IRF3546MTRPBF [INFINEON]
60A Dual Integrated Power Block; 60A双集成电源模块型号: | IRF3546MTRPBF |
厂家: | Infineon |
描述: | 60A Dual Integrated Power Block |
文件: | 总18页 (文件大小:358K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
60A Dual Integrated Power Block
IRF3546
The IRF3546 dual integrated Power Block co-
packages two pairs of high performance control and
synchronous MOSFETs and is ideal for use in high-
density two-phase synchronous buck converters. It is
optimized internally for PCB layout, heat transfer and
package inductance. Coupled with the latest
generation of IR MOSFET technology, the IRF3546
provides higher efficiency at low output voltages
required by cutting edge CPU, GPU and DDR
memory designs.
FEATURES
• Peak efficiency up to 94% at 1.2V
• Two pairs of control and synchronous
MOSFETs in a single PQFN package
• Proprietary package minimizes package
parasitic and simplifies PCB layout
• Input voltage (VIN) range of 4.5V to 21V
• Output current capability of 30A/phase
High switching frequency enables high performance
transient response, allowing miniaturization of output
inductors, as well as input and output capacitors while
maintaining industry leading efficiency. Integrating two
phases in one package while still providing superior
efficiency and thermal performance, the IRF3546
enables smallest size solutions.
• Ultra-low Rg MOSFET technology minimizes
switching losses for optimized high frequency
performance
• Synchronous MOSFET with monolithic
integrated Schottky diode reduces dead-time
and diode reverse recovery losses
• Efficient dual side cooling
The IRF3546 uses IR’s latest generation of low
voltage MOSFET technology characterized by ultra-
low gate resistance (Rg, <0.5Ω) and charge that result
in minimized switching losses. The synchronous
MOSFET optimizes conduction losses and features a
monolithic integrated Schottky to significantly reduce
dead-time and diode conduction and reverse recovery
losses.
• Small 6mm x 8 mm x 0.9mm PQFN package
• Lead-free RoHS compliant package
APPLICATIONS
• High frequency, low profile DC-DC converters
• Voltage Regulators for CPUs, GPUs, and DDR
memory arrays
The IRF3546 is optimized specifically for CPU core
power delivery in 12V input applications like servers,
certain notebooks, GPU and DDR memory designs.
DESCRIPTION
ORDERING INFORMATION
Standard Pack
Base Part Number Package Type
Orderable Part Number
Form
Tape and Reel
Quantity
3000
IRF3546
PQFN 6 mm x 8 mm
IRF3546MTRPBF
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May 29, 2013 | Final
1
60A Dual Integrated Power Block
IRF3546
PINOUT DIAGRAM
Figure 1: IRF3546 Top View
FUNCTIONAL BLOCK DIAGRAM
VIN2
16
VIN1
41
VIN2
17
VIN1 VIN1
40
GATEH2 VIN2
GATEH1
7
1
15
9
29
30
31
32
SW1
SW1
SW1
SW1
21
22
23
24
SW2
SW2
SW2
SW2
Q1
Q2
Q3
SW1 33
25 SW2
IRF3546
SW1
SW1
SW1
34
35
36
SW2
SW2
SW2
26
27
28
Q4
38
PGND
39
PGND
37
GATEL1
18
GATEL2
19
20
PGND
8
42
PGND
PGND
PGND
Figure 2: Block Diagram
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May 29, 2013 | Final
2
60A Dual Integrated Power Block
IRF3546
TYPICAL APPLICATION
VIN1
IRF3546
1, 40, 41
C2
0.1uF
C1
10uF x2
Q1
GATEH1
7
L1
150nH
SW1
VOUT1
C3
22uF x5
29‐36
Q2
GATEL1
37
PGND
38, 39
PGND
8, 42
VIN2
15‐17
C5
0.1uF
C4
10uF x2
Q3
Q4
GATEH2
9
L2
150nH
SW2
21‐28
VOUT2
C6
22uF x5
GATEL2
18
PGND
19, 20
Figure 3: High Density Two Phase Voltage Regulator
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May 29, 2013 | Final
3
60A Dual Integrated Power Block
IRF3546
PIN DESCRIPTIONS
PIN #
PIN NAME
PIN DESCRIPTION
High current input supply pads. Connected to Drains of Q1. Recommended operating
range is 4.5V to 21V. Connect at least two 10uF 1206 ceramic capacitors and a 0.1uF
0402 ceramic capacitor. Place the capacitors as close as possible to VIN1 pins (40 and 41)
and PGND pins (38 and 39). The 0.1uF 0402 capacitor should be on the same side of the
PCB as the IRF3546.
