ERJ-8GEYJ22 [INFINEON]

High Power Factor/Low THD;
ERJ-8GEYJ22
型号: ERJ-8GEYJ22
厂家: Infineon    Infineon
描述:

High Power Factor/Low THD

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中文:  中文翻译
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IRPLLNR2  
International Rectifier 233 Kansas Street, El Segundo, CA 90245 USA  
IR21571 Ballast Control IC Design Kit  
Features  
= Drives:  
= Input:  
1 x 32W T8 Lamp (IRPLLNR2U)  
1 x 36W T8 Lamp (IRPLLNR2)  
90-140VAC/60Hz (IRPLLNR2U)  
185-265VAC/50Hz (IRPLLNR2)  
= High Power Factor/Low THD  
= High Frequency Operation (42kHz)  
= Lamp Filament Preheating  
= Lamp Fault Protection with Auto-Restart  
= Brownout Protection  
= IR21571 HVIC Ballast Controller  
Description  
The IRPLLNR2 is a high efficiency, high power factor, fixed output  
electronic ballast designed for driving rapid start fluorescent lamp types. The design contains an EMI  
filter, active power factor correction and a ballast control circuit using the IR21571. This demo board is  
intended to ease the evaluation of the IR21571 Ballast Control IC, demonstrate PCB layout techniques  
and serve as an aid in the development of production ballast’s using the International Rectifier IR21571.  
Ballast Block Diagram  
EMI Filter  
Rectifier  
PFC  
Half-Bridge  
Output Stage  
Lamp  
Line  
PFC Control  
IR21571  
UVLO  
Lamp Fault  
www.irf.com  
1
Electrical Characteristics  
Parameter  
Lamp Type  
Input Power  
Units  
Value (IRPLLNR2)  
Value (IRPLLNR2U)  
36W T8  
36  
0.300  
44  
220  
0.9  
32W T8  
32  
0.300  
44  
220  
0.6  
[W]  
[Arms]  
[kHz]  
[Vrms]  
[s]  
Input Current  
Preheat Mode Frequency  
Preheat Mode Lamp Voltage  
Preheat Time  
Ignition Ramp Mode Frequency  
Run Mode Frequency  
Lamp Run Current  
[kHz]  
[kHz]  
[Arms]  
38  
42  
0.34  
38  
42  
0.34  
Input AC Voltage Range  
Input DC Voltage Range  
Power Factor  
[VACrms] 185..255/50..60Hz  
90..140/50..60Hz  
100..180  
0.99  
[VDC]  
250..350  
0.98  
Total Harmonic Distortion  
Maximum Output Voltage  
[%]  
[Vpk]  
<15  
600  
<10  
600  
Note: Measurements performed with input AC line voltage = 120Vrms (IRPLDIM1U)  
230Vrms (IRPLDIM1)  
Fault Protection Characteristics  
Fault  
Line voltage low  
Upper filament broken  
Lower filament broken  
Failure to ignite  
Ballast  
Restart Operation  
Increase line voltage  
Lamp exchange  
Lamp exchange  
Lamp exchange  
Lamp exchange  
Deactivates  
Deactivates  
Deactivates  
Deactivates  
Deactivates  
Open circuit (no lamp)  
Functional Description  
Overview  
he IRPLDIM1 Demo Board consists of an EMI filter, an active power factor correction front end, a  
ballast control section and a resonant lamp output stage. The active power factor correction section  
is a boost converter operating in critical mode conduction, free-running frequency mode. The ballast  
control section provides frequency modulation control of a traditional RCL lamp resonant output  
circuit and is easily adaptable to a wide variety of lamp types. The ballast control section also pro-  
vides the necessary circuitry to perform closed-loop dimming, lamp fault detection, shutdown and  
auto-restart. All functional descriptions refer to the IRPLDIM1 schematic diagram.  
