HIP6004DCB [INTERSIL]

Buck and Synchronous-Rectifier PWM Controller and Output Voltage Monitor; 降压和同步整流PWM控制器和输出电压监视器
HIP6004DCB
型号: HIP6004DCB
厂家: Intersil    Intersil
描述:

Buck and Synchronous-Rectifier PWM Controller and Output Voltage Monitor
降压和同步整流PWM控制器和输出电压监视器

监视器 开关 光电二极管 控制器
文件: 总11页 (文件大小:205K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
HIP6004D  
TM  
Data Sheet  
April 2000  
File Number 4855  
Buck and Synchronous-Rectifier (PWM)  
Controller and Output Voltage Monitor  
Features  
• Drives Two N-Channel MOSFETs  
• Operates from +5V or +12V Input  
The HIP6004D provides complete control and protection for  
a DC-DC converter optimized for high-performance  
microprocessor applications. It is designed to drive two  
N-Channel MOSFETs in a synchronous-rectified buck  
topology. The HIP6004D integrates all of the control, output  
adjustment, monitoring and protection functions into a single  
package.  
• Simple Single-Loop Control Design  
- Voltage-Mode PWM Control  
• Fast Transient Response  
- High-Bandwidth Error Amplifier  
- Full 0% to 100% Duty Ratio  
The output voltage of the converter is easily adjusted and  
precisely regulated. The HIP6004D includes a fully TTL-  
compatible 5-input digital-to-analog converter (DAC) that  
• Excellent Output Voltage Regulation  
- ±1% Over Line Voltage and Temperature  
• TTL-Compatible 5-Bit Digital-to-Analog Output  
Voltage Selection  
adjusts the output voltage from 1.1V  
to 1.85V  
in 25mV  
DC  
DC  
increments steps. The precision reference and voltage-mode  
regulator hold the selected output voltage to within ±1% over  
temperature and line voltage variations.  
- 25mV Binary Steps . . . . . . . . . 1.100V  
to 1.850V  
DC  
DC  
• Power-Good Output Voltage Monitor  
The HIP6004D provides simple, single feedback loop,  
voltage-mode control with fast transient response. It includes  
a 200kHz free-running triangle-wave oscillator that is  
adjustable from below 50kHz to over 1MHz. The error  
amplifier features a 15MHz gain-bandwidth product and  
6V/µs slew rate which enables high converter bandwidth for  
fast transient performance. The resulting PWM duty ratio  
ranges from 0% to 100%.  
• Over-Voltage and Over-Current Fault Monitors  
- Does Not Require Extra Current Sensing Element,  
Uses MOSFET’s r  
DS(ON)  
• Small Converter Size  
- Constant Frequency Operation  
- 200kHz Free-Running Oscillator Programmable from  
50kHz to over 1MHz  
The HIP6004D monitors the output voltage with a window  
comparator that tracks the DAC output and issues a Power  
Good signal when the output is within ±10%. The HIP6004D  
protects against over-current and overvoltage conditions by  
inhibiting PWM operation. Additional built-in overvoltage  
protection triggers an external SCR to crowbar the input  
supply. The HIP6004D monitors the current by using the  
Applications  
• Power Supply for K7™, and Other Microprocessors  
High-Power DC-DC Regulators  
Low-Voltage Distributed Power Supplies  
Pinout  
r
of the upper MOSFET which eliminates the need for  
DS(ON)  
HIP6004D  
(SOIC)  
a current sensing resistor.  
TOP VIEW  
Ordering Information  
1
2
3
4
5
6
7
8
9
RT  
VSEN  
OCSET  
SS  
20  
19  
18  
OVP  
VCC  
TEMP.  
PKG.  
NO.  
o
PART NUMBER RANGE ( C)  
PACKAGE  
20 Ld SOIC  
VID0  
17 LGATE  
16 PGND  
HIP6004DCB  
0 to 70  
M20.3  
VID1  
NOTE: When ordering, use the entire part number. Add the suffix T  
to obtain the part in tape and reel, e.g., HIP6004DCB-T.  
VID2  
BOOT  
15  
VID3  
14 UGATE  
13 PHASE  
VID4  
12  
COMP  
PGOOD  
FB 10  
11 GND  
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.  
1
1-888-INTERSIL or 321-724-7143 | Intersil and Design is a trademark of Intersil Corporation. | Copyright © Intersil Corporation 2000  
K7™ is a trademark of Advanced Micro Devices, Inc.  
HIP6004D  
Typical Application  
+12V  
VCC  
V
= +5V OR +12V  
IN  
HIP6004D  
PGOOD  
OCSET  
EN  
MONITOR AND  
PROTECTION  
SS  
OVP  
BOOT  
RT  
OSC  
UGATE  
PHASE  
VID0  
VID1  
VID2  
VID3  
VID4  
+V  
OUT  
D/A  
LGATE  
PGND  
-
+
+
-
FB  
COMP  
VSEN  
GND  
Block Diagram  
VCC  
VSEN  
POWER-ON  
110%  
RESET (POR)  
+
-
PGOOD  
90%  
+
-
OVER-  
VOLTAGE  
10µA  
115%  
+
OVP  
SS  
-
SOFT-  
START  
+
-
OCSET  
OVER-  
CURRENT  
BOOT  
REFERENCE  
200µA  
4V  
UGATE  
PHASE  
PWM  
VID0  
VID1  
VID2  
VID3  
VID4  
TTL D/A  
CONVERTER  
(DAC)  
COMPARATOR  
DACOUT  
GATE  
CONTROL  
LOGIC  
INHIBIT  
PWM  
+
-
+
-
ERROR  
AMP  
LGATE  
PGND  
GND  
FB  
COMP  
RT  
OSCILLATOR  
2
HIP6004D  
Absolute Maximum Ratings  
Thermal Information  
o
Supply Voltage, V  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +15V  
Thermal Resistance (Typical, Note 1)  
θJA ( C/W)  
CC  
Boot Voltage, V  
Input, Output or I/O Voltage . . . . . . . . . . . .GND -0.3V to V  
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Class 2  
- V  
. . . . . . . . . . . . . . . . . . . . . . . . +15V  
BOOT  
PHASE  
SOIC Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SOIC Package (with 3in of Copper) . . . . . . . . . . . .  