1, 40, 41
VIN1
No connects. These pins can be connected to the VIN planes to reduce PCB trace
resistances.
2-6, 10-14
7
No Connect
GATEH1
Gate connection of the Channel 1 control MOSFET Q1.
High current Power Ground. Connected to Sources of Q2 and Q4. Note all pads are
internally connected in the package. Provide low resistance connections to the ground
plane and respective output capacitors.
8, 19, 20,
38, 39, 42
PGND
9
GATEH2
Gate connection of the Channel 2 control MOSFET Q3.
High current input supply pads. Connected to Drains of Q3. Recommended operating
range is 4.5V to 21V. Connect at least two 10uF 1206 ceramic capacitors and a 0.1uF
0402 ceramic capacitor. Place the capacitors as close as possible to VIN2 pins (16 and 17)
and PGND pins (19 and 20). The 0.1uF 0402 capacitor should be on the same side of the
PCB as the IRF3546.
15-17
VIN2
18
GATEL2
SW2
Gate connection of the Channel 2 synchronous MOSFET Q4.
High Current Switch Node output for Channel 2. Connected to Source of Q3 and Drain of
Q4.
21-28
High Current Switch Node output for Channel 1. Connected to Source of Q1 and Drain of
Q2.
29-36
37
SW1
GATEL1
Gate connection of the Channel 1 synchronous MOSFET Q2.
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May 29, 2013 | Final
4
60A Dual Integrated Power Block
IRF3546
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device.
These are stress ratings only and functional operation of the device at these or any other conditions beyond those
indicated in the operational sections of the specifications are not implied.
Parameter
Drain-to-Source Voltage
Q1 and Q3 Max.
Q2 and Q4 Max.
Units
VDS
25
V
V
A
VGS
Gate-to-Source Voltage
±20
ID @TC = 25°C
Continuous Drain Current, VGS @ 10V
16
20
ID @TC = 70°C
Continuous Drain Current, VGS @ 10V
Pulse Drain Current
13
130
16
160
A
A
IDM
EAS
Single Pulse Avalanche Energy
50 NOTE 1
200 NOTE 2
mJ
THERMAL INFORMATION
Thermal Resistance, Junction to Top (θJC_TOP
)
11.3 °C/W
Thermal Resistance, Junction to PCB (pin 28) (θJB)
Thermal Resistance (θJA) NOTE 3
Maximum Operating Junction Temperature
Maximum Storage Temperature Range
MSL Rating
1.6 °C/W
18.4 °C/W
-40°C to 150°C
-55°C to 150°C
MSL3
Reflow Temperature
260°C
Notes
1. TJ =25°C, L =100uH, RG =50Ω, IAS =32A.
2. TJ =25°C, L =100uH, RG =50Ω, IAS =63A.
3. Thermal Resistance (θJA) is measured with the component mounted on a high effective thermal conductivity test board in free air.
Refer to International Rectifier Application Note AN-994 for details.
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May 29, 2013 | Final
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60A Dual Integrated Power Block
IRF3546
ELECTRICAL SPECIFICATIONS
The electrical characteristics involve the spread of values guaranteed within the recommended operating
conditions. Typical values represent the median values, which are related to 25°C.
