HIP6004DCB [INTERSIL]
Buck and Synchronous-Rectifier PWM Controller and Output Voltage Monitor; 降压和同步整流PWM控制器和输出电压监视器型号: | HIP6004DCB |
厂家: | Intersil |
描述: | Buck and Synchronous-Rectifier PWM Controller and Output Voltage Monitor |
文件: | 总11页 (文件大小:205K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
HIP6004D
TM
Data Sheet
April 2000
File Number 4855
Buck and Synchronous-Rectifier (PWM)
Controller and Output Voltage Monitor
Features
• Drives Two N-Channel MOSFETs
• Operates from +5V or +12V Input
The HIP6004D provides complete control and protection for
a DC-DC converter optimized for high-performance
microprocessor applications. It is designed to drive two
N-Channel MOSFETs in a synchronous-rectified buck
topology. The HIP6004D integrates all of the control, output
adjustment, monitoring and protection functions into a single
package.
• Simple Single-Loop Control Design
- Voltage-Mode PWM Control
• Fast Transient Response
- High-Bandwidth Error Amplifier
- Full 0% to 100% Duty Ratio
The output voltage of the converter is easily adjusted and
precisely regulated. The HIP6004D includes a fully TTL-
compatible 5-input digital-to-analog converter (DAC) that
• Excellent Output Voltage Regulation
- ±1% Over Line Voltage and Temperature
• TTL-Compatible 5-Bit Digital-to-Analog Output
Voltage Selection
adjusts the output voltage from 1.1V
to 1.85V
in 25mV
DC
DC
increments steps. The precision reference and voltage-mode
regulator hold the selected output voltage to within ±1% over
temperature and line voltage variations.
- 25mV Binary Steps . . . . . . . . . 1.100V
to 1.850V
DC
DC
• Power-Good Output Voltage Monitor
The HIP6004D provides simple, single feedback loop,
voltage-mode control with fast transient response. It includes
a 200kHz free-running triangle-wave oscillator that is
adjustable from below 50kHz to over 1MHz. The error
amplifier features a 15MHz gain-bandwidth product and
6V/µs slew rate which enables high converter bandwidth for
fast transient performance. The resulting PWM duty ratio
ranges from 0% to 100%.
• Over-Voltage and Over-Current Fault Monitors
- Does Not Require Extra Current Sensing Element,
Uses MOSFET’s r
DS(ON)
• Small Converter Size
- Constant Frequency Operation
- 200kHz Free-Running Oscillator Programmable from
50kHz to over 1MHz
The HIP6004D monitors the output voltage with a window
comparator that tracks the DAC output and issues a Power
Good signal when the output is within ±10%. The HIP6004D
protects against over-current and overvoltage conditions by
inhibiting PWM operation. Additional built-in overvoltage
protection triggers an external SCR to crowbar the input
supply. The HIP6004D monitors the current by using the
Applications
• Power Supply for K7™, and Other Microprocessors
•
•
High-Power DC-DC Regulators
Low-Voltage Distributed Power Supplies
Pinout
r
of the upper MOSFET which eliminates the need for
DS(ON)
HIP6004D
(SOIC)
a current sensing resistor.
TOP VIEW
Ordering Information
1
2
3
4
5
6
7
8
9
RT
VSEN
OCSET
SS
20
19
18
OVP
VCC
TEMP.
PKG.
NO.
o
PART NUMBER RANGE ( C)
PACKAGE
20 Ld SOIC
VID0
17 LGATE
16 PGND
HIP6004DCB
0 to 70
M20.3
VID1
NOTE: When ordering, use the entire part number. Add the suffix T
to obtain the part in tape and reel, e.g., HIP6004DCB-T.
VID2
BOOT
15
VID3
14 UGATE
13 PHASE
VID4
12
COMP
PGOOD
FB 10
11 GND
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1
1-888-INTERSIL or 321-724-7143 | Intersil and Design is a trademark of Intersil Corporation. | Copyright © Intersil Corporation 2000
K7™ is a trademark of Advanced Micro Devices, Inc.
HIP6004D
Typical Application
+12V
VCC
V
= +5V OR +12V
IN
HIP6004D
PGOOD
OCSET
EN
MONITOR AND
PROTECTION
SS
OVP
BOOT
RT
OSC
UGATE
PHASE
VID0
VID1
VID2
VID3
VID4
+V
OUT
D/A
LGATE
PGND
-
+
+
-
FB
COMP
VSEN
GND
Block Diagram
VCC
VSEN
POWER-ON
110%
RESET (POR)
+
-
PGOOD
90%
+
-
OVER-
VOLTAGE
10µA
115%
+
OVP
SS
-
SOFT-
START
+
-
OCSET
OVER-
CURRENT
BOOT
REFERENCE
200µA
4V
UGATE
PHASE
PWM
VID0
VID1
VID2
VID3
VID4
TTL D/A
CONVERTER
(DAC)
COMPARATOR
DACOUT
GATE
CONTROL
LOGIC
INHIBIT
PWM
+
-
+
-
ERROR
AMP
LGATE
PGND
GND
FB
COMP
RT
OSCILLATOR
2
HIP6004D
Absolute Maximum Ratings
Thermal Information
o
Supply Voltage, V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +15V
Thermal Resistance (Typical, Note 1)
θJA ( C/W)
CC
Boot Voltage, V
Input, Output or I/O Voltage . . . . . . . . . . . .GND -0.3V to V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Class 2
- V
. . . . . . . . . . . . . . . . . . . . . . . . +15V
BOOT
PHASE
SOIC Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOIC Package (with 3in of Copper) . . . . . . . . . . . .
