ISL6439CB-T [INTERSIL]
Single Sync Buck PWM Controller for Broadband Gateway Applications; 单同步降压PWM控制器,用于宽带网关应用型号: | ISL6439CB-T |
厂家: | Intersil |
描述: | Single Sync Buck PWM Controller for Broadband Gateway Applications |
文件: | 总15页 (文件大小:378K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
ISL6439
®
Data Sheet
July 2004
FN9057.4
Single Sync Buck PWM Controller for
Broadband Gateway Applications
Features
• Operates from 3.3V to 5V Input
The ISL6439 makes easy work out of implementing a
complete control and protection scheme for a DC-DC
stepdown converter. Designed to drive N-Channel
MOSFETs in a synchronous buck topology, the ISL6439
integrates the control, output adjustment, monitoring and
protection functions into a single package.
• 0.8V to V Output Range
IN
- 0.8V Internal Reference
- ±1.5% Over Load, Line Voltage and Temperature
• Drives N-Channel MOSFETs
• Simple Single-Loop Control Design
- Voltage-Mode PWM Control
The ISL6439 provides simple, single feedback loop, voltage-
mode control with fast transient response. The output
voltage can be precisely regulated to as low as 0.8V, with a
maximum tolerance of ±1.5% over temperature and line
voltage variations. A fixed frequency oscillator reduces
design complexity, while balancing typical application cost
and efficiency.
• Fast Transient Response
- High-Bandwidth Error Amplifier
- Full 0% to 100% Duty Cycle
• Lossless, Programmable Overcurrent Protection
- Uses Upper MOSFET’s r
DS(on)
The error amplifier features a 15MHz gain-bandwidth
product and 6V/µs slew rate which enables high converter
bandwidth for fast transient performance. The resulting PWM
duty cycles range from 0% to 100%.
• Converter can Source and Sink Current
• Small Converter Size
- Internal Fixed Frequency Oscillator
-
-
ISL6439: 300kHz
ISL6439A: 600kHz
Protection from overcurrent conditions is provided by
monitoring the r
of the upper MOSFET to inhibit PWM
DS(ON)
• Internal Soft-Start
operation appropriately. This approach simplifies the
implementation and improves efficiency by eliminating the
need for a current sense resistor.
• 14 Pin SOIC or 16 Lead 5x5 QFN
• QFN Package:
- Compliant to JEDEC PUB95 MO-220 QFN - Quad Flat
No Lead - Package Outline
- Near Chip Scale Package footprint, which improves
PCB efficiency and has a thinner profile
• Pb-free available
Applications
• Cable Modems, Set Top Boxes, and DSL Modems
• DSP and Core Communications Processor Supplies
• Memory Supplies
• Personal Computer Peripherals
• Industrial Power Supplies
• 3.3V-Input DC-DC Regulators
• Low-Voltage Distributed Power Supplies
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright © Intersil Americas Inc. 2003-2004. All Rights Reserved.
1
All other trademarks mentioned are the property of their respective owners.
ISL6439
Ordering Information
Pinouts
14 LEAD SOIC
TEMP
TOP VIEW
o
PART NUMBER RANGE ( C)
PACKAGE
PKG DWG. #
M14.15
GND
1
2
3
4
5
6
7
14 UGATE
ISL6439CB
0 to 70
0 to 70
14 lead SOIC
BOOT
PHASE
VCC
13
12
11
LGATE
CPVOUT
CT1
ISL6439CBZ
(See Note)
14 lead SOIC
(Pb-free)
M14.15
ISL6439IB
-40 to 85
-40 to 85
14 lead SOIC
M14.15
M14.15
10 CPGND
CT2
ISL6439IBZ
(See Note)
14 lead SOIC
(Pb-free)
9
8
ENABLE
COMP
OCSET
FB
ISL6439AIB
-40 to 85
-40 to 85
14 lead SOIC
M14.15
M14.15
ISL6439AIBZ
(See Note)
14 lead SOIC
(Pb-free)
16 LEAD 5x5 QFN
TOP VIEW
ISL6439IR
-40 to 85
-40 to 85
16 Lead 5x5 QFN L16.5x5B
ISL6439IRZ
(See Note)
16 Lead 5x5 QFN L16.5x5B
(Pb-free)
16 15 14 13
ISL6439AIR
-40 to 85
-40 to 85
16 Lead 5x5 QFN L16.5x5B
CPVOUT
1
2
3
4
12 PHASE
11 VCC
ISL6439AIRZ
(See Note)
16 Lead 5x5 QFN L16.5x5B
(Pb-free)
CT1
CT2
ISL6439EVAL1 ISL6439 SOIC Evaluation Board
ISL6439EVAL2 ISL6439 QFN Evaluation Board
ISL6439AEVAL1 ISL6439A SOIC Evaluation Board
ISL6439AEVAL2 ISL6439A QFN Evaluation Board
Add “-T” suffix to part number for tape and reel packaging.
10
9
CPGND
NC
OCSET
5
6
7
8
NOTE: Intersil Pb-free products employ special Pb-free material
sets; molding compounds/die attach materials and 100% matte tin
plate termination finish, which is compatible with both SnPb and
Pb-free soldering operations. Intersil Pb-free products are MSL
classified at Pb-free peak reflow temperatures that meet or exceed
the Pb-free requirements of IPC/JEDEC J Std-020B.
