ZL2006ALNFT1 [INTERSIL]

Adaptive Digital DC-DC Controller with Drivers and Current Sharing; 自适应数字式DC- DC控制器驱动和电流共享
ZL2006ALNFT1
型号: ZL2006ALNFT1
厂家: Intersil    Intersil
描述:

Adaptive Digital DC-DC Controller with Drivers and Current Sharing
自适应数字式DC- DC控制器驱动和电流共享

驱动 控制器
文件: 总45页 (文件大小:678K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
ZL2006  
Data Sheet  
FN6850.0  
February 18, 2009  
Adaptive Digital DC-DC Controller with Drivers and Current Sharing  
Description  
Features  
Power Conversion  
The ZL2006 is a digital DC-DC controller with  
integrated MOSFET drivers. Current sharing allows  
multiple devices to be connected in parallel to source  
loads with very high current demands. Adaptive  
performance optimization algorithms improve power  
conversion efficiency across the entire load range.  
Zilker Labs Digital-DC™ technology enables a blend  
of power conversion performance and power  
management features.  
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Efficient synchronous buck controller  
Adaptive light load efficiency optimization  
3 V to 14 V input range  
0.54 V to 5.5 V output range (with margin)  
±1% output voltage accuracy  
Internal 3 A MOSFET drivers  
Fast load transient response  
Current sharing and phase interleaving  
Snapshot™ parameter capture  
RoHS compliant (6 x 6 mm) QFN package  
The ZL2006 is designed to be a flexible building block  
for DC power and can be easily adapted to designs  
ranging from a single-phase power supply operating  
from a 3.3 V input to a multi-phase supply operating  
from a 12 V input. The ZL2006 eliminates the need for  
complicated power supply managers as well as  
numerous external discrete components.  
Power Management  
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Digital soft start / stop  
Precision delay and ramp-up  
Power good / enable  
Voltage tracking, sequencing, and margining  
Voltage / current / temperature monitoring  
I2C/SMBus interface, PMBus compatible  
Output voltage and current protection  
Internal non-volatile memory (NVM)  
All operating features can be configured by simple pin-  
strap/resistor selection or through the SMBus™ serial  
interface. The ZL2006 uses the PMBus™ protocol for  
communication with a host controller and the Digital-  
DC bus for communication between other Zilker Labs  
devices.  
Applications  
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Servers / storage equipment  
Telecom / datacom equipment  
Power supplies (memory, DSP, ASIC, FPGA)  
Figure 1. Block Diagram  
Figure 2. Efficiency vs. Lad Current  
1-888-INTERSIL or 1-888-468-3774|Intersil (and design) is a registered trademark of Intersil Americas Inc.  
Copyright © Intersil Americas Inc. 2009. All Rights Reserved  
1
All other trademarks mentioned are the property of their respective owners  
ZL2006  
Table of Contents  
1. Electrical Characteristics ............................................................................................................................................................. 3  
2. Pin Descriptions........................................................................................................................................................................... 7  
3. Typical Application Circuit ......................................................................................................................................................... 9  
4. ZL2006 Overview...................................................................................................................................................................... 10  
4.1 Digital-DC Architecture ..................................................................................................................................................... 10  
4.2 Power Conversion Overview.............................................................................................................................................. 11  
4.3 Power Management Overview............................................................................................................................................ 12  
4.4 Multi-mode Pins ................................................................................................................................................................. 13  
5. Power Conversion Functional Description.................................................................................................................................... 14  
5.1 Internal Bias Regulators and Input Supply Connections .................................................................................................... 14  
5.2 High-side Driver Boost Circuit........................................................................................................................................... 14  
5.3 Output Voltage Selection.................................................................................................................................................... 14  
5.4 Start-up Procedure .............................................................................................................................................................. 17  
5.5 Soft Start Delay and Ramp Times ...................................................................................................................................... 17  
5.6 Power Good ........................................................................................................................................................................ 18  
5.7 Switching Frequency and PLL ........................................................................................................................................... 19  
5.8 Power Train Component Selection..................................................................................................................................... 20  
5.9 Current Limit Threshold Selection ..................................................................................................................................... 24  
5.10 Loop Compensation............................................................................................................................................................ 27  
5.11 Adaptive Compensation...................................................................................................................................................... 28  
5.12 Non-linear Response (NLR) Settings ................................................................................................................................. 28  
5.13 Efficiency Optimized Driver Dead-time Control................................................................................................................ 28  
5.14 Adaptive Diode Emulation ................................................................................................................................................. 29  
5.15 Adaptive Frequency Control............................................................................................................................................... 29  
6. Power Management Functional Description.............................................................................................................................. 30  
6.1 Input Undervoltage Lockout............................................................................................................................................... 30  
6.2 Output Overvoltage Protection ........................................................................................................................................... 30  
6.3 Output Pre-Bias Protection................................................................................................................................................. 31  
6.4 Output Overcurrent Protection............................................................................................................................................ 32  
6.5 Thermal Overload Protection.............................................................................................................................................. 32  
6.6 Voltage Tracking ................................................................................................................................................................ 32  
6.7 Voltage Margining.............................................................................................................................................................. 33  
6.8 I2C/SMBus Communications.............................................................................................................................................. 34  
6.9 I2C/SMBus Device Address Selection................................................................................................................................ 34  
6.10 Digital-DC Bus................................................................................................................................................................... 35  
6.11 Phase Spreading.................................................................................................................................................................. 35  
6.12 Output Sequencing.............................................................................................................................................................. 36  
6.13 Fault Spreading................................................................................................................................................................... 36  
6.14 Temperature Monitoring Using the XTEMP Pin................................................................................................................ 37  
6.15 Active Current Sharing....................................................................................................................................................... 37  
6.16 Phase Adding/Dropping...................................................................................................................................................... 38  
6.17 Monitoring via I2C/SMBus................................................................................................................................................. 39  
6.18 Snapshot™ Parameter Capture........................................................................................................................................... 39  
6.19 Non-Volatile Memory and Device Security Features......................................................................................................... 40  
7. Package Dimensions.................................................................................................................................................................. 41  
8. Ordering Information................................................................................................................................................................. 42  
9. Related Tools and Documentation............................................................................................................................................. 42  
10. Revision History ........................................................................................................................................................................ 43  
Data Sheet Revision 2/18/2009  
2
www.intersil.com  
ZL2006  
1. Electrical Characteristics  
Table 1. Absolute Maximum Ratings  
Operating beyond these limits may cause permanent damage to the device. Functional operation beyond the  
Recommended Operating Conditions is not implied. Voltage measured with respect to SGND.  
