IR3220S [INFINEON]
FULLY PROTECTED H-BRIDGE FOR D.C. MOTOR; 全面保护H-桥直流电机![IR3220S](http://pdffile.icpdf.com/pdf1/p00114/img/icpdf/IR3220S_621608_icpdf.jpg)
型号: | IR3220S |
厂家: | ![]() |
描述: | FULLY PROTECTED H-BRIDGE FOR D.C. MOTOR |
文件: | 总15页 (文件大小:547K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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Data Sheet No.PD60180-C
IR3220S
FULLY PROTECTED H-BRIDGE FOR D.C. MOTOR
Features
The IR3220S is a fully protected dual high side switch I.C that
integrates an H–bridge motor controller with two very efficient
Programmable PWM In-rush
high side MOSFETs in a single 20-pin package. The IR3220S
Current Limitation (e.g 18A)
combines with the two low side IRF7484Q MOSFETs as few as
10 external passive components to provide a complete, fully op-
erational and fully protected H-bridge control actuator with for-
ward, reverse, braking and non-braking modes without the need
of a micro-controller.
6 A Continuous Current Capability
without Heat Sink (2 x 13 mΩ)
Over-Temperature (165 °C) and
Over-Current (30A) Protections
Functional Description
The high side switches provide the direction capability and the H-
bridge protection. The low side MOSFETs bring the flexibility by
offering the high frequency switching ability. Therefore, crude
start-up of the motor is avoided and replaced by a smooth and
stress-less speed ramp-up.
20 kHz PWM Oscillator Embedded
Low & High Frequency Switching
Operation (self adaptive dead-time)
Easy Speed / Torque Control
(analog duty cycle input)
The IR3220S features shoot-through protection for each leg, H-
bridge logic control, soft-start sequence and over-current / over-
temperature shutdown protections. Two input signals (IN1 & IN2)
select the operating modes while the PWM soft-start sequence
cycles the corresponding active low side MOSFET in order to
limit the motor in-rush current. The soft-start sequence is pro-
grammed by an RC time constant and reset itself automatically.
Thanks to the inner PWM oscillator, the IR3220S can also be
the final stage of an overall torque or speed loop. If needed, an
external clock may force the H-bridge switching operation. This
can be combined with low frequency PWM operation through
the IN1(2) inputs.
Braking / Non-Braking Modes
Sleep Mode (braking) for
Automotive Actuator
Packages
The IR3220S is a Co-pack IPS product offering very low Rds(on)
and a high level of functionality and protection. Its open architec-
ture and programmability helps the designer to optimize each
motor drive upon the application requirements at a very low cost.
For automotive actuators, the motor is kept shorted even during
the low consumption sleep mode. Shoot-through protection, over-
temperature & over-current shutdowns, self-adaptive dead-time
and PWM circuitries are described in details in the AN 1032
Application Note. A general purpose method to help rating the
soft-start sequence as well as layout and thermal considerations
are also covered. Finally, a 6A DC motor actuator with a PCB
size down to 1 Inch² is suggested in the document.
8-Lead SOIC
IRF7484Q
20-Lead SOIC
(wide body)
www.irf.com
1
IR3220S
Functional Block Diagram (see AN-1032 for a detailed description of each block)
SS
Vrc
1k
0.5k
5.5 V Ref.
+
-
Soft Start duty cycle
S S reset
10 mA
Gnd
Oscillator
VCC
IN 2
VCC
IN 1
H Bridge logic control
& status feedback
40 V Active Clamp
40 V Active Clamp
DG
Over current
shutdown
Over current
shutdown
Over temp.