ELECTRICAL CHARACTERISTICS
PARAMETER
SYMBOL
CONDITIONS
MIN
TYP
MAX
UNIT
Efficiency
Note 2
Note 3
94
93
%
%
Power Block per-channel Peak Efficiency
η
Control MOSFETs (Q1 and Q3)
Drain-to-Source On-Resistance
RDS(ON)_4.5V_25°C
RDS(ON)_10V_25°C
VGS=4.5V, ID=13A, TJ=25°C
VGS=10V, ID=27A, TJ=25°C
4.1
3.2
4.8
3.9
mꢀ
mꢀ
Drain-to-Source On-Resistance
Drain-to-Source Breakdown Voltage
BVDSS
VGS=0V, ID=250uA, TJ=25°C
TJ=25°C -125°C, Note 1
25
V
Breakdown Voltage Temperature
Coefficient
∆BVDSS / ∆TJ
0.02
V/°C
Drain-to-Source Leakage Current
Gate-to-Source Forward Leakage Current
Gate-to-Source Reverse Leakage Current
Gate Threshold Voltage
IDSS
VDS=20V, VGS=0V, TJ=25°C
VGS=16V
1
μA
nA
IGSS
100
-100
2.1
IGSS
VGS=-16V
nA
VGS(th)
∆VGS(th)
VDS= VGS, ID=35uA
VDS= VGS, ID=35uA
1.1
1.6
V
Gate Threshold Voltage Coefficient
Total Gate Charge
-5.7
mV/°C
VDS= 13V, VGS=4.5V, ID=13A,
Note 1
Qg
9.7
15
nC
Pre-Vth Gate-to-Source Charge
Post-Vth Gate-to-Source Charge
Gate-to-Drain Charge
Qgs1
Qgs2
Qgd
VDS= 13V, VGS=4.5V, ID=13A
VDS= 13V, VGS=4.5V, ID=13A
VDS= 13V, VGS=4.5V, ID=13A
VDS= 13V, VGS=4.5V, ID=13A
VDS= 13V, VGS=4.5V, ID=13A
VDS= 16V, VGS=0V
2.3
1.8
3.1
2.9
4.9
13
nC
nC
nC
nC
nC
nC
ꢀ
Gate Charge Overdrive
Qgodr
QSW
Qoss
Rg
Switch Charge (Qgs2 +Qgd
Output Charge
)
Gate Resistance
0.6
Turn-On Delay Time
VDD= 13V, VGS=4.5V, ID=13A,
RG=1.8 ꢀ
td(on)
tr
7.5
12
ns
ns
ns
ns
Rise Time
VDD= 13V, VGS=4.5V, ID=13A,
RG=1.8 ꢀ
Turn-Off Delay Time
Fall Time
VDD= 13V, VGS=4.5V, ID=13A,
RG=1.8 ꢀ
td
6.7
4.2
VDD= 13V, VGS=4.5V, ID=13A,
RG=1.8 ꢀ
tf
Input Capacitance
Output Capacitance
Ciss
Coss
Crss
VSD
VGS= 0V, VDS=13V, f=1.0MHz
VGS= 0V, VDS=13V, f=1.0MHz
VGS= 0V, VDS=13V, f=1.0MHz
VGS=0V, IS=13A, TJ=25°C
1310
380
90
pF
pF
pF
V
Reverse Transfer Capacitance
Diode Forward Voltage
0.72
0.80
0.88
23
Reverse Recovery Time
TJ=25°C, IF=30A, VDD=13V,
di/dt=200A/us, Note 1
trr
15
10
ns
Reverse Recovery Charge
TJ=25°C, IF=30A, VDD=13V,
di/dt=200A/us, Note 1
Qrr
15
nC
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May 29, 2013 | Final
6
60A Dual Integrated Power Block
IRF3546
PARAMETER
SYMBOL
CONDITIONS
MIN
TYP
MAX
UNIT
Synchronous MOSFETs (Q2 and Q4)
Drain-to-Source On-Resistance
RDS(ON)_4.5V_25°C
RDS(ON)_10V_25°C
VGS=4.5V, ID=16A, TJ=25°C
VGS=10V, ID=30A, TJ=25°C
1.8
2.2
1.8
mꢀ
mꢀ
Drain-to-Source On-Resistance
1.35
Drain-to-Source Breakdown Voltage
BVDSS
VGS=0V, ID=1mA, TJ=25°C