Parameter  
Pin  
Value  
- 0.3 to 17  
- 0.3 to 6.5  
120  
Unit  
V
DC supply voltage  
VDD  
V
MOSFET drive reference  
2.5 V logic reference  
VR  
mA  
V
- 0.3 to 3  
120  
V25  
mA  
CFG, DLY(0,1), DDC, EN, FC(0,1),  
ILIM(0,1), MGN, PG, SA(0,1),  
SALRT, SCL, SDA, SS, SYNC,  
UVLO, V(0,1)  
Logic I/O voltage  
- 0.3 to 6.5  
V
ISENB, VSEN, VTRK, XTEMP  
- 0.3 to 6.5  
- 1.5 to 30  
V
V
Analog input voltages  
ISENA  
High side supply voltage  
Boost to switch voltage  
High side drive voltage  
Low side drive voltage  
Switch node continuous  
Switch node transient (<100ns)  
Ground differential  
BST  
- 0.3 to 30  
V
BST - SW  
- 0.3 to 8  
V
GH  
(VSW-0.3) to (VBST+0.3)  
(PGND-0.3) to (VR+0.3)  
(PGND-0.3) to 30  
(PGND-5) to 30  
- 0.3 to 0.3  
V
GL  
V
SW  
V
SW  
V
DGND – SGND, PGND - SGND  
V
Junction temperature  
- 55 to 150  
°C  
°C  
Storage temperature  
- 55 to 150  
Lead temperature  
(Soldering, 10 s)  
All  
300  
°C  
Table 2. Recommended Operating Conditions and Thermal Information  
Parameter  
Symbol  
VDD tied to VR  
VR floating  
VOUT  
Min  
3.0  
4.5  
0.54  
- 40  
Typ  
Max  
5.5  
14  
Unit  
V
Input supply voltage range, VDD  
(See Figure 9)  
Output voltage range1  
V
5.5  
125  
V
Operating junction temperature range  
Junction to ambient thermal impedance2  
Junction to case thermal impedance3  
TJ  
°C  
ΘJA  
35  
5
°C/W  
°C/W  
ΘJC  
Notes:  
1. Includes margin limits  
2. ΘJA is measured in free air with the device mounted on a multi-layer FR4 test board and the exposed metal pad  
soldered to a low impedance ground plane using multiple vias.  
3. For ΘJC, the “case” temperature is measured at the center of the exposed metal pad  
Data Sheet Revision 2/18/2009  
3
www.intersil.com  
ZL2006  
Table 3. Electrical Specifications  
VDD = 12 V, TA = -40°C to 85°C unless otherwise noted. Typical values are at TA = 25°C.  
Conditions  
Parameter  
Min  
Typ  
Max  
Unit  
Input and Supply Characteristics  
IDD supply current at fSW = 200 kHz  
IDD supply current at fSW = 1.4 MHz  
GH, GL no load;  
MISC_CONFIG[7] = 1  
16  
25  
30  
50  
mA  
mA  
EN = 0 V  
IDDS shutdown current  
6.5  
8
mA  
No I2C/SMBus activity  
VDD > 6 V, IVR < 50 mA  
VR reference output voltage  
V25 reference output voltage  
4.5  
2.25  
5.2  
2.5  
5.5  
2.75  
V
V
VR > 3 V, IV25 < 50 mA  
Output Characteristics  
Output voltage adjustment range1  
0.6  
10  
5.0  
V
mV  
% FS2  
%
V
IN > VOUT  
Set using resistors  
Set using I2C/SMBus  
Includes line, load, temp  
VSEN = 5.5 V  
Output voltage set-point resolution  
Output voltage accuracy3  
±0.025  
- 1  
1
VSEN input bias current  
110  
200  
µA  
Current sense differential input  
voltage (ground referenced)  
Current sense differential input  
voltage (VOUT referenced)  
VISENA - VISENB  
- 100  
100  
mV  
V
ISENA - VISENB  
- 50  
50  
mV  
(VOUT must be less than 4.0 V)  
Current sense input bias current  
Ground referenced  
ISENA  
- 100  
- 1  
100  
1
µA  
µA  
µA  
ms  
s
Current sense input bias current  
(VOUT referenced, VOUT < 4.0 V)  
ISENB  
- 100  
2
100  
200  
500  
Set using DLY pin or resistor  
Set using I2C/SMBus  
Turn-on delay (precise mode) 4,5  
Turn-on delay (normal mode) 6  
Turn-off delay 6  
Soft start delay duration range4  
Soft start delay duration accuracy  
Soft start ramp duration range  
0.002  
ms  
ms  
ms  
ms  
ms  
µs  
±0.25  
-0.25/+4  
-0.25/+4  
Set using SS pin or resistor  
Set using I2C  
0
0
200  
200  
Soft start ramp duration accuracy  
100  
Notes: 1. Does not include margin limits.  
