DF61Y [HRS]

Small-Sized, Low Profile Wire-to-Board Connector for Power Supply;
DF61Y
型号: DF61Y
厂家: HRS    HRS
描述:

Small-Sized, Low Profile Wire-to-Board Connector for Power Supply

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Small-Sized, Low Profile Wire-to-Board Connector for Power Supply  
DF61Y Series  
Diagram to explain the ViSe Locking Design  
Insertion operation is similar to vertical mating. However, the  
contact is actually inserted at an angle, and ensures high retention  
force in upper direction. (Cable tensile strength : A minimum of 10N)  
Before mating  
After mating  
Features  
1. Proprietary ViSe Lock design  
Fig.1  
Fig.2  
Fig.3  
The lock on the cable side has been strengthened  
with our proprietary ViSe Lock mechanism*,  
preventing cables from being easily disconnected  
due to tough routing or an excessive load. (*ViSe  
lock : Vertical-insertion Swing-extraction) (Fig.1)  
Patent pending  
Improved operation through vertical mating  
and reduced wasted space  
Vertical mating type  
Capable of mounting other components  
(Enhanced PCB designing freedom)  
2. Improved operation through vertical  
mating  
Eliminates wasted board space : Vertical insertion  
eliminates the board space required for horizontal  
mating and enhances assembly (Enhanced PCB  
design freedom) (Fig.2)  
Improved insertion. Mating port visually  
locates from above  
Horizontal mating type  
Wasted space  
3. Small-sized and low profile, with high  
withstanding voltage and current  
(H=2mm, 24AWG : 4A Max)  
In spite of the small size on a 2.2mm contact pitch,  
high voltage of 350V is achieved by ensuring  
creepage distance. Using high conductivity material  
for the socket contact and lowering contact resistance  
through optimized contact force, high-current  
capability is realized.  
Difficult insertion caused by inability to  
visually locating the mating port  
Long creepage distance  
4. High heat-resistance  
Operating temperature limit of 105°C.  
Contact separation  
5. Halogen-free  
Use of chlorine or bromine are within standards  
values.  
*As defined by IEC61249-2-21  
Br 900ppm max, Cl 900ppm max,  
Br+Cl 1,500ppm max  
Creepage distance is achieved by  
providing a housing wall between contacts.  
2016.12  
1
DF61Y SeriesSmall-Sized, Low Profile Wire-to-Board Connector for Power Supply  
Product Specifications  
3.0A (28 AWG)  
3.2A (26 AWG)  
4.0A (24 AWG)  
Operating Temperature Range  
Operating Humidity Range  
-40 to +105ç (Note 1)  
20 to 80%  
Current Rating  
Ratings  
Storage Temperature Range  
Storage Humidity Range  
-10 to +60ç (Note 2)  
40 to 70% (Note 2)  
Voltage Rating  
AC/DC 350V  
Item  
Specifications  
Conditions  
Measured at DC 500V  
1. Insulation  
resistance  
2. Withstand voltage  
1000Mø min.  
No flashover or breakdown  
AC 1,200V is applied for 1 minute.  
3. Contact resistance 10mø max.  
4. Vibration  
Resistance  
Measured at 1mA and no higher than 20mV  
10 cycles in each of three directions at frequency  
10-55 Hz, half amplitude 0.75mm  
No electrical discontinuity for 1µs or longer  
Accelerated velocity : 490m/s2, for 11ms, half-sine in  
3 directions, 3 times for each of the three directions  
Temperature : 40 2ç ꢀ humidity : 90 to 95%, left  
as it is for 96 hours  
5. Shock Resistance  
No electrical discontinuity for 1µs or longer  
6. Moisture-  
resistance  
Contact resistance : 20mø max.  
Insulation resistance : 500Mø min.  
-55ç : 30 minutes  
5 - 35ç : 2 - 3 minutes  
7. Temperature  
cycles  
Contact resistance : 20mø max.  
Insulation resistance : 500Mø min.  
105 : 30 minutes 5 - 35ç : 2 - 3 minutes)  
5 cycles  
8. Durability  
Contact resistance : 20mø max.  
