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HS1L-R7Y4KMSRP-R [IDEC]

HS1L Interlock Switches with Solenoid;
HS1L-R7Y4KMSRP-R
型号： HS1L-R7Y4KMSRP-R
厂家： IDEC Corporation    IDEC Corporation
描述：

HS1L Interlock Switches with Solenoid
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HS1L Interlock Switches with Solenoid  
Suitable for large and heavy doors.  
Same actuators as HS1E (locking strength 3000N) can be used.  
Same dimensions and mounting  
hole layouts as HS1E.  
Size: 35 × 104 × 129mm  
LED  
Indicator  
Door open, closed, and locked status can be  
monitored for various applications.  
Manual  
Unlock Key  
Straight Actuator  
(Zinc Diecast)  
L-shaped Actuator  
Angle Adjustable  
(vertical) Actuator  
Energyꢀefficientꢀnewꢀsolenoidꢀunit.  
Solenoid Current Consumption  
Approx.  
292 mA  
%
32  
Less  
•ꢀManual unlock key and LED indicator are standard.  
•ꢀManual unlock key allows for manual unlocking in the event of  
power failure or maintenance.  
200 mA  
•ꢀIndicator has an independent circuit, and can be used for vari-  
ous applications.  
•ꢀTwo locking mechanisms to choose from—spring lock (un-  
locked with energized solenoid) or solenoid lock (locked with  
energized solenoid).  
•ꢀM3 terminal screws for wiring.  
•ꢀWide operating temperature range (–20 to +55°C).  
HS1E  
HS1L  
Interlock Switch  
with Solenoid  
Interlock Switch  
with Solenoid  
*As of October 2009, according to IDEC research of plastic interlock switches with solenoid.  
HS1L Interlock Switches with Solenoid  
Specifications  
Ratings  
•ꢀContactꢀRatings  
Rated Insulation Voltage (Ui)  
Rated Operating Current (Ith)  
Rated Operating Voltage (Ue)  
ISO14119  
IEC60947-5-1  
EN60947-5-1 (TÜV approval)  
GS-ET-19 (TÜV approval)  
UL508 (UL listed)  
300V  
10A  
125V  
10A  
5A  
Applicable Standard  
30V  
10A  
10A  
8A  
250V  
6A  
CSA C22.2 No. 14 (c-UL listed)  
IEC60204-1/EN60204-1  
(applicable standards for use)  
Resistive Load (AC-12)  
Inductive Load (AC-15)  
Resistive Load (DC-12)  
Inductive Load (DC-13)  
Rated  
AC  
DC  
3A  
Operating  
Current  
(Ie)  
Operating Temperature −20ꢀtoꢀ+55°Cꢀ(noꢀfreezing)  
2.2A  
1.1A  
1.1A  
0.6A  
Relative Humidity  
45 to 85% (no condensation)  
4A  
Storage Temperature  
Pollution Degree  
–40 to +80°C (no freezing)  
•ꢀ Minimum applicable load (reference value): 3V AC/DC, 5mA  
3
(Applicable range may vary with operating conditions and load types.)  
•ꢀ TÜV rating: AC-15 3A/250V, DC-13 4A/30V  
UL, c-UL rating: A300  
Overvoltage Category  
III  
Impulse Withstand  
Voltage  
4.0kV  
(between LED, solenoid and ground: 1.5 kV)  
Pilot duty: AC 3A/250V  
Pilot duty: DC 4A/30V  
Contact Resistance  
50mΩꢀmaximumꢀ(initialꢀvalue)  
Between live and dead metal parts:  
100MΩꢀminimumꢀ(500VꢀDCꢀmegger)  
Between terminals of different poles:  
100MΩꢀminimumꢀ(500VꢀDCꢀmegger)  
•ꢀSolenoidꢀUnitꢀandꢀLEDꢀIndicator  
Insulation Resistance  
Spring Lock  
Solenoid Lock  
Lock Mechanism  
Rated Operating  
Voltage  
24V DC (100% duty cycle)  
Electric Shock  
Protection  
Class II (IEC 61140)  
Rated Current  
200 mA (initial value)  
Degree of Protection  
Shock Resistance  
IP67 (IEC 60529)  
Damage limits: 1000m/s2  
Coil Resistance  
Pickup Voltage  
Dropout Voltage  
120Ωꢀ(atꢀ20°C)  
Rated voltage × 85% max. (at 20°C)  
Rated voltage × 10% max. (at 20°C)  
Operating extremes:  
10 to 55Hz, amplitude 0.35mm  
Damage limits: 30Hz, amplitude 1.5mm  
Solenoid  
Vibration Resistance  
Maximum Continuous  
Applicable Voltage  
Rated voltage × 110%  
Actuator Operating  
Speed  
0.05 to 1.0 m/s  
Maximum Continuous  
Applicable Time  
Continuous  
Class F  
Direct Opening Travel  
Direct Opening Force  
11mm minimum  
50N minimum  
Insulation Class  
Actuator Retention  
Force when Locked  
Rated Operating  
Voltage  
3000N minimum (GS-ET-19)  
24V DC  
Operating Frequency  
Mechanical Durability  
900 operations per hour  
Rated Current  
Light Source  
10 mA  
LED  
1,000,000 operations minimum (GS-ET-19)  
LED  
100,000 operations minimum  
(AC-15 3A/250V)  
Illumination Color  
Green (G), Red (R)  
Electrical Durability  
1,000,000 operations minimum  
(24V AC/DC, 100mA)  
(operating frequency 900 operations per hour)  
Parts and Functions  
Conditional Short-circuit 100A (250V) (Use 250V/10A fast acting type  
Current  
fuse for short-circuit protection.)  