2
www.irf.com  
L2  
R8  
D2  
R12  
R14  
R1  
R2  
L1  
L
R4  
R5  
C2  
RV1  
R11  
D1  
D3  
C14  
C15  
N
BR1  
R13  
C9  
VDC  
CPH  
RPH  
RT  
HO  
VS  
M2  
1
2
3
4
16  
15  
14  
13  
12  
11  
10  
9
C8  
L3  
CPH  
CRAMP  
GND  
1
2
3
4
8
7
6
5
C1  
C10  
R7  
R19  
R9  
C6  
VB  
M1  
RPH  
C7  
D4  
RT  
R20  
MC34262  
C3  
VCC  
COM  
LO  
R21  
RRUN  
C11  
CSTART  
C12  
C16  
RUN  
CT  
C5  
5
6
7
8
R6  
RSTART  
R15  
R16  
M3  
C17  
R3  
C4  
D5  
CT  
RDT  
D6  
DT  
CS  
R10  
R18  
ROC  
R17  
OC  
SD  
C13  
RCS  
COC  
Note:  
Thick traces represent high-frequency, high-current paths. Lead  
lengths should be minimized to avoid high-frequency noise problems  
IRPLLNR2U Bill Of Materials  
Lamp type: T8/32W  
Line Input Voltage: 90..140 VAC/50..60 Hz  
Note: Different lamp types require different frequency programming components.  
Item #  
1
Qt  
1
1
1
1
3
3
5
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
3
5
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
67  
Manufacturer  
International Rectifier  
Roederstein  
Roederstein  
Wima  
Part Number  
DF10S  
Description  
Reference  
Bridge Rectifier, 1A 1000V  
BR1  
2
WY0222MCMBF0K  
F1772433-2200  
MKP10  
Capacitor, 2.2nF 275 VAC Y Cap C1  
3
Capacitor, 0.33uF 275 VAC  
Capacitor, 0.01uF 400 VDC  
Capacitor, 0.01uF SMT 1206  
Capacitor, 0.47uF SMT 1206  
Capacitor, 0.1uF SMT 1206  
Capacitor, 10uF 350VDC 105C  
Capacitor, 470pF SMT 1206  
Capacitor, 1uF 50VDC 105C  
Capacitor, 1.5nF 1KV SMT 1812  
Capacitor, 0.1uF 400VDC  
Capacitor, 1nF 1KV SMT 1812  
Capacitor, 0.01uF 1.6KV  
C2  
C3  
4
5
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Vitramon  
ECU-V1H103KBM  
ECJ-3YB1E474K  
ECU-V1H104KBM  
EEU-EB2V100  
ECU-V1H471KBM  
ECE-A1HGE010  
1812A152KXE  
MKP10  
C4, CRAMP, CSTART  
6
C5, C6, C13  
7
C9,CPH, COC, C10, C11  
8
C8  
9
CT  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
Total  
C12  
C14  
Wima  
C15  
Vitramon  
1812A102KXE  
ECW-H16103JV  
ECU-V1H101KBM  
LL4148DICT-ND  
10BF60  
C16  
Panasonic  
Panasonic  
Diodes  
C17  
Capacitor, 100pF SMT 1206  
Diode, 1N4148 SMT DL35  
Diode, SMT SMB  
CCS  
D1, D5, D6  
International Rectifier  
Diodes  
D2, D4  
ZMM5250BCT  
MC34262  
Diode, Zener , 20V SMT DL35  
IC, Power Factor Controller  
IC, Ballast Driver  
D3  
Motorola  
IC1  
International Rectifier  
Panasonic  
RG-Allen  
IR21571  
IC2  
ELF-15N007A  
EMI Inductor, 1X10mH 0.7Apk  
PFC Inductor, 2.0mH 2.0Apk  
Inductor, 2.0mH 2.0Apk  
L1  
L2  
RG-Allen  
L3  
International Rectifier  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Dale  
IRF730  
Transistor, MOSFET  
M1, M2, M3  
ERJ-8GEYJ680K  
ERJ-8GEYJ10K  
ERJ-8GEYJ12K  
ERJ-8GEYJ100K  
ERJ-8GEYJ22K  
ERJ-8GEYJ22  
CW-1/2  
Resistor, 680K ohm SMT 1206  
Resistor, 10K ohm SMT 1206  
Resistor, 12K ohm SMT 1206  
Resistor, 100K ohm SMT 1206  
Resistor, 22K ohm SMT 1206  
Resistor, 22 ohm SMT 1206  
Resistor, 0.5 ohm ½ watt  
R1, R2, R4, R5, R17  
R3  
R6  
R7  
R8, RSTART, RT  
R9, R13, R15  
R10  
Panasonic  
Yageo  
ERJ-8GEYJ130K  
2.2MQBK-ND  
CW-1/2  
Resistor, 130K ohm SMT 1206  
Resistor, 2.2megohm ¼ watt  
Resistor, 0.68 ohm ½ watt  
Resistor, 5.6K ohm SMT 1206  
Resistor, 30K ohm SMT 1206  
Resistor, 91K ohm SMT 1206  
Resistor, 150K ohm SMT 1206  
Resistor, 390K ohm ¼ watt  
Resistor, 1K ohm SMT 1206  
Resistor, 2.2megohm SMT 1206  
Resistor, 100K ohm ¼ watt  
Transient Suppressor  
R11  
R12  
Dale  
RCS  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Yageo  
ERJ-8GEYJ5.6K  
ERJ-8GEYJ30K  
ERJ-8GEYJ91K  
ERJ-8GEYJ150K  
390KQBK-ND  
ERJ-8GEYJ1K  
ERJ-8GEYJ2.2M  
100KQBK-ND  
ERZ-V05D471  
ERJ-8GEYJ10  
RDT  
ROC  
RPH  
RRUN  
R14  
Panasonic  
Panasonic  
Yageo  
R16  
R18  
R19  
Panasonic  
Panasonic  
RV1  
Resistor, 10 ohm SMT 1206  
R20, R21  
4
www.irf.com  
IRPLLNR2 Bill Of Materials  
Lamp type: T8/36W  
Line Input Voltage: 180..255 VAC/50..60 Hz  
Note: Different lamp types require different frequency programming components.  