30 mating cycles  
Reflow : according to the recommended  
temperature profile  
Hand soldering : temperature of soldering iron at  
350ç 10ç for 3 seconds  
The resin components will not become  
deformed or lose performance due to  
deformities  
9. Resistance to  
solder heat  
Note 1 : Includes the temperature rise caused by current flow.  
Note 2 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating  
temperature for temporary storage such as pre-assembly and during shipping.  
Materials / Finish  
Product  
Part  
Materials  
LCP  
Brass  
LCP  
Copper Alloy  
Finish  
Natural  
Tin Plated  
Natural  
UL specification  
Insulator  
Contact  
Insulator  
Contact  
UL94V-0  
Header  
UL94V-0  
Crimp socket  
Crimp contact  
Tin Plated  
Product Number Structure  
Refer to the chart below when determining the product specifications from the product number.  
Please select from the product numbers listed in this catalog when placing orders.  
Header connector  
Series Name DF  
Pitch  
: 2.2mm  
Mounting style  
SMT Veritical Type  
DF 61Y * P 2.2 V  
-
-
Series No.  
: 61Y  
ꢀV :  
Number of contacts  
: 2  
Connector type  
P : Header  
Socket connector  
Series Name DF  
:
Pitch : 2.2mm  
DF 61Y * S 2.2 C  
-
-
Series No. : 61Y  
Termination form  
C : crimp socket  
Number of contacts  
Connector type  
: 2  
S
ꢀ :  
socket  
Crimp contact  
Applicable wire size  
242824 to 28 AWG  
Packaging style  
DF 65 2428 SCF  
-
SCF : Socket contact Reel  
2
DF61Y SeriesSmall-Sized, Low Profile Wire-to-Board Connector for Power Supply  
Straight pin header (SMT)  
0.1  
Contact No.1  
±.2  
Contact No.2  
2.2  
2
Vacuum area  
A
3.21  
0.1  
HRS mark  
Cavity No.  
Recommended PCB layout (t=1mm)  
4.0± ±.±0  
1.10+±.1  
±
2
1.30+±.1  
±
4.3± ±.±0  
Part No.  
HRS No.  
No. of Contacts  
2
Color  
[Specification Number]**  
(23) : Tin plated, embossed packaging  
DF61Y-2P-2.2V23666-5100-3 23  
Natural  
Note 1 : This product is sold per reel with 3,000 connectors pcs/reel. Please order by reel quantities.  
2
If the area  
contains a pattern and used at the rated voltage of 350V, the creepage distance could be insufficient.  
Tape and Reel Dimensions  
Product Label  
3±.4MAX  
24.4+2  
Øsprocket  
hole far side  
±
Unreeling direction  
2± ±.1  
4± ±.1  
8± ±.1  
Unreeling direction  
3
DF61Y SeriesSmall-Sized, Low Profile Wire-to-Board Connector for Power Supply  
Crimp socket  
2.2  
3.84  
1.55  
1.77  
4.4  
1.9  
Part No.  
HRS No.  
No. of Contacts  
2
Color  
[Specification Number]**  
(13) : 1,000 pcs/pack  
DF61Y-2S-2.2C (13)  
666-5101-6 13  
Natural  
Note : Each package contains 1,000 pcs/pack. Please order in full package quantities.  
Crimp contact  
1.15  
0.92  
1.07  
1.45  
2.95  
4.5  
Part No.  
DF65-2428SCF  
HRS No.  
Packaging  
Quantity  
18,000  
Finish  
666-6003-2 00  
Reel (Note 1)  
Tin plated  
Note 1 : This product is delivered in 18,000 pieces per reels. Please place orders in multiples of 18,000 pieces.  
Applicable wire (Tin plated annealed copper wire)  
Wire size  
Jacket outer diameter  
Recommended cable  
UL10368  
Strip length  
(Stranded wire conductor)  
24AWG (11/Ø0.16mm)  
26AWG (7/Ø0.16mm)  
Ø1.11mm  
Ø0.98mm  
Ø0.88mm  
1.4 to 1.8mm  
28AWG (7/Ø0.127mm)  
Note 1 : When using other than the recommended wire, contact your nearest Hirose sales representative.  
Note 2 : The strip length is a reference value. Please make adjustments so finished crimps will meet the specified values.  
Refer to the crimping quality standards (ATAD-H0733-00) for details.  