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . 150 C  
Maximum Storage Temperature Range. . . . . . . . . . -65 C to 150 C  
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . 300 C  
(SOIC - Lead Tips Only)  
110  
86  
2
+0.3V  
CC  
o
o
o
Operating Conditions  
o
Supply Voltage, V  
CC  
Ambient Temperature Range. . . . . . . . . . . . . . . . . . . . . 0 C to 70 C  
. . . . . . . . . . . . . . . . . . . . . . . . . . . +12V ±10%  
o
o
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the  
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.  
NOTE:  
1. θ is measured with the component mounted on an evaluation PC board in free air.  
JA  
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Noted  
PARAMETER  
VCC SUPPLY CURRENT  
Nominal Supply  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
I
UGATE and LGATE Open  
-
5
-
mA  
CC  
POWER-ON RESET  
Rising VCC Threshold  
Falling VCC Threshold  
V
V
= 4.5V  
-
8.2  
-
-
-
10.4  
V
V
V
OCSET  
= 4.5V  
-
-
OCSET  
Rising V  
OCSET  
Threshold  
1.26  
OSCILLATOR  
Free Running Frequency  
Total Variation  
RT = OPEN  
185  
-15  
-
200  
-
215  
+15  
-
kHz  
%
6k< RT to GND < 200kΩ  
RT = Open  
Ramp Amplitude  
V  
OSC  
1.9  
V
P-P  
REFERENCE AND DAC  
DAC (VID0-VID4) Input Low Voltage  
DAC (VID0-VID4) Input High Voltage  
DACOUT Voltage Accuracy  
ERROR AMPLIFIER  
DC Gain  
-
-
-
-
0.8  
-
V
V
2.0  
-1.0  
+1.0  
%
-
-
-
88  
15  
6
-
-
-
dB  
Gain-Bandwidth Product  
Slew Rate  
GBWP  
SR  
MHz  
V/µs  
COMP = 10pF  
GATE DRIVERS  
Upper Gate Source  
I
V
- V  
= 12V, V = 6V  
UGATE  
350  
500  
5.5  
-
10  
-
mA  
UGATE  
BOOT  
PHASE  
Upper Gate Sink  
R
I
= 0.3A  
-
300  
-
UGATE  
LGATE  
LGATE  
Lower Gate Source  
I
V
= 12V, V  
= 6V  
450  
3.5  
mA  
CC  
LGATE  
Lower Gate Sink  
R
I
= 0.3A  
6.5  
LGATE  
LGATE  
PROTECTION  
Over-Voltage Trip (VSEN/DACOUT)  
OCSET Current Source  
OVP Sourcing Current  
Soft Start Current  
-
170  
60  
-
115  
200  
-
120  
%
µA  
mA  
µA  
I
V
V
= 4.5V  
230  
OCSET  
OCSET  
DC  
I
= 5.5V, V  
= 0V  
-
-
OVP  
SEN  
OVP  
I
10  
SS  
POWER GOOD  
Upper Threshold (VSEN/DACOUT)  
Lower Threshold (VSEN/DACOUT)  
Hysteresis (VSEN/DACOUT)  
PGOOD Voltage Low  
VSEN Rising  
VSEN Falling  
106  
-
-
111  
%
%
%
V
89  
-
94  
-
Upper and Lower Threshold  
= -5mA  
2
V
I
-
0.5  
-
PGOOD  
PGOOD  
3
HIP6004D  
Typical Performance Curves  
80  
70  
60  
50  
40  
C
= 3300pF  
GATE  
1000  
R
PULLUP  
TO +12V  
T
C
= C = C  
LOWER GATE  
UPPER  
100  
10  
C
= 1000pF  
GATE  
30  
20  
10  
0
R
PULLDOWN TO V  
SS  
T
C
= 10pF  
800  
GATE  
10  
100  
SWITCHING FREQUENCY (kHz)  
1000  
100 200  
300  
400  
500  
600  
700  
900 1000  
SWITCHING FREQUENCY (kHz)  
FIGURE 1. R RESISTANCE vs FREQUENCY  
FIGURE 2. BIAS SUPPLY CURRENT vs FREQUENCY  
T
(DACOUT). The level of DACOUT sets the converter output  
voltage. It also sets the PGOOD and OVP thresholds. Table  
1 specifies DACOUT for the all combinations of DAC inputs.  
Functional Pin Descriptions  
1
2
3
4
5
6
7
8
9
RT  
VSEN  
OCSET  
SS  
20  
19  
OVP  
COMP (Pin 9) and FB (Pin 10)  
18 VCC  
COMP and FB are the available external pins of the error  
amplifier. The FB pin is the inverting input of the error  
amplifier and the COMP pin is the error amplifier output.  