TJ=25°C -125°C, Note 1
VDS=20V, VGS=0V, TJ=25°C
25
V
Breakdown Voltage Temperature
Coefficient
∆BVDSS / ∆TJ
IDSS
0.02
V/°C
uA
Drain-to-Source Leakage Current
250
Gate-to-Source Forward Leakage Current
Gate-to-Source Reverse Leakage Current
Gate Threshold Voltage
IGSS
VGS=16V
100
-100
2.1
nA
nA
IGSS
VGS=-16V
VGS(th)
∆VGS(th)
VDS= VGS, ID=100uA
VDS= VGS, ID=1mA
1.1
1.6
V
Gate Threshold Voltage Coefficient
Total Gate Charge
-5.4
mV/°C
VDS= 13V, VGS,=4.5V, ID=30A,
Note 1
Qg
22
33
nC
Pre-Vth Gate-to-Source Charge
Post-Vth Gate-to-Source Charge
Gate-to-Drain Charge
Qgs1
Qgs2
Qgd
VDS= 13V, VGS=4.5V, ID=30A
VDS= 13V, VGS=4.5V, ID=30A
VDS= 13V, VGS=4.5V, ID=30A
VDS= 13V, VGS=4.5V, ID=30A
VDS= 13V, VGS=4.5V, ID=30A
VDS= 16V, VGS=0V
5.1
3.1
6.0
6.7
9.1
23
nC
nC
nC
nC
nC
nC
ꢀ
Gate Charge Overdrive
Qgodr
QSW
Qoss
Rg
Switch Charge (Qgs2 +Qgd
Output Charge
)
Gate Resistance
0.4
Turn-On Delay Time
VDD= 13V, VGS=4.5V, ID=16A,
RG=1.3 ꢀ
td(on)
tr
13
15
16
6.6
ns
ns
ns
ns
Rise Time
VDD= 13V, VGS=4.5V, ID=16A,
RG=1.3 ꢀ
Turn-Off Delay Time
Fall Time
VDD= 13V, VGS=4.5V, ID=16A,
RG=1.3 ꢀ
td
VDD= 13V, VGS=4.5V, ID=16A,
RG=1.3 ꢀ
tf
Input Capacitance
Output Capacitance
Ciss
Coss
Crss
VSD
VSD
VGS= 0V, VDS=13V, f=1.0MHz
VGS= 0V, VDS=13V, f=1.0MHz
VGS= 0V, VDS=13V, f=1.0MHz
VGS=0V, IS=30A, TJ=25°C
VGS=0V, IS=13A, TJ=25°C
2880
950
pF
pF
pF
V
Reverse Transfer Capacitance
Diode Forward Voltage
Diode Forward Voltage
Reverse Recovery Time
180
0.63
0.54
0.70
0.60
0.77
0.66
V
TJ=25°C, IF=30A, VDD=13V,
di/dt=200A/us, Note 1
trr
23
30
35
45
ns
Reverse Recovery Charge
TJ=25°C, IF=30A, VDD=13V,
di/dt=200A/us, Note 1
Qrr
nC
Notes
1. Guaranteed by design but not tested in production
2. VIN=12V, VOUT=1.2V, ƒSW = 300kHz, L=210nH (0.29mꢀ), VCC=6.8V, CIN=47uF x 4, COUT =470uF x3, 400LFM airflow, no heat sink, 25°C
ambient temperature, and 8-layer PCB of 3.7” (L) x 2.6” (W). PWM controller loss and inductor loss are not included.
3. VIN=12V, VOUT=1.2V, ƒSW = 400kHz, L=150nH (0.29mꢀ), VCC=6.8V, CIN=47uF x 4, COUT =470uF x3, no airflow, no heat sink, 25°C
ambient temperature, and 8-layer PCB of 3.7” (L) x 2.6” (W). PWM controller loss and inductor loss are not included.
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
7
60A Dual Integrated Power Block
IRF3546
TYPICAL OPERATING CHARACTERISTICS
TA = 25°C, no heat sink, no air flow, 8-layer PCB board of 3.7” (L) x 2.6” (W), unless specified otherwise.