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . 150 C
Maximum Storage Temperature Range. . . . . . . . . . -65 C to 150 C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . 300 C
(SOIC - Lead Tips Only)
110
86
2
+0.3V
CC
o
o
o
Operating Conditions
o
Supply Voltage, V
CC
Ambient Temperature Range. . . . . . . . . . . . . . . . . . . . . 0 C to 70 C
. . . . . . . . . . . . . . . . . . . . . . . . . . . +12V ±10%
o
o
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTE:
1. θ is measured with the component mounted on an evaluation PC board in free air.
JA
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Noted
PARAMETER
VCC SUPPLY CURRENT
Nominal Supply
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
I
UGATE and LGATE Open
-
5
-
mA
CC
POWER-ON RESET
Rising VCC Threshold
Falling VCC Threshold
V
V
= 4.5V
-
8.2
-
-
-
10.4
V
V
V
OCSET
= 4.5V
-
-
OCSET
Rising V
OCSET
Threshold
1.26
OSCILLATOR
Free Running Frequency
Total Variation
RT = OPEN
185
-15
-
200
-
215
+15
-
kHz
%
6kΩ < RT to GND < 200kΩ
RT = Open
Ramp Amplitude
∆V
OSC
1.9
V
P-P
REFERENCE AND DAC
DAC (VID0-VID4) Input Low Voltage
DAC (VID0-VID4) Input High Voltage
DACOUT Voltage Accuracy
ERROR AMPLIFIER
DC Gain
-
-
-
-
0.8
-
V
V
2.0
-1.0
+1.0
%
-
-
-
88
15
6
-
-
-
dB
Gain-Bandwidth Product
Slew Rate
GBWP
SR
MHz
V/µs
COMP = 10pF
GATE DRIVERS
Upper Gate Source
I
V
- V
= 12V, V = 6V
UGATE
350
500
5.5
-
10
-
mA
Ω
UGATE
BOOT
PHASE
Upper Gate Sink
R
I
= 0.3A
-
300
-
UGATE
LGATE
LGATE
Lower Gate Source
I
V
= 12V, V
= 6V
450
3.5
mA
Ω
CC
LGATE
Lower Gate Sink
R
I
= 0.3A
6.5
LGATE
LGATE
PROTECTION
Over-Voltage Trip (VSEN/DACOUT)
OCSET Current Source
OVP Sourcing Current
Soft Start Current
-
170
60
-
115
200
-
120
%
µA
mA
µA
I
V
V
= 4.5V
230
OCSET
OCSET
DC
I
= 5.5V, V
= 0V
-
-
OVP
SEN
OVP
I
10
SS
POWER GOOD
Upper Threshold (VSEN/DACOUT)
Lower Threshold (VSEN/DACOUT)
Hysteresis (VSEN/DACOUT)
PGOOD Voltage Low
VSEN Rising
VSEN Falling
106
-
-
111
%
%
%
V
89
-
94
-
Upper and Lower Threshold
= -5mA
2
V
I
-
0.5
-
PGOOD
PGOOD
3
HIP6004D
Typical Performance Curves
80
70
60
50
40
C
= 3300pF
GATE
1000
R
PULLUP
TO +12V
T
C
= C = C
LOWER GATE
UPPER
100
10
C
= 1000pF
GATE
30
20
10
0
R
PULLDOWN TO V
SS
T
C
= 10pF
800
GATE
10
100
SWITCHING FREQUENCY (kHz)
1000
100 200
300
400
500
600
700
900 1000
SWITCHING FREQUENCY (kHz)
FIGURE 1. R RESISTANCE vs FREQUENCY
FIGURE 2. BIAS SUPPLY CURRENT vs FREQUENCY
T
(DACOUT). The level of DACOUT sets the converter output
voltage. It also sets the PGOOD and OVP thresholds. Table
1 specifies DACOUT for the all combinations of DAC inputs.
Functional Pin Descriptions
1
2
3
4
5
6
7
8
9
RT
VSEN
OCSET
SS
20
19
OVP
COMP (Pin 9) and FB (Pin 10)
18 VCC
COMP and FB are the available external pins of the error
amplifier. The FB pin is the inverting input of the error
amplifier and the COMP pin is the error amplifier output.