Tools  
Type  
Part No.  
AP105-DF65-2428S  
CM-105C  
HRS No.  
Applicable contact  
DF65-2428SCF  
Applicator  
901-4630-0 00  
901-0001-0 00  
550-0306-8 00  
550-0179-2 00  
Press  
Hand crimping tool  
Contact extraction tool  
HT305/DF65-2428S  
DF-C-PO(B)  
Note : If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble.  
4
DF61Y SeriesSmall-Sized, Low Profile Wire-to-Board Connector for Power Supply  
BOperating Precautions  
1. Recommended Temperature Profile  
(Lead-free soldering possible)  
10sec MAX  
MAX 250ç  
250  
220ç  
200  
180ç  
150  
100  
50  
90 to 120sec  
60sec MAX  
PRE-HEATING TIME  
SOLDERING TIME  
0
TIME (sec.)  
[Applicable Conditions]  
1. Peak Temperature : MAX 250ç  
2. Heated Area : 220ç or above, within 60 sec.  
3. Pre-heating Area : 150 to 180ç, 90 to 120 sec.  
4. Number of Operation : Twice or less  
* The contact lead area was measured.  
The conditions may change depending on the types and manufacturers of  
cream solder, PCB size, and conditions of other materials used for  
soldering. Please fully check the soldering condition before use.  
[Remarks 1] This temperature profile is our recommended value.  
2. Recommended Hand Solder Conditions  
Soldering iron temperature : 350 10, soldering time : within 3 seconds  
3. Recommended Screen Thickness, Aperture  
Opening Rate (Pattern Area Ratio)  
Thickness 0.1mm, aperture opening rate : 100%  
4. PCB Warpage  
0.02mm Max at the center of connector with the both edges of the connector  
as the baseline  
5. Cleaning Condition  
Cleaning with IPA is possible. (Cleaning is not recommended as it may  
change the feel of insertion/extraction, etc. Please consult with us when  
using other types of cleaning agents.)  
6. Precautions  
Insertion/extraction of the connector while not mounted to the PCB may  
cause breakage or deformation to the contact.  
Do not apply flux at the time of hand soldering, as it may result in flux rise.  
This product may have slightly different hue on molded items, however,  
they do not affect the product performance.  
See the separate “DF61Y Insertion/Extraction Procedure Manual” for  
handling precautions at the time of insertion and extraction.  
5
DF61Y SeriesSmall-Sized, Low Profile Wire-to-Board Connector for Power Supply  
Usage Recommendations  
7. Insertion and removal  
operation  
Insertion operation  
Insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and  
(3) check the mated state.  
(1) Placing the crimp socket  
Place the crimp socket so that the friction locks in 4 places in front and behind the crimp  
socket come into contact with the header.  
When crimp socket is correctly aligned,  
Friction lock  
the top of the crimp socket is parallel to the board.  
(2) Insertion  
Press down on the center of the crimp socket, and mating is complete.  
Press down at the center.  
Mating is complete.  
(3) Checking the mated state  
Check if the crimp socket is securely mated.  
If one end floats or is mated at an angle, unmate, and mate it again.  
When the crimp socket is inserted, it is possible that only the friction lock on the cable side  
is inserted, as shown in the Figure below.  
In this case, push the non-cable side of the crimp socket to correctly mate.  
Push the non-cable side of the crimp socket.  
If the connector is inserted when the crimp socket isn't placed correctly, it is possible that  
only the friction lock on the non-cable side is inserted, as shown in the Figure below.  
In this case, unmate, and mate again.  
Forcible mating will lower the retention force.  
Insert again.  
6
DF61Y SeriesSmall-Sized, Low Profile Wire-to-Board Connector for Power Supply  
7. Insertion and removal  
operation  
If the connector is inserted when the crimp socket isn't placed correctly, it is possible that only  
the friction lock on the non-cable side is inserted, as shown in the Figure below.  
In this case, unmate , and mate again.  
Forcible mating will lower the retention force.  
Raise the entire crimp socket,  
to complete un-mating  
Release tab  
Raise the tab  
Use the tab to help release .  
If the connector is forcibly removed by pulling the cable, cable disconnection and connector  
breakage will occur.  
7

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