2. Percentage of Full Scale (FS) with temperature compensation applied.  
3. VOUT measured at the termination of the VSEN+ and VSEN- sense points.  
4. The device requires a delay period following an enable signal and prior to ramping its output. Precise timing mode limits this delay  
period to approx 2 ms, where in normal mode it may vary up to 4 ms.  
5. Precise ramp timing mode is only valid when using EN pin to enable the device rather than PMBus enable.  
6. The devices may require up to a 4 ms delay following the assertion of the enable signal (normal mode) or following the de-assertion  
of the enable signal.  
Data Sheet Revision 2/18/2009  
4
www.intersil.com  
ZL2006  
Table 3. Electrical Characteristics (continued)  
VDD = 12 V, TA = -40°C to 85°C unless otherwise noted. Typical values are at TA = 25°C.  
Conditions  
Parameter  
Min  
Typ  
Max  
Unit  
Logic Input/Output Characteristics  
Logic input bias current  
EN,PG,SCL,SDA,SALRT pins  
- 10  
- 1  
10  
1
µA  
mA  
V
MGN input bias current  
Logic input low, VIL  
0.8  
Multi-mode logic pins  
Logic input OPEN (N/C)  
Logic input high, VIH  
1.4  
V
2.0  
V
I
OL 4 mA  
Logic output low, VOL  
0.4  
V
I
OH -2 mA  
Logic output high, VOH  
2.25  
V
Oscillator and Switching Characteristics  
Switching frequency range  
200  
- 5  
1400  
5
kHz  
%
Switching frequency set-point  
accuracy  
Predefined settings  
(See Table 16)  
Factory default  
Maximum PWM duty cycle  
Minimum SYNC pulse width  
95  
%
ns  
%
150  
- 13  
External clock source  
Input clock frequency drift tolerance  
Gate Drivers  
13  
High-side driver voltage  
2
4.5  
3
2
2
2
2
V
A
A
A
(VBST - VSW  
)
High-side driver peak gate drive  
current (pull down)  
High-side driver pull-up  
resistance  
(VBST - VSW) = 4.5 V  
(VBST - VSW) = 4.5 V,  
(VBST - VGH) = 50 mV  
(VBST - VSW) = 4.5 V,  
(VGH - VSW) = 50 mV  
0.8  
0.5  
2.5  
1.8  
1.2  
0.5  
High-side driver pull-down  
resistance  
Low-side driver peak gate drive  
current (pull-up)  
VR = 5 V  
VR = 5 V  
Low-side driver peak gate drive  
current (pull-down)  
Low-side driver pull-up  
resistance  
VR = 5 V,  
(VR - VGL) = 50 mV  
VR = 5 V,  
Low-side driver pull-down  
resistance  
(VGL - PGND) = 50 mV  
(VBST - VSW) = 4.5 V,  
CLOAD = 2.2 nF  
Switching timing  
5
5
20  
20  
ns  
ns  
GH rise and fall time  
GL rise and fall time  
VR = 5 V,  
CLOAD = 2.2 nF  
Tracking  
VTRK = 5.5 V  
VTRK input bias current  
VTRK tracking ramp accuracy  
VTRK regulation accuracy  
110  
200  
+ 100  
1
µA  
mV  
%
100% Tracking, VOUT - VTRK  
100% Tracking, VOUT - VTRK  
- 100  
- 1  
Data Sheet Revision 2/18/2009  
www.intersil.com  
5
ZL2006  
Table 3. Electrical Characteristics (continued)  
VDD = 12 V, TA = -40°C to 85°C unless otherwise noted. Typical values are at TA = 25°C.  
Conditions  
Parameter  
Min  
Typ  
Max  
Unit  
Fault Protection Characteristics  
UVLO threshold range  
UVLO set-point accuracy  
Configurable via I2C/SMBus  
2.85  
- 150  
0
3
16  
150  
100  
2.5  
V
mV  
%
%
µs  
Factory default  
Configurable via I2C/SMBus  
UVLO hysteresis  
UVLO delay  
Factory default  
Factory default  
Power good VOUT low threshold  
Power good VOUT high threshold  
Power good VOUT hysteresis  
90  
115  
5
% VOUT  
% VOUT  
%
Factory default  
Using pin-strap or resistor 7  
Configurable via I2C/SMBus  
Factory default  
0
200  
500  
ms  
Power good delay  
0
s
85  
% VOUT  
% VOUT  
% VOUT  
% VOUT  
% VOUT  
µs  
VSEN undervoltage threshold  
Configurable via I2C/SMBus  
0
110  
Factory default  
Configurable via I2C/SMBus  
115  
VSEN overvoltage threshold  
VSEN undervoltage hysteresis  
0
115  
5
Factory default  
Configurable via I2C/SMBus  
16  
VSEN undervoltage/ overvoltage fault  
response time  
5
60  
µs  
Current limit set-point accuracy  
(VOUT referenced)  
±10  
±10  
% FS8  
Current limit set-point accuracy  
(Ground referenced)  
% FS8  
9
Factory default  
Configurable via I2C/SMBus  
Factory default  
5
tSW  
Current limit protection delay  
9
1
32  
tSW  
Temperature compensation of  
4400  
ppm /  
°C  
Configurable via I2C/SMBus  
current limit protection threshold  
100  
12700  
Factory default  
Configurable via I2C/SMBus  
125  
125  
°C  
Thermal protection threshold (junction  
temperature)  
- 40  
°C  
Thermal protection hysteresis  
15  
°C  
Notes:  
7. Factory default Power Good delay is set to the same value as the soft start ramp time.  
8. Percentage of Full Scale (FS) with temperature compensation applied  
9. tSW = 1/fSW, where fSW is the switching frequency.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
6
ZL2006  
2. Pin Descriptions  
1
2
3
4
5
6
7
8
9
27  
26  
25  
24  
23  
22  
21  
20  
19  
DGND  
SYNC  
SA0  
VDD  
BST  
GH  
36-Pin QFN  
6 x 6 mm  
SA1  
SW  
ILIM0  
ILIM1  
SCL  
PGND  
GL  
Exposed Paddle  
Connect to SGND  
VR  
SDA  
ISENA  
ISENB  
SALRT  
Figure 3. ZL2006 Pin Configurations (top view)  
Table 4. Pin Descriptions  
Pin  
Label  
Type1 Description  
DGND  
PWR Digital ground. Common return for digital signals. Connect to low impedance ground plane.  