These pins are used to compensate the voltage-control
feedback loop of the converter.
VID0
17 LGATE
16 PGND
15 BOOT
14 UGATE
13 PHASE
VID1
VID2
VID3
VID4
GND (Pin 11)
12
COMP
PGOOD
Signal ground for the IC. All voltage levels are measured with
respect to this pin.
FB 10
11 GND
VSEN (Pin 1)
PGOOD (Pin 12)
This pin is connected to the converter’s output voltage. The
PGOOD and OVP comparator circuits use this signal to
report output voltage status and for overvoltage protection.
PGOOD is an open collector output used to indicate the
status of the converter output voltage. This pin is pulled low
when the converter output is not within ±10% of the
DACOUT reference voltage. Exception to this behavior is
the ‘11111’ VID pin combination which disables the
converter; in this case PGOOD asserts a high level.
OCSET (Pin 2)
Connect a resistor (R
OCSET
) from this pin to the drain of the
upper MOSFET. R
, an internal 200µA current source
OCSET
(I
), and the upper MOSFET on-resistance (r
OCS
) set
PHASE (Pin 13)
DS(ON)
the converter over-current (OC) trip point according to the
following equation:
Connect the PHASE pin to the upper MOSFET source. This
pin is used to monitor the voltage drop across the MOSFET
for over-current protection. This pin also provides the return
path for the upper gate drive.
I
x R
OCSET
OCSET
I
= ----------------------------------------------------
PEAK
r
DS(ON)
UGATE (Pin 14)
An over-current trip cycles the soft-start function.
Connect UGATE to the upper MOSFET gate. This pin
provides the gate drive for the upper MOSFET.
SS (Pin 3)
Connect a capacitor from this pin to ground. This capacitor,
along with an internal 10µA current source, sets the soft-
start interval of the converter.
BOOT (Pin 15)
This pin provides bias voltage to the upper MOSFET driver.
A bootstrap circuit may be used to create a BOOT voltage
suitable to drive a standard N-Channel MOSFET.
VID0-4 (Pins 4-8)
VID0-4 are the input pins to the 5-bit DAC. The states of
these five pins program the internal voltage reference
4
HIP6004D
increasing width that charge the output capacitor(s). This
PGND (Pin 16)
interval of increasing pulse width continues to t . With sufficient
output voltage, the clamp on the reference input controls the
This is the power ground connection. Tie the lower MOSFET
source to this pin.
2
output voltage. This is the interval between t and t in Figure 3.
2
3
LGATE (Pin 17)
Connect LGATE to the lower MOSFET gate. This pin
provides the gate drive for the lower MOSFET.
At t the SS voltage exceeds the DACOUT voltage and the
3
output voltage is in regulation. This method provides a rapid
and controlled output voltage rise. The PGOOD signal toggles
‘high’ when the output voltage (VSEN pin) is within ±10% of
DACOUT. The 2% hysteresis built into the power good
comparators prevents PGOOD oscillation due to nominal
output voltage ripple.
VCC (Pin 18)
Provide a 12V bias supply for the chip to this pin.
OVP (Pin 19)
The OVP pin can be used to drive an external SCR in the
event of an overvoltage condition. Output rising 15% more
than the DAC-set voltage triggers a high output on this pin
and disables PWM gate drive circuitry.
PGOOD
(2V/DIV.)
0V
RT (Pin 20)
This pin provides oscillator switching frequency adjustment.
SOFT-START
(1V/DIV.)
By placing a resistor (R ) from this pin to GND, the nominal
T
200kHz switching frequency is increased according to the
following equation:
OUTPUT
VOLTAGE
(1V/DIV.)
6
5 x 10
0V
Fs ≈ 200kHz + --------------------
(R to GND)
T
R (kΩ)
T
0V
t
t
t
3
1
Conversely, connecting a pull-up resistor (R ) from this pin
2
T
to V
reduces the switching frequency according to the
TIME (5ms/DIV.)
CC
following equation:
FIGURE 3. SOFT START INTERVAL
7
4 x 10
Fs ≈ 200kHz – --------------------
(R to 12V)
Over-Current Protection
T
R (kΩ)
T
The over-current function protects the converter from a
shorted output by using the upper MOSFET’s on-resistance,
Functional Description
r
to monitor the current. This method enhances the
DS(ON)
Initialization
converter’s efficiency and reduces cost by eliminating a
current sensing resistor.
The HIP6004D automatically initializes upon receipt of power.
Special sequencing of the input supplies is not necessary. The
Power-On Reset (POR) function continually monitors the input
supply voltages. The POR monitors the bias voltage at the VCC
4V
2V
0V
pin and the input voltage (V ) on the OCSET pin. The level on
IN
OCSET is equal to V less a fixed voltage drop (see over-
IN
current protection). The POR function initiates soft start
operation after both input supply voltages exceed their POR
thresholds. For operation with a single +12V power source, V
15A
10A
IN
and V are equivalent and the +12V power source must
CC
exceed the rising VCC threshold before POR initiates operation.
