DF61Y [HRS]
Small-Sized, Low Profile Wire-to-Board Connector for Power Supply;型号: | DF61Y |
厂家: | HRS |
描述: | Small-Sized, Low Profile Wire-to-Board Connector for Power Supply |
文件: | 总8页 (文件大小:559K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
DF61Y Series
Diagram to explain the ViSe Locking Design
Insertion operation is similar to vertical mating. However, the
contact is actually inserted at an angle, and ensures high retention
force in upper direction. (Cable tensile strength : A minimum of 10N)
Before mating
After mating
■Features
1. Proprietary ViSe Lock design
Fig.1
Fig.2
Fig.3
The lock on the cable side has been strengthened
with our proprietary ViSe Lock mechanism*,
preventing cables from being easily disconnected
due to tough routing or an excessive load. (*ViSe
lock : Vertical-insertion Swing-extraction) (Fig.1)
※Patent pending
Improved operation through vertical mating
and reduced wasted space
Vertical mating type
Capable of mounting other components
(Enhanced PCB designing freedom)
2. Improved operation through vertical
mating
Eliminates wasted board space : Vertical insertion
eliminates the board space required for horizontal
mating and enhances assembly (Enhanced PCB
design freedom) (Fig.2)
Improved insertion. Mating port visually
locates from above
Horizontal mating type
Wasted space
3. Small-sized and low profile, with high
withstanding voltage and current
(H=2mm, 24AWG : 4A Max)
In spite of the small size on a 2.2mm contact pitch,
high voltage of 350V is achieved by ensuring
creepage distance. Using high conductivity material
for the socket contact and lowering contact resistance
through optimized contact force, high-current
capability is realized.
Difficult insertion caused by inability to
visually locating the mating port
Long creepage distance
4. High heat-resistance
Operating temperature limit of 105°C.
Contact separation
5. Halogen-free
Use of chlorine or bromine are within standards
values.
*As defined by IEC61249-2-21
Br 900ppm max, Cl 900ppm max,
Br+Cl 1,500ppm max
Creepage distance is achieved by
providing a housing wall between contacts.
2016.12
1
DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
Product Specifications
■
3.0A (28 AWG)
3.2A (26 AWG)
4.0A (24 AWG)
Operating Temperature Range
Operating Humidity Range
-40 to +105ç (Note 1)
20 to 80%
Current Rating
Ratings
Storage Temperature Range
Storage Humidity Range
-10 to +60ç (Note 2)
40 to 70% (Note 2)
Voltage Rating
AC/DC 350V
Item
Specifications
Conditions
Measured at DC 500V
1. Insulation
resistance
2. Withstand voltage
1000Mø min.
No flashover or breakdown
AC 1,200V is applied for 1 minute.
3. Contact resistance 10mø max.
4. Vibration
Resistance
Measured at 1mA and no higher than 20mV
10 cycles in each of three directions at frequency
10-55 Hz, half amplitude 0.75mm
No electrical discontinuity for 1µs or longer
Accelerated velocity : 490m/s2, for 11ms, half-sine in
3 directions, 3 times for each of the three directions
Temperature : 40 2ç ꢀ humidity : 90 to 95%, left
as it is for 96 hours
5. Shock Resistance
No electrical discontinuity for 1µs or longer
6. Moisture-
resistance
Contact resistance : 20mø max.
Insulation resistance : 500Mø min.
-55ç : 30 minutes
5 - 35ç : 2 - 3 minutes
→
7. Temperature
cycles
Contact resistance : 20mø max.
Insulation resistance : 500Mø min.
105 : 30 minutes 5 - 35ç : 2 - 3 minutes)
→
→
℃
5 cycles
8. Durability
Contact resistance : 20mø max.
30 mating cycles
Reflow : according to the recommended
temperature profile
Hand soldering : temperature of soldering iron at
350ç 10ç for 3 seconds
The resin components will not become
deformed or lose performance due to
deformities
9. Resistance to
solder heat
Note 1 : Includes the temperature rise caused by current flow.
Note 2 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
Materials / Finish
■
Product
Part
Materials
LCP
Brass
LCP
Copper Alloy
Finish
Natural
Tin Plated
Natural
UL specification
Insulator
Contact
Insulator
Contact
UL94V-0
Header
−
UL94V-0
−
Crimp socket
Crimp contact
Tin Plated
Product Number Structure
■
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Header connector
Series Name DF
Pitch
❶
❷
❸
❹
:
❺
❻
: 2.2mm
Mounting style
SMT Veritical Type
DF 61Y * P 2.2 V
-
-
Series No.
: 61Y
ꢀV :
ꢀ
❶
❷
❸
❹
❺
❻
Number of contacts
: 2
Connector type
P : Header
●Socket connector
Series Name DF
:
Pitch : 2.2mm
❶
❷
❸
❹
❺
DF 61Y * S 2.2 C
-
-
Series No. : 61Y
Termination form
C : crimp socket
❻
ꢀ
❶
❷
❸
❹
❺
❻
Number of contacts
Connector type
: 2
S
ꢀ :
socket
●Crimp contact
❶Applicable wire size
ꢀ2428:24 to 28 AWG
❷Packaging style
DF 65 2428 SCF
-
ꢀSCF : Socket contac・t Reel
❶
❷
2
DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
Straight pin header (SMT)
■
0.1
Contact No.1
±.2
Contact No.2
2.2
2
Vacuum area
A
3.21
0.1
HRS mark
Cavity No.
●Recommended PCB layout (t=1mm)
4.0± ±.±0
1.10+±.1
±
2
1.30+±.1
±
4.3± ±.±0
Part No.
HRS No.