Item #  
1
Qt  
1
1
1
1
3
3
5
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
3
5
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
65  
Manufacturer  
International Rectifier  
Roederstein  
Roederstein  
Wima  
Part Number  
DF10S  
Description  
Reference  
Bridge Rectifier, 1A 1000V  
BR1  
2
WY0222MCMBF0K  
F1772433-2200  
MKP10  
Capacitor, 2.2nF 275 VAC Y Cap C1  
3
Capacitor, 0.33uF 275 VAC  
Capacitor, 0.01uF 400 VDC  
Capacitor, 0.01uF SMT 1206  
Capacitor, 0.47uF SMT 1206  
Capacitor, 0.1uF SMT 1206  
Capacitor, 10uF 350VDC 105C  
Capacitor, 470pF SMT 1206  
Capacitor, 1uF 50VDC 105C  
Capacitor, 1.5nF 1KV SMT 1812  
Capacitor, 0.1uF 400VDC  
Capacitor, 1nF 1KV SMT 1812  
Capacitor, 0.01uF 1.6KV  
C2  
C3  
4
5
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Vitramon  
ECU-V1H103KBM  
ECJ-3YB1E474K  
ECU-V1H104KBM  
EEU-EB2V100  
ECU-V1H471KBM  
ECE-A1HGE010  
1812A152KXE  
MKP10  
C4, CRAMP, CSTART  
6
C5, C6, C13  
7
C9,CPH, COC, C10, C11  
8
C8  
9
CT  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
Total  
C12  
C14  
Wima  
C15  
Vitramon  
1812A102KXE  
ECW-H16103JV  
ECU-V1H101KBM  
LL4148DICT-ND  
10BF60  
C16  
Panasonic  
Panasonic  
Diodes  
C17  
Capacitor, 100pF SMT 1206  
Diode, 1N4148 SMT DL35  
Diode, SMT SMB  
CCS  
D1, D5, D6  
International Rectifier  
Diodes  
D2, D4  
ZMM5250BCT  
MC34262  
Diode, Zener 20V SMT DL35  
IC, Power Factor Controller  
IC, Ballast Driver  
D3  
Motorola  
IC1  
International Rectifier  
Panasonic  
RG-Allen  
IR21571  
IC2  
ELF-15N007A  
EMI Inductor, 1X10mH 0.7Apk  
PFC Inductor, 2.0mH 2.0Apk  
Inductor, 2.0mH 2.0Apk  
L1  
L2  
RG-Allen  
L3  
International Rectifier  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Dale  
IRF830  
Transistor, MOSFET  
M1, M2, M3  
ERJ-8GEYJ680K  
ERJ-8GEYJ10K  
ERJ-8GEYJ8.2K  
ERJ-8GEYJ100K  
ERJ-8GEYJ22K  
ERJ-8GEYJ22  
CW-1/2  
Resistor, 680K ohm SMT 1206  
Resistor, 10K ohm SMT 1206  
Resistor, 8.2K ohm SMT 1206  
Resistor, 100K ohm SMT 1206  
Resistor, 22K ohm SMT 1206  
Resistor, 22 ohm SMT 1206  
Resistor, 1.0 ohm ½ watt  
R1, R2, R4, R5, R17  
R3  
R6  
R7  
R8, RSTART, RT  
R9, R13, R15  
R10  
Panasonic  
Yageo  
ERJ-8GEYJ56K  
2.2MQBK-ND  
CW-1/2  
Resistor, 56K ohm SMT 1206  
Resistor, 2.2megohm ¼ watt  
Resistor, 0.68 ohm ½ watt  
Resistor, 5.6K ohm SMT 1206  
Resistor, 30K ohm SMT 1206  
Resistor, 75K ohm SMT 1206  
Resistor, 150K ohm SMT 1206  
Resistor, 390K ohm ¼ watt  
Resistor, 1K ohm SMT 1206  
Resistor, 2.2megohm SMT 1206  
Resistor, 100K ohm ¼ watt  
Transient Suppressor  
R11  
R12  
Dale  
RCS  
Panasonic  
Panasonic  
Panasonic  
Panasonic  
Yageo  
ERJ-8GEYJ5.6K  
ERJ-8GEYJ30K  
ERJ-8GEYJ75K  
ERJ-8GEYJ150K  
390KQBK-ND  
ERJ-8GEYJ1K  
ERJ-8GEYJ2.2M  
100KQBK-ND  
ERZ-V05D471  
ERJ-8GEYJ10  
RDT  
ROC  
RPH  
RRUN  
R14  
Panasonic  
Panasonic  
Yageo  
R16  
R18  
R19  
Panasonic  
Panasonic  
RV1  
Resistor, 10 ohm SMT 1206  
R20, R21  
www.irf.com  
5