These pins are used to compensate the voltage-control  
feedback loop of the converter.  
VID0  
17 LGATE  
16 PGND  
15 BOOT  
14 UGATE  
13 PHASE  
VID1  
VID2  
VID3  
VID4  
GND (Pin 11)  
12  
COMP  
PGOOD  
Signal ground for the IC. All voltage levels are measured with  
respect to this pin.  
FB 10  
11 GND  
VSEN (Pin 1)  
PGOOD (Pin 12)  
This pin is connected to the converter’s output voltage. The  
PGOOD and OVP comparator circuits use this signal to  
report output voltage status and for overvoltage protection.  
PGOOD is an open collector output used to indicate the  
status of the converter output voltage. This pin is pulled low  
when the converter output is not within ±10% of the  
DACOUT reference voltage. Exception to this behavior is  
the ‘11111’ VID pin combination which disables the  
converter; in this case PGOOD asserts a high level.  
OCSET (Pin 2)  
Connect a resistor (R  
OCSET  
) from this pin to the drain of the  
upper MOSFET. R  
, an internal 200µA current source  
OCSET  
(I  
), and the upper MOSFET on-resistance (r  
OCS  
) set  
PHASE (Pin 13)  
DS(ON)  
the converter over-current (OC) trip point according to the  
following equation:  
Connect the PHASE pin to the upper MOSFET source. This  
pin is used to monitor the voltage drop across the MOSFET  
for over-current protection. This pin also provides the return  
path for the upper gate drive.  
I
x R  
OCSET  
OCSET  
I
= ----------------------------------------------------  
PEAK  
r
DS(ON)  
UGATE (Pin 14)  
An over-current trip cycles the soft-start function.  
Connect UGATE to the upper MOSFET gate. This pin  
provides the gate drive for the upper MOSFET.  
SS (Pin 3)  
Connect a capacitor from this pin to ground. This capacitor,  
along with an internal 10µA current source, sets the soft-  
start interval of the converter.  
BOOT (Pin 15)  
This pin provides bias voltage to the upper MOSFET driver.  
A bootstrap circuit may be used to create a BOOT voltage  
suitable to drive a standard N-Channel MOSFET.  
VID0-4 (Pins 4-8)  
VID0-4 are the input pins to the 5-bit DAC. The states of  
these five pins program the internal voltage reference  
4
HIP6004D  
increasing width that charge the output capacitor(s). This  
PGND (Pin 16)  
interval of increasing pulse width continues to t . With sufficient  
output voltage, the clamp on the reference input controls the  
This is the power ground connection. Tie the lower MOSFET  
source to this pin.  
2
output voltage. This is the interval between t and t in Figure 3.  
2
3
LGATE (Pin 17)  
Connect LGATE to the lower MOSFET gate. This pin  
provides the gate drive for the lower MOSFET.  
At t the SS voltage exceeds the DACOUT voltage and the  
3
output voltage is in regulation. This method provides a rapid  
and controlled output voltage rise. The PGOOD signal toggles  
‘high’ when the output voltage (VSEN pin) is within ±10% of  
DACOUT. The 2% hysteresis built into the power good  
comparators prevents PGOOD oscillation due to nominal  
output voltage ripple.  
VCC (Pin 18)  
Provide a 12V bias supply for the chip to this pin.  
OVP (Pin 19)  
The OVP pin can be used to drive an external SCR in the  
event of an overvoltage condition. Output rising 15% more  
than the DAC-set voltage triggers a high output on this pin  
and disables PWM gate drive circuitry.  
PGOOD  
(2V/DIV.)  
0V  
RT (Pin 20)  
This pin provides oscillator switching frequency adjustment.  
SOFT-START  
(1V/DIV.)  
By placing a resistor (R ) from this pin to GND, the nominal  
T
200kHz switching frequency is increased according to the  
following equation:  
OUTPUT  
VOLTAGE  
(1V/DIV.)  
6
5 x 10  
0V  
Fs 200kHz + --------------------  
(R to GND)  
T
R (kΩ)  
T
0V  
t
t
t
3
1
Conversely, connecting a pull-up resistor (R ) from this pin  
2
T
to V  
reduces the switching frequency according to the  
TIME (5ms/DIV.)  
CC  
following equation:  
FIGURE 3. SOFT START INTERVAL  
7
4 x 10  
Fs 200kHz --------------------  
(R to 12V)  
Over-Current Protection  
T
R (kΩ)  
T
The over-current function protects the converter from a  
shorted output by using the upper MOSFET’s on-resistance,  
Functional Description  
r
to monitor the current. This method enhances the  
DS(ON)  
Initialization  
converter’s efficiency and reduces cost by eliminating a  
current sensing resistor.  
The HIP6004D automatically initializes upon receipt of power.  
Special sequencing of the input supplies is not necessary. The  
Power-On Reset (POR) function continually monitors the input  
supply voltages. The POR monitors the bias voltage at the VCC  
4V  
2V  
0V  
pin and the input voltage (V ) on the OCSET pin. The level on  
IN  
OCSET is equal to V less a fixed voltage drop (see over-  
IN  
current protection). The POR function initiates soft start  
operation after both input supply voltages exceed their POR  
thresholds. For operation with a single +12V power source, V  
15A  
10A  
IN  
and V are equivalent and the +12V power source must  
CC  
exceed the rising VCC threshold before POR initiates operation.  