2
ISL6439
Typical Application - 3.3V Input
3.3V
V
IN
C
IN
C
BULK
VCC
OCSET
CT1
CT2
R
OCSET
C
PUMP
CPVOUT
ISL6439
D
C
BOOT
C
DCPL
C
HF
BOOT
CPGND
GND
BOOT
UGATE
PHASE
Q
Q
1
L
OUT
C
V
OUT
ENABLE
COMP
LGATE
OUT
2
FB
DISABLE
C
I
R
FB
R
C
F
F
R
OFFSET
3
ISL6439
Typical Application - 5V Input
+5V
V
IN
C
BULK
VCC
OCSET
CT1
CT2
R
OCSET
CPVOUT
ISL6439
D
C
BOOT
BOOT
N/C
C
IN
C
HF
BOOT
CPGND
GND
UGATE
PHASE
Q
Q
1
L
OUT
C
V
OUT
ENABLE
COMP
LGATE
OUT
2
FB
DISABLE
C
I
R
FB
R
C
F
F
R
OFFSET
Block Diagram
VCC
CPVOUT
CT1
CT2
CHARGE
PUMP
POWER-ON
ENABLE
RESET (POR)
CPGND
OCSET
BOOT
+
-
SOFTSTART
OC
UGATE
COMPARATOR
20µA
PHASE
PWM
COMPARATOR
ERROR
AMP
GATE
CONTROL
LOGIC
+
-
+
-
+
-
PWM
0.8V
LGATE
FB
OSCILLATOR
COMP
FIXED 300kHz or 600kHz
GND
4
ISL6439
Absolute Maximum Ratings
Thermal Information
o
o
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+7V
Absolute Boot Voltage, V . . . . . . . . . . . . . . . . . . . . . . . +15.0V
Thermal Resistance
θ
( C/W)
θ
( C/W)
JA
JC
BOOT
Upper Driver Supply Voltage, V
SOIC Package (Note 1) . . . . . . . . . . . .
QFN Package (Note 2). . . . . . . . . . . . .
67
35
N/A
5
- V
. . . . . . . . . . . +6.0V
BOOT
PHASE
o
Input, Output or I/O Voltage . . . . . . . . . . . GND -0.3V to VCC +0.3V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 2
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . 150 C
Maximum Storage Temperature Range. . . . . . . . . . -65 C to 150 C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . 300 C
o
o
o
(SOIC - Lead Tips Only)
For Recommended soldering conditions see Tech Brief TB389.
Operating Conditions
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . +3.3V ±10%
Ambient Temperature Range. . . . . . . . . . . . . . . . . . . -40 C to 85 C
Junction Temperature Range. . . . . . . . . . . . . . . . . . -40 C to 125 C
o
o
o
o
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTE:
1. θ is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
JA
2. θ is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. θ
the
JA
JC,
“case temp” is measured at the center of the exposed metal pad on the package underside. See Tech Brief TB379.
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Noted V
= 3.3V±5% and T = 25°C
A
CC
PARAMETER
VCC SUPPLY CURRENT
Nominal Supply
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
I
6.1
6.9
7.7
mA
BIAS
POWER-ON RESET
Rising CPVOUT POR Threshold
POR
Commercial
Industrial
4.25
4.10
0.3
4.30
4.30
0.6
4.42
4.50
0.9
V
V
V
CPVOUT POR Threshold Hysteresis
OSCILLATOR
Frequency
f
IC = ISL6439C, Commercial
IC = ISL6439I, Industrial
275
250
575
550
-
300
300
600
600
1.5
325
340
625
640
-
kHz
kHz
kHz
kHz
OSC
IC = ISL6439AC, Commercial
IC = ISL6439AI, Industrial
Ramp Amplitude
∆V
V
P-P
OSC
REFERENCE
Reference Voltage Tolerance
Nominal Reference Voltage
Charge Pump
-
-
-
1.5
-
%
V
V
0.800
REF
Nominal Charge Pump Output
Charge Pump Output Regulation
ERROR AMPLIFIER
DC Gain
V
V
= 3.3V, No Load
VCC
-
-
5.1
2
-
-
V
CPVOUT
%
Guaranteed by Design
-
-
-
88
15
6
-
-
-
dB
Gain-Bandwidth Product
Slew Rate
GBWP
SR
MHz
V/µs
SOFT START
Soft Start Slew Rate
Commercial
Industrial
6.2
6.2
7.3
7.6
ms
ms
5
ISL6439
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Noted V
= 3.3V±5% and T = 25°C (Continued)
A
CC
PARAMETER
GATE DRIVERS
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
Upper Gate Source Current
Upper Gate Sink Current
Lower Gate Source Current
Lower Gate Sink Current
PROTECTION / DISABLE
OCSET Current Source
I
V
V
- V
PHASE
= 5V, V = 4V
UGATE
-
-
-
-
-1
1
-
-
-
-
A
A
A
A
UGATE-SRC
BOOT
I
UGATE-SNK
I
= 3.3V, V = 4V
LGATE
-1
2
LGATE-SRC
VCC
I
LGATE-SNK
I
Commercial
Industrial
18
16
-
20
20
-
22
22
µA
µA
V
OCSET
Disable Threshold
V
0.8
DISABLE
PHASE
Functional Pin Description
Connect this pin to the upper MOSFET’s source. This pin is
used to monitor the voltage drop across the upper MOSFET
for overcurrent protection.