Power Factor Correction  
The power factor correction section consists of the Motorola Semiconductor MC34262 Power Factor  
Controller IC (IC1), MOSFET M1, inductor L2, diode D2, capacitor C8 and additional biasing, sens-  
ing and compensation components (see schematic diagram). The IC was chosen for its minimal  
component count, low start-up supply current and robust error amplifier. This is a boost topology  
designed to step-up and regulate the output DC bus voltage while drawing sinusoidal current from  
the line (low THD) which is in phasewith the AC input line voltage (HPF). The design of the power  
factor correction section was taken from the Motorola Semiconductor MC34262 data sheet and  
information on the operation and design considerations for the MC34262 are contained therein.  
Ballast Control  
The ballast control section is built around the IR21571 Ballast Control IC, IC2 of the Demo board.  
The IR21571 contains an oscillator, a high voltage half-bridge gate driver and lamp fault protection  
circuitry. A block diagram of the IR21571 IC is shown in figure 1 and a state diagram of the IR21571  
is shown in figure 2. Following is a breakdown of the operation of the ballast in all of the different  
modes of operation.  
3.0V  
14  
16  
VB  
1
VDC  
CPH  
S
R
Q
Q
PULSE  
FILTER &  
LATCH  
LEVEL  
SHIFT  
HO  
5.1V  
1.0uA  
15 VS  
2
7.6V  
5.1V  
4.0V  
T
S
Q
Q
Q
Q
4.0V  
2.0V  
13  
VCC  
R1  
R2  
R
3
4
5
RPH  
RT  
11 LO  
IRT  
15.6V  
2.0V  
12  
COM  
CS  
RUN  
0.2V  
Q
D
CLK  
R
ICT = IRT  
10  
7.6V  
9
6
7
CT  
DT  
Q
Q
S
R
Q
OVER-  
TEMP  
DETECT  
50uA  
7.6V  
UNDER-  
VOLTAGE  
DETECT  
8
OC  
SD  
7.6V  
2.0V  
Figure 1: IR21571 Block Diagram  
6
www.irf.com  
Power Turned On  
UVLO Mode  
1/2-Bridge Off  
µ
IQCC 150 A  
CPH = 0V  
Oscillator Off  
VCC < 9.5V  
(VCC Fault or Power Down)  
VCC > 11.4V (UV+)  
SD > 2.0V  
(Lamp Removal)  
or  
VCC < 9.5V  
(Power Turned Off)  
and  
or  
VDC > 5.1V (Bus OK)  
VDC < 3.0V  
(dc Bus/ac Line Fault or Power Down)  
and  
SD < 1.7V (Lamp OK)  
or  
and  
SD > 2.0V  
TJ < 140C (Tjmax  
)
(Lamp Fault or Lamp Removal)  
FAULT Mode  
TJ > 140C  
(Over-Temperature)  
PREHEAT Mode  
Fault Latch Set  
1/2-Bridge Off  
IQCC 150µA  
CPH = 0V  
1/2-Bridge @ fPH  
CPH Charging @ IPH = 1µA  
RPH = 0V  
RUN = Open Circuit  
CS Disabled  
VCC = 15.6V  
Oscillator Off  
CPH > 4.0V  
(End of PREHEAT Mode)  
CS > CS+ Threshold  
(Failure to Strike Lamp  
or Hard Switching)  
or  
TJ > 140C  
(Over-Temperature)  
IGNITION RAMP Mode  
fPH ramps to fMIN  
CPH Charging @ IPH = 1µA  
RPH = Open Circuit  
RUN = Open Circuit  
CS+ Threshold Enabled  
CS > CS+ Threshold  
(Over-Current or Hard Switching)  
CPH > 5.1V  
(End of IGNITION RAMP)  
or  
CS < 0.2V  
(No-Load or Below Resonance)  
or  
RUN Mode  
TJ > 140C  
(Over-Temperature)  
fMIN Ramps to fRUN  
CPH Charges to 7.6V Clamp  
RPH = Open Circuit  
RUN = 0V  
CS- Threshold Enabled  
Figure 2: IR21571 State Diagram  
