 **
DF57H-4S-1.2C(**) 666-0101-9 **
DF57H-5S-1.2C(**) 666-0102-1 **
DF57H-6S-1.2C(**) 666-0103-4 **
2
3
4
5
6
3.5
4.7
5.9
7.1
2.98
4.18
5.38
6.58
7.78
2.6
3.8
5.0
6.2
7.4
3.2
4.4
5.6
6.8
8.0
1.2
2.4
3.6
4.8
6.0
1.2
1.2
1.2
1.2
1.2
8.3
Note 1.The quantity is delivered per pack (1,000 pcs.). Order by number of pack.
Unit : mm
Color
■Socket for AWG#26
Part No.
HRS No.
No. of contacts
Ａ
Ｂ
Ｃ
Ｄ
Ｅ
Ｆ
DF57AH-5S-1.2C
DF57AH-6S-1.2C
666-0110-0 00
666-0111-2 00
5
6
7.1
8.3
6.58
7.78
6.2
7.4
6.8
8.0
4.8
6.0
1.4
1.4
Black
Note 1.The quantity is delivered per pack (1,000 pcs.). Order by number of pack.
5
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
■Crimp contact
%#-+
%#+.
%#.(*
[Packaging Specification]
Blank:Embossed tape packaging (40,000 pcs/reel)
(41) :Embossed tape packaging (35,000 pcs/reel)
i2%#&'
&
'#*
E2)
Part No.
HRS No.
Packaging Quantity
35,000
Finish
Applicable wire
Applicable socket connector
DF57AH-*S-1.2C
DF57-2628SCF(41) 666-0013-3 41
AWG#26 ‒ AWG#28
DF57-2830SCF
DF57-3234SCF
666-0001-4 00
666-0016-1 00
Reel
Tin plated AWG#28 ‒ AWG#30
AWG#32 ‒ AWG#34
DF57H-*S-1.2C
DF57AH-*S-1.2C
40,000
Note:Embossed tape reel packaging (40,000 pcs/reel).
Order by number of reels.
●Applicable wire (Tin plated annealed copper wire)
Wire size
Strip length 1.0 to 1.4mm
●
Part No.
Jacket outer diameter Recommended cable
(Stranded wire conductor)
AWG#26（7/Ø0.16mm）
AWG#28（7/Ø0.127mm）
AWG#28（7/Ø0.127mm）
AWG#30（7/Ø0.102mm）
AWG#32（7/Ø0.08mm）
AWG#34（7/Ø0.08mm）
UL3302，UL3610
DF57-2628SCF(41)
Ø0.88mm max.
-----------
Ø0.5mm
UL1571(Thin wire)，
DF57-2830SCF
DF57-3234SCF
‒ Ø0.63mm
UL10584(ETFE wire)
Ø0.32mm
-----------
‒ Ø0.42mm
Note: When using other than the recommended wire, contact your nearest Hirose sales representative.
BTools
Type
Part No.
HRS No.
Applicable contact
DF57-2628SCF
DF57-2830SCF
DF57-3234SCF
-----------
AP105-DF57-2628S
AP105-DF57-2830S
AP105-DF57-3234S
CM-105
901-4622-2 00
901-4618-5 00
901-4629-1 00
901-0005-4 00
902-4635-0 00
550-0179-2 00
Applicator
Press
Hand crimping tool
HT305/DF57-2830HC
DF-C-PO(B)
DF57-2830SCF
DF57-****SCF
Contact extraction tool
Note: If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble.
6
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
BUsage Recommendations
1.Recommended temperature
profile
&%hZXB6M
B6Mꢀ'*%
'*%
''%î
'%%
&-%
&*%
&%%
%
I>B:ꢀꢁhZXꢂ
.%s&'%hZX
EG:"=:6I>C<ꢀI>B: HDA9:G>C<ꢀI>B:
+%hZXB6M
The temperature profiles are based on the above conditions.
In individual applications the actual temperature may vary,depending on solder paste type,
volume/thickness and board size/thickness. Consult your solder paste and equipment
manufacturer for specific recommendations.
2.Recommended manual soldering
Manual soldering: 350ç 10ç for 3 seconds
3.Recommended screen thickness and
open area ratio (Pattern area ratio)
Thickness: 0.1 mm
Open area ratio: 100%
4.Board warpage
Maximum of 0.02mm at the connector center, with both ends of the connector as reference points.
5.Cleaning conditions
Cleaning is not recommended. When cleaning, please evaluate as if can deteriorate the
performance including mechanical operation and environmental resistance.
When inserting crimp-type (solderless) terminals to crimping (solderless) sockets, to maintain
reliable performance, please do not insert obliquely.
■
6.Precautions
DO NOT mate/un-mate non-terminated plugs with non-mounted receptacles.
This may lead to damage or deformation of the contacts.
■
Removal of the holding electric cable may cause damage so please be careful.
DO NOT apply flux to the contact terminals when hand soldering the receptacle to the board.
Wicking of the flux into the electrical contact areas may lead to connection failures.
Slight discoloration on the insulating materials will not affect form, fit or function of the
connectors.
■
■
■
■
■
Please refer to the documents "Cable assembly Procedure", "Crimp condition" and "Crimp
quality standards" for the cable assembly procedures.
Please refer to the "Mating/Unmating Operation Instruction Manual" for the connector
operation.
7
DF57 Series●Low Profile “Swing-Lock” Board to Wire Connector for Power
7. Insertion and removal operation
Mating
method
① Determine position, fitting
the external form
② Insert the cable side
③ Push the contact portion side
Un-mating
② Pull up and release the
simple lock
③
The reinforced lock is also released
and the un-mating is complete
① Engage lever
8. Mating compatibility
DF57H
DF57
Header
DF57H
DF57
DF57
Socket
Mating compatibility
Y
Y
Y
N
N
-
Y
N
Additional guiding
keys
®
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
+
+
TEL: 81-45-620-3526 Fax: 81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 08/2014. Contents are subject to change without notice for the purpose of improvements.
8
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