14 LEAD SOIC
GND
1
2
3
4
5
6
7
14 UGATE
BOOT
13
LGATE
CPVOUT
CT1
PHASE
VCC
12
11
10
9
UGATE
Connect this pin to the upper MOSFET’s gate. This pin
provides the PWM-controlled gate drive for the upper
MOSFET. This pin is also monitored by the adaptive
shoot-through protection circuitry to determine when the
upper MOSFET has turned off.
CPGND
ENABLE
COMP
CT2
OCSET
FB
8
16 LEAD 5x5 QFN
BOOT
This pin provides ground referenced bias voltage to the
upper MOSFET driver. A bootstrap circuit is used to create a
voltage suitable to drive a logic-level N-Channel MOSFET.
16 15 14 13
CPVOUT
CT1
1
2
3
4
12 PHASE
11 VCC
LGATE
Connect this pin to the lower MOSFET’s gate. This pin provides
the PWM-controlled gate drive for the lower MOSFET. This pin
is also monitored by the adaptive shoot-through protection
circuitry to determine when the lower MOSFET has turned off.
CT2
10 CPGND
OCSET
9
NC
5
6
7
8
OCSET
Connect a resistor (R
upper MOSFET (V ). R
IN OCSET
) from this pin to the drain of the
, an internal 20µA current
OCSET
source (I
), and the upper MOSFET on-resistance
OCSET
VCC
(r ) set the converter overcurrent (OC) trip point
DS(ON)
according to the following equation:
This pin provides the bias supply for the ISL6439. Connect a
well-decoupled 3.3V supply to this pin.
I
xR
OCSET
OCSET
I
= -------------------------------------------------
COMP and FB
PEAK
r
DS(ON)
COMP and FB are the available external pins of the error
amplifier. The FB pin is the inverting input of the internal
error amplifier and the COMP pin is the error amplifier
output. These pins are used to compensate the voltage-
control feedback loop of the converter.
An overcurrent trip cycles the soft-start function.
ENABLE
This pin is the open-collector enable pin. Pulling this pin to a
level below 0.8V will disable the controller. Disabling the
ISL6439 causes the oscillator to stop, the LGATE and
UGATE outputs to be held low, and the softstart circuitry to
re-arm.
GND
This pin represents the signal and power ground for the IC.
Tie this pin to the ground island/plane through the lowest
impedance connection available.
6
ISL6439
Figure 1 shows the soft-start sequence for a typical application.
CT1 and CT2
At t0, the +3.3V VCC voltage starts to ramp. At time t1, the
Charge Pump begins operation and the +5V CPVOUT IC bias
voltage starts to ramp up. Once the voltage on CPVOUT
crosses the POR threshold at time t2, the output begins the
soft-start sequence. The triangle waveform from the PWM
oscillator is compared to the rising error amplifier output
voltage. As the error amplifier voltage increases, the pulse-
width on the UGATE pin increases to reach the steady-state
duty cycle at time t3.
These pins are the connections for the external charge pump
capacitor. A minimum of a 0.1µF ceramic capacitor is
recommended for proper operation of the IC.
CPVOUT
This pin represents the output of the charge pump. The
voltage at this pin is the bias voltage for the IC. Connect a
decoupling capacitor from this pin to ground. The value of
the decoupling capacitor should be at least 10x the value of
the charge pump capacitor. This pin may be tied to the
bootstrap circuit as the source for creating the BOOT
voltage.
Shoot-Through Protection
A shoot-through condition occurs when both the upper
MOSFET and lower MOSFET are turned on simultaneously,
effectively shorting the input voltage to ground. To protect
the regulator from a shoot-through condition, the ISL6439
incorporates specialized circuitry which insures that the
complementary MOSFETs are not ON simultaneously.
CPGND
This pin represents the signal and power ground for the
charge pump. Tie this pin to the ground island/plane through
the lowest impedance connection available.
Functional Description
The adaptive shoot-through protection utilized by the
ISL6439 looks at the lower gate drive pin, LGATE, and the
upper gate drive pin, UGATE, to determine whether a
MOSFET is ON or OFF. If the voltage from UGATE or from
LGATE to GND is less than 0.8V, then the respective
MOSFET is defined as being OFF and the complementary
MOSFET is turned ON. This method of shoot-through
protection allows the regulator to sink or source current.
Initialization
The ISL6439 automatically initializes upon receipt of power.
Special sequencing of the input supplies is not necessary.
The Power-On Reset (POR) function continually monitors the
the output voltage of the charge pump. During POR, the charge
pump operates on a free running oscillator. Once the POR level
is reached, the charge pump oscillator is synched to the PWM
oscillator. The POR function also initiates the soft-start
operation after the charge pump output voltage exceeds its
POR threshold.
Since the voltage of the lower MOSFET gate and the upper
MOSFET gate are being measured to determine the state of
the MOSFET, the designer is encouraged to consider the
repercussions of introducing external components between
the gate drivers and their respective MOSFET gates before
actually implementing such measures. Doing so may
interfere with the shoot-through protection.
Soft-Start
The POR function initiates the digital soft-start sequence. The
PWM error amplifier reference is clamped to a level
proportional to the soft-start voltage. As the soft-start voltage
slews up, the PWM comparator generates PHASE pulses of
increasing width that charge the output capacitor(s). This
method provides a rapid and controlled output voltage rise. The
soft start sequence typically takes about 6.5ms.