www.irf.com  
7
Startup Mode  
When power is initially applied to the ballast, the voltage on the VCC pin of IC2 (IR21571) begins to  
charge up. The voltage for IC2 is derived from the current supplied from the rectified AC line through  
startup resistor R14. During this initial startup when the VCC voltage of IC2 is below its rising under-  
voltage lock-out threshold (11.4V), IC2 is in its UVLO and also its micro-power mode. The micro-  
power mode of the IC2 allows the use of a large value,  
low wattage startup resistor (R14). When the voltage  
on IC2 reaches the rising under-voltage lockout thresh-  
old, the oscillator is enabled (this assumes that there  
are no fault conditions) and drives the half-bridge out-  
put MOSFETs (M2 and M3). When the half-bridge is  
oscillating, capacitor C16, diodes D5 and D6 form a  
snubber /charge pump circuit which limits the rise and  
fall time at the half-bridge output and also supplies the  
current to charge capacitor C12 to the VCC clamp volt-  
age (approx. 15.6V) of IC2. The voltage for IC1 is de-  
rived from the current supplied from another snubber/  
charge pump circuit formed by capacitor C14 and di-  
odes D1 and D3. When the rising under-voltage lock-  
out threshold of IC1 is reached, it starts to oscillate  
and drive MOSFET M1 to boost and regulate the bus  
Figure 3: Top trace: Half-bridge output voltage  
voltage to 400 VDC. An oscillograph of the startup of  
Middle trace: VCC of IC2  
the VCC of IC1, VCC of IC2 and half-bridge output  
voltage are shown in Figure 3. (For a complete de-  
Bottom trace: VCC of IC1  
scription of the operation of IC1, refer to the Motorola Semiconductor MC34262 data sheet.)  
Preheat Mode  
When the ballast reaches the end of the UVLO mode, the Preheat mode is entered. At this point the  
oscillator of IC2 has begun to operate and the half-bridge output is driving the resonant load (lamp)  
circuit. The oscillator section of IC2 is similar to oscillators found in many popular PWM voltage  
regulator ICs and consists of a timing capacitor and resistor connected to ground. Resistors RT and  
RPH program a current which determines the ramp up time of capacitor CT and resistor RDT deter-  
mines the ramp down time. The downward ramping time of CT is the deadtime between the switch-  
ing off of the LO (HO) and the switching on of the HO (LO) pins on IC2. The Preheat mode frequency  
of oscillation is selected such that the voltage appearing across the lamp is below the minimum lamp  
ignition voltage while supplying enough current to preheat the lamp filaments to the correct emission  
temperature within the Preheat mode period. The preheating of the lamp filaments is performed with  
a constant current during the Preheat mode. The waveform in Figure 4 shows the lamp filament  
current while Figure 5 shows lamp filament voltage during the normal Startup, Preheat, Ignition  
Ramp and Run modes of the ballast.  