5A  
0A  
Soft Start  
The POR function initiates the soft start sequence. An internal  
10µA current source charges an external capacitor (C ) on  
SS  
the SS pin to 4V. Soft start clamps the error amplifier output  
(COMP pin) and reference input (+ terminal of error amp) to the  
SS pin voltage. Figure 3 shows the soft start interval with  
TIME (20ms/DIV.)  
FIGURE 4. OVER-CURRENT OPERATION  
C
= 0.1µF. Initially the clamp on the error amplifier (COMP  
The over-current function cycles the soft-start function in a  
SS  
pin) controls the converter’s output voltage. At t in Figure 3, the  
hiccup mode to provide fault protection. A resistor (R  
)
1
OCSET  
SS voltage reaches the valley of the oscillator’s triangle wave.  
The oscillator’s triangular waveform is compared to the ramping  
error amplifier voltage. This generates PHASE pulses of  
programs the over-current trip level. An internal 200µA current  
sink develops a voltage across R that is referenced to  
OCSET  
. When the voltage across the upper MOSFET (also  
V
IN  
5
HIP6004D  
referenced to V ) exceeds the voltage across R  
, the  
over-current function initiates a soft-start sequence. The soft-  
Output Voltage Program  
IN OCSET  
The output voltage of a HIP6004D converter is programmed  
to discrete levels between 1.100V  
start function discharges C with a 10µA current sink and  
SS  
and 1.850V . The  
DC  
DC  
inhibits PWM operation. The soft-start function recharges  
voltage identification (VID) pins program an internal voltage  
reference (DACOUT) with a TTL-compatible 5-bit digital-to-  
analog converter (DAC). The level of DACOUT also sets the  
PGOOD and OVP thresholds. Table 1 specifies the DACOUT  
voltage for the 32 different combinations of connections on the  
VID pins. The output voltage should not be adjusted while the  
converter is delivering power. Remove input power before  
changing the output voltage. Adjusting the output voltage  
during operation could toggle the PGOOD signal and exercise  
the overvoltage protection.  
C
, and PWM operation resumes with the error amplifier  
SS  
clamped to the SS voltage. Should an overload occur while  
recharging C , the soft start function inhibits PWM operation  
SS  
while fully charging C to 4V to complete its cycle. Figure 4  
SS  
shows this operation with an overload condition. Note that the  
inductor current increases to over 15A during the C  
charging interval and causes an over-current trip. The  
converter dissipates very little power with this method. The  
measured input power for the conditions of Figure 4 is 2.5W.  
SS  
The over-current function will trip at a peak inductor current  
‘11111’ VID pin combination resulting in a 0V output setting  
activates the Power-On Reset function and disables the gate  
drives circuitry. For this specific VID combination, though,  
PGOOD asserts a high level. This unusual behavior has been  
implemented in order to allow for operation in dual-  
(I  
determined by:  
PEAK)  
I
x R  
OCSET  
OCSET  
I
= ----------------------------------------------------  
PEAK  
r
DS(ON)  
microprocessor systems where AND-ing of the PGOOD  
signals from two individual power converters is implemented.  
where I  
is the internal OCSET current source (200µA  
OCSET  
typical). The OC trip point varies mainly due to the  
MOSFET’s r variations. To avoid over-current tripping  
DS(ON)  
Application Guidelines  
in the normal operating load range, find the R  
resistor  
OCSET  
from the equation above with:  
Layout Considerations  
As in any high frequency switching converter, layout is very  
important. Switching current from one power device to another  
can generate voltage transients across the impedances of the  
interconnecting bond wires and circuit traces. These  
interconnecting impedances should be minimized by using  
wide, short printed circuit traces. The critical components  
should be located as close together as possible, using ground  
plane construction or single point grounding.  
1. The maximum r  
2. The minimum I  
at the highest junction temperature.  
from the specification table.  
DS(ON)  
OCSET  
I
> I  
+ (∆I) ⁄ 2  
,
OUT(MAX)  
3. Determine I  
for  
PEAK  
PEAK  
where I is the output inductor ripple current.  
For an equation for the ripple current see the section under  
component guidelines titled ‘Output Inductor Selection’.  
A small ceramic capacitor should be placed in parallel with  
R
to smooth the voltage across R in the  
OCSET  
OCSET  
presence of switching noise on the input voltage.  
TABLE 1. OUTPUT VOLTAGE PROGRAM  
PIN NAME  
PIN NAME  
NOMINAL OUTPUT  
VOLTAGE DACOUT  
NOMINAL OUTPUT  
VOLTAGE DACOUT  
VID4  
1
VID3  
1
VID2  
1
VID1  
1
VID0  
1
VID4  
0
VID3  
1
VID2  
1
VID1  
1
VID0  
1
0
1.475  
1.500  
1.525  
1.550  
1.575  
1.600  
1.625  
1.650  
1.675  
1.700  
1.725  
1.750  
1.775  
1.800  
1.825  
1.850  
1
1
1
1
0
1.100  
0
1
1
1
0
1
1
1
0
1
1.125  
0
1
1
0
1
1
1
1
0
0
1.150  
0
1
1
0
0
1
1
0
1
1
1.175  
0
1
0
1
1
1
1
0
1
0
1.200  
0
1
0
1
0
1
1
0
0
1
1.225  
0
1
0
0
1
1
1
0
0
0
1.250  
0
1
0
0
0
1
0
1
1
1
1.275  
0
0
1
1
1
1
0
1
1
0
1.300  
0
0
1
1
0
1
0
1
0
1
1.325  
0
0
1
0
1
1
0
1
0
0
1.350  
0
0
1
0
0
1
0
0
1
1
1.375  
0
0
0
1
1
1
0
0
1
0
1.400  
0
0
0
1
0
1
0
0
0
1
1.425  
0
0
0
0
1
1
0
0
0
0
1.450  
0
0
0
0
0
NOTE: 0 = connected to GND or V , 1 = connected to V  
SS  
through pull-up resistors.  