5A
0A
Soft Start
The POR function initiates the soft start sequence. An internal
10µA current source charges an external capacitor (C ) on
SS
the SS pin to 4V. Soft start clamps the error amplifier output
(COMP pin) and reference input (+ terminal of error amp) to the
SS pin voltage. Figure 3 shows the soft start interval with
TIME (20ms/DIV.)
FIGURE 4. OVER-CURRENT OPERATION
C
= 0.1µF. Initially the clamp on the error amplifier (COMP
The over-current function cycles the soft-start function in a
SS
pin) controls the converter’s output voltage. At t in Figure 3, the
hiccup mode to provide fault protection. A resistor (R
)
1
OCSET
SS voltage reaches the valley of the oscillator’s triangle wave.
The oscillator’s triangular waveform is compared to the ramping
error amplifier voltage. This generates PHASE pulses of
programs the over-current trip level. An internal 200µA current
sink develops a voltage across R that is referenced to
OCSET
. When the voltage across the upper MOSFET (also
V
IN
5
HIP6004D
referenced to V ) exceeds the voltage across R
, the
over-current function initiates a soft-start sequence. The soft-
Output Voltage Program
IN OCSET
The output voltage of a HIP6004D converter is programmed
to discrete levels between 1.100V
start function discharges C with a 10µA current sink and
SS
and 1.850V . The
DC
DC
inhibits PWM operation. The soft-start function recharges
voltage identification (VID) pins program an internal voltage
reference (DACOUT) with a TTL-compatible 5-bit digital-to-
analog converter (DAC). The level of DACOUT also sets the
PGOOD and OVP thresholds. Table 1 specifies the DACOUT
voltage for the 32 different combinations of connections on the
VID pins. The output voltage should not be adjusted while the
converter is delivering power. Remove input power before
changing the output voltage. Adjusting the output voltage
during operation could toggle the PGOOD signal and exercise
the overvoltage protection.
C
, and PWM operation resumes with the error amplifier
SS
clamped to the SS voltage. Should an overload occur while
recharging C , the soft start function inhibits PWM operation
SS
while fully charging C to 4V to complete its cycle. Figure 4
SS
shows this operation with an overload condition. Note that the
inductor current increases to over 15A during the C
charging interval and causes an over-current trip. The
converter dissipates very little power with this method. The
measured input power for the conditions of Figure 4 is 2.5W.
SS
The over-current function will trip at a peak inductor current
‘11111’ VID pin combination resulting in a 0V output setting
activates the Power-On Reset function and disables the gate
drives circuitry. For this specific VID combination, though,
PGOOD asserts a high level. This unusual behavior has been
implemented in order to allow for operation in dual-
(I
determined by:
PEAK)
I
x R
OCSET
OCSET
I
= ----------------------------------------------------
PEAK
r
DS(ON)
microprocessor systems where AND-ing of the PGOOD
signals from two individual power converters is implemented.
where I
is the internal OCSET current source (200µA
OCSET
typical). The OC trip point varies mainly due to the
MOSFET’s r variations. To avoid over-current tripping
DS(ON)
Application Guidelines
in the normal operating load range, find the R
resistor
OCSET
from the equation above with:
Layout Considerations
As in any high frequency switching converter, layout is very
important. Switching current from one power device to another
can generate voltage transients across the impedances of the
interconnecting bond wires and circuit traces. These
interconnecting impedances should be minimized by using
wide, short printed circuit traces. The critical components
should be located as close together as possible, using ground
plane construction or single point grounding.
1. The maximum r
2. The minimum I
at the highest junction temperature.
from the specification table.
DS(ON)
OCSET
I
> I
+ (∆I) ⁄ 2
,
OUT(MAX)
3. Determine I
for
PEAK
PEAK
where ∆I is the output inductor ripple current.
For an equation for the ripple current see the section under
component guidelines titled ‘Output Inductor Selection’.
A small ceramic capacitor should be placed in parallel with
R
to smooth the voltage across R in the
OCSET
OCSET
presence of switching noise on the input voltage.