8
www.irf.com  
Figure 4: Lamp filament current during Startup,  
Figure 5: Lamp filament voltage during Startup,  
Preheat, Ignition Ramp and Run (500mA/div)  
Preheat, Ignition Ramp and Run  
Figure 6 shows a plot of the half-bridge oscillation frequency as a function of time for all of the normal  
modes of operation: Preheat mode, Ignition Ramp mode and Run mode. As shown in Figure 6 there  
is an initial startup frequency that is much higher than the steady state Preheat mode frequency that  
lasts for only a short duration. Components CSTART and RSTART are used to program this initial  
startup frequency. This is done to insure that the initial voltage appearing across the lamp at the  
startup of oscillation does not exceed the minimum lamp ignition voltage. If, at the initiation of oscil-  
lation of the half-bridge, the voltage across the lamp is large enough, a visible flash of the lamp  
occurs which should be avoided. This in effect is a cold strike of the lamp which could shorten the life  
of the lamp. An oscillograph of the lamp voltage at startup is shown in Figures 7 and 8 (next page).  
Figure 7 shows the lamp voltage without the high initial startup frequency while Figure 8 shows the  
lamp voltage with the high initial frequency startup.  
fosc  
fPreheat  
fRun  
fIgnition  
t
preheat  
ignition  
run  
Figure 6: Oscillator frequency versus time, Normal operating conditions  
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9
Figure 7: Typical lamp voltage at startup;  
= f  
Figure 8: Improved lamp voltage at startup;  
> f  
f
f
Startup  
Startup  
P reheat  
P reheat  
The duration of the Preheat mode as well as which mode of operation the ballast is operating in is  
determined by the voltage on the CPH pin of IC2. At the completion of the UVLO mode, Preheat  
mode is entered and an internal current source is activated at the CPH pin of IC2 which begins to  
charge up capacitor CPH. The ballast remains in the Preheat mode until the voltage on the CPH  
pin of IC2 exceeds the Ignition Ramp mode threshold (4V).  
Ignition Ramp Mode  
At the completion of the Preheat mode (4V < CPH  
pin < 5.1V) the ballast switches to the Ignition Ramp  
mode and the frequency ramps down to the ignition  
frequency. The frequency ramping is accomplished  
by turning off the internal open drain MOSFET on  
the RPH pin of IC2 (see Figure 1, IR21571 block  
diagram). Resistor RPH is no longer connected di-  
rectly in parallel with resistor RT. The shift in frequency  
does not occur in a step function but rather with an  
exponential decay because of capacitor CRAMP in  
series with resistor RPH to ground. The duration of  
this frequency ramp is determined by the time con-  
stant of the RC combination of capacitor CRAMP  
and resistor RPH. The minimum frequency of oscil-  
lation occurs at the end of this ramp and is deter-  
mined by resistor RT and capacitor CT. During this  
ramping downward of the frequency, the voltage  
Figure 9: Upper trace: voltage on capacitor  
CRAMP during Ignition Ramp mode  
Lower trace: Lamp voltage during Ignition  
across the lamp increases in magnitude as the  
frequency approaches the resonant frequency of  
the LC load circuit until the lamp ignition voltage  
Ramp mode.  
10  
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is exceeded and the lamp ignites. Figure 9 shows the ramping of voltage appearing across the lamp  
and also the voltage on capacitor CRAMP. Note that the sudden drop in lamp voltage indicates that  
the lamp has ignited. Also note that the voltage on capacitor C12 is still increasing at the point when  
the lamp has already ignited meaning the frequency is still ramping down to the final minimum  
ignition frequency. This minimum frequency corresponds to the absolute maximum ignition voltage  
required by the lamp under all conditions.  
During the Ignition Ramp mode the voltage on the CPH pin of IC2 continues to ramp up until the  
voltage at the CPH pin of IC2 exceeds the Run mode threshold (5.1V). Over-current sensing is also  
enabled at the beginning of the Ignition Ramp mode. A full explanation of the functionality of the  
over-current sensing is in the section on Fault Mode.  
Run Mode  
At the end of the Ignition Ramp mode (CPH pin  
> 5.1V) the ballast switches to the Run mode at  
which point the frequency is shifted to the run  
frequency. The run frequency is determined by  
the parallel combination of resistors RT and  
RRUN and capacitor CT. Resistor RRUN is  
connected in parallel by turning on the internal  
open drain MOSFET connected to the RUN pin  
of IC2 (see Figure 1, IR21571 block diagram).  
The sensing of under-current conditions is also  
enabled at the beginning of the Run mode. The  
full explanation of the functionality of the under-  
current sensing is in the section on Fault Mode.  