1
Clock synchronization input. Used to set switching frequency of internal clock or for  
synchronization to external frequency reference.  
SYNC  
I/O,M2  
2
SA0  
SA1  
ILIM0  
3
4
5
Serial address select pins. Used to assign unique SMBus address to each IC or to enable  
certain management features.  
I, M  
Current limit select. Sets the overcurrent threshold voltage for ISENA,  
I, M  
ILIM1  
6
ISENB.  
SCL  
SDA  
SALRT  
FC0  
FC1  
V0  
I/O  
I/O  
O
7
8
9
10  
11  
12  
13  
14  
Serial clock. Connect to external host and/or to other ZL2006s.  
Serial data. Connect to external host and/or to other ZL2006s.  
Serial alert. Connect to external host if desired.  
I
I
Loop compensation selection pins.  
Output voltage selection pins. Used to set VOUT set-point and VOUT max.  
V1  
UVLO  
I, M  
Undervoltage lockout selection. Sets the minimum value for VDD voltage to enable VOUT  
Soft start pin. Set the output voltage ramp time during turn-on and turnoff.  
Tracking sense input. Used to track an external voltage source.  
.
SS  
I, M  
15  
16  
VTRK  
VSEN+  
I
I
17  
Output voltage feedback. Connect to output regulation point.  
Notes:  
1. I = Input, O = Output, PWR = Power or Ground. M = Multi-mode pins.  
2. The SYNC pin can be used as a logic pin, a clock input or a clock output.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
7
ZL2006  
Table 4. Pin Descriptions (continued)  
Pin  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
Label  
VSEN-  
ISENB  
ISENA  
VR  
Type1 Description  
I
I
Output voltage feedback. Connect to load return or ground regulation point.  
Differential voltage input for current limit.  
Differential voltage input for current limit. High voltage tolerant.  
Internal 5V reference used to power internal drivers.  
Low side FET gate drive.  
I
PWR  
O
GL  
PGND  
SW  
PWR  
PWR  
O
Power ground. Connect to low impedance ground plane.  
Drive train switch node.  
GH  
High-side FET gate drive.  
BST  
PWR  
High-side drive boost voltage.  
VDD3  
V25  
PWR Supply voltage.  
PWR  
Internal 2.5 V reference used to power internal circuitry.  
XTEMP  
DDC  
MGN  
I
I/O  
I
29  
30  
31  
External temperature sensor input. Connect to external 2N3904 diode connected transistor.  
Digital-DC Bus. (Open Drain) Communication between Zilker Labs devices.  
Signal that enables margining of output voltage.  
Configuration pin. Used to control the switching phase offset, sequencing and other  
management features.  
Enable input. Active high signal enables PWM switching.  
Softstart delay select. Sets the delay from when EN is asserted until the output voltage starts to  
ramp.  
CFG  
I, M  
I
32  
EN  
DLY0  
DLY1  
PG  
33  
34  
35  
36  
I, M  
O
Power good output.  
Exposed thermal pad. Common return for analog signals; internal connection to SGND.  
Connect to low impedance ground plane.  
SGND  
PWR  
ePad  
Notes:  
1. I = Input, O = Output, PWR = Power or Ground. M = Multi-mode pins. Please refer to Section 4.4“Multi-mode Pins,” on  
page 13.  
2. The SYNC pin can be used as a logic pin, a clock input or a clock output.  
3.  
VDD is measured internally and the value is used to modify the PWM loop gain.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
8
ZL2006  
3. Typical Application Circuit  
The following application circuit represents a typical implementation of the ZL2006. For PMBus operation, it is  
recommended to tie the enable pin (EN) to SGND.  
VIN 12V  
F.B.1  
CIN  
4.7 µF  
25 V  
3 x 10 µF  
25 V  
ENABLE  
DDC Bus 3  
10 µF  
4 V  
CV25  
POWER GOOD OUTPUT  
QH  
DB  
BAT54  
1 µF  
16 V  
DGND  
VDD  
BST  
1
2
3
4
5
6
7
8
9
27  
26  
25  
24  
23  
22  
21  
20  
19  
V25  
CB  
SYNC  
SA0  
VOUT  
GH  
LOUT  
SA1  
SW  
2.2 µH  
COUT  
ILIM0  
ILIM1  
SCL  
PGND  
GL  
ZL2006  
I2C/SMBus 2  
VR  
2*220 µF  
6.3 V  
2 x 47 µF  
6.3 V  
470 µF  
SDA  
ISENA  
ISENB  
2.5 V  
POS-CAP  
SALRT  
100 m  
QL  
EPAD  
CVR  
4.7 µF 6.3 V  
RTN  
Ground unification  
Notes:  
1. Ferrite bead is optional for input noise suppression  
2. The I2C/SMBus requires pull-up resistors. Please refer to the I2C/SMBus specifications for more details.  
3. The DDC bus requires a pull-up resistor. The resistance will vary based on the capacitive loading of the bus (and on the number of devices  
connected). The 10 k default value, assuming a maximum of 100 pF per device, provides the necessary 1 µs pull-up rise time. Please refer to the  
DDC Bus section for more details.  
Figure 4. 12 V to 1.8 V / 20 A Application Circuit  
(4.5 V UVLO, 10 ms SS delay, 5 ms SS ramp)  
Data Sheet Revision 2/18/2009  
www.intersil.com  
9
ZL2006  
4. ZL2006 Overview  
4.1 Digital-DC Architecture  
standard PMBus commands, allowing ultimate  
flexibility.  