protection
Shoot-through
protection
Shoot-through
protection
50
Low Side
Driver
Low Side
Driver
G 2
G 1
50
M 2
Gnd
M 1
Thanks to the self-adaptive dead-time circuitry, the low side MOSFET of each leg is driven in the opposite
phase of the high side one without any conflict. Thus, the single IN1 signal turns on the leg M1 (and IN2, the
output M2). Consequently, when both IN1 and IN2 are low, the quiescent state of the H-bridge is the Braking
Mode (the two low side MOSFETs on). The over-temperature circuitry and the two over-current protections
(one per leg) protect the IC and flag the DG pin. The thermal shutdown also covers the body diode over-
heating. Fault conditions are reset by cycling the corresponding IN1(2) input. Each leg appears independent
so that the PWM soft-start management is greatly simplified and makes the 20kHz oscillator block almost a
separate function. The positive input of the PWM comparator is accessible on the SS pin. An external analog
voltage or a RC network can either drive the duty cycle. It has to be said that a clock signal (< 20 kHz) applied
on this input will directly drive the low side MOSFETs. A 5V voltage source is embedded in the I.C ( switched
off while in the sleep mode ) so that no additional power supply is needed for the soft-start RC time constant.
Its capacitor is discharged through the ‘ ’ SS reset ‘ ’ circuitry every time IN1 equals IN2. Thus, the soft-start
sequence is ready to operate whichever the formerly braking mode was.
2
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IR3220S
Soft-Start Sequence
IN1
(IN2)
t
t
t
Vss+
SS
Vss-
M1-M2
(M2-M1)
Duty cycle modulation follows SS voltage
Tss ( approximately 1.4 x RC time constant )
Trd
Truth Table
IN1 IN2
MODES
DG
HS1
OFF
OFF
OFF
ON
LSS1
ON
HS2
OFF
ON
LSS2
SS reset
ON
L
L
Stand-by with braking - sleep mode**
Forward rotation (normal operation)
Forward rotation (protection triggered)
Reverse rotation (normal operation)
Reverse rotation (protection triggered)
Stand-by without braking
H
H
L
H
L
ON
L
H
H
L
ON*
ON*
OFF
OFF
OFF
OFF
OFF
ON*
ON*
OFF
OFF
OFF
OFF
OFF
ON
L
OFF
OFF
OFF
OFF
H
H
H
L
OFF
OFF
H
H
* During Soft-start sequence, the low side part is switching.
** Protections are reset in this mode
The IR 3220S over-current is set at 30A which is low enough to protect the whole application. The soft-start RC
time constant has to be designed in order to keep the maximum in-rush current below the I shutdown (application
worst case - see AN 1032 ). The total switching sequence is about 1.4 times the RC time constant. A smoother
start-up is even achievable by slightly increasing the RC values. However, the soft-start sequence should
remain short enough not to trip the over-temperature protection (Tj while free-wheeling). The truth table shows
that the soft-start sequence can be interrupted at any time. But a minimum time is needed prior to any change
in the direction or re-start of a new SS sequence. Actually, the capacitor of the RC network has to be discharged
and the motor fully stopped first otherwise the over-current protection might trip during the next turn-on.
The protections turn off the high side MOSFETs so that no braking sequence follows the fault detection. Both
IN1 and IN2 have to go low for a minimum time in order to reset the fault circuitry. When both inputs are back
to the low level, the H-bridge is in the braking mode and the motor shorted. In this mode, no protection is
activated and the peak current due to the braking is not monitored. After 300 ms, the I.C sleep mode is
activated and the consumption is reduced down to few micro-amps. The low side gate drivers keep the gates
high so the motor remains shorted. When using end switches, the I.C goes into the low consumption mode as
soon as the mechanical stop are reached. When interfacing such switches directly to the IR 3220S, de-bounc-
ing RC networks have to be implemented on the input pins in order to prevent false over-current detection.
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3
IR3220S
Typical Connection
+ 5 V
+ Bat.