DD  
6
HIP6004D  
V
IN  
DRIVER  
DRIVER  
V
OSC  
IN  
PWM  
L
O
COMPARATOR  
V
OUT  
HIP6004D  
-
PHASE  
+
V  
C
O
OSC  
UGATE  
Q
Q
1
L
O
V
OUT  
PHASE  
ESR  
(PARASITIC)  
Z
FB  
C
IN  
2
C
LGATE  
PGND  
O
V
E/A  
D
2
Z
-
IN  
+
REFERENCE  
ERROR  
AMP  
RETURN  
FIGURE 5. PRINTED CIRCUIT BOARD POWER AND  
GROUND PLANES OR ISLANDS  
DETAILED COMPENSATION COMPONENTS  
Z
FB  
V
OUT  
C
2
Z
IN  
Figure 5 shows the critical power components of the converter.  
To minimize the voltage overshoot the interconnecting wires  
indicated by heavy lines should be part of ground or power  
plane in a printed circuit board. The components shown in  
Figure 5 should be located as close together as possible.  
C
C
R
R
3
1
3
2
R
1
COMP  
FB  
-
+
Please note that the capacitors C and C each represent  
IN  
O
numerous physical capacitors. Locate the HIP6004D within 3  
HIP6004D  
inches of the MOSFETs, Q and Q . The circuit traces for the  
1
2
DACOUT  
MOSFETs’ gate and source connections from the HIP6004D  
must be sized to handle up to 1A peak current.  
FIGURE 7. VOLTAGE-MODE BUCK CONVERTER  
COMPENSATION DESIGN  
Figure 6 shows the circuit traces that require additional  
layout consideration. Use single point and ground plane  
construction for the circuits shown. Minimize any leakage  
The PWM wave is smoothed by the output filter (L and C ).  
O
O
The modulator transfer function is the small-signal transfer  
function of V /V . This function is dominated by a DC  
current paths on the SS pin and locate the capacitor, C  
SS  
OUT E/A  
Gain and the output filter (L and C ), with a double pole  
close to the SS pin because the internal current source is  
O
O
only 10µA. Provide local V  
decoupling between VCC and  
break frequency at F and a zero at F  
. The DC Gain of  
CC  
LC  
ESR  
GND pins. Locate the capacitor, C  
to the BOOT and PHASE pins.  
as close as practical  
the modulator is simply the input voltage (V ) divided by the  
BOOT  
IN  
peak-to-peak oscillator voltage V  
OSC  
.
Modulator Break Frequency Equations  
+V  
IN  
BOOT  
D
1
1
1
Q
1
L
O
C
F
= ------------------------------------------  
F
= -------------------------------------------  
BOOT  
LC  
ESR  
2π x ESR x C  
V
2π x  
L
x C  
OUT  
O
O
O
PHASE  
VCC  
HIP6004D  
The compensation network consists of the error amplifier  
(internal to the HIP6004D) and the impedance networks Z  
C
O
+12V  
SS  
Q
2
IN  
and Z . The goal of the compensation network is to provide  
a closed loop transfer function with the highest 0dB crossing  
FB  
C
VCC  
C
SS  
GND  
frequency (f  
) and adequate phase margin. Phase margin  
and  
0dB  
is the difference between the closed loop phase at f  
0dB  
180 degrees. The equations below relate the compensation  
network’s poles, zeros and gain to the components (R , R ,  
FIGURE 6. PRINTED CIRCUIT BOARD SMALL SIGNAL  
LAYOUT GUIDELINES  
1
2
R , C , C , and C ) in Figure 7. Use these guidelines for  
3
1
2
3
locating the poles and zeros of the compensation network:  
Feedback Compensation  
1. Pick Gain (R /R ) for desired converter bandwidth.  
2
1
Figure 7 highlights the voltage-mode control loop for a  
synchronous-rectified buck converter. The output voltage  
(V ) is regulated to the Reference voltage level. The  
ST  
2. Place 1 Zero Below Filter’s Double Pole (~75% F ).  
LC  
ND  
ST  
3. Place 2  
Zero at Filter’s Double Pole.  
OUT  
4. Place 1 Pole at the ESR Zero.  
ND  
error amplifier (Error Amp) output (V ) is compared with  
5. Place 2  
Pole at Half the Switching Frequency.  
E/A  
the oscillator (OSC) triangular wave to provide a pulse-  
6. Check Gain against Error Amplifier’s Open-Loop Gain.  
7. Estimate Phase Margin - Repeat if Necessary.  
width modulated (PWM) wave with an amplitude of V at  
IN  
the PHASE node.  
7
HIP6004D  
Modern microprocessors produce transient load rates above  
Compensation Break Frequency Equations  
1A/ns. High frequency capacitors initially supply the transient  
and slow the current load rate seen by the bulk capacitors.  