Contact  
Mechanism (M3)  
Weight (approx.)  
450g (HS1L-DQ44)  
Part Number Guide  
Terminal  
Block (M3)  
HS1L-DQ44KMSRP-R  
LED Color  
G: Green  
R: Red  
Conduit Port Size  
Blank: 1/2  
Circuit Code  
Main Circuit Monitor Circuit  
R: 1NC+1NC  
DQ: 1NC+1NC/  
1NC+1NC  
1NC/1NO, 2NC  
1NO, 1NO  
P:  
M:  
PG13.5  
M20  
DT: 1NC+1NC/  
1NC+1NC  
1NC, 1NC  
Conduit Port  
Housing Color  
R: Red and Black  
Solenoid Unit Voltage/  
Lock Mechanism  
4: 24V DC/Spring Lock  
7Y: 24V DC/Solenoid Lock  
Locking Strength  
MS: 3000N  
Manual Unlocking  
Key  
Actuator Entry Slots  
(Two)  
LED Rated Voltage  
4: 24V DC  
K: With key  
•ꢀActuator  
•ꢀAccessories  
Description  
Part Numbers  
HS9Z-A1S  
HS9Z-A2S  
HS9Z-A3S  
Description  
Part Numbers  
Straight Actuator  
Key Wrench for TORX Screw (L-shaped)  
Conduit Port Plug (Size: G1/2 only)  
•ꢀPackage quantity: 1  
HS9Z-T1  
HS9Z-P1  
L-shaped Actuator  
Angle Adjustable (vertical) Actuator (for hinged door)  
•ꢀPackage quantity: 1  
•ꢀ Key Wrench for TORX Screw is supplied with the interlock switch.  
2
HS1L Interlock Switches with Solenoid  
Types  
Manual  
Unlocking  
Key  
Lock  
Mechanism  
Circuit  
Code  
Conduit  
LED  
ContactꢀConfiguration  
Part Number  
Port Size Indicator  
Door Monitor  
Lock Monitor  
Red  
G1/2  
HS1L-R44KMSR-R  
HS1L-R44KMSR-G  
HS1L-R44KMSRP-R  
HS1L-R44KMSRP-G  
HS1L-R44KMSRM-R  
HS1L-R44KMSRM-G  
(Actuator Inserted) (Solenoid OFF)  
LED  
＋
－
)
(
)
(
＋
－
( )  
A1  
(
)
Green  
X2  
X1  
A2  
Main: 1NC+1NC  
Door monitor: 1NO/1NC  
Lock monitor: 2NC  
Red  
PG13.5  
R
11  
21  
33  
12  
41  
42  
Main circuit:  
Green  
22  
Monitor circuit:  
Monitor circuit:  
Monitor circuit:  
Monitor circuit:  
34  
Red  
M20  
51  
61  
52  
62  
Green  
Main: 1NC+1NC  
1NC+1NC  
Door monitor: 1NO  
Lock monitor: 1NO  
Red  
G1/2  
HS1L-DQ44KMSR-R  
HS1L-DQ44KMSR-G  
HS1L-DQ44KMSRP-R  
HS1L-DQ44KMSRP-G  
HS1L-DQ44KMSRM-R  
HS1L-DQ44KMSRM-G  
Green  
Spring Lock  
With  
11  
21  
33  
12  
22  
41  
51  
42  
52  
Main circuit:  
Main circuit:  
Monitor circuit:  
Monitor circuit:  
Red  
PG13.5  
DQ  
DT  
Green  
34  
63  
64  
Red  
M20  
Green  
Main: 1NC+1NC  
1NC+1NC  
Door monitor: 1NC  
Lock monitor: 1NC  
Red  
G1/2  
HS1L-DT44KMSR-R  
HS1L-DT44KMSR-G  
HS1L-DT44KMSRP-R  
HS1L-DT44KMSRP-G  
HS1L-DT44KMSRM-R  
HS1L-DT44KMSRM-G  
Green  
11  
21  
31  
12  
22  
32  
41  
51  
42  
52  
Main circuit:  
Main circuit:  
Monitor circuit:  
Monitor circuit:  
Red  
Green  
PG13.5  
Red  
Green  
61  
62  
M20  
Door Monitor  
Lock Monitor  
Red  
G1/2  
HS1L-R7Y4KMSR-R  
HS1L-R7Y4KMSR-G  
HS1L-R7Y4KMSRP-R  
HS1L-R7Y4KMSRP-G  
HS1L-R7Y4KMSRM-R  
HS1L-R7Y4KMSRM-G  