The ZL2006 is an innovative mixed-signal power  
conversion and power management IC based on Zilker  
Labs patented Digital-DC technology that provides an  
integrated, high performance step-down converter for a  
wide variety of power supply applications.  
Once enabled, the ZL2006 is immediately ready to  
regulate power and perform power management tasks  
with  
no  
programming  
required.  
Advanced  
configuration options and real-time configuration  
changes are available via the I2C/SMBus interface if  
desired and continuous monitoring of multiple  
operating parameters is possible with minimal  
interaction from a host controller. Integrated sub-  
regulation circuitry enables single supply operation  
from any supply between 3 V and 14 V with no  
secondary bias supplies needed.  
Today’s embedded power systems are typically  
designed for optimal efficiency at maximum load,  
reducing the peak thermal stress by limiting the total  
thermal dissipation inside the system. Unfortunately,  
many of these systems are often operated at load levels  
far below the peak where the power system has been  
optimized, resulting in reduced efficiency. While this  
may not cause thermal stress to occur, it does  
contribute to higher electricity usage and results in  
higher overall system operating costs.  
The ZL2006 can be configured by simply connecting  
its pins according to the tables provided in the  
following sections. Additionally, a comprehensive set  
of online tools and application notes are available to  
help simplify the design process. An evaluation board  
is also available to help the user become familiar with  
the device. This board can be evaluated as a standalone  
Zilker Labs’ efficiency-adaptive ZL2006 DC-DC  
controller helps mitigate this scenario by enabling the  
power converter to automatically change their  
operating state to increase efficiency and overall  
performance with little or no user interaction needed.  
platform using pin configuration settings.  
A
Windows™-based GUI is also provided to enable full  
configuration and monitoring capability via the  
I2C/SMBus interface using an available computer and  
the included USB cable.  
Its unique PWM loop utilizes an ideal mix of analog  
and digital blocks to enable precise control of the entire  
power conversion process with no software required,  
resulting in a very flexible device that is also very easy  
to use. An extensive set of power management  
functions are fully integrated and can be configured  
using simple pin connections. The user configuration  
can be saved in an internal non-volatile memory  
(NVM). Additionally, all functions can be configured  
and monitored via the SMBus hardware interface using  
Application notes and reference designs are available  
to assist the user in designing to specific application  
demands. Please register for My ZL on  
www.zilkerlabs.com to access the most up-to-date  
documentation or call your local Zilker Labs sales  
office to order an evaluation kit.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
10  
ZL2006  
4.2 Power Conversion Overview  
Input Voltage Bus  
>
PG  
MGN  
SS  
V(0,1)  
EN  
ILIM(0,1)  
DLY(0,1)  
FC(0,1)  
NVM  
VDD  
VR  
VTRK  
Power Management  
BST  
MOSFET  
Drivers  
SYNC  
GEN  
Digital  
Compensator  
D-PWM  
SW  
VOUT  
NLR  
SYNC  
DDC  
PLL  
VSEN  
-
ADC  
Σ
+
ISENB  
ISENA  
ADC  
REFCN  
DAC  
VDD  
VSEN+  
VSEN-  
Voltage  
Sensor  
MUX  
SALRT  
SDA  
ADC  
XTEMP  
I2C  
Communication  
SCL  
SA(0,1)  
TEMP  
Sensor  
Figure 5. ZL2006 Block Diagram  
The ZL2006 operates as a voltage-mode, synchronous  
buck converter with a selectable constant frequency  
pulse width modulator (PWM) control scheme that  
uses external MOSFETs, capacitors, and an inductor to  
perform power conversion.  
VOUT  
VIN  
D ≈  
During time D, QH is on and VIN – VOUT is applied  
across the inductor. The current ramps up as shown in  
Figure 7.  
When QH turns off (time 1-D), the current flowing in  
the inductor must continue to flow from the ground up  
through QL, during which the current ramps down.  
Since the output capacitor COUT exhibits a low  
impedance at the switching frequency, the AC  
component of the inductor current is filtered from the  
output voltage so the load sees nearly a DC voltage.  
Figure 6. Synchronous Buck Converter  
Figure 6 illustrates the basic synchronous buck  
converter topology showing the primary power train  
components. This converter is also called a step-down  
converter, as the output voltage must always be lower  
than the input voltage. In its most simple configuration,  
the ZL2006 requires two external N-channel power  
MOSFETs, one for the top control MOSFET (QH) and  
one for the bottom synchronous MOSFET (QL). The  
amount of time that QH is on as a fraction of the total  
switching period is known as the duty cycle D, which  
is described by the following equation:  
Data Sheet Revision 2/18/2009  
www.intersil.com  
11  
ZL2006  
The block diagram for the ZL2006 is illustrated in  
VIN - VOUT  
Figure 5. In this circuit, the target output voltage is  
regulated by connecting the differential VSEN pins  
directly to the output regulation point. The VSEN  
signal is then compared to a reference voltage that has  
been set to the desired output voltage level by the user.  
The error signal derived from this comparison is  
converted to a digital value with a low-resolution,  
analog to digital (A/D) converter. The digital signal is  
applied to an adjustable digital compensation filter, and  
the compensated signal is used to derive the  
appropriate PWM duty cycle for driving the external  
MOSFETs in a way that produces the desired output.  
ILPK  
IO  
0
ILV  
-VOUT  
D
1 - D  
Time  
Figure 7. Inductor Waveform  
The ZL2006 has several features to improve the power  
conversion efficiency. A non-linear response (NLR)  
loop improves the response time and reduces the  
output deviation as a result of a load transient. The  
ZL2006 monitors the power converter’s operating  
conditions and continuously adjusts the turn-on and  
turn-off timing of the high-side and low-side  
MOSFETs to optimize the overall efficiency of the  
power supply. Adaptive performance optimization  
algorithms such as dead-time control, diode emulation,  
and frequency control are available to provide greater  
efficiency improvement.  