1000
1000
100
100
VGS
10V
5V
4.5V
3.5V
3.3V
3V
VGS
10V
5V
4.5V
3.5V
3.3V
3V
TOP
10
1
10
1
TOP
2.8V
2.8V
BOTTOM 2.5V
BOTTOM 2.5V
0.1
0.1
0.1
1
10
100
0.1
1
10
100
VDS, Drain-to-Source Voltage (V)
VDS, Drain-to-Source Voltage (V)
Figure 4: Q1 & Q3 Typical Output Characteristics
Figure 7: Q2 & Q4 Typical Output Characteristics
1000
1000
100
100
VGS
VGS
TOP
10V
5V
4.5V
3.5V
3.3V
3V
TOP
10V
5V
4.5V
3.5V
3.3V
3V
10
1
10
1
2.8V
2.8V
<=60us PULSE WIDTH
1
<=60us PULSE WIDTH
1
BOTTOM 2.5V
BOTTOM 2.5V
0.1
0.1
0.1
10
100
0.1
10
100
VDS, Drain-to-Source Voltage (V)
VDS, Drain-to-Source Voltage (V)
Figure 8: Q2 & Q4 Typical Output Characteristics @150oC
Figure 5: Q1 & Q3 Typical Output Characteristics @150oC
1000
1000
VDS=15V, <=60us PULSE WIDTH
VDS=15V, <=60us PULSE WIDTH
100
100
TJ=150oC
TJ=25oC
TJ=-40oC
TJ=150oC
TJ=25oC
TJ=-40oC
10
10
1
1
0.1
0.1
1
1.5
2
2.5
3
3.5
4
1
1.5
2
2.5
3
3.5
4
VGS, Gate-to-Source Voltage (V)
VGS, Gate-to-Source Voltage (V)
Figure 9: Q2 and Q4 Typical Transfer Characteristics
May 29, 2013 | Final
Figure 6: Q1 and Q3 Typical Transfer Characteristics
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8
60A Dual Integrated Power Block
IRF3546
TYPICAL OPERATING CHARACTERISTICS (CONTINUE)
TA = 25°C, no heat sink, no air flow, 8-layer PCB board of 3.7” (L) x 2.6” (W), unless specified otherwise.
6
12
ID = 30A
ID = 27A
5
4
3
2
1
0
10
8
6
TJ =125oC
TJ =125oC
4
TJ =25oC
2
TJ =25oC
0
0
2
4
6
8
10
12
14
16
0
2
4
6
8
10
12
14
16
VGS, Gate-to-Source Voltage (V)
VGS, Gate-to-Source Voltage (V)
Figure 10: Q1 & Q3 Typical On-Resistance
Figure 13: Q2 & Q4 Typical On-Resistance
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
ID = 27A
GS = 10V
ID = 30A
VGS = 10V
V
-40
-20
0
20
40
60
80
100 120
140
160
-40
-20
0
20
40
60
80
100
120
140
160
TJ, Junction Temperature (oC)
TJ, Junction Temperature (oC)
Figure 14: Q2 & Q4 On-Resistance vs. Temperature
Figure 11: Q1 & Q3 On-Resistance vs. Temperature
10000
10000
VGS = 0V
VGS = 0V
f =1MHz
f =1MHz
Ciss
Ciss
1000
Coss
Coss
1000
Crss
100
Crss
10
100
1
10
100
1
10
100
VGS, Drain-to-Source Voltage (V)
VGS, Drain-to-Source Voltage (V)
Figure 15: Q2 & Q4 Typical Capacitance vs.
Drain-Source Voltage
Figure 12: Q1 & Q3 Typical Capacitance vs.
Drain-Source Voltage
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May 29, 2013 | Final
9
60A Dual Integrated Power Block
IRF3546
TYPICAL OPERATING CHARACTERISTICS (CONTINUE)
TA = 25°C, no heat sink, no air flow, 4-layer PCB board of 3.7” (L) x 2.6” (W), unless specified otherwise.