(Actuator Inserted) (Solenoid ON)  
LED  
＋
－
)
(
)
(
＋
－
( )  
A1  
(
)
X2  
X1  
A2  
Green  
Main: 1NC+1NC  
Door monitor: 1NO/1NC  
Lock monitor: 2NC  
Red  
PG13.5  
R
11  
21  
33  
12  
22  
34  
41  
42  
Main circuit:  
Green  
Monitor circuit:  
Monitor circuit:  
Monitor circuit:  
Monitor circuit:  
Red  
M20  
51  
61  
52  
62  
Green  
Main: 1NC+1NC  
1NC+1NC  
Door monitor: 1NO  
Lock monitor: 1NO  
Red  
Green  
Red  
Green  
Red  
Green  
Red  
Green  
Red  
Green  
Red  
Green  
HS1L-DQ7Y4KMSR-R  
HS1L-DQ7Y4KMSR-G  
HS1L-DQ7Y4KMSRP-R  
HS1L-DQ7Y4KMSRP-G  
HS1L-DQ7Y4KMSRM-R  
HS1L-DQ7Y4KMSRM-G  
HS1L-DT7Y4KMSR-R  
HS1L-DT7Y4KMSR-G  
HS1L-DT7Y4KMSRP-R  
HS1L-DT7Y4KMSRP-G  
HS1L-DT7Y4KMSRM-R  
HS1L-DT7Y4KMSRM-G  
G1/2  
Solenoid Lock  
With  
11  
21  
33  
12  
22  
41  
51  
42  
52  
Main circuit:  
Main circuit:  
Monitor circuit:  
Monitor circuit:  
DQ  
DT  
PG13.5  
34  
63  
64  
M20  
Main: 1NC+1NC  
1NC+1NC  
Door monitor: 1NC  
Lock monitor: 1NC  
G1/2  
11  
21  
31  
12  
22  
32  
41  
51  
42  
52  
Main circuit:  
Main circuit:  
Monitor circuit:  
Monitor circuit:  
PG13.5  
61  
62  
M20  
•ꢀTheꢀcontactꢀconfigurationꢀshowsꢀtheꢀstatusꢀwhenꢀtheꢀactuatorꢀisꢀinsertedꢀandꢀtheꢀswitchꢀisꢀlocked.  
•ꢀActuators are not supplied with the interlock switch and must be ordered separately.  
Terminal Numbers  
11-42: Main circuit  
21:  
22:  
Main circuit or monitor circuit (door monitor)  
Monitor circuit (door monitor)  
31/33: Monitor circuit (door monitor)  
32/34: Monitor circuit (door monitor)  
62/64  
X2 X1 A2  
A1  
61/63  
32/34  
51:  
52:  
Monitor circuit (lock monitor)  
Main circuit or monitor circuit (lock monitor)  
31/33  
52  
42  
51  
41  
61/63: Monitor circuit (lock monitor)  
62/64: Monitor circuit (lock monitor)  
A1:  
A2:  
X1:  
X2:  
Solenoid (–)  
Solenoid (+)  
LED (–)  
21  
11  
22  
12  
LED (+)  
* There is no wiring between 22-51 with circuit code R.  
3
HS1L Interlock Switches with Solenoid  
Dimensions and Mounting Hole Layouts (mm)  
•ꢀInterlock switch when using  
L-shaped actuator (HS9Z-A2S)  
•ꢀInterlock switch when using  
straight actuator (HS9Z-A1S)  
104  
88  
33  
4
10  
Actuator Cover  
11.5  
Actuator Cover  
HS9Z-A2S Actuator  
Rubber Bushing  
±±.5  
17.5  
HS9Z-A1S Actuator  
0.5  
（3.5  
）
19.2  
22  
Actuator Entry Slot  
(51.3)  
55.8  
(Vertical to mounting panel)  
Actuator mounting  
reference position  
21  
44.7  
61  
Rubber Bushing  
Actuator mounting  
reference position  
89  
5
89  
Actuator Entry Slot  
36  
(Horizontal to  
mounting panel)  
Slot Plug  
∗ When using the actuator entry slot  
(supplied with the switch)  
(Note)  
vertical to the mounting panel.  