Output Voltage Selection
The output voltage can be programmed to any level between
V
and the internal reference, 0.8V. An external resistor
IN
divider is used to scale the output voltage relative to the
reference voltage and feed it back to the inverting input of
the error amplifier, see Figure 2. However, since the value of
R1 affects the values of the rest of the compensation
components, it is advisable to keep its value less than 5kΩ.
R4 can be calculated based on the following equation:
(1V/DIV)
CPVOUT (5V)
VCC (3.3V)
R1 × 0.8V
R4 = -------------------------------------
V
– 0.8V
OUT1
If the output voltage desired is 0.8V, simply route the output
back to the FB pin through R1, but do not populate R4.
V
(2.50V)
OUT
Overcurrent Protection
0V
The overcurrent function protects the converter from a shorted
T3
T0
T1
T2
output by using the upper MOSFET on-resistance, r
, to
DS(ON)
TIME
monitor the current. This method enhances the converter’s
efficiency and reduces cost by eliminating a current sensing
resistor.
FIGURE 1. SOFT-START INTERVAL
7
ISL6439
+3.3V
V
(2.5V)
OUT
VIN
VCC
CPVOUT
BOOT
D1
C4
Q1
UGATE
PHASE
L
OUT
0V
V
OUT
ISL6439
Q2
LGATE
+
Internal Soft-Start Function
Delay Interval
C
OUT
FB
C1
R1
C3
COMP
R3
C2
R2
R4
T0
T1
T2
TIME
FIGURE 3. OVER CURRENT PROTECTION RESPONSE
FIGURE 2. OUTPUT VOLTAGE SELECTION
where I
OCSET
is the internal OCSET current source (20µA
typical). The OC trip point varies mainly due to the MOSFET
variations. To avoid overcurrent tripping in the
The overcurrent function cycles the soft-start function in a
hiccup mode to provide fault protection. A resistor (R
programs the overcurrent trip level (see Typical Application
r
DS(ON)
)
OCSET
normal operating load range, find the R
the equation above with:
resistor from
OCSET
diagrams on pages 2 and 3). An internal 20µA (typical)
1. The maximum r
temperature.
at the highest junction
DS(ON)
current sink develops a voltage across R
that is
OCSET
referenced to V . When the voltage across the upper
IN
MOSFET (also referenced to V ) exceeds the voltage across
IN
2. The minimum I
from the specification table.
OCSET
(∆I)
R
, the overcurrent function initiates a soft-start
OCSET
I
> I
+ ----------
OUT(MAX)
3. Determine I
for
,
PEAK
PEAK
2
sequence.
where ∆I is the output inductor ripple current.
Figure 3 illustrates the protection feature responding to an
overcurrent event. At time t0, an overcurrent condition is
sensed across the upper MOSFET. As a result, the regulator
is quickly shutdown and the internal soft-start function
begins producing soft-start ramps. The delay interval seen
by the output is equivalent to three soft-start cycles. The
fourth internal soft-start cycle initiates a normal soft-start
ramp of the output, at time t1. The output is brought back
into regulation by time t2, as long as the overcurrent event
has cleared.
For an equation for the ripple current see the section under
component guidelines titled ‘Output Inductor Selection’.
A small ceramic capacitor should be placed in parallel with
R
to smooth the voltage across
R
in the
OCSET
OCSET
presence of switching noise on the input voltage.
Current Sinking
The ISL6439 incorporates a MOSFET shoot-through
protection method which allows a converter to sink current
as well as source current. Care should be exercised when
designing a converter with the ISL6439 when it is known that
the converter may sink current.
Had the cause of the over current still been present after the
delay interval, the over current condition would be sensed
and the regulator would be shut down again for another
delay interval of three soft-start cycles. The resulting hiccup
mode style of protection would continue to repeat
indefinitely.
When the converter is sinking current, it is behaving as a
boost converter that is regulating its input voltage. This
means that the converter is boosting current into the input
rail of the regulator. If there is nowhere for this current to go,
such as to other distributed loads on the rail or through a
voltage limiting protection device, the capacitance on this rail
will absorb the current. This situation will allow the voltage
level of the input rail to increase. If the voltage level of the rail
is boosted to a level that exceeds the maximum voltage
rating of any components attached to the input rail, then
The overcurrent function will trip at a peak inductor current
(I
PEAK)
determined by:
I
x R
OCSET
OCSET
I
= ----------------------------------------------------
PEAK
r
DS(ON)
8
ISL6439
those components may experience an irreversible failure or
experience stress that may shorten their lifespan. Ensuring
that there is a path for the current to flow other than the
capacitance on the rail will prevent this failure mode.
+3.3V V
IN
ISL6439
VCC
C
VCC
Application Guidelines
Layout Considerations
Layout is very important in high frequency switching
converter design. With power devices switching efficiently at
CPVOUT
C
BP
C
IN
GND
D1
300kHz or 600kHz, the resulting current transitions from one
device to another cause voltage spikes across the
interconnecting impedances and parasitic circuit elements.
These voltage spikes can degrade efficiency, radiate noise
into the circuit, and lead to device overvoltage stress. Careful
component layout and printed circuit board design minimizes
the voltage spikes in the converters.
BOOT
C
BOOT
Q1
UGATE
PHASE
L
OUT
C
V
PHASE
OUT
Q2
As an example, consider the turn-off transition of the PWM
MOSFET. Prior to turn-off, the MOSFET is carrying the full load
current. During turn-off, current stops flowing in the MOSFET
and is picked up by the lower MOSFET. Any parasitic
inductance in the switched current path generates a large
voltage spike during the switching interval. Careful component
selection, tight layout of the critical components, and short,
wide traces minimizes the magnitude of voltage spikes.