The bulk filter capacitor values are generally determined by  
the ESR (Effective Series Resistance) and voltage rating  
requirements rather than actual capacitance requirements.  
1
1
F
= ------------------------------------  
2π x R x C  
F
= --------------------------------------------------------  
Z1  
P1  
C
x C  
2
1
1
2
---------------------  
x
2π x R  
2
C
+ C  
2
1
1
1
F
= ------------------------------------------------------  
2π x (R + R ) x C  
F
= ------------------------------------  
2π x R x C  
3
Z2  
P2  
1
3
3
3
High frequency decoupling capacitors should be placed as  
close to the power pins of the load as physically possible. Be  
careful not to add inductance in the circuit board wiring that  
could cancel the usefulness of these low inductance  
components. Consult with the manufacturer of the load on  
specific decoupling requirements.  
Figure 8 shows an asymptotic plot of the DC-DC converter’s  
gain vs frequency. The actual Modulator Gain has a high gain  
peak due to the high Q factor of the output filter and is not  
shown in Figure 8. Using the above guidelines should give a  
Compensation Gain similar to the curve plotted. The open  
loop error amplifier gain bounds the compensation gain.  
Use only specialized low-ESR capacitors intended for  
switching-regulator applications for the bulk capacitors. The  
bulk capacitor’s ESR will determine the output ripple voltage  
and the initial voltage drop after a high slew-rate transient. An  
aluminum electrolytic capacitor’s ESR value is related to the  
case size with lower ESR available in larger case sizes.  
However, the Equivalent Series Inductance (ESL) of these  
capacitors increases with case size and can reduce the  
usefulness of the capacitor to high slew-rate transient loading.  
Unfortunately, ESL is not a specified parameter. Work with  
your capacitor supplier and measure the capacitor’s  
Check the compensation gain at F with the capabilities of  
P2  
the error amplifier. The Closed Loop Gain is constructed on  
the log-log graph of Figure 8 by adding the Modulator Gain (in  
dB) to the Compensation Gain (in dB). This is equivalent to  
multiplying the modulator transfer function to the  
compensation transfer function and plotting the gain.  
The compensation gain uses external impedance networks  
Z
and Z to provide a stable, high bandwidth (BW) overall  
FB  
IN  
loop. A stable control loop has a gain crossing with  
-20dB/decade slope and a phase margin greater than 45  
degrees. Include worst case component variations when  
determining phase margin.  
impedance with frequency to select a suitable component. In  
most cases, multiple electrolytic capacitors of small case size  
perform better than a single large case capacitor.  
Output Inductor Selection  
The output inductor is selected to meet the output voltage  
ripple requirements and minimize the converter’s response  
time to the load transient. The inductor value determines the  
converter’s ripple current and the ripple voltage is a function  
of the ripple current. The ripple voltage and current are  
approximated by the following equations:  
100  
F
F
P1  
F
F
Z2  
Z1  
P2  
80  
60  
40  
20  
0
OPEN LOOP  
ERROR AMP GAIN  
20LOG  
(R /R )  
2
1
20LOG  
V
- V  
OUT  
V
OUT  
IN  
Fs x L  
(V /V  
)
IN OSC  
I =  
V = I x ESR  
OUT  
x
V
MODULATOR  
GAIN  
IN  
COMPENSATION  
GAIN  
-20  
-40  
-60  
Increasing the value of inductance reduces the ripple current  
and voltage. However, the large inductance values reduce  
the converter’s response time to a load transient.  
CLOSED LOOP  
GAIN  
F
LC  
F
ESR  
100K  
FREQUENCY (Hz)  
10  
100  
1K  
10K  
1M  
10M  
One of the parameters limiting the converter’s response to  
a load transient is the time required to change the inductor  
current. Given a sufficiently fast control loop design, the  
HIP6004D will provide either 0% or 100% duty cycle in  
response to a load transient. The response time is the time  
required to slew the inductor current from an initial current  
value to the transient current level. During this interval the  
difference between the inductor current and the transient  
current level must be supplied by the output capacitor.  
Minimizing the response time can minimize the output  
capacitance required.  
FIGURE 8. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN  
Component Selection Guidelines  
Output Capacitor Selection  
An output capacitor is required to filter the output and supply  
the load transient current. The filtering requirements are a  
function of the switching frequency and the ripple current.  
The load transient requirements are a function of the slew  
rate (di/dt) and the magnitude of the transient load current.  
These requirements are generally met with a mix of  
capacitors and careful layout.  
The response time to a transient is different for the  
application of load and the removal of load. The following  
8
HIP6004D  
equations give the approximate response time interval for  
application and removal of a transient load:  
voltage-current transitions and do not adequately model power  
loss due the reverse-recovery of the lower MOSFET’s body  
diode. The gate-charge losses are dissipated by the HIP6004D  
and don't heat the MOSFETs. However, large gate-charge  
L x I  
L x I  
TRAN  
TRAN  
OUT  
t
=
t
=
FALL  
RISE  
V
- V  
V
OUT  
IN  
increases the switching interval, t  
which increases the upper  
SW  
MOSFET switching losses. Ensure that both MOSFETs are  
within their maximum junction temperature at high ambient  
temperature by calculating the temperature rise according to  
package thermal-resistance specifications. A separate heatsink  
may be necessary depending upon MOSFET power, package  
type, ambient temperature and air flow.  
where: I  
is the transient load current step, t  
is the  
is the  
TRAN  
RISE  
response time to the application of load, and t  
FALL  
response time to the removal of load. With a +5V input  
source, the worst case response time can be either at the  
application or removal of load and dependent upon the  
DACOUT setting. Be sure to check both of these equations  
at the minimum and maximum output levels for the worst  
case response time. With a +12V input, and output voltage  
1
2
2
Io x V x t  
IN SW  
x F  
S
P
= Io x r  
x D +  
UPPER  
LOWER  
DS(ON)  
DS(ON)  
2
P
= Io x r  
x (1 - D)  
level equal to DACOUT, t  
FALL  
is the longest response time.  