Interlock Switch Mounting Hole Layout  
Note: Plug the unused actuator entry slot with the slot plug supplied with the interlock switch.  
* Install the interlock switch using four mounting screws when using the actuator entry slot vertical to the mounting panel,  
and three mounting screws when using the actuator entry slot horizontal to the mounting panel.  
•ꢀStraight Actuator (HS9Z-A1S)  
•ꢀL-shaped Actuator (HS9Z-A2S)  
9
49.3  
18.5  
0.8  
(45.1)  
42.6  
20.5  
11.5  
2-M5  
11.5  
Screws  
0.8  
2-M5 Screws  
Actuator  
Mounting Hole  
Layout  
Actuator Cover  
(gray) (Note)  
Actuator Mounting  
Hole Layout  
Actuator Cover  
(gray) (Note)  
When  
mounted (8)  
3
•ꢀAngle Adjustable (vertical) Actuator  
(HS9Z-A3S)  
Actuator Stop  
Film (supplied  
with the actuator)  
18  
Note:ꢀTheꢀactuatorꢀcoverꢀandꢀtheꢀactuatorꢀstopꢀfilmꢀareꢀsuppliedꢀwithꢀ  
the actuator and used when adjusting the actuator position.  
Remove them after the actuator position has been determined.  
2-M6 Screws  
5
2
Actuator Mounting  
20  
Door Hinge  
Angle Adjustment Screw  
(M3 hexagon sockethead bolt)  
Hole Layout  
30  
Interlock  
Switch  
Interlock  
Switch  
Door Stop  
Door Stop  
•ꢀActuator Mounting Reference Position  
Interlock  
Switch  
Actuator  
Stop Film  
Asꢀshownꢀinꢀtheꢀfigureꢀonꢀtheꢀright,ꢀtheꢀmountingꢀreferenceꢀ  
position of the actuator, when inserted in the interlock switch, is  
where the actuator stop placed on the actuator lightly touches the  
interlock switch.  
Acuator  
Cover  
HS9Z-A1S  
Actuator  
Acuator Cover  
HS9Z-A2S  
Actuator  
HS9Z-A3S  
Actuator  
Note: After mounting the actuator, remove the actuator cover and  
stopꢀfilm.  
4
HS1L Interlock Switches with Solenoid  
Circuit Diagrams and Operating Characteristics  
•ꢀSpring Lock Type  
Status 1  
Status 2  
Status 3  
Status 4  
Manual Unlock  
•ꢀDoor Closed  
•ꢀDoor Closed  
•ꢀDoor Open  
•ꢀDoor Open  
•ꢀDoor Closed  
Interlock Switch Status  
•ꢀMachine ready to  
•ꢀMachine cannot be  
•ꢀMachine cannot be  
operated  
•ꢀMachine cannot be  
operated  
•ꢀMachine cannot be  
operated  
operate  
operated  
•ꢀSolenoid de-energized •ꢀSolenoid energized  
•ꢀSolenoid energized  
•ꢀSolenoid de-energized  
•ꢀSolenoid de-energized  
Door Status  
UNLOCK  
Unlock position  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
11  
21  
33  
12  
22  
34  
41  
51  
63  
42  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
Circuit Diagram (HS1L-DQ4)  
52  
64  
51  
63  
52  
64  
51  
63  
52  
64  
51  
63  
52  
64  
51  
63  
52  
64  
Closed (locked)  
ON (closed)  
Closed (unlocked)  
OFF (open)  
Open  
Open  
Closed (unlocked)  
OFF (open)  
Door  
Main Circuit  
11–42  
HS1L-DQ4  
Door Monitor Lock Monitor  
OFF (open)  
OFF (open)  
OFF (open)  
OFF (open)  
(Actuator  
inserted)  
(Solenoid  
OFF)  
LED  
Main Circuit  
21–52  
ON (closed)  
OFF (open)  
OFF (open)  
OFF (open)  
OFF (open)  
OFF (open)  
(+)  
X2  
(–)  
X1  
(+)  
(–)  
A1  
A2  
Door Monitor  
Circuit  
(Door Open)  
33–34  
11  
12  
22  
34  
41  
51  
42  
52  
Main Circuit:  
Main Circuit:  
Monitor Circuit:  
Monitor Circuit:  
ON (closed)  
ON (closed)  
ON (closed)  
ON (closed)  
21  
33  
63  
64  
Lock Monitor  
Circuit  
(unlocked) 63-64  
OFF (open)  
ON (closed)  
ON (closed)  
OFF (de-energized)  
ON (energized)  
ON (energized)  
OFF (de-energized)  
OFF (de-energized)  
Solenoid Power A1-A2  
•ꢀSolenoid Lock Type  
Status 1  
Status 2  
Status 3  
Status 4  
Manual Unlock  
•ꢀDoor Closed  
•ꢀDoor Closed  
•ꢀMachine ready to  
operate  
•ꢀDoor Closed  
•ꢀMachine cannot be  
operated  
•ꢀDoor Open  
•ꢀDoor Open  
•ꢀMachine cannot be  
operated  
•ꢀMachine cannot be  
operated  
Interlock Switch Status  