LGATE
COMP
OUT
C
2
C
1
R
2
R
1
FB
C
R
3
3
R4
There are two sets of critical components in a DC-DC
converter using the ISL6439. The switching components are
the most critical because they switch large amounts of
energy, and therefore tend to generate large amounts of
noise. Next are the small signal components which connect
to sensitive nodes or supply critical bypass current and
signal coupling.
KEY
ISLAND ON POWER PLANE LAYER
ISLAND ON CIRCUIT PLANE LAYER
VIA CONNECTION TO GROUND PLANE
FIGURE 4. PRINTED CIRCUIT BOARD POWER PLANES
AND ISLANDS
A multi-layer printed circuit board is recommended. Figure 4
shows the connections of the critical components in the
The critical small signal components include any bypass
capacitors, feedback components, and compensation
components. Position the bypass capacitor, C , close to the
VCC pin with a via directly to the ground plane. Place the
PWM converter compensation components close to the FB
and COMP pins. The feedback resistors for both regulators
should also be located as close as possible to the relevant
FB pin with vias tied straight to the ground plane as required.
converter. Note that capacitors C and C
could each
IN OUT
BP
represent numerous physical capacitors. Dedicate one solid
layer, usually a middle layer of the PC board, for a ground
plane and make all critical component ground connections
with vias to this layer. Dedicate another solid layer as a
power plane and break this plane into smaller islands of
common voltage levels. Keep the metal runs from the
PHASE terminals to the output inductor short. The power
plane should support the input power and output power
nodes. Use copper filled polygons on the top and bottom
circuit layers for the phase nodes. Use the remaining printed
circuit layers for small signal wiring. The wiring traces from
the GATE pins to the MOSFET gates should be kept short
and wide enough to easily handle the 1A of drive current.
Feedback Compensation
Figure 5 highlights the voltage-mode control loop for a
synchronous-rectified buck converter. The output voltage
) is regulated to the Reference voltage level. The
error amplifier (Error Amp) output (V ) is compared with
the oscillator (OSC) triangular wave to provide a pulse-
width modulated (PWM) wave with an amplitude of V at
(V
OUT
E/A
IN
The switching components should be placed close to the
ISL6439 first. Minimize the length of the connections between
the PHASE node. The PWM wave is smoothed by the output
filter (L and C ).
O
O
the input capacitors, C , and the power switches by placing
IN
The modulator transfer function is the small-signal transfer
function of V /V . This function is dominated by a DC
them nearby. Position both the ceramic and bulk input
capacitors as close to the upper MOSFET drain as possible.
Position the output inductor and output capacitors between the
upper MOSFET and lower MOSFET and the load.
OUT E/A
Gain and the output filter (L and C ), with a double pole
O
O
break frequency at F and a zero at F
. The DC Gain of
LC ESR
9
ISL6439
the modulator is simply the input voltage (V ) divided by the
IN
Compensation Break Frequency Equations
peak-to-peak oscillator voltage ∆V
.
OSC
1
1
F
F
= ----------------------------------
V
F
= --------------------------------------------------------
IN
DRIVER
DRIVER
Z1
P1
OSC
2π × R × C
C
x C
2
2
1
2
PWM
---------------------
2π x R
x
L
2
O
COMPARATOR
V
OUT
C
+ C
2
1
-
PHASE
+
∆V
C
O
OSC
1
1
= ------------------------------------------------------
2π x (R + R ) x C
F
= -----------------------------------
2π x R x C
Z2
P2
1
3
3
3
3
ESR
(PARASITIC)
Z
FB
V
E/A
Figure 6 shows an asymptotic plot of the DC-DC converter’s
gain vs frequency. The actual Modulator Gain has a high gain
peak due to the high Q factor of the output filter and is not
shown in Figure 6. Using the above guidelines should give a
Compensation Gain similar to the curve plotted. The open
loop error amplifier gain bounds the compensation gain.
Z
-
IN
+
REFERENCE
ERROR
AMP
DETAILED COMPENSATION COMPONENTS
Z
FB
V
Check the compensation gain at F with the capabilities of
OUT
P2
C
1
Z
IN
the error amplifier. The Closed Loop Gain is constructed on
the graph of Figure 6 by adding the Modulator Gain (in dB) to
the Compensation Gain (in dB). This is equivalent to
multiplying the modulator transfer function to the
C
C
R
R
3
2
3
2
R
1
COMP
compensation transfer function and plotting the gain.
FB
-
+
The compensation gain uses external impedance networks
Z
and Z to provide a stable, high bandwidth (BW) overall
FB
IN
ISL6439
REFERENCE
loop. A stable control loop has a gain crossing with
-20dB/decade slope and a phase margin greater than 45
degrees. Include worst case component variations when
determining phase margin.