TABLE 1. OUTPUT VOLTAGE PROGRAM
PIN NAME
PIN NAME
NOMINAL OUTPUT
VOLTAGE DACOUT
NOMINAL OUTPUT
VOLTAGE DACOUT
VID4
1
VID3
1
VID2
1
VID1
1
VID0
1
VID4
0
VID3
1
VID2
1
VID1
1
VID0
1
0
1.475
1.500
1.525
1.550
1.575
1.600
1.625
1.650
1.675
1.700
1.725
1.750
1.775
1.800
1.825
1.850
1
1
1
1
0
1.100
0
1
1
1
0
1
1
1
0
1
1.125
0
1
1
0
1
1
1
1
0
0
1.150
0
1
1
0
0
1
1
0
1
1
1.175
0
1
0
1
1
1
1
0
1
0
1.200
0
1
0
1
0
1
1
0
0
1
1.225
0
1
0
0
1
1
1
0
0
0
1.250
0
1
0
0
0
1
0
1
1
1
1.275
0
0
1
1
1
1
0
1
1
0
1.300
0
0
1
1
0
1
0
1
0
1
1.325
0
0
1
0
1
1
0
1
0
0
1.350
0
0
1
0
0
1
0
0
1
1
1.375
0
0
0
1
1
1
0
0
1
0
1.400
0
0
0
1
0
1
0
0
0
1
1.425
0
0
0
0
1
1
0
0
0
0
1.450
0
0
0
0
0
NOTE: 0 = connected to GND or V , 1 = connected to V
SS
through pull-up resistors.
DD
6
HIP6004D
V
IN
DRIVER
DRIVER
V
OSC
IN
PWM
L
O
COMPARATOR
V
OUT
HIP6004D
-
PHASE
+
∆V
C
O
OSC
UGATE
Q
Q
1
L
O
V
OUT
PHASE
ESR
(PARASITIC)
Z
FB
C
IN
2
C
LGATE
PGND
O
V
E/A
D
2
Z
-
IN
+
REFERENCE
ERROR
AMP
RETURN
FIGURE 5. PRINTED CIRCUIT BOARD POWER AND
GROUND PLANES OR ISLANDS
DETAILED COMPENSATION COMPONENTS
Z
FB
V
OUT
C
2
Z
IN
Figure 5 shows the critical power components of the converter.
To minimize the voltage overshoot the interconnecting wires
indicated by heavy lines should be part of ground or power
plane in a printed circuit board. The components shown in
Figure 5 should be located as close together as possible.
C
C
R
R
3
1
3
2
R
1
COMP
FB
-
+
Please note that the capacitors C and C each represent
IN
O
numerous physical capacitors. Locate the HIP6004D within 3
HIP6004D
inches of the MOSFETs, Q and Q . The circuit traces for the
1
2
DACOUT
MOSFETs’ gate and source connections from the HIP6004D
must be sized to handle up to 1A peak current.
FIGURE 7. VOLTAGE-MODE BUCK CONVERTER
COMPENSATION DESIGN
Figure 6 shows the circuit traces that require additional
layout consideration. Use single point and ground plane
construction for the circuits shown. Minimize any leakage
The PWM wave is smoothed by the output filter (L and C ).
O
O
The modulator transfer function is the small-signal transfer
function of V /V . This function is dominated by a DC
current paths on the SS pin and locate the capacitor, C
SS
OUT E/A
Gain and the output filter (L and C ), with a double pole
close to the SS pin because the internal current source is
O
O
only 10µA. Provide local V
decoupling between VCC and
break frequency at F and a zero at F
. The DC Gain of
CC
LC
ESR
GND pins. Locate the capacitor, C
to the BOOT and PHASE pins.
as close as practical
the modulator is simply the input voltage (V ) divided by the
BOOT
IN
peak-to-peak oscillator voltage ∆V
OSC
.
Modulator Break Frequency Equations
+V
IN
BOOT
D
1
1
1
Q
1
L
O
C
F
= ------------------------------------------
F
= -------------------------------------------
BOOT
LC
ESR
2π x ESR x C
V
2π x
L
x C
OUT
O
O
O
PHASE
VCC
HIP6004D
The compensation network consists of the error amplifier
(internal to the HIP6004D) and the impedance networks Z
C
O
+12V
SS
Q
2
IN
and Z . The goal of the compensation network is to provide
a closed loop transfer function with the highest 0dB crossing
FB
C
VCC
C
SS
GND
frequency (f
) and adequate phase margin. Phase margin
and
0dB
is the difference between the closed loop phase at f
0dB
180 degrees. The equations below relate the compensation
network’s poles, zeros and gain to the components (R , R ,
FIGURE 6. PRINTED CIRCUIT BOARD SMALL SIGNAL
LAYOUT GUIDELINES
1
2
R , C , C , and C ) in Figure 7. Use these guidelines for
3
1
2
3
locating the poles and zeros of the compensation network:
Feedback Compensation
1. Pick Gain (R /R ) for desired converter bandwidth.
2
1
Figure 7 highlights the voltage-mode control loop for a
synchronous-rectified buck converter. The output voltage
(V ) is regulated to the Reference voltage level. The
ST
2. Place 1 Zero Below Filter’s Double Pole (~75% F ).
LC
ND
ST
3. Place 2
Zero at Filter’s Double Pole.
OUT
4. Place 1 Pole at the ESR Zero.
ND
error amplifier (Error Amp) output (V ) is compared with
5. Place 2
Pole at Half the Switching Frequency.