4.0
10
9
8
7
6
5
4
3
2
1
0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
VGS = 4.5V
VGS = 6V
VGS = 4.5V
VGS = 6V
V
GS = 7V
GS = 8V
GS = 10V
V
GS = 7V
GS = 8V
GS = 10V
V
V
V
V
0
20
40
60
80
100 120
140
160
180
200
0
20
40
60
80
100
120
140
160
ID, Drain Current (A)
ID, Drain Current (A)
Figure 19: Q2 & Q4 Typical On-Resistance
Figure 16: Q1 & Q3 Typical On-Resistance
1000
100
10
1
1000
100
10
1
TJ = 150oC
TJ = 150oC
TJ = 25oC
T
J = 25oC
TJ = -40oC
T
J = -40oC
0
0
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
1
1.1 1.2
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
1
1.1 1.2
VSD, Source-Drain Forward Voltage (V)
VSD, Source-Drain Forward Voltage (V)
Figure 20: Q2 & Q4 Drain-Source Diode Characteristics
Figure 17: Q1 & Q3 Drain-Source Diode Characteristics
2.5
2.0
2.5
2.0
ID = 100mA
1.5
1.5
ID = 10mA
ID = 10mA
ID = 1mA
1.0
1.0
0.5
0.0
ID = 0.25mA
D = 0.1mA
ID = 0.035mA
I
0.5
0.0
-40
-20
0
20
40
60
80
100
120
140
160
-40
-20
0
20
40
60
80
100
120
140
160
TJ, Junction Temperature (oC)
TJ, Junction Temperature (oC)
Figure 21: Q2 & Q4 Typical Threshold Voltage vs.
Junction Temperature
Figure 18: Q1 & Q3 Typical Threshold Voltage vs.
Junction Temperature
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May 29, 2013 | Final
10
60A Dual Integrated Power Block
IRF3546
TYPICAL OPERATING CHARACTERISTICS (CONTINUE)
TA = 25°C, no heat sink, no air flow, 8-layer PCB board of 3.7” (L) x 2.6” (W), unless specified otherwise.
400
350
300
250
200
150
100
50
3000
2500
2000
1500
1000
500
ID = 5A
ID = 6.5A
ID = 11A
ID = 30A
ID = 8.7A
ID = 30A
0
0
25
50
75
100
125
150
25
50
75
100
125
150
TJ, Starting Junction Temperature (oC)
TJ, Starting Junction Temperature (oC)
Figure 22: Q1 & Q3 Single Pulse Avalanche Energy
Figure 25: Q2 & Q4 Single Pulse Avalanche Energy
30
25
20
15
10
5
45
40
35
30
25
20
15
10
5
0
0
25
50
75
100
125
150
25
50
75
100
125
150
TA, Ambient Temperature (oC)
TA, Ambient Temperature (oC)
Figure 23: Q1 & Q3 Maximum Drain Current vs. Temperature
Figure 26: Q2 & Q4 Maximum Drain Current vs. Temperature
1000
1000
OPERATION IN THIS AREA LIMITED BY RDS(on)
OPERATION IN THIS AREA LIMITED BY RDS(on)
100
100us
1ms
100
10
1
100us
1ms
10
10ms
10ms
1
DC
DC
TA = 25oC
0
TA = 25oC
TJ = 150oC
0
TJ = 150oC
Single Pulse
Single Pulse
0
0
0.01
0.1
1
10
100
0.01
0.1
1
10
100
VDS, Drain-to-Source Voltage (V)
VDS, Drain-to-Source Voltage (V)
Figure 24: Q1 & Q3 Maximum Safe Operating Area
Figure 27: Q2 & Q4 Maximum Safe Operating Area
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
11
60A Dual Integrated Power Block
IRF3546
GENERAL DESCRIPTION
PCB LAYOUT CONSIDERATION
The IRF3546 contains two pairs of integrated high
and low side N-channel MOSFETs. It is suitable for
high switching frequency operation.
PCB layout and design is important to driver
performance in voltage regulator circuits due to the
high current slew rate (di/dt) during MOSFET
switching.
The IRF3546 can be driven as two independent
power stages or as one power stage in a two-phase
interleaved converter .
Locate all power components in each phase as
close to each other as practically possible in order to
minimize parasitics and losses, allowing for
reasonable airflow.
APPLICATION INFORMATION
Input supply decoupling capacitors should be
physically located close to their respective pins.
Figure 3 shows a typical two phase, high density
application circuit for the IRF3546.
High current paths like the gate driver traces should
be as wide and short as practically possible.
GATEL1 and GATEL2 interconnect trace inductances
should be minimized to prevent Cdv/dt turn-on of the low
side MOSFET.