Typically, buck converters specify a maximum duty  
cycle that effectively limits the maximum output  
voltage that can be realized for a given input voltage.  
This duty cycle limit ensures that the lowside  
MOSFET is allowed to turn on for a minimum amount  
of time during each switching cycle, which enables the  
bootstrap capacitor (CB in Figure 6) to be charged up  
and provide adequate gate drive voltage for the high-  
side MOSFET. See Section 5.2, “High-side Driver  
Boost Circuit,” for more details.  
In general, the size of components L1 and COUT as well  
as the overall efficiency of the circuit are inversely  
proportional to the switching frequency, fSW.  
Therefore, the highest efficiency circuit may be  
realized by switching the MOSFETs at the lowest  
possible frequency; however, this will result in the  
largest component size. Conversely, the smallest  
possible footprint may be realized by switching at the  
fastest possible frequency but this gives a somewhat  
lower efficiency. Each user should determine the  
optimal combination of size and efficiency when  
determining the switching frequency for each  
application.  
4.3 Power Management Overview  
The ZL2006 incorporates a wide range of configurable  
power management features that are simple to  
implement with no external components. Additionally,  
the ZL2006 includes circuit protection features that  
continuously safeguard the device and load from  
damage due to unexpected system faults. The ZL2006  
can continuously monitor input voltage, output  
voltage/current, internal temperature, and the  
temperature of an external thermal diode. A Power  
Good output signal is also included to enable power-on  
reset functionality for an external processor.  
All power management functions can be configured  
using either pin configuration techniques (see Figure 8)  
or via the I2C/SMBus interface. Monitoring parameters  
can also be pre-configured to provide alerts for specific  
conditions. See Application Note AN33 for more  
details on SMBus monitoring.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
12  
ZL2006  
4.4 Multi-mode Pins  
In order to simplify circuit design, the ZL2006  
incorporates patented multi-mode pins that allow the  
user to easily configure many aspects of the device  
with no programming. Most power management  
features can be configured using these pins. The multi-  
mode pins can respond to four different connections as  
shown in Table 5. These pins are sampled when power  
is applied or by issuing a PMBus Restore command  
(See Application Note AN33).  
Figure 8. Pin-strap and Resistor Setting Examples  
Resistor Settings: This method allows a greater range  
of adjustability when connecting a finite value resistor  
(in a specified range) between the multi-mode pin and  
SGND. Standard 1% resistor values are used, and only  
every fourth E96 resistor value is used so the device  
can reliably recognize the value of resistance  
connected to the pin while eliminating the error  
associated with the resistor accuracy. Up to 31 unique  
selections are available using a single resistor.  
Pin-strap Settings: This is the simplest implementation  
method, as no external components are required. Using  
this method, each pin can take on one of three possible  
states: LOW, OPEN, or HIGH. These pins can be  
connected to the V25 pin for logic HIGH settings as  
this pin provides a regulated voltage higher than 2 V.  
Using a single pin, one of three settings can be  
selected. Using two pins, one of nine settings can be  
selected.  
I2C/SMBus Method: Almost any ZL2006 function can  
be configured via the I2C/SMBus interface using  
standard PMBus commands. Additionally, any value  
that has been configured using the pin-strap or resistor  
setting methods can also be re-configured and/or  
verified via the I2C/SMBus. See Application Note  
AN33 for more details.  
Table 5. Multi-mode Pin Configuration  
Pin Tied To  
Value  
LOW  
(Logic LOW)  
OPEN  
(N/C)  
HIGH  
(Logic HIGH)  
< 0.8 VDC  
No connection  
> 2.0 VDC  
The SMBus device address and VOUT_MAX are the  
only parameters that must be set by external pins. All  
other device parameters can be set via the I2C/SMBus.  
The device address is set using the SA0 and SA1 pins.  
VOUT_MAX is determined as 10% greater than the  
voltage set by the V0 and V1 pins.  
Resistor to SGND  
Set by resistor value  
Data Sheet Revision 2/18/2009  
www.intersil.com  
13  
ZL2006  
5. Power Conversion Functional Description  
5.1 Internal Bias Regulators and Input Supply  
Connections  
5.2 High-side Driver Boost Circuit  
The ZL2006 employs two internal low dropout (LDO)  
regulators to supply bias voltages for internal circuitry,  
allowing it to operate from a single input supply. The  
internal bias regulators are as follows:  
The gate drive voltage for the high-side MOSFET  
driver is generated by a floating bootstrap capacitor,  
CB (see Figure 6). When the lower MOSFET (QL) is  
turned on, the SW node is pulled to ground and the  
capacitor is charged from the internal VR bias  
regulator through diode DB. When QL turns off and  
the upper MOSFET (QH) turns on, the SW node is  
pulled up to VDD and the voltage on the bootstrap  
capacitor is boosted approximately 5 V above VDD to  
provide the necessary voltage to power the high-side  
driver. A Schottky diode should be used for DB to help  
maximize the high-side drive supply voltage.  
VR: The VR LDO provides a regulated 5 V bias  
supply for the MOSFET driver circuits. It is  
powered from the VDD pin. A 4.7 µF filter  
capacitor is required at the VR pin.  
V25: The V25 LDO provides a regulated 2.5 V bias  
supply for the main controller circuitry. It is  
powered from an internal 5V node. A 10 µF  
filter capacitor is required at the V25 pin.  