E/A
the oscillator (OSC) triangular wave to provide a pulse-
6. Check Gain against Error Amplifier’s Open-Loop Gain.
7. Estimate Phase Margin - Repeat if Necessary.
width modulated (PWM) wave with an amplitude of V at
IN
the PHASE node.
7
HIP6004D
Modern microprocessors produce transient load rates above
Compensation Break Frequency Equations
1A/ns. High frequency capacitors initially supply the transient
and slow the current load rate seen by the bulk capacitors.
The bulk filter capacitor values are generally determined by
the ESR (Effective Series Resistance) and voltage rating
requirements rather than actual capacitance requirements.
1
1
F
= ------------------------------------
2π x R x C
F
= --------------------------------------------------------
Z1
P1
C
x C
2
1
1
2
---------------------
x
2π x R
2
C
+ C
2
1
1
1
F
= ------------------------------------------------------
2π x (R + R ) x C
F
= ------------------------------------
2π x R x C
3
Z2
P2
1
3
3
3
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements.
Figure 8 shows an asymptotic plot of the DC-DC converter’s
gain vs frequency. The actual Modulator Gain has a high gain
peak due to the high Q factor of the output filter and is not
shown in Figure 8. Using the above guidelines should give a
Compensation Gain similar to the curve plotted. The open
loop error amplifier gain bounds the compensation gain.
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor’s ESR will determine the output ripple voltage
and the initial voltage drop after a high slew-rate transient. An
aluminum electrolytic capacitor’s ESR value is related to the
case size with lower ESR available in larger case sizes.
However, the Equivalent Series Inductance (ESL) of these
capacitors increases with case size and can reduce the
usefulness of the capacitor to high slew-rate transient loading.
Unfortunately, ESL is not a specified parameter. Work with
your capacitor supplier and measure the capacitor’s
Check the compensation gain at F with the capabilities of
P2
the error amplifier. The Closed Loop Gain is constructed on
the log-log graph of Figure 8 by adding the Modulator Gain (in
dB) to the Compensation Gain (in dB). This is equivalent to
multiplying the modulator transfer function to the
compensation transfer function and plotting the gain.
The compensation gain uses external impedance networks
Z
and Z to provide a stable, high bandwidth (BW) overall
FB
IN
loop. A stable control loop has a gain crossing with
-20dB/decade slope and a phase margin greater than 45
degrees. Include worst case component variations when
determining phase margin.
impedance with frequency to select a suitable component. In
most cases, multiple electrolytic capacitors of small case size
perform better than a single large case capacitor.
Output Inductor Selection
The output inductor is selected to meet the output voltage
ripple requirements and minimize the converter’s response
time to the load transient. The inductor value determines the
converter’s ripple current and the ripple voltage is a function
of the ripple current. The ripple voltage and current are
approximated by the following equations:
100
F
F
P1
F
F
Z2
Z1
P2
80
60
40
20
0
OPEN LOOP
ERROR AMP GAIN
20LOG
(R /R )
2
1
20LOG
V
- V
OUT
V
OUT
IN
Fs x L
(V /∆V
)
IN OSC
∆I =
∆V = ∆I x ESR
OUT
x
V
MODULATOR
GAIN
IN
COMPENSATION
GAIN
-20
-40
-60
Increasing the value of inductance reduces the ripple current
and voltage. However, the large inductance values reduce
the converter’s response time to a load transient.
CLOSED LOOP
GAIN
F
LC
F
ESR
100K
FREQUENCY (Hz)
10
100
1K
10K
1M
10M
One of the parameters limiting the converter’s response to
a load transient is the time required to change the inductor
current. Given a sufficiently fast control loop design, the
HIP6004D will provide either 0% or 100% duty cycle in
response to a load transient. The response time is the time
required to slew the inductor current from an initial current
value to the transient current level. During this interval the
difference between the inductor current and the transient
current level must be supplied by the output capacitor.
Minimizing the response time can minimize the output
capacitance required.
FIGURE 8. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN
Component Selection Guidelines
Output Capacitor Selection
An output capacitor is required to filter the output and supply
the load transient current. The filtering requirements are a
function of the switching frequency and the ripple current.
The load transient requirements are a function of the slew
rate (di/dt) and the magnitude of the transient load current.
These requirements are generally met with a mix of
capacitors and careful layout.