VCC
Vrc
10 k
Gnd
DG
IN 2
Diagnostic
Feedback
IR 3220S
SS
IN 1
LS gate 1
M 2
LS gate 2
M 1
1 k
1 k
R
Clockwise motion
10 k
D
S
D
S
Counter clockwise
motion
10 k
G
G
SO 8 Mosfet
SO 8 Mosfet
C
Deboucing
RC networks
( e.g 10 nF )
Micro
Controller
Electrical stop
Electrical stop
0 V
IN1
t
t
t
IN2
SS
M1
Soft-Start sequence
t
t
M2
Stand-by Mode
(M1 & M2 opened)
Braking Mode
(M1 & M2 grounded)
Motor
Current
t
IN1(2) & M1(2) Timing Diagrams
4
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IR3220S
The PWM generator is based on a 3V saw-tooth oscillator. The soft-start sequence takes advantage of the RC
charge profile in order to perform a smooth duty cycle variation. When the SS pin is below 1.2V, no PWM signal
is sent to the low side MOSFETs. When it exceeds 4.2V, they are permanently ON. By designing the proper RC
network, the start-up can either be very slow without any in-rush current or, fast and efficient by shortening the
PWM sequence. In addition to the quiescent braking mode, the IR 3220S is able to open the four MOSFETs
simultaneously if the mechanical load requires its natural slow-down (stand-by mode without braking). The
four modes and their corresponding DC motor current profiles are summarized in the Timing Diagram.
Over-load protection is achieved thanks to the I.C temperature shutdown protection. By using the recom-
mended part number and the proper cooling, the whole H-bridge is protected by the IR 3220S’ s inner over-
temperature circuitry (see AN 1032). A micro-controller is able to directly drive the PWM duty cycle by forcing
a 0 to 5V voltage on the SS pin (e.g. through a 10K resistor). Thus, closing a speed or torque control loop for
advanced applications becomes very easy. Since the low side MOSFETs are the only ones switching, the
IR 3220S body diodes offer the freewheeling path to the motor. The power dissipated in each body diode while
switching may appear high enough to trip the over-temperature protection. For permanent switching operation,
external Schottky diodes should be implemented between each output (M1 & M2) and the VCC pin.
Permanent Switching Operation
(without external RC time constant)
+5V
+Bat
Additional
Schottky diodes
Over-voltage
protection
Additional Schottky diodes
have to be implemented if
the I.C temperature appears
too high.
Vcc
Micro
Controller
Dg
Diagnostic
In1
In2
ss
S
IR 3220
Direction &
Braking
DC Motor
A over-voltage protection
may be needed depending
on the power supply wire
length
IRF 7484
IRF 7484
Speed
Gnd
Star Connection
0V
-Bat
Copper plates added to the footprints will improve the cooling.
However, the low side MOSFETs should always remain colder
and thermally independent from the IR 3220S. The power path
has to be designed carefully and shall include both a decoupling
capacitor (e.g. 100 nF ceramic) and a reservoir capacitor (e.g.
Cres ( uF). = I pk soft-start (A) x 25). The window-lifter is a
good example where the IR 3220S’ s PWM ability greatly en-
hances the application. The current is monitored thanks to a
shunt and sent back to the micro-controller which takes over
the torque control loop (anti-pinch function).
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5
IR3220S
In addition, the soft-start sequence pro-
vides a smooth motion of the window.
Torque or speed controls are also
achievable without any micro-control-
ler. With a few additional components,
the IR 3220S can be the ‘ ’ power stage‘ ’
of an overall analog control loop. The
SS pin is then used as the PWM duty
cycle input (continuous switching op-
eration requires high cooling capabil-
ity)
When an obstacle is encountered, the uP
controls the torque thanks to the SS pin.
+Bat
Dg
In1
In2
ss
IR 3220
µP
IRF 7484
IRF 7484
Shunt
-Bat
For actuators, the PWM Soft Start sequence helps reduce the speed before reaching the end switches. There-
fore, the braking time is very short and the actuator final position is then accurate and repeatable as shown
hereunder. Mechanical stops under torque control are also possible by controlling the motor current through
the PWM duty cycle.
speed
braking
braking
Rev
Fwd
+ Vcc
DG
Soft-Start
( PWM )
Low Speed
( PWM )
motion
Vcc Vcc Vcc Vcc
Vrc
SS
DG
R1
IR 3220
2
IN
1
G2
M2 M2 M2 Gnd IN
M1 M1 M1
G1
Fwd
Rev
1000 uF
C
R2
100 nF
D D D D
IRF7484
D D D D
G
G
IRF7484
S
S S
S
S S
GND
Fwd
Rev
6
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IR3220S
Absolute Maximum Ratings
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage param-
eters are referenced to Gnd lead. (T
= 25oC unless otherwise specified). Symbols with (2) refer to M2 output.