FIGURE 5. VOLTAGE-MODE BUCK CONVERTER
COMPENSATION DESIGN
Modulator Break Frequency Equations
OPEN LOOP
ERROR AMP GAIN
F
F
F
P1
F
Z1
Z2
P2
100
80
1
1
F
= -----------------------------------------
F
= ------------------------------------------
LC
ESR
V
2π x ESR x C
2π x
L
x C
O O
IN
O
---------------
20log
V
OSC
60
The compensation network consists of the error amplifier
(internal to the ISL6439) and the impedance networks Z
40
COMPENSATION
GAIN
IN
and Z . The goal of the compensation network is to provide
FB
20
a closed loop transfer function with the highest 0dB crossing
0
frequency (f
) and adequate phase margin. Phase margin
is the difference between the closed loop phase at f and
R2
0dB
-------
20log
R1
0dB
-20
-40
-60
MODULATOR
GAIN
180 degrees. The equations below relate the compensation
network’s poles, zeros and gain to the components (R , R ,
LOOP GAIN
10M
F
F
ESR
LC
1
2
R , C , C , and C ) in Figure 5. Use these guidelines for
3
1
2
3
10
100
1K
10K
100K
1M
locating the poles and zeros of the compensation network:
FREQUENCY (Hz)
1. Pick gain (R /R ) for desired converter bandwidth.
FIGURE 6. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN
2
1
2. Place first zero below filter’s double pole (~75% F ).
LC
Component Selection Guidelines
3. Place second zero at filter’s double pole.
4. Place first pole at the ESR zero.
Charge Pump Capacitor Selection
A capacitor across pins CT1 and CT2 is required to create
the proper bias voltage for the ISL6439 when operating the
IC from 3.3V. Selecting the proper capacitance value is
important so that the bias current draw and the current
required by the MOSFET gates do not overburden the
5. Place second pole at half the switching frequency.
6. Check gain against error amplifier’s open-loop gain.
7. Estimate phase margin - repeat if necessary.
10
ISL6439
capacitor. A conservative approach is presented in the
following equation.
One of the parameters limiting the converter’s response to
a load transient is the time required to change the inductor
current. Given a sufficiently fast control loop design, the
ISL6439 will provide either 0% or 100% duty cycle in
response to a load transient. The response time is the time
required to slew the inductor current from an initial current
value to the transient current level. During this interval the
difference between the inductor current and the transient
current level must be supplied by the output capacitor.
Minimizing the response time can minimize the output
capacitance required.
I
BiasAndGate
------------------------------------
C
=
× 1.5
PUMP
V
× f
s
CC
Output Capacitor Selection
An output capacitor is required to filter the output and supply
the load transient current. The filtering requirements are a
function of the switching frequency and the ripple current.
The load transient requirements are a function of the slew
rate (di/dt) and the magnitude of the transient load current.
These requirements are generally met with a mix of
capacitors and careful layout.
The response time to a transient is different for the
application of load and the removal of load. The following
equations give the approximate response time interval for
application and removal of a transient load:
Modern digital ICs can produce high transient load slew
rates. High frequency capacitors initially supply the transient
and slow the current load rate seen by the bulk capacitors.
The bulk filter capacitor values are generally determined by
the ESR (Effective Series Resistance) and voltage rating
requirements rather than actual capacitance requirements.
L x I
L x I
TRAN
TRAN
OUT
t
=
t
=
FALL
RISE
V
- V
V
OUT
IN
where: I
is the transient load current step, t
is the
TRAN
RISE
is the
response time to the application of load, and t
FALL
response time to the removal of load. The worst case
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements.
response time can be either at the application or removal of
load. Be sure to check both of these equations at the
minimum and maximum output levels for the worst case
response time.
Input Capacitor Selection
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor’s ESR will determine the output ripple voltage
and the initial voltage drop after a high slew-rate transient. An
aluminum electrolytic capacitor’s ESR value is related to the
case size with lower ESR available in larger case sizes.
However, the Equivalent Series Inductance (ESL) of these
capacitors increases with case size and can reduce the
usefulness of the capacitor to high slew-rate transient loading.
Unfortunately, ESL is not a specified parameter. Work with
your capacitor supplier and measure the capacitor’s
Use a mix of input bypass capacitors to control the voltage
overshoot across the MOSFETs. Use small ceramic
capacitors for high frequency decoupling and bulk capacitors
to supply the current needed each time Q turns on. Place the
small ceramic capacitors physically close to the MOSFETs
1
and between the drain of Q and the source of Q .
1
2
The important parameters for the bulk input capacitor are the
voltage rating and the RMS current rating. For reliable
operation, select the bulk capacitor with voltage and current
ratings above the maximum input voltage and largest RMS
current required by the circuit. The capacitor voltage rating
should be at least 1.25 times greater than the maximum
input voltage and a voltage rating of 1.5 times is a
conservative guideline. The RMS current rating requirement
for the input capacitor of a buck regulator is approximately
1/2 the DC load current.
impedance with frequency to select a suitable component. In
most cases, multiple electrolytic capacitors of small case size
perform better than a single large case capacitor.
Output Inductor Selection
The output inductor is selected to meet the output voltage
ripple requirements and minimize the converter’s response
time to the load transient. The inductor value determines the
converter’s ripple current and the ripple voltage is a function
of the ripple current. The ripple voltage and current are
approximated by the following equations:
The maximum RMS current required by the regulator may be
closely approximated through the following equation:
2
VOUT
-------------
VIN
V
IN – VOUT VOUT
2
1
------
---------------------------- -------------
IRMS
=
× IOUT
+
×
×
12
L × fs
VIN
MAX
MAX
V
- V
OUT
V
OUT
IN
f x L
∆V
OUT
= ∆I x ESR
∆I =
x
V
s
IN
For a through hole design, several electrolytic capacitors may
be needed. For surface mount designs, solid tantalum
capacitors can be used, but caution must be exercised with
regard to the capacitor surge current rating. These capacitors
must be capable of handling the surge-current at power-up.