•ꢀMachine cannot be  
operated  
•ꢀSolenoid de-energized  
to energized  
•ꢀSolenoid energized  
•ꢀSolenoid de-energized •ꢀSolenoid de-energized •ꢀSolenoid energized  
Door Status  
UNLOCK  
Unlock position  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
(+)  
A2  
(–)  
A1  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
11  
21  
33  
12  
22  
34  
41  
42  
Circuit Diagram (HS1L-DQ4)  
51  
63  
52  
64  
51  
63  
52  
64  
51  
63  
52  
64  
51  
63  
52  
64  
51  
63  
52  
64  
Closed (locked)  
ON (closed)  
Closed (unlocked)  
OFF (open)  
Open  
Open  
Closed (unlocked)  
OFF (open)  
Door  
Main Circuit  
11–42  
HS1L-DQ7Y  
OFF (open)  
OFF (open)  
Lock Monitor  
(Solenoid  
ON)  
Door Monitor  
(Actuator  
LED  
Main Circuit  
21–52  
inserted)  
(+)  
X2  
(–)  
X1  
(+)  
A2  
(–)  
A1  
ON (closed)  
OFF (open)  
OFF (open)  
OFF (open)  
ON (closed)  
OFF (open)  
ON (closed)  
ON (closed)  
OFF (open)  
ON (closed)  
ON (closed)  
OFF (open)  
OFF (open)  
ON (closed)  
Door Monitor  
Circuit  
(Door Open)  
33–34  
11  
21  
33  
12  
22  
34  
41  
51  
42  
52  
Main Circuit:  
Main Circuit:  
Monitor Circuit:  
Monitor Circuit:  
63  
64  
Lock Monitor  
Circuit  
(unlocked) 63-64  
OFF (open)  
ON (energized)  
(Note 2)  
OFF to ON  
(Note 1) (Note 2)  
Solenoid Power A1-A2  
ON (energized)  
OFF (de-energized) OFF (de-energized)  
Note 1: Do not attempt manual unlocking while the solenoid is energized.  
Note 2: Do not energize the solenoid for a long period of time while the door is open or manually unlocked.  
•ꢀOperation Characteristics (reference)  
0 (Actuator insertion position)  
4.2 (Locked position)  
•ꢀ The operation characteristics show the contact status when the  
actuator enters into the center of the entry slot.  
7.0 10.0  
30.0 (Approx. travel in mm)  
Main Circuit  
•ꢀ The circuit No. 12-41 and 22-51 are interconnected. Use circuits  
11-42 and 21-52 for safety circuits (In HS1L-R type, circuit 12-41 is  
interconnected.)  
Door Monitor Circuit (Door open, NO)  
Door Monitor Circuit (Door closed,NC  
Lock Monitor Circuit (Unlocked, NO)  
Lock Monitor Circuit (Locked, NC)  
Contacts ON (closed)  
Contacts OFF (open)  
)
5
HS1L Interlock Switches with Solenoid  
Safety Precautions  
!
•ꢀInꢀorderꢀtoꢀavoidꢀelectricꢀshockꢀorꢀfire,ꢀturnꢀpowerꢀoffꢀbeforeꢀ  
installation, removal, wiring, maintenance, or inspection of the  
interlock switch.  
•ꢀIf relays are used in the circuit between the interlock switch  
and the load, consider the danger, and use safety relays,  
since welded or sticking contacts of standard relays may in-  
validate the functions of the interlock switch. Perform a risk  
assessmentꢀandꢀestablishꢀaꢀsafetyꢀcircuitꢀwhichꢀsatisfiesꢀtheꢀ  
requirement of the safety category.  
•ꢀDo not place a PLC in the circuit between the interlock switch  
and the load. Safety security can be endangered in the event  
of a malfunction of the PLC.  
•ꢀDo not disassemble or modify the interlock switch, otherwise  
the switch may fail or an accident may occur.  
•ꢀDo not install the actuator in a location where someone may  
come in contact with it as injury may occur.  
•ꢀInstall the actuator where it does not touch anyone when the  
door is opened/closed as injury may occur.  
•ꢀThe solenoid lock type is locked when energized, and un-  
locked when de-energized. When energization is interrupted  
due to wire disconnection or other failures, the interlock switch  
may be unlocked causing possible danger to the operators.  
Solenoid lock type must not be used in applications where  
locking is required for safety. Perform a risk assessment and  
determine whether a solenoid lock type is appropriate.  