Ambient
Symbol
Parameter
Min.
Max.
Units
V
V
V
V
m1 (2)
(2)
Maximum M1 (M2) voltage (active clamp)
Maximum IN 1 (IN 2) voltage
cc-37
-0.3
-0.3
-1
cc+0.3
5.5
45
in1
V
Vcc/gnd
I in1 (2)
Vg1 (2)
Vss
Maximum Vcc pin to GND pin voltage
Maximum IN1 (IN 2) current
10
mA
Maximum Gate 1 ( Gate 2 ) voltage
Maximum SS voltage
-0.3
-0.3
-0.3
7.5
5.5
5.5
1
V
Vrc
Maximum Vrc voltage
Irc
Maximum output current of the Vrc pin
Maximum diagnostic output voltage
Maximum diagnostic output current
Diode max. permanent current (Rth=80°C/W) (1)
(Rth=60°C/W) (1)
mA
V
—
Vdg
-0.3
5.5
10
Idg
-1
mA
Isd cont.
2.0
—
—
—
—
—
A
3.0
15
Isd pulsed
ESD 1
ESD 2
PD
Diode max. pulsed current (1)
Electrostatic discharge ( human body model C=100pF, R=1500Ω)
Electrostatic discharge ( machine model C=200pF, R=0Ω, L=10µH)
Maximum power dissipation ( Rth = 80°C/W )
Max. storage & operating junction temperature
Lead temperature ( soldering 10 seconds )
4
kV
W
0.5
1.5
+150
300
60
—
TJ max.
-40
°C
T
L
—
—
—
—
Vcc/gnd max. Maximum Vcc to GND voltage (0.4 s - single pulse)
V
Ig1 (2) max.
Ig1 (2) avg.
Maximum transient gate current (Ton < 5µS)
100
10
mA
Maximum average gate current
(1) Limited by junction temperature.
Thermal Characteristics
Symbol
Parameter
Typ.
80
Max.
Units
R
R
1
2
Junction to ambient thermal resistance (std footprint)
Junction to ambient thermal resistance (1" sq. footprint)
—
—
th
th
°C/W
60
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7
IR3220S
Recommended Operating Conditions
These values are given for a quick design. For operation outside these conditions, please consult the application notes.
Symbol
Parameter
Min.
8
Max.
28
Units
V
V
V
cc
Continuous Vcc voltage (2)
(2)
(2)
High level IN 1 (IN 2) input voltage
Low level IN 1 (IN 2) input voltage
Continuous output current (Std footprint - Tj = 150°C)
4
5.5
V
in1
in1
-0.3
0.9
Iout Ta=85°C
—
—
6.0
5.0
A
Iout Ta=105°C Continuous output current (Std footprint - Tj = 150°C)
R in
Recommended resistor in series with IN pin
Recommended pull-up resistor on DG pin
Soft-Start resistor
0.5
10
20
0.1
0
5
20
R dg
R
kΩ
200
3.3
50
C
Soft-Start capacitor
µF
Ω
R gate
Lm min.
Recommended gate resistor for Low Side Switch
Minimum motor inductance required
10
µH
—
Static Electrical Characteristics
(T = 25oC, V = 14V unless otherwise specified.)
j
cc
Symbol
Parameter
Min. Typ. Max. Units Test Conditions
o
Rds1 on
Rds2 on
Vcc oper.