5.3 Output Voltage Selection  
When the input supply (VDD) is higher than 5.5 V, the  
VR pin should not be connected to any other pins. It  
should only have a filter capacitor attached as shown in  
Figure 9. Due to the dropout voltage associated with  
the VR bias regulator, the VDD pin must be connected  
to the VR pin for designs operating from a supply  
below 5.5 V. Figure 9 illustrates the required  
connections for both cases.  
5.3.1 Standard Mode  
The output voltage may be set to any voltage between  
0.6 V and 5.0 V provided that the input voltage is  
higher than the desired output voltage by an amount  
sufficient to prevent the device from exceeding its  
maximum duty cycle specification. Using the pin-strap  
method, VOUT can be set to any of nine standard  
voltages as shown in Table 6.  
Table 6. Pin-strap Output Voltage Settings  
V0  
LOW  
0.6 V  
1.2 V  
2.5 V  
OPEN  
0.8 V  
1.5 V  
3.3 V  
HIGH  
1.0 V  
1.8 V  
5.0 V  
LOW  
OPEN  
HIGH  
V1  
Figure 9. Input Supply Connections  
The resistor setting method can be used to set the  
output voltage to levels not available in Table 6.  
Resistors R0 and R1 are selected to produce a specific  
voltage between 0.6 V and 5.0 V in 10 mV steps.  
Resistor R1 provides a coarse setting and resistor R0  
provides a fine adjustment, thus eliminating the  
additional errors associated with using two 1%  
resistors (this typically adds approx 1.4% error).  
Note: the internal bias regulators are not designed to be  
outputs for powering other circuitry. Do not attach  
external loads to any of these pins. The multi-mode  
pins may be connected to the V25 pin for logic HIGH  
settings.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
14  
ZL2006  
5.3.2 SMBus Mode  
To set VOUT using resistors, follow the steps below to  
calculate an index value and then use Table 7 to select  
the resistor that corresponds to the calculated index  
value as follows:  
The output voltage may be set to any value between  
0.6 V and 5.0 V using a PMBus command over the  
I2C/SMBus interface. See Application Note AN33 for  
details.  
1. Calculate Index1:  
Index1 = 4 x VOUT (VOUT in 10 mV steps)  
2. Round the result down to the nearest whole  
number.  
3. Select the value of R1 from Table 7 using the  
Index1 rounded value from step 2.  
4. Calculate Index0:  
Index0 = 100 x VOUT – (25 x Index1)  
5. Select the value of R0 from Table 7 using the  
Index0 value from step 4.  
Figure 10. Output Voltage Resistor Setting  
Example  
Table 7. Resistors for Setting Output Voltage  
Index  
R0 or R1  
Index R0 or R1  
0
1
2
3
4
5
6
7
8
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
10 kΩ  
11 kΩ  
34.8 kΩ  
38.3 kΩ  
42.2 kΩ  
46.4 kΩ  
51.1 kΩ  
56.2 kΩ  
61.9 kΩ  
68.1 kΩ  
75 kΩ  
5.3.3 POLA Voltage Trim Mode  
12.1 kΩ  
13.3 kΩ  
14.7 kΩ  
16.2 kΩ  
17.8 kΩ  
19.6 kΩ  
21.5 kΩ  
23.7 kΩ  
26.1 kΩ  
28.7 kΩ  
31.6 kΩ  
The output voltage mapping can be changed to match  
the voltage setting equations for POLA and DOSA  
standard modules.  
The standard method for adjusting the output voltage  
for a POLA module is defined by the following  
equation:  
9
82.5 kΩ  
90.9 kΩ  
100 kΩ  
0.69V  
RSET =10kΩ×  
1.43kΩ  
10  
11  
12  
VOUT 0.69V  
The resistor, RSET, is external to the POLA module. See  
Figure 11.  
Example from Figure 10: For VOUT = 1.33 V,  
Index1 = 4 x 1.33 V = 5.32;  
From Table 7, R1 = 16.2 kΩ  
Index0 = (100 x 1.33 V) – (25 x 5) = 8;  
From Table 7, R0 = 21.5 kΩ  
The output voltage can be determined from the R0  
(Index0) and R1 (Index1) values using the following  
equation:  
Index0 + (25× Index1)  
VOUT  
=
100  
Figure 11. Output Voltage Setting on POLA Module  
Data Sheet Revision 2/18/2009  
www.intersil.com  
15  
ZL2006  
5.3.4 DOSA Voltage Trim Mode  
To stay compatible with this existing method for  
adjusting the output voltage, the module manufacturer  
should add a 10kresistor on the module as shown in  
Figure 12. Now, the same RSET used for an analog  
POLA module will provide the same output voltage  
when using a digital POLA module based on the  
ZL2006.  
On a DOSA module, the VOUT setting follows this  
equation:  
6900  
RSET  
=
VOUT 0.69V  
To maintain DOSA compatibility, the same scheme is  
used as with a POLA module except the 10 kresistor  
is replaced with a 8.66 kresistor as shown in Figure  
13.  
POLA  
MODULE  
ZL2006  
V0  
V1  
110 k  
10 kΩ  
Rset  
Figure 12. RSET on a POLA Module  
The POLA mode is activated through pin-strap by  
connecting a 110 kresistor on V0 to SGND. The V1  
pin is then used to adjust the output voltage as shown  
in Table 8.  
Figure 13. RSET on a DOSA Module  
The DOSA mode VOUT settings are listed in Table 9.  