Figure 10 shows the functionality of the CPH,  
RPH and RUN pins of IC2 during Startup, Pre-  
heat, Ignition Ramp and Run modes.  
Figure 10: Top trace: CPH pin IC2  
Middle trace: RPH pine IC2  
Bottom trace: RUN pin IC2  
The Run mode frequency is that at which the lamp is driven to the lamp manufacturers recom-  
mended lamp power rating. The running frequency of the lamp resonant output stage for selected  
component values is defined as,  
2
(3)  
DCbus  
2V  
2
1−  
2
2
Lamp  
Lamp  
1
1
P
1
P
Lamp  
V
π
run  
f =  
2  
+
2  
4  
2
Lamp  
Lamp  
2π LC  
CV 2  
LC  
CV 2  
L C2  
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11  
where,  
L
C
P
= Lamp resonant circuit inductor (L3)  
= Lamp resonant circuit capacitor (C14)  
= Lamp running power  
(H)  
(F)  
(W)  
Lamp  
Lamp  
V
= Lamp running voltage amplitude  
(V)  
Figure 11 shows the voltage appearing across the lamp while Figure 12 shows the current flowing  
through the lamp during Startup, Preheat, Ignition Ramp and Run modes.  
Figure 11: Lamp voltage during Startup, Preheat,  
Ignition Ramp and Run  
Figure 12: Lamp current during Startup, Preheat,  
Ignition Ramp and Run (100mA/div.)  
Normal Powerdown  
A Normal Powerdown occurs when the AC line voltage is disconnected from the ballast. When this  
occurs the voltage on the VDC pin of IC2 drops below the line fault threshold (3V) and IC2 shuts  
down in a controlled fashion. The oscillator is stopped, the half-bridge driver outputs (LO and HO)  
are turned off and capacitors CPH, CRAMP, CSTART and CT are discharged. IC2 also goes into its  
UVLO/micro-power mode and the bus voltage begins to collapse.  
Fault Mode  
Fault mode is when the ballast driver is shutdown due to the detection of a lamp fault. Note that when  
the ballast is in this Fault mode the power factor correction section of the ballast is also shutdown  
and the bus voltage will drop to the non-boosted/unregulated level. There are several lamp fault  
conditions which can put the ballast into the Fault mode. The lamp fault conditions detected include:  
near/below resonance (under-current) detection, hard-switching detection and over-current detec-  
tion. Resistor RCS in the source lead of the low side MOSFET (M3) serves as the current sensing  
point for the half-bridge which is used to detect these lamp fault conditions. In operation when the  
half-bridge is oscillating, a voltage appears across RCS whenever the low side MOSFET, M3, is  
12  
www.irf.com  
turned on or the high side MOSFET, M2, is turned off. The magnitude of this voltage directly relates  
to the current in the lamp resonant circuit. Figure 13 shows the voltage which appears across resis-  
tor RCS during normal Run mode conditions while Figure 14 shows the voltage appearing across the  
lamp during the end of Preheat mode, Ignition Ramp mode and the beginning of Run mode. Also  
shown in Figure 13 are the gate drive signals for the low side MOSFET (LO pin) and the high side  
MOSFET (HO-VS pin).  
Figure 13: Normal Run mode, Upper trace: voltage  
across RCS, Middle trace: IC2 LO pin voltage,  
Lower trace: IC2 HO-VS pin voltage  
Figure 14: Normal lamp ignition: Lamp voltage during  
the end of Preheat mode, Ignition Ramp mode  
and the beginning of the Run mode  
During the Preheat mode the voltage across resistor RCS is not measured. However, at the end of  
Preheat mode (the beginning of the Ignition Ramp mode) the hard-switching and over-current detec-  
tion are enabled. If at any time thereafter the voltage magnitude across resistor RCS rises above the  
over-current (CS+) threshold of the CS pin of IC2, a lamp fault condition is signaled and the half-  
bridge output MOSFETs, (M2 and M3) are turned off and the ballast goes into Fault mode. This can  
happen if the lamp fails to ignite or if the upper filament is open. For failure to ignite the lamp, the  
current in the half-bridge increases and thus the voltage across resistor RCS increases above the  
over-current threshold signaling a fault. Figure 15 shows the voltage across resistor RCS and the  
voltage appearing across the lamp when the ballast detects a failure to ignite the lamp and goes into  
Fault mode. The CS+ threshold is determined by resistor ROC. An internal current source of 50uA is  
connected to the OC pin of IC2 which when applied to resistor ROC sets a voltage at the OC pin.  