Vclamp1 (2)
Vf1 (2)
ON state resistance Tj =
ON state resistance Tj =
Functional voltage range
—
—
5.5
37
—
—
—
—
—
—
—
1.0
—
—
—
—
0.8
—
—
0.2
11
18
—
13
22
35
48
—
25 C
mΩ
Vin1,2 = 5V,1m1,2 = 5A
o
150 C
Vcc to M1 (M2) clamp voltage
Body diode 1 (2) forward voltage
40
0.9
10
10
8
Id =10mA see Figs.1,2
Id = 5A, Vin1,2 = 0V
V
IM1 (2) leakage M1 (M2) output leakage current
50
50
12
—
Vm1, 2 = 0V; Tj = 25°C
Vin1(2) = 0V, Vcc=12V
µA
Icc off
Supply current when off (sleep mode)
Supply current when on
Icc on
mA
V
Vin1 = 5V
Vdgl
Low level diagnostic output voltage
Diagnostic output leakage current
IN1 (IN2) high threshold voltage
IN1 (IN2) low threshold voltage
ON state IN1 (IN2) positive current
Vcc UVLO positive going threshold
Vcc UVLO negative going threshold
SS high level threshold
0.4
—
2.6
2.0
30
5
Idg = 1.0mA
Vdg = 4.5V
Idg leakage
Vih1 (2) th.
Vil1 (2) th.
Iin1 (2)
Vccuv+
Vccuv-
Vss+
10
3.4
—
µA
V
80
—
µA
Vin1, 2 = 5V
4
—
V
4.2
1.2
0.1
5.3
0.7
4.8
—
Vss-
SS low level threshold
Iss leakage
Vrc
IN1(2) hys
SS pin leakage current
10
—
1.5
µA
Vss = 5V
Typical voltage of the Vrc pin
IN1 (2) input hysteresis
Irc = 0.25mA
Iin = 1mA
V
8
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IR3220S
Switching Electrical Characteristics
V
= 14V, Resistive Load = 3.0Ω, T = 25oC, (unless otherwise specified).
j
cc
Symbol
Parameter
Min. Typ. Max. Units Test Conditions
Td
Turn-on delay time
55
—
—
100
30
on
T
µs
Rise time to Vout = Vcc -5V
Rise time from the end of Tr1 to
3
r1
see figure 3
see figure 4
Tr2
V
= 90% of V
cc
40
3
—
—
—
—
—
—
200
—
out
Turn ON d
d
V/µs
µs
V/dt (on)
V/dt
Tdoff
Tf
dV/dt (off)
Turn-off delay time
30
16
2
80
50
—
Fall time to Vout = 10% of Vcc
Turn OFF dV/dt
V/µs
IN1 (2) max. freq. Max. frequency on IN1 (IN2)
500
Hz
dt=0.5
—
none braking mode(2)
Soft-Start freq.
Soft-Start oscillator frequency
15
50
22
80
30
—
kHz
mA
ms
V
Ig1 (2) min.
Trd
Vg1
Min. Gate 1 (Gate 2) current
low side driver
Min. IN1 (2) OFF time to reset SS
Gate 1 (gate 2) voltage
—
—
8.0
7
—
—
C=3.3µF, IN1 = IN2
µs
V
Tin1 (2)
Vst
Minimum IN1 (2) ON state for operation
Shoot-through protection threshold
200
1.1
350
2.3
550
3.3
See AN-1032
Protection Characteristics
Symbol Parameter
Min. Typ. Max. Units Test Conditions
Tsd
Over-temperature threshold
Over-current threshold
Reset time
—
24
—
165
30
—
38
—
oC
See figure 2
See figure 2
IN1 = IN2 = 0V
Isd
A
Treset
100
µS
Note 1: The low side switches present sufficient cooling capability in order to have the whole H Bridge function protected
by the IR3220S inner temperature sensor.
Note 2: Switching in the none braking mode consists in cycling one of the inputs while the other one is held at the high logic
level.