Where: D is the duty cycle = V  
OUT  
/ V ,  
IN  
Input Capacitor Selection  
t
is the switch ON time, and  
SW  
Use a mix of input bypass capacitors to control the voltage  
overshoot across the MOSFETs. Use small ceramic  
capacitors for high frequency decoupling and bulk capacitors  
to supply the current needed each time Q turns on. Place the  
small ceramic capacitors physically close to the MOSFETs  
F
is the switching frequency.  
S
Standard-gate MOSFETs are normally recommended for  
use with the HIP6004D. However, logic-level gate MOSFETs  
can be used under special circumstances. The input voltage,  
upper gate drive level, and the MOSFET’s absolute gate-to-  
source voltage rating determine whether logic-level  
MOSFETs are appropriate.  
1
and between the drain of Q and the source of Q .  
1
2
The important parameters for the bulk input capacitor are the  
voltage rating and the RMS current rating. For reliable  
operation, select the bulk capacitor with voltage and current  
ratings above the maximum input voltage and largest RMS  
current required by the circuit. The capacitor voltage rating  
should be at least 1.25 times greater than the maximum  
input voltage and a voltage rating of 1.5 times is a  
conservative guideline. The RMS current rating requirement  
for the input capacitor of a buck regulator is approximately  
1/2 the DC load current.  
Figure 9 shows the upper gate drive (BOOT pin) supplied by a  
bootstrap circuit from V . The boot capacitor, C  
CC BOOT  
develops a floating supply voltage referenced to the PHASE  
pin. This supply is refreshed each cycle to a voltage of V  
CC  
less the boot diode drop (V ) when the lower MOSFET, Q  
D
2
turns on. Logic-level MOSFETs can only be used if the  
MOSFET’s absolute gate-to-source voltage rating exceeds  
the maximum voltage applied to VCC.  
For a through hole design, several electrolytic capacitors may  
be needed. For surface mount designs, solid tantalum  
capacitors can be used, but caution must be exercised with  
regard to the capacitor surge current rating. These capacitors  
must be capable of handling the surge-current at power-up.  
Some capacitor series available from reputable manufacturers  
are surge current tested.  
+12V  
D
BOOT  
+5V OR +12V  
+ V  
-
D
VCC  
BOOT  
C
HIP6004D  
BOOT  
Q1  
UGATE  
PHASE  
MOSFET Selection/Considerations  
NOTE:  
G-S V -V  
The HIP6004D requires 2 N-Channel power MOSFETs. These  
V
CC  
D
should be selected based upon r  
, gate supply  
DS(ON)  
Q2  
requirements, and thermal management requirements.  
D2  
LGATE  
PGND  
-
+
In high-current applications, the MOSFET power dissipation,  
package selection and heatsink are the dominant design  
factors. The power dissipation includes two loss components;  
conduction loss and switching loss. The conduction losses are  
the largest component of power dissipation for both the upper  
and the lower MOSFETs. These losses are distributed between  
the two MOSFETs according to duty factor (see the equations  
below). Only the upper MOSFET has switching losses, since  
the Schottky rectifier clamps the switching node before the  
synchronous rectifier turns on. These equations assume linear  
NOTE:  
VG-S V  
CC  
GND  
FIGURE 9. UPPER GATE DRIVE - BOOTSTRAP OPTION  
Figure 10 shows the upper gate drive supplied by a direct  
connection to V . This option should only be used in  
converter systems where the main input voltage is +5V  
less. The peak upper gate-to-source voltage is approximately  
less the input supply. For +5V main power and +12V  
CC  
or  
DC  
V
CC  
DC  
9
HIP6004D  
for the bias, the gate-to-source voltage of Q is 7V. A logic-  
Schottky Selection  
1
level MOSFET is a good choice for Q and a logic-level  
1
Rectifier D is a clamp that catches the negative inductor  
2
MOSFET can be used for Q if its absolute gate-to-source  
2
swing during the dead time between turning off the lower  
MOSFET and turning on the upper MOSFET. The diode  
must be a Schottky type to prevent the lossy parasitic  
MOSFET body diode from conducting. It is acceptable to  
omit the diode and let the body diode of the lower MOSFET  
clamp the negative inductor swing, but efficiency will drop  
one or two percent as a result. The diode’s rated reverse  
breakdown voltage must be greater than the maximum  
input voltage.  
voltage rating exceeds the maximum voltage applied to V  
.
CC  
+12V  
+5V OR LESS  
VCC  
BOOT  
HIP6004D  
Q
Q
1
2
UGATE  
PHASE  
HIP6004D DC-DC Converter Application  
Circuit  
NOTE:  
G-S V -5V  
V
CC  
Figure 11 shows an application circuit of a DC-DC Converter  
for a microprocessor. Detailed information on the circuit,  
including a complete Bill-of-Materials and circuit board  
description, can be found in Application Note AN9672.  