The response time to a transient is different for the
application of load and the removal of load. The following
8
HIP6004D
equations give the approximate response time interval for
application and removal of a transient load:
voltage-current transitions and do not adequately model power
loss due the reverse-recovery of the lower MOSFET’s body
diode. The gate-charge losses are dissipated by the HIP6004D
and don't heat the MOSFETs. However, large gate-charge
L x I
L x I
TRAN
TRAN
OUT
t
=
t
=
FALL
RISE
V
- V
V
OUT
IN
increases the switching interval, t
which increases the upper
SW
MOSFET switching losses. Ensure that both MOSFETs are
within their maximum junction temperature at high ambient
temperature by calculating the temperature rise according to
package thermal-resistance specifications. A separate heatsink
may be necessary depending upon MOSFET power, package
type, ambient temperature and air flow.
where: I
is the transient load current step, t
is the
is the
TRAN
RISE
response time to the application of load, and t
FALL
response time to the removal of load. With a +5V input
source, the worst case response time can be either at the
application or removal of load and dependent upon the
DACOUT setting. Be sure to check both of these equations
at the minimum and maximum output levels for the worst
case response time. With a +12V input, and output voltage
1
2
2
Io x V x t
IN SW
x F
S
P
= Io x r
x D +
UPPER
LOWER
DS(ON)
DS(ON)
2
P
= Io x r
x (1 - D)
level equal to DACOUT, t
FALL
is the longest response time.
Where: D is the duty cycle = V
OUT
/ V ,
IN
Input Capacitor Selection
t
is the switch ON time, and
SW
Use a mix of input bypass capacitors to control the voltage
overshoot across the MOSFETs. Use small ceramic
capacitors for high frequency decoupling and bulk capacitors
to supply the current needed each time Q turns on. Place the
small ceramic capacitors physically close to the MOSFETs
F
is the switching frequency.
S
Standard-gate MOSFETs are normally recommended for
use with the HIP6004D. However, logic-level gate MOSFETs
can be used under special circumstances. The input voltage,
upper gate drive level, and the MOSFET’s absolute gate-to-
source voltage rating determine whether logic-level
MOSFETs are appropriate.
1
and between the drain of Q and the source of Q .
1
2
The important parameters for the bulk input capacitor are the
voltage rating and the RMS current rating. For reliable
operation, select the bulk capacitor with voltage and current
ratings above the maximum input voltage and largest RMS
current required by the circuit. The capacitor voltage rating
should be at least 1.25 times greater than the maximum
input voltage and a voltage rating of 1.5 times is a
conservative guideline. The RMS current rating requirement
for the input capacitor of a buck regulator is approximately
1/2 the DC load current.
Figure 9 shows the upper gate drive (BOOT pin) supplied by a
bootstrap circuit from V . The boot capacitor, C
CC BOOT
develops a floating supply voltage referenced to the PHASE
pin. This supply is refreshed each cycle to a voltage of V
CC
less the boot diode drop (V ) when the lower MOSFET, Q
D
2
turns on. Logic-level MOSFETs can only be used if the
MOSFET’s absolute gate-to-source voltage rating exceeds
the maximum voltage applied to VCC.
For a through hole design, several electrolytic capacitors may
be needed. For surface mount designs, solid tantalum
capacitors can be used, but caution must be exercised with
regard to the capacitor surge current rating. These capacitors
must be capable of handling the surge-current at power-up.
Some capacitor series available from reputable manufacturers
are surge current tested.
+12V
D
BOOT
+5V OR +12V
+ V
-
D
VCC
BOOT
C
HIP6004D
BOOT
Q1
UGATE
PHASE
MOSFET Selection/Considerations
NOTE:
G-S ≈ V -V
The HIP6004D requires 2 N-Channel power MOSFETs. These
V
CC
D
should be selected based upon r
, gate supply
DS(ON)
Q2
requirements, and thermal management requirements.
D2
LGATE
PGND
-
+
In high-current applications, the MOSFET power dissipation,
package selection and heatsink are the dominant design
factors. The power dissipation includes two loss components;
conduction loss and switching loss. The conduction losses are
the largest component of power dissipation for both the upper
and the lower MOSFETs. These losses are distributed between
the two MOSFETs according to duty factor (see the equations
below). Only the upper MOSFET has switching losses, since
the Schottky rectifier clamps the switching node before the
synchronous rectifier turns on. These equations assume linear
NOTE:
VG-S ≈ V
CC
GND
FIGURE 9. UPPER GATE DRIVE - BOOTSTRAP OPTION
Figure 10 shows the upper gate drive supplied by a direct
connection to V . This option should only be used in
converter systems where the main input voltage is +5V
less. The peak upper gate-to-source voltage is approximately
less the input supply. For +5V main power and +12V
CC
or
DC
V
CC
DC
9
HIP6004D
for the bias, the gate-to-source voltage of Q is 7V. A logic-
Schottky Selection
1
level MOSFET is a good choice for Q and a logic-level
1
Rectifier D is a clamp that catches the negative inductor
2
MOSFET can be used for Q if its absolute gate-to-source
2
swing during the dead time between turning off the lower
MOSFET and turning on the upper MOSFET. The diode
must be a Schottky type to prevent the lossy parasitic
MOSFET body diode from conducting. It is acceptable to
omit the diode and let the body diode of the lower MOSFET
clamp the negative inductor swing, but efficiency will drop
one or two percent as a result. The diode’s rated reverse
breakdown voltage must be greater than the maximum
input voltage.
voltage rating exceeds the maximum voltage applied to V
.