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9
IR3220S
Lead Definitions
Vcc
M1
M2
G1
Positive power supply
IN1
IN2
Dg
Vrc
SS
Logic input 1 ( Leg 1 Cdt. / mode )
Logic input 2 ( Leg 2 Cdt. / mode )
Diagnostic output ( open drain )
Voltage ref. output ( soft-start RC )
RC soft-start input ( the voltage on this input
drives the switching duty cycle )
Motor 1 output ( high side source - leg 1 )
Motor 2 output ( high side source - leg 2 )
Gate 1 drive output ( low side gate - leg 1 )
Gate 2 drive output ( low side gate - leg 2 )
Power supply return
G2
Gnd
Lead Assignments
Vcc Vcc m1 m1 m1 nc g1 Gnd In1Vrc
D D D D
S S S G
Vcc Vcc m2 m2 m2 nc g2 In2 Dg SS
20 Lead - SOIC (wide body)
8 Lead - SOIC
IR3220S
IRF7484Q
Part Number
10
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IR3220S
T clamp
5 V
0 V
IN1 (2)
t > T reset
t < T reset
IN1 (2)
I shutdown
I M1(2)
I M1(2)
M1(2)
( + Vcc )
T shutdown
Tsd
Tj
0 V
5 V
V clamp
DG
0 V
(
see IPS Appl . Notes to evaluate power dissipation )
Figure 2 - Protection Timing diagram
Figure 1 - Active clamp waveforms
IN 1(2)
IN1(2)
Vcc
90%
90%
Vcc - 5 V
M1(2)
dV/dt off
M1 (2)
dV/dt on
Tr 1
10%
10%
Tf
Td off
Td on
Tr 2
Figure 3 - Switching Time Definitions (turn-on)
Figure 4 - Switching Time Definitions (turn-off)
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11
IR3220S
5
4
3
2
1
50
40
30
20
10
0
----- IN1h(2)
-- -- IN1l(2)
- - - -IN1(2) hysteresis
0
-50 -25
0
25
50
75
100 125 150
-50 -25
0
25 50 75 100 125 150
Figure 5 - IN1 (2) thresholds (V) vs Tj (oC)
Figure 6 - IN1 (2) current (µA) vs Tj (oC)
50
40
30
20
10
0
50
40
30
20
10
0
-50 -25
0
25 50 75 100 125 150
-50 -25
0
25 50 75 100 125 150
Figure 8 - Typ. I shutdown (A) vs Tj (oC)
Figure 7 - Iccoff (µA) vs Tj (oC)
12
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IR3220S
30
28
26
24
22
20
18
16
14
12
10
8
20
15
10
5
Vf@ 25°C
Vf@ 150°C
6
4
2
0
0
0
2
4
6
8
10 12 14 16 18 20
0,0
0,2
0,4
0,6
0,8
1,0
1,2
Figure 9 - Body diode : Ids (A) vs Vds (V)
Figure 10 - Rds(on) (mΩ) vs Vcc (V)
30
20
10
0
15
12,5
10
- - - 1’’ square footprint
------- standard footprint
7,5
5
2,5
0
-50
-25
0
25
50
75
100
125
150
-50
0
50
100
150
200
Figure 11 - Rdson (mΩ) vs Tj (oC)
Figure 12 - Max. Cont. current (A) vs Amb. Temp. (oC)
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13
IR3220S
1000
100
10
1
100
0,1
0,01
rth std footprint
10
1,E-06
1,E-05
1,E-04
1,E-03
1,E-02
1,E-01
1,E+00
1,E+01
1,E+02
Figure 13 - Transient Rth (oC/W) vs Time (S)
Figure 14 - Isd (A) vs Time (s)
Case Outline - 8 Lead SOIC
(MS-012AA) 01-0021 09
14
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IR3220S
Case Outline
20 Lead SOIC (wide body)
(MS-013AC) 01-3080 00
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 9/18/2003
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15
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INFINEON
![](http://pdffile.icpdf.com/pdf1/p00184/img/page/IR3230_1043934_files/IR3230_1043934_1.jpg)
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IR3230STRPBF
The IR3230 is a three-phase brushless DC motor controller/driver with many integrated features.
INFINEON
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