•ꢀIn order to prevent the interlock switch and actuator from be-  
ing removed without authorization, it is recommended to in-  
stall an one-way screw or a screw that needs a special tool for  
removal. Welding or rivets are also recommended.  
Instructions  
•ꢀRegardless of door types, do not use the interlock switch as  
a door stop. Install a mechanical door stop at the end of the  
door to protect the interlock switch from excessive force.  
•ꢀMake sure that no force is applied on the actuator, otherwise  
the actuator may not unlock properly.  
When using HS9Z-A2S Actuator  
•ꢀWhen the door hinge is on the extension line of the interlock  
switch surface:  
•ꢀDo not apply excessive shock to the interlock switch when  
opening or closing the door. A shock to the interlock switch ex-  
ceeding 1,000m/s2 may cause damage to the interlock switch.  
•ꢀIf the operating atmosphere is contaminated, use a protective  
cover to prevent the entry of foreign objects into the interlock  
switch through the actuator entry slots. Entry of foreign ob-  
jects into the interlock switch may affect the mechanism of the  
interlock switch and cause it to fail.  
Door Hinge  
Door Hinge  
•ꢀWhen the door hinge is on the extension line of the actuator  
mounting surface:  
•ꢀPlug the unused actuator entry slot using the slot plug sup-  
plied with the interlock switch.  
•ꢀDo not store the interlock switches in a dusty, humid, or or-  
ganic-gas atmosphere, or where the switches are exposed to  
direct sunlight.  
Door Hinge  
Door Hinge  
•ꢀUse proprietary actuators only. The interlock switch may be  
damaged if other actuators are used, .  
When using HS9Z-A3S Actuator  
•ꢀWhen the door hinge is on the extension line of the interlock  
switch surface: 50mm  
•ꢀWhen the door hinge is on the extension line of the actuator  
mounting surface: 80mm  
•ꢀThe actuator retention force is 3000N. Do not apply a load  
higher than the rated value. When a higher load is expected,  
provide an additional system consisting of another interlock  
switch without lock (such as the HS5D interlock switch) or a  
sensor to detect door opening and stop the machine.  
•ꢀRegardless of the door, do not use the interlock switch as a  
door lock. Install a separate lock using a latch or other device.  
•ꢀWhile the solenoid is energized, the interlock switch tempera-  
ture rises approximately 40°C above the ambient tempera-  
ture (to approximately 95°C while the ambient temperature is  
55°C). To prevent burns, do not touch. If cables might come  
into contact with the interlock switch, use heat-resistant ca-  
bles.  
Door Hinge  
Door Hinge  
Actuator Angle Adjustment  
•ꢀUsing the angle adjustment screw, the actuator angle can  
be adjusted (refer to the dimensional drawing on page 4).  
Adjustable angle: 0 to 20°  
•ꢀThe interlock switch solenoid has polarity. Be sure of the cor-  
rect polarity when wiring.  
•ꢀThe larger the adjusted angle of the actuator, the smaller the  
applicable radius of the door opening. After installing the actu-  
ator, open the door. Then adjust the actuator so that its edge  
can be inserted properly into the actuator entry slot of the in-  
terlock switch.  
•ꢀAfter adjusting the actuator angle, apply Loctite to the adjust-  
ment screw so that the screw will not move.  
Minimum Radius of Hinged Door  
When using the interlock switch for a hinged door, refer to  
the minimum radius of doors as shown below. For doors with  
a small minimum radius, use actuators with adjustable angle  
(HS9Z-A3S).  
Note: The following values apply when the actuator does not interfere with  
the interlock switch when opening and closing the door. Because de-  
viation or dislocation of hinged door may occur in actual applications,  
make sure of the correct operation before installation.  
6
HS1L Interlock Switches with Solenoid  
Instructions  
•ꢀUnlocking from the back of interlock switch  
Insert the tip of a small screwdriver into the oblong hole on the  
back of the interlock switch, and tilt toward the center of the  
switch until the actuator is unlocked.  
Mounting Examples  
Installꢀtheꢀinterlockꢀswitchꢀandꢀactuatorꢀreferringꢀtoꢀtheꢀfiguresꢀ  
below.  
Application on Slinding Doors  
Note: Provide a hole on the mounting panel for unlocking from  
the back. When making a hole in the panel, take water-  
proof characteristics into consideration.  
Door  
Interlock Switch  
2.6  
HS9Z-A1S  
Latch  
Door Stop  
Application on Hinged Doors  
Safety Precautions  
Before manually unlocking the interlock switch, make sure that  
the machine has come to a complete stop. Manual unlocking  
during operation may unlock the interlock switch before the ma-  
chine stops, and the function of interlock switch with solenoid  
is lost.  
On the solenoid lock type, manual unlocking is provided for the  
situation where the switch cannot be unlocked even though the  
solenoid has turned off. Do not attempt manual unlocking while  
the solenoid is energized.  