CC
+12V
+5V OR LESS
VCC
BOOT
HIP6004D
Q
Q
1
2
UGATE
PHASE
HIP6004D DC-DC Converter Application
Circuit
NOTE:
G-S ≈ V -5V
V
CC
Figure 11 shows an application circuit of a DC-DC Converter
for a microprocessor. Detailed information on the circuit,
including a complete Bill-of-Materials and circuit board
description, can be found in Application Note AN9672.
Although the Application Note details the HIP6004, the same
evaluation platform can be used to evaluate the HIP6004D.
Intersil AnswerFAX (321-724-7800) Doc. #99672.
D
2
LGATE
PGND
-
+
NOTE:
VG-S ≈ V
CC
GND
FIGURE 10. UPPER GATE DRIVE - DIRECT V
DRIVE OPTION
CC
+5V
V
=
OR
IN
L1 - 1µH
+12V
F
1
2 x 1µF
2N6394
C
IN
5x 1000µF
+12V
2K
D1
0.1µF
1000pF
VCC
18
OVP
19
1K
2
12
15
OCSET
PGOOD
BOOT
MONITOR
AND
PROTECTION
SS
VSEN
3
1
0.1µF
0.1µF
RT 20
OSC
14 UGATE
13 PHASE
Q1
Q2
L2
3µH
4
VID0
5
6
7
8
+V
OUT
VID1
VID2
VID3
VID4
HIP6004D
D/A
D
2
C
17 LGATE
16 PGND
-
OUT
+
+
-
9x 1000µF
FB 10
11
GND
9
COMP
2.2nF
20K
8.2nF
0.1µF
15
1.33K
Component Selection Notes:
C
C
- Each 1000µF 6.3W VDC, Sanyo MV-GX or Equivalent.
D
D
- 1N4148 or Equivalent.
- 3A, 40V Schottky, Motorola MBR340 or Equivalent.
OUT
- Each 330µF 25W VDC, Sanyo MV-GX or Equivalent.
1
2
IN
L - Core: Micrometals T50-52B; Winding: 10 Turns of 16AWG.
Q , Q - Intersil MOSFET; RFP70N03.
2
1 2
L
- Core: Micrometals T50-52; Winding: 5 Turns of 18AWG.
1
FIGURE 11. MICROPROCESSOR DC-DC CONVERTER
10
HIP6004D
Small Outline Plastic Packages (SOIC)
M20.3 (JEDEC MS-013-AC ISSUE C)
N
20 LEAD WIDE BODY SMALL OUTLINE PLASTIC PACKAGE
INDEX
0.25(0.010)
M
B M
H
AREA
INCHES
MIN MAX
MILLIMETERS
E
SYMBOL
MIN
2.35
0.10
0.33
0.23
12.60
7.40
MAX
2.65
0.30
0.51
0.32
13.00
7.60
NOTES
-B-
A
A1
B
C
D
E
e
0.0926 0.1043
0.0040 0.0118
-
-
1
2
3
L
0.013
0.0200
9
SEATING PLANE
A
0.0091 0.0125
0.4961 0.5118
0.2914 0.2992
0.050 BSC
-
-A-
o
3
h x 45
D
4
-C-
1.27 BSC
-
α
H
h
0.394
0.010
0.016
0.419
0.029
0.050
10.00
0.25
0.40
10.65
0.75
1.27
-
e
A1
C
5
B
0.10(0.004)
L
6
0.25(0.010) M
C
A M B S
N
α
20
20
7
o
o
o
o
0
8
0
8
-
NOTES:
Rev. 0 12/93
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2 of
Publication Number 95.
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.
3. Dimension “D” does not include mold flash, protrusions or gate burrs.
Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006
inch) per side.
4. Dimension“E”doesnotincludeinterleadflashorprotrusions. Interlead
flash and protrusions shall not exceed 0.25mm (0.010 inch) per side.
5. The chamfer on the body is optional. If it is not present, a visual index
feature must be located within the crosshatched area.
6. “L” is the length of terminal for soldering to a substrate.
7. “N” is the number of terminal positions.
8. Terminal numbers are shown for reference only.
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater
above the seating plane, shall not exceed a maximum value of
0.61mm (0.024 inch)
10. Controlling dimension: MILLIMETER. Converted inch dimensions
are not necessarily exact.
All Intersil semiconductor products are manufactured, assembled and tested under ISO9000 quality systems certification.
Intersil semiconductor products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design and/or specifications at any time with-
out notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see web site www.intersil.com
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ASIA
Intersil Corporation
Intersil SA
Mercure Center
100, Rue de la Fusee
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TEL: (32) 2.724.2111
FAX: (32) 2.724.22.05
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Taipei, Taiwan
Republic of China
TEL: (886) 2 2716 9310
FAX: (886) 2 2715 3029
P. O. Box 883, Mail Stop 53-204
Melbourne, FL 32902
TEL: (321) 724-7000
FAX: (321) 724-7240
11
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