Increasing the value of inductance reduces the ripple current
and voltage. However, the large inductance values reduce
the converter’s response time to a load transient.
11
ISL6439
Some capacitor series available from reputable manufacturers
are surge current tested.
Bootstrap Component Selection
External bootstrap components, a diode and capacitor, are
required to provide sufficient gate enhancement to the upper
MOSFET. The internal MOSFET gate driver is supplied by
the external bootstrap circuitry as shown in Figure 7. The
MOSFET Selection/Considerations
The ISL6439 requires two N-Channel power MOSFETs.
These should be selected based upon r
, gate supply
DS(ON)
boot capacitor, C
, develops a floating supply voltage
BOOT
requirements, and thermal management requirements.
referenced to the PHASE pin. This supply is refreshed each
cycle, when D conducts, to a voltage of CPVOUT less
In high-current applications, the MOSFET power dissipation,
package selection and heatsink are the dominant design
factors. The power dissipation includes two loss components;
conduction loss and switching loss. The conduction losses are
the largest component of power dissipation for both the upper
and the lower MOSFETs. These losses are distributed between
the two MOSFETs according to duty factor. The switching
losses seen when sourcing current will be different from the
switching losses seen when sinking current. When sourcing
current, the upper MOSFET realizes most of the switching
losses. The lower switch realizes most of the switching losses
when the converter is sinking current (see equations on next
page). These equations assume linear voltage-current
transitions and do not adequately model power loss due the
reverse-recovery of the upper and lower MOSFET’s body
diode. The gate-charge losses are dissipated by the ISL6439
and don't heat the MOSFETs. However, large gate-charge
BOOT
the boot diode drop, V , plus the voltage rise across
D
Q
.
LOWER
CPVOUT
D
BOOT
+
V
-
V
IN
D
BOOT
C
ISL6439
BOOT
UGATE
PHASE
Q
Q
UPPER
NOTE:
= V
V
-V
D
G-S
CC
LGATE
LOWER
-
+
NOTE:
= V
V
G-S
CC
GND
increases the switching interval, t
which increases the
SW
FIGURE 7. UPPER GATE DRIVE BOOTSTRAP
MOSFET switching losses. Ensure that both MOSFETs are
within their maximum junction temperature at high ambient
temperature by calculating the temperature rise according to
package thermal-resistance specifications. A separate heatsink
may be necessary depending upon MOSFET power, package
type, ambient temperature and air flow.
Just after the PWM switching cycle begins and the charge
transfer from the bootstrap capacitor to the gate capacitance
is complete, the voltage on the bootstrap capacitor is at its
lowest point during the switching cycle. The charge lost on
the bootstrap capacitor will be equal to the charge
transferred to the equivalent gate-source capacitance of the
upper MOSFET as shown:
Losses while Sourcing current
2
1
--
P
= Io × r
× D + ⋅ Io × V × t
× f
SW
UPPER
DS(ON)
IN
2
s
Q
= C
× (V
– V
BOOT2
)
GATE
BOOT
BOOT1
2
P
= Io x r
x (1 - D)
LOWER
DS(ON)
Losses while Sinking current
where Q
MOSFET, C
is the maximum total gate charge of the upper
GATE
2
P
= Io x r
x D
UPPER
DS(ON)
is the bootstrap capacitance, V is
BOOT
BOOT1
2
1
the bootstrap voltage immediately before turn-on, and
--
P
= Io × r
× (1 – D) + ⋅ Io × V × t
× f
SW s
LOWER
DS(ON)
IN
2
V
is the bootstrap voltage immediately after turn-on.
BOOT2
Where: D is the duty cycle = V
OUT
/ V ,
IN
is the combined switch ON and OFF time, and
t
The bootstrap capacitor begins its refresh cycle when the gate
drive begins to turn-off the upper MOSFET. A refresh cycle
ends when the upper MOSFET is turned on again, which
varies depending on the switching frequency and duty cycle.
SW
f is the switching frequency.
s
The minimum bootstrap capacitance can be calculated by
Given the reduced available gate bias voltage (5V), logic-
level or sub-logic-level transistors should be used for both N-
MOSFETs. Caution should be exercised with devices
rearranging the previous equation and solving for C
.
BOOT
Q
GATE
C
=
----------------------------------------------------
exhibiting very low V
characteristics. The shoot-
BOOT
GS(ON)
V
– V
BOOT1
BOOT2
through protection present aboard the ISL6439 may be
circumvented by these MOSFETs if they have large parasitic
impedences and/or capacitances that would inhibit the gate
of the MOSFET from being discharged below its threshold
level before the complementary MOSFET is turned on.
Typical gate charge values for MOSFETs considered in
these types of applications range from 20 to 100nC. Since
the voltage drop across Q is negligible, V is
LOWER BOOT1
simply V
CPVOUT
- V . A schottky diode is recommended to
D
12
ISL6439
minimize the voltage drop across the bootstrap capacitor
during the on-time of the upper MOSFET. Initial calculations
should also be considered when selecting the final bootstrap
capacitance value.
with V
no less than 4V will quickly help narrow the
BOOT2
A fast recovery diode is recommended when selecting a
bootstrap diode to reduce the impact of reverse recovery
bootstrap capacitor range.