Door  
Interlock Switch  
Latch  
HS9Z-A2S  
HS9Z-A1S  
For Manual Unlocking  
Spring lock type  
The HS1L allows manual unlocking of the actuator to pre-check  
proper door movement before wiring or turning power on, as  
well as for emergency use such as in the case of a power fail-  
ure.  
Cover Opening and Closing Precautions  
•ꢀWhen opening the cover before wiring, make sure to open  
onlyꢀtheꢀcoverꢀshownꢀtheꢀfollowingꢀfigure.ꢀRemovingꢀunneces-  
sary screws may cause a failure of the interlock switch.  
Solenoid lock type  
•ꢀUse HS9Z-T1 key wrench for TORX screw when removing  
and installing the cover.  
•ꢀMake sure that no foreign objects such as dust, water, or oil  
enter the interlock switch when wiring.  
The solenoid lock type interlock switch normally does not need  
to be manually unlocked. However, only when the interlock  
switch would not release the actuator even though the solenoid  
is de-energized, the interlock switch can be unlocked manually.  
Unlock the interlock switch manually only when the solenoid is  
de-energized. Do not unlock the interlock switch manually when  
the solenoid is energized.  
HS9Z-T1  
L-shaped wrench  
(supplied with the switch)  
T20  
Lid  
Using manual unlock key  
•ꢀWhen locking or unlocking the interlock switch manually, turn  
the key fully using the manual unlock key supplied with the  
interlock switch.  
•ꢀUsing the interlock switch with the key not fully turned (less  
than 90°) may cause damage to the interlock switch or op-  
eration failure. When manually unlocked, the interlock switch  
will keep the main circuit disconnected and the door unlocked.  
Main circuit and lock monitor circuit remain open.  
•ꢀDo not leave the manual unlock key attached to the interlock  
switch during operation. This is dangerous and does not satis-  
fy safety standard requirements, because the interlock switch  
can always be unlocked while the machine is in operation.  
Applicable Crimping Terminal  
Approx.  
3.2 min.  
ø
4 mm  
Wire  
Applicable  
Crimping  
Terminal  
Insulation Tube  
4.2 min.  
Manual unlocking key  
(supplied with the switch)  
•ꢀUse an insulation tube on the crimping terminal.  
UNLOCK  
UNLOCK  
•ꢀWhen using stranded wires, make sure that loose wires do  
not cause a short circuit. Also, do not solder the terminal to  
prevent loose wires.  
Manual Unlocking Position  
Normal Position  
Applicable Crimping Terminal  
N0.5-3 / FN0.5 (JST)  
N1.25-MS3 (JST)  
Applicable Wire  
0.2 to 0.5mm2  
0.25 to 1.65mm2  
0.25 to 1.65mm2  
V1.25-YS3A (JST)  
Applicable Wire Size  
•ꢀ0.5 to 1.5mm2  
Applicable Cable Glands  
Use IP67 cable glands.  
7
HS1L Interlock Switches with Solenoid  
Instructions  
G1/2, PG13.5, M20  
•ꢀTerminal:  
•ꢀCable gland:  
•ꢀActuators  
HS9Z-A1S/A2S: 2.7 to 3.3 N·m (two M5 screws) (Note)  
HS9Z-A3S: 4.5 to 5.5 N·m (two M6 screws) (Note)  
0.6 to 0.8 N·m (M3 screws)  
2.7 to 3.3 N·m  
9 mm max.  
When Using Flexible Conduit (Example)  
Flexible conduit example: VF-03 (Nihon Flex)  
Note:The above recommended tightening torque of the mounting  
screws are the values when using hex socket head bolts. When  
other screws are used and tightened to a smaller torque, make  
sure that the screws do not become loose after mounting.  
Conduit Port Size Plastic Cable Gland  
Metal Cable Gland  
G1/2  
PG13.5  
M20  
–
–
–
RLC-103 (Nihon Flex)  
•ꢀWire Length Inside the Interlock Switch  
RBC-103PG13.5 (Nihon Flex)  
RLC-103EC20 (Nihon Flex)  
Through Conduit Port  
Screw Terminal No.  