No. of Contacts
2
Color
[Specification Number]**
(23) : Tin plated, embossed packaging
DF61Y-2P-2.2V(23) 666-5100-3 23
Natural
Note 1 : This product is sold per reel with 3,000 connectors pcs/reel. Please order by reel quantities.
2
If the area
contains a pattern and used at the rated voltage of 350V, the creepage distance could be insufficient.
●Tape and Reel Dimensions
Product Label
3±.4MAX
24.4+2
Ø1.5sprocket
hole far side
±
Unreeling direction
2± ±.1
4± ±.1
8± ±.1
Unreeling direction
3
DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
Crimp socket
■
2.2
3.84
1.55
1.77
4.4
1.9
Part No.
HRS No.
No. of Contacts
2
Color
[Specification Number]**
(13) : 1,000 pcs/pack
DF61Y-2S-2.2C (13)
666-5101-6 13
Natural
Note : Each package contains 1,000 pcs/pack. Please order in full package quantities.
■Crimp contact
1.15
0.92
1.07
1.45
2.95
4.5
Part No.
DF65-2428SCF
HRS No.
Packaging
Quantity
18,000
Finish
666-6003-2 00
Reel (Note 1)
Tin plated
Note 1 : This product is delivered in 18,000 pieces per reels. Please place orders in multiples of 18,000 pieces.
●Applicable wire (Tin plated annealed copper wire)
Wire size
Jacket outer diameter
Recommended cable
UL10368
Strip length
(Stranded wire conductor)
24AWG (11/Ø0.16mm)
26AWG (7/Ø0.16mm)
Ø1.11mm
Ø0.98mm
Ø0.88mm
1.4 to 1.8mm
28AWG (7/Ø0.127mm)
Note 1 : When using other than the recommended wire, contact your nearest Hirose sales representative.
Note 2 : The strip length is a reference value. Please make adjustments so finished crimps will meet the specified values.
Refer to the crimping quality standards (ATAD-H0733-00) for details.
■Tools
Type
Part No.
AP105-DF65-2428S
CM-105C
HRS No.
Applicable contact
DF65-2428SCF
Applicator
901-4630-0 00
901-0001-0 00
550-0306-8 00
550-0179-2 00
Press
Hand crimping tool
Contact extraction tool
HT305/DF65-2428S
DF-C-PO(B)
Note : If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble.
4
DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
BOperating Precautions
1. Recommended Temperature Profile
(Lead-free soldering possible)
10sec MAX
MAX 250ç
250
220ç
200
180ç
150
100
50
90 to 120sec
60sec MAX
PRE-HEATING TIME
SOLDERING TIME
0
TIME (sec.)
[Applicable Conditions]
1. Peak Temperature : MAX 250ç
2. Heated Area : 220ç or above, within 60 sec.
3. Pre-heating Area : 150 to 180ç, 90 to 120 sec.
4. Number of Operation : Twice or less
* The contact lead area was measured.
The conditions may change depending on the types and manufacturers of
cream solder, PCB size, and conditions of other materials used for
soldering. Please fully check the soldering condition before use.
[Remarks 1] This temperature profile is our recommended value.
2. Recommended Hand Solder Conditions
Soldering iron temperature : 350 10℃, soldering time : within 3 seconds
3. Recommended Screen Thickness, Aperture
Opening Rate (Pattern Area Ratio)
Thickness 0.1mm, aperture opening rate : 100%
4. PCB Warpage
0.02mm Max at the center of connector with the both edges of the connector
as the baseline
5. Cleaning Condition
Cleaning with IPA is possible. (Cleaning is not recommended as it may
change the feel of insertion/extraction, etc. Please consult with us when
using other types of cleaning agents.)
6. Precautions
■ Insertion/extraction of the connector while not mounted to the PCB may
cause breakage or deformation to the contact.
■ Do not apply flux at the time of hand soldering, as it may result in flux rise.
■ This product may have slightly different hue on molded items, however,
they do not affect the product performance.
■ See the separate “DF61Y Insertion/Extraction Procedure Manual” for
handling precautions at the time of insertion and extraction.
5
DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
□Usage Recommendations
7. Insertion and removal
operation
Insertion operation
Insertion operation shall be carried out in steps (1) placing the crimp socket, (2) insertion, and
(3) check the mated state.
(1) Placing the crimp socket
Place the crimp socket so that the friction locks in 4 places in front and behind the crimp
socket come into contact with the header.
When crimp socket is correctly aligned,
Friction lock
the top of the crimp socket is parallel to the board.
(2) Insertion
Press down on the center of the crimp socket, and mating is complete.
Press down at the center.
Mating is complete.
(3) Checking the mated state
Check if the crimp socket is securely mated.
If one end floats or is mated at an angle, unmate, and mate it again.
When the crimp socket is inserted, it is possible that only the friction lock on the cable side
is inserted, as shown in the Figure below.
In this case, push the non-cable side of the crimp socket to correctly mate.
Push the non-cable side of the crimp socket.
If the connector is inserted when the crimp socket isn't placed correctly, it is possible that
only the friction lock on the non-cable side is inserted, as shown in the Figure below.
In this case, unmate, and mate again.
Forcible mating will lower the retention force.
Insert again.
6
DF61Y Series●Small-Sized, Low Profile Wire-to-Board Connector for Power Supply
7. Insertion and removal
operation
If the connector is inserted when the crimp socket isn't placed correctly, it is possible that only
the friction lock on the non-cable side is inserted, as shown in the Figure below.
In this case, unmate , and mate again.
Forcible mating will lower the retention force.
Raise the entire crimp socket,
to complete un-mating
Release tab
Raise the tab
Use the tab to help release .
If the connector is forcibly removed by pulling the cable, cable disconnection and connector
breakage will occur.
7
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