SUPPLY DECOUPLING CAPACITOR
At least two 10uF 1206 ceramic capacitors and one
0.1uF 0402 ceramic capacitor are recommended for
decoupling the VIN to PGND connection of each
MOSFET pair. The 0.1uF 0402 capacitor should be
on the same side of the PCB as the IRF3546 and
next to the VIN and PGND pins. Adding additional
capacitance and use of capacitors with lower ESR
and mounted with low inductance routing will
improve efficiency and reduce overall system noise,
especially in high current applications.
The ground connection should be as close as
possible to the low-side MOSFET source.
Use of a copper plane under and around the device
and thermal vias to connect to buried copper layers
improves the thermal performance substantially.
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
12
60A Dual Integrated Power Block
IRF3546
METAL AND COMPONENT PLACEMENT
• Center pad land length and width should be
• Lead land width should be equal to nominal
part lead width. The minimum lead to lead
spacing should be ≥ 0.2mm to prevent
shorting.
equal to maximum part pad length and width.
• Only 0.30mm diameter via shall be placed in
the area of the power pad lands and
connected to power planes to minimize the
noise effect and to improve thermal
performance.
• Lead land length should be equal to
maximum part lead length +0.15 - 0.3 mm
outboard extension and 0 to + 0.05mm
inboard extension. The outboard extension
ensures a large and visible toe fillet, and the
inboard extension will accommodate any part
misalignment and
ensure a fillet.
Figure 28: Metal and Component Placement
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
13
60A Dual Integrated Power Block
IRF3546
SOLDER RESIST
• At the inside corner of the solder resist
• The solder resist should be pulled away
from the metal lead lands by a minimum
of 0.06mm. The solder resist miss-alignment
is a maximum of 0.05mm and it is
where the lead land groups meet, it is
recommended to provide a fillet so a solder
resist width of ≥ 0.17mm remains.
recommended that the low power signal lead
lands are all Non Solder Mask Defined
(NSMD). Therefore pulling the S/R 0.06mm
will always ensure NSMD pads.
• The power land pads VIN1, VIN2, PGND,
SW1 and SW2 should be Solder Mask
Defined (SMD).
• Ensure that the solder resist in-between the
lead lands and the pad land is ≥ 0.15mm due
to the high aspect ratio of the solder resist
strip separating the lead lands from the pad
land.
• The minimum solder resist width is 0.13mm
typical.
Figure 29: Solder Resist
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
14
60A Dual Integrated Power Block
IRF3546
STENCIL DESIGN
• The power pads VIN1, VIN2, PGND, SW1
and SW2, land pad apertures should be
approximately 65% to 75% area of solder on
the center pad. If too much solder is
deposited on the center pad the part will float
and the lead lands will be open. Solder paste
on large pads is broken down into small
sections with a minimum gap of 0.2mm
between allowing for out-gassing during
solder reflow.
• The stencil apertures for the lead lands
should be approximately 65% to 75% of the
area of the lead lands depending on stencil
thickness. Reducing the amount of solder
deposited will minimize the occurrence of
lead shorts. Since for 0.5mm pitch devices
the leads are only 0.25mm wide, the stencil
apertures should not be made narrower;
openings in stencils < 0.25mm wide are
difficult to maintain repeatable solder release.
• The maximum length and width of the land
pad stencil aperture should be equal to the
solder resist opening minus an annular
0.2mm pull back to decrease the incidence of
shorting the center land to the lead lands
when the part is pushed into the solder paste.
• The low power signal stencil lead land
apertures should therefore be shortened in
length to keep area ratio of 65% to 75% while
centered on lead land.
Figure 30: Stencil Design
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
15
60A Dual Integrated Power Block
IRF3546
MARKING INFORMATION
F3546M
?YWW?
xxxx
Assembly Site(?)/Date(YWW)/M/arking Code(?)
Lot Code
Figure 31: PQFN 6mm x 8mm
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
16
60A Dual Integrated Power Block
IRF3546
PACKAGE INFORMATION
Figure 32: PQFN 6mm x 8mm
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
17
60A Dual Integrated PowIRblockTM
IRF3546
Data and specifications subject to change without notice.
This product will be designed and qualified for the Consumer market.
Qualification Standards can be found on IR’s Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information.
www.irf.com
www.irf.com | © 2013 International Rectifier
May 29, 2013 | Final
18
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