Table 9. DOSA Mode VOUT Settings  
(R0 = 110 k, R1 = RSET + 8.66 k)  
Table 8. POLA Mode VOUT Settings  
(R0 = 110 k, R1 = RSET + 10 k)  
RSET  
In series with  
8.66k  
RSET  
In series with  
8.66kꢀ  
RSET  
In series with  
10kresistor  
RSET  
In series with  
10kresistor  
VOUT  
VOUT  
VOUT  
VOUT  
resistor  
resistor  
0.700 V  
0.752 V  
0.758 V  
0.765 V  
0.772 V  
0.790 V  
0.800 V  
0.821 V  
0.834 V  
0.848 V  
0.880 V  
0.899 V  
0.919 V  
0.965 V  
0.991 V  
1.000 V  
1.100 V  
1.158 V  
1.200 V  
1.250 V  
1.500 V  
1.669 V  
1.800 V  
2.295 V  
2.506 V  
3.300 V  
5.000 V  
162 kΩ  
113 kΩ  
100 kΩ  
90.9 kΩ  
82.5 kΩ  
75.0 kΩ  
57.6 kΩ  
52.3 kΩ  
47.5 kΩ  
43.2 kΩ  
36.5 kΩ  
33.2 kΩ  
30.1 kΩ  
25.5 kΩ  
22.6 kΩ  
21.0 kΩ  
17.8 kΩ  
14.7 kΩ  
13.3 kΩ  
10.5 kΩ  
8.87 kΩ  
6.98 kΩ  
6.04 kΩ  
4.32 kΩ  
3.74 kΩ  
2.61 kΩ  
1.50 kΩ  
0.700 V  
0.752 V  
0.758 V  
0.765 V  
0.772 V  
0.790 V  
0.800 V  
0.821 V  
0.834 V  
0.848 V  
0.880 V  
0.899 V  
0.919 V  
0.965 V  
0.991 V  
1.000 V  
1.100 V  
1.158 V  
1.200 V  
1.250 V  
1.500 V  
1.669 V  
1.800 V  
2.295 V  
2.506 V  
3.300 V  
5.000 V  
162 kΩ  
110 kΩ  
100 kΩ  
90.9 kΩ  
82.5 kΩ  
75.0 kΩ  
56.2 kΩ  
51.1 kΩ  
46.4 kΩ  
42.2 kΩ  
34.8 kΩ  
31.6 kΩ  
28.7 kΩ  
23.7 kΩ  
21.5 kΩ  
19.6 kΩ  
16.2 kΩ  
13.3 kΩ  
12.1 kΩ  
9.09 kΩ  
7.50 kΩ  
5.62 kΩ  
4.64 kΩ  
2.87 kΩ  
2.37 kΩ  
1.21 kΩ  
0.162 kΩ  
Data Sheet Revision 2/18/2009  
www.intersil.com  
16  
ZL2006  
5.4 Start-up Procedure  
5.5 Soft Start Delay and Ramp Times  
The ZL2006 follows a specific internal start-up  
procedure after power is applied to the VDD pin. Table  
10 describes the start-up sequence.  
It may be necessary to set a delay from when an enable  
signal is received until the output voltage starts to ramp  
to its target value. In addition, the designer may wish  
to precisely set the time required for VOUT to ramp to  
its target value after the delay period has expired.  
These features may be used as part of an overall inrush  
current management strategy or to precisely control  
how fast a load IC is turned on. The ZL2006 gives the  
system designer several options for precisely and  
independently controlling both the delay and ramp time  
periods.  
If the device is to be synchronized to an external clock  
source, the clock frequency must be stable prior to  
asserting the EN pin. The device requires  
approximately 5-10 ms to check for specific values  
stored in its internal memory. If the user has stored  
values in memory, those values will be loaded. The  
device will then check the status of all multi-mode pins  
and load the values associated with the pin settings.  
The soft-start delay period begins when the EN pin is  
asserted and ends when the delay time expires. The  
soft-start delay period is set using the DLY (0,1) pins.  
Precise ramp delay timing reduces the delay time  
variations but is only available when the appropriate  
bit in the MISC_CONFIG register has been set. Please  
refer to Application Note AN33 for details.  
Once this process is completed, the device is ready to  
accept commands via the I2C/SMBus interface and the  
device is ready to be enabled. Once enabled, the device  
requires approximately 2 ms before its output voltage  
may be allowed to start its ramp-up process. If a soft-  
start delay period less than 2 ms has been configured  
(using DLY pins or PMBus commands), the device  
will default to a 2 ms delay period. If a delay period  
greater than 2 ms is configured, the device will wait for  
the configured delay period prior to starting to ramp its  
output.  
The soft-start ramp timer enables a precisely controlled  
ramp to the nominal VOUT value that begins once the  
delay period has expired. The ramp-up is guaranteed  
monotonic and its slope may be precisely set using the  
SS pin.  
After the delay period has expired, the output will  
begin to ramp towards its target voltage according to  
the pre-configured soft-start ramp time that has been  
set using the SS pin. It should be noted that if the EN  
pin is tied to VDD, the device will still require approx  
5-10 ms before the output can begin its ramp-up as  
described in Table 10 below.  
The soft start delay and ramp times can be set to  
standard values according to Table 11 and Table 12  
respectively.  
Table 10. ZL2006 Start-up Sequence  
Step #  
Step Name  
Description  
Input voltage is applied to the ZL2006’s VDD  
pin  
Time Duration  
Depends on input supply ramp  
time  
1
Power Applied  
The device will check for values stored in its  
internal memory. This step is also performed  
after a Restore command.  
Internal Memory  
Check  
2
Approx 5-10 ms (device will  
ignore an enable signal or  
PMBus traffic during this period)  
Multi-mode Pin  
Check  
Device Ready  
The device loads values configured by the  
multi-mode pins.  
The device is ready to accept an enable signal.  
3
4
The device requires approximately 2 ms  
following an enable signal and prior to ramping  
its output. Additional pre-ramp delay may be  
configured using the Delay pins.  
5
Pre-ramp Delay  
Approximately 2 ms  
Data Sheet Revision 2/18/2009  
www.intersil.com  
17  
ZL2006  
Table 11. Soft Start Delay Settings  
DLY0  
Table 13. DLY and SS Resistor Settings  
DLY or