For example, consider an upper MOSFET is chosen with a
charge loss. Otherwise, the recovery charge, Q , would
RR
maximum gate charge, Q , of 100nC. Limiting the voltage
drop across the bootstrap capacitor to 1V results in a value
of no less than 0.1µF. The tolerance of the ceramic capacitor
have to be added to the gate charge of the MOSFET and
taken into consideration when calculating the minimum
bootstrap capacitance.
g
ISL6439 DC-DC Converter Application Circuit
Figure 8 shows an application circuit of a DC-DC Converter.
Detailed information on the circuit, including a complete Bill-
of-Materials and circuit board description, can be found in
the ISL6439 Application Note.
3.3V
C
1
C
2
0.1µF
1000pF
GND
11
U
1
TP
C
1
3
VCC
6
3
4
5
OCSET
CPVOUT
BOOT
CT1
CT2
R
1
ISL6439
TP
3
9.76kΩ
C
4
0.22µF
C
5
D
C
1
10µF
C
Ceramic
6
13
1µF
10
1
CPGND
GND
0.1µF
7
14
12
UGATE
PHASE
L
1
2.5V @ 5A
9
ENABLE
ENABLE
2
C
LGATE
FB
8,9
Q
COMP
8
1
7
C
10
R
3
33pF
C
R
11
2
2.26kΩ
R
C
4
12
6.49kΩ 5600pF
GND
124Ω 8200pF
R
5
1.07kΩ
FIGURE 8. 3.3V to 2.5V 5A DC-DC CONVERTER
Component Selection Notes:
- Each 150µF, Panasonic EEF-UE0J151R or Equivalent.
C
3,8,9
D1 - 30mA Schottky Diode, MA732 or Equivalent
L - 1µH Inductor, Panasonic P/N ETQ-P6F1ROSFA or Equivalent.
1
Q - Fairchild MOSFET; ITF86110DK8.
1
13
ISL6439
Small Outline Plastic Packages (SOIC)
M14.15 (JEDEC MS-012-AB ISSUE C)
14 LEAD NARROW BODY SMALL OUTLINE PLASTIC
PACKAGE
N
INDEX
AREA
0.25(0.010)
M
B M
H
E
INCHES
MILLIMETERS
-B-
SYMBOL
MIN
MAX
MIN
1.35
0.10
0.33
0.19
8.55
3.80
MAX
1.75
0.25
0.51
0.25
8.75
4.00
NOTES
A
A1
B
C
D
E
e
0.0532
0.0040
0.013
0.0688
0.0098
0.020
-
1
2
3
L
-
SEATING PLANE
A
9
0.0075
0.3367
0.1497
0.0098
0.3444
0.1574
-
-A-
o
h x 45
D
3
4
-C-
α
µ
0.050 BSC
1.27 BSC
-
e
A1
C
H
h
0.2284
0.0099
0.016
0.2440
0.0196
0.050
5.80
0.25
0.40
6.20
0.50
1.27
-
B
0.10(0.004)
5
0.25(0.010) M
C A M B S
L
6
N
α
14
14
7
NOTES:
o
o
o
o
0
8
0
8
-
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2 of
Publication Number 95.
Rev. 0 12/93
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.
3. Dimension “D” does not include mold flash, protrusions or gate burrs.
Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006
inch) per side.
4. Dimension“E”doesnotincludeinterleadflashorprotrusions. Interlead
flash and protrusions shall not exceed 0.25mm (0.010 inch) per side.
5. The chamfer on the body is optional. If it is not present, a visual index
feature must be located within the crosshatched area.
6. “L” is the length of terminal for soldering to a substrate.
7. “N” is the number of terminal positions.
8. Terminal numbers are shown for reference only.
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater
above the seating plane, shall not exceed a maximum value of
0.61mm (0.024 inch).
10. Controlling dimension: MILLIMETER. Converted inch dimensions
are not necessarily exact.
14
ISL6439
Quad Flat No-Lead Plastic Package (QFN)
Micro Lead Frame Plastic Package (MLFP)
L16.5x5B
16 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE
(COMPLIANT TO JEDEC MO-220VHHB ISSUE C)
MILLIMETERS
SYMBOL
MIN
NOMINAL
MAX
1.00
0.05
1.00
NOTES
A
0.80
0.90
-
A1
A2
A3
b
-
-
-
-
-
9
0.20 REF
9
0.28
2.95
2.95
0.33
0.40
3.25
3.25
5, 8
D
5.00 BSC
-
D1
D2
E
4.75 BSC
9
3.10
7, 8
5.00 BSC
-
E1
E2
e
4.75 BSC
9
3.10
7, 8
0.80 BSC
-
k
0.25
0.35
-
-
-
-
L
0.60
0.75
0.15
8
L1
N
-
16
4
4
-
10
2
Nd
Ne
P
3
3
-
-
0.60
12
9
θ
-
9
Rev. 1 10/02
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd and Ne refer to the number of terminals on each D and E.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured
between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be
located within the zone indicated. The pin #1 identifier may be
either a mold or mark feature.
7. Dimensions D2 and E2 are for the exposed pads which provide
improved electrical and thermal performance.
8. Nominal dimensionsare provided toassistwith PCBLandPattern
Design efforts, see Intersil Technical Brief TB389.
9. Features and dimensions A2, A3, D1, E1, P & θ are present when
Anvil singulation method is used and not present for saw
singulation.
10. Depending on the method of lead termination at the edge of the
package, a maximum 0.15mm pull back (L1) maybe present. L
minus L1 to be equal to or greater than 0.3mm.
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
15
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