Although the Application Note details the HIP6004, the same  
evaluation platform can be used to evaluate the HIP6004D.  
Intersil AnswerFAX (321-724-7800) Doc. #99672.  
D
2
LGATE  
PGND  
-
+
NOTE:  
VG-S V  
CC  
GND  
FIGURE 10. UPPER GATE DRIVE - DIRECT V  
DRIVE OPTION  
CC  
+5V  
V
=
OR  
IN  
L1 - 1µH  
+12V  
F
1
2 x 1µF  
2N6394  
C
IN  
5x 1000µF  
+12V  
2K  
D1  
0.1µF  
1000pF  
VCC  
18  
OVP  
19  
1K  
2
12  
15  
OCSET  
PGOOD  
BOOT  
MONITOR  
AND  
PROTECTION  
SS  
VSEN  
3
1
0.1µF  
0.1µF  
RT 20  
OSC  
14 UGATE  
13 PHASE  
Q1  
Q2  
L2  
3µH  
4
VID0  
5
6
7
8
+V  
OUT  
VID1  
VID2  
VID3  
VID4  
HIP6004D  
D/A  
D
2
C
17 LGATE  
16 PGND  
-
OUT  
+
+
-
9x 1000µF  
FB 10  
11  
GND  
9
COMP  
2.2nF  
20K  
8.2nF  
0.1µF  
15  
1.33K  
Component Selection Notes:  
C
C
- Each 1000µF 6.3W VDC, Sanyo MV-GX or Equivalent.  
D
D
- 1N4148 or Equivalent.  
- 3A, 40V Schottky, Motorola MBR340 or Equivalent.  
OUT  
- Each 330µF 25W VDC, Sanyo MV-GX or Equivalent.  
1
2
IN  
L - Core: Micrometals T50-52B; Winding: 10 Turns of 16AWG.  
Q , Q - Intersil MOSFET; RFP70N03.  
2
1 2  
L
- Core: Micrometals T50-52; Winding: 5 Turns of 18AWG.  
1
FIGURE 11. MICROPROCESSOR DC-DC CONVERTER  
10  
HIP6004D  
Small Outline Plastic Packages (SOIC)  
M20.3 (JEDEC MS-013-AC ISSUE C)  
N
20 LEAD WIDE BODY SMALL OUTLINE PLASTIC PACKAGE  
INDEX  
0.25(0.010)  
M
B M  
H
AREA  
INCHES  
MIN MAX  
MILLIMETERS  
E
SYMBOL  
MIN  
2.35  
0.10  
0.33  
0.23  
12.60  
7.40  
MAX  
2.65  
0.30  
0.51  
0.32  
13.00  
7.60  
NOTES  
-B-  
A
A1  
B
C
D
E
e
0.0926 0.1043  
0.0040 0.0118  
-
-
1
2
3
L
0.013  
0.0200  
9
SEATING PLANE  
A
0.0091 0.0125  
0.4961 0.5118  
0.2914 0.2992  
0.050 BSC  
-
-A-  
o
3
h x 45  
D
4
-C-  
1.27 BSC  
-
α
H
h
0.394  
0.010  
0.016  
0.419  
0.029  
0.050  
10.00  
0.25  
0.40  
10.65  
0.75  
1.27  
-
e
A1  
C
5
B
0.10(0.004)  
L
6
0.25(0.010) M  
C
A M B S  
N
α
20  
20  
7
o
o
o
o
0
8
0
8
-
NOTES:  
Rev. 0 12/93  
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2 of  
Publication Number 95.  
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.  
3. Dimension “D” does not include mold flash, protrusions or gate burrs.  
Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006  
inch) per side.  
4. DimensionEdoesnotincludeinterleadflashorprotrusions. Interlead  
flash and protrusions shall not exceed 0.25mm (0.010 inch) per side.  
5. The chamfer on the body is optional. If it is not present, a visual index  
feature must be located within the crosshatched area.  
6. “L” is the length of terminal for soldering to a substrate.  
7. “N” is the number of terminal positions.  
8. Terminal numbers are shown for reference only.  
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater  
above the seating plane, shall not exceed a maximum value of  
0.61mm (0.024 inch)  
10. Controlling dimension: MILLIMETER. Converted inch dimensions  
are not necessarily exact.  
All Intersil semiconductor products are manufactured, assembled and tested under ISO9000 quality systems certification.  
Intersil semiconductor products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design and/or specifications at any time with-  
out notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and  
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.  
For information regarding Intersil Corporation and its products, see web site www.intersil.com  
Sales Office Headquarters  
NORTH AMERICA  
EUROPE  
ASIA  
Intersil Corporation  
Intersil SA  
Mercure Center  
100, Rue de la Fusee  
1130 Brussels, Belgium  
TEL: (32) 2.724.2111  
FAX: (32) 2.724.22.05  
Intersil (Taiwan) Ltd.  
7F-6, No. 101 Fu Hsing North Road  
Taipei, Taiwan  
Republic of China  
TEL: (886) 2 2716 9310  
FAX: (886) 2 2715 3029  
P. O. Box 883, Mail Stop 53-204  
Melbourne, FL 32902  
TEL: (321) 724-7000  
FAX: (321) 724-7240  
11  

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