This voltage is the CS+ threshold of IC2. Figure 16 shows the voltage appearing across the lamp  
during the tail end of the Preheat mode and the Ignition Ramp mode for a failure of the lamp to ignite  
condition. If the upper filament is open, the half-bridge output hard-switches and each time the low  
side MOSFET (M3) is turned on a large current pulse occurs and thus a large voltage pulse occurs  
across resistor RCS signaling a fault, Figure 17 shows this hard-switching condition. Figure 18 shows  
the lamp voltage during the Preheat mode and beginning of Ignition Ramp mode for this hard-  
switching condition when the lamp fault condition is detected. The ballast will remain in Fault mode  
until either the line voltage is cycled or a lamp replacement is performed.  
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13  
Figure 15: Failure of lamp to ignite condition (lamp  
filaments good): Upper trace: voltage across  
RCS, Lower trace: lamp voltage  
Figure 16: Failure of lamp to ignite condition (lamp  
filaments good): Lamp voltage during the end  
of Preheat and Ignition Ramp modes  
Figure 17: Hard-switching condition (upper filament  
open): Upper trace: voltage across RCS,  
Middle trace: IC2 LO pin voltage,  
Figure 18: Hard-switching condition (upper filament open):  
Lamp voltage during Preheat mode and beginning of  
Ignition Ramp mode when lamp fault is detected  
Lower trace: IC2 HO-VS pin voltage  
At the completion of the Ignition Ramp mode (beginning of the Run mode) the near/below resonance  
(under-current) detection is also enabled. Near/below resonance detection is performed by synchro-  
nously sensing the voltage across resistor RCS, which relates to the current flowing in the low side  
MOSFET (M3), just prior to the turn off of M3. If this voltage is lower than the near/below resonance  
threshold (CS- = 0.2V) of the CS pin of IC2, a lamp fault condition is signaled and the ballast goes  
into Fault mode. This could occur if the frequency of oscillation becomes too close to the resonant  
14  
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frequency of the load circuit and the current in the load circuit commutates to close to zero. Figure 19  
shows a near/below resonance condition where the voltage on resistor RCS falls below the 0.2V  
threshold on the CS pin of IC2.  
Resistors R17, R18 and capacitor  
C13 form a divider/filter network  
which is used to detect an open lower  
lamp filament and/or lamp replace-  
ment. Under normal conditions, the  
voltage across C8 is approximately  
zero volts. However, if the lower fila-  
ment becomes open or the lamp is  
removed, the voltage across C13 in-  
creases above the 2V threshold for  
the SD pin of IC2 and signals a lamp  
fault condition which in turn puts the  
ballast into Fault mode. The ballast  
remains in the Fault mode until the  
line voltage is cycled or a lamp re-  
placement is performed. If the lamp  
is replaced with a lamp with a good  
lower filament, the voltage on the SD  
Figure 19: Near/Below Resonance conditions  
pin of IC2 is pulled back below the  
2V threshold and the ballast will go  
through a restart. Line voltage cycling  
Upper trace: voltage across RCS  
Lower trace: half-bridge output voltage  
is also used to restart the ballast for all lamp fault conditions. The ballast will go through a full  
Preheat, Ignition Ramp and Run modes any time a restart is performed. Note that the SD pin of IC2  
is active during all modes of operation.  
Another way that the ballast can go into Fault mode is if the AC line voltage falls below approximately  
170Vrms. Resistors R11, R12 and capacitor C9 form a voltage divider/filter network which is con-  
nected to the VDC pin of IC2 and is used to determine if the line voltage falls below permissible  
levels. This happens when the line voltage is cycled or possibly a brownout condition occurs. The  
VDC pin of IC2 senses a fault if the voltage at the pin falls below 3 volts and shutdown of the ballast  
occurs. The ballast remains shutdown until the voltage at the VDC pin rises above 5.1 volts. At this  
time if there are no other fault conditions the ballast will go through a full Preheat, Ignition Ramp and  
Run mode. As in the case of the SD pin of IC2, the VDC pin of IC2 is active during all modes of  
operation of the ballast.  
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105  
Data and specifications subject to change without notice. 10/28/2000  
www.irf.com  
15  
Data Sheets  
Lighting Ballast Control IC - Designers Manual  
16  
www.irf.com  

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