➀
➁
11  
21  
95 ± 2  
85 ± 2  
60 ± 2  
75 ± 2  
50 ± 2  
65 ± 2  
45 ± 2  
55 ± 2  
35 ± 2  
45 ± 2  
50 ± 2  
60 ± 2  
70 ± 2  
80 ± 2  
45 ± 2  
35 ± 2  
70 ± 2  
35 ± 2  
60 ± 2  
95 ± 2  
70 ± 2  
85 ± 2  
60 ± 2  
75 ± 2  
45 ± 2  
40 ± 2  
35 ± 2  
35 ± 2  
When Using Multi-core Cables (Example)  
Flexible conduit example: VF-03 (Nihon Flex)  
22  
Conduit Port Size  
Plastic Cable Gland  
Metal Cable Gland  
31/33  
32/34  
42  
SCS-10  
(Seiwa Electric)  
ALS-16  
(Nihon Flex)  
G1/2  
ST13.5  
ABS-PG13.5  
(Nihon Flex)  
ALS-EC20  
(Nihon Flex)  
PG13.5  
M20  
51  
Wire Length  
L1 (mm)  
(K-MECS)  
52  
ST-M20X1.5  
(K-MECS) (Note)  
61/63  
62/64  
A1  
•ꢀDifferent cable glands are used depending on the cable sheath exter-  
nalꢀdiameter.ꢀWhenꢀpurchasingꢀaꢀcableꢀgland,ꢀconfirmꢀthatꢀtheꢀcableꢀ  
gland is applicable to the external diameter of the cable sheath.  
Note: When using the ST-M20X1.5 cable gland, use with a gasket  
(GPM20, K-MECS).  
A2  
X1  
X2  
7 ± 1  
Wire Stripping Length: L2 (mm)  
Conduit Port Opening  
•ꢀMake an opening for wiring by breaking one of the conduit-  
port knockouts on the interlock switch housing using a  
screwdriver.  
➀
Connector  
•ꢀBefore opening the conduit port, remove the cable gland  
62/64  
X2  
X1 A2  
A1  
locking ring inside the interlock switch.  
61/63  
32/34  
31/33  
•ꢀWhen breaking the conduit port, take care not to damage the  
contact block or other parts inside the interlock switch.  
•ꢀCracks or burrs on the conduit entry may affect the water  
resistance of the interlock switch.  
•ꢀIf a different conduit port is used, cover the unused opening  
with an optional plug (part number: HS9Z-P1).  
52  
42  
51  
41  
➁
21  
11  
22  
12  
Interlock  
Switch  
•ꢀ Recommended Tightening Torque  
•ꢀHS1L interlock switch: 3.2 to 3.8 N·m (four M5 screws) (Note)  
Note:  
HS1L-R  
•ꢀLid:  
0.9 to 1.1 N·m (M4 screws)  
Do not remove the wire between terminals 12-41, because these  
terminals are interconnected for safety circuit input. Use terminals  
11-42 for safety circuit inputs. (GS-ET-19)  
Plug (HS9Z-P1)  
HS1L-DQ and HS1L-DT  
Do not remove the wires between terminals 12-41 and 22-51, be-  
cause these terminals are interconnected for safety circuit inputs.  
Use terminals 11-42 and 21-52 for safety circuit inputs. (GS-ET-19)  
ø26  
G1/2  
Specifications and other descriptions in this catalog are subject to change without notice.  
7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku, Osaka 532-8550, Japan  
Tel: +81-6-6398-2571, Fax: +81-6-6392-9731  
E-mail: marketing@idec.co.jp  
IDEC IZUMI (H.K.) CO., LTD.  
Tel: +852-2803-8989, Fax: +852-2565-0171  
E-mail: info@hk.idec.com  
IDEC ELECTRONICS LIMITED  
Tel: +44-1256-321000, Fax: +44-1256-327755  
E-mail: sales@uk.idec.com  
IDEC CORPORATION (USA)  
Tel: +1-408-747-0550 / (800) 262-IDEC (4332)  
Fax: +1-408-744-9055 / (800) 635-6246  
E-mail: opencontact@idec.com  
IDEC TAIWAN CORPORATION  
Tel: +886-2-2698-3929, Fax: +886-2-2698-3931  
E-mail: service@tw.idec.com  
IDEC ELEKTROTECHNIK GmbH  
Tel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24  
E-mail: service@idec.de  
IDEC CANADA LIMITED  
Tel: +1-905-890-8561, Toll Free: (888) 317-4332  
Fax: +1-905-890-8562  
IDEC IZUMI ASIA PTE. LTD.  
Tel: +65-6746-1155, Fax: +65-6844-5995  
E-mail: info@sg.idec.com  
IDEC (SHANGHAI) CORPORATION  
Tel: +86-21-5353-1000, Fax: +86-21-5353-1263  
E-mail: idec@cn.idec.com  
E-mail: sales@ca.idec.com  
IDEC AUSTRALIA PTY. LTD.  
Tel: +61-3-9763-3244, Toll Free: 1800-68-4332  
Fax: +61-3-9763-3255  
IDEC (BEIJING) CORPORATION  
Tel: +86-10-6581-6131, Fax: +86-10-6581-5119  
IDEC (SHENZHEN) CORPORATION  
E-mail: sales@au.idec.com  
Tel: +86-755-8356-2977, Fax: +86-755-8356-2944  
www.IDEC.com  
Cat. No. EP1286-0-1 Updated October 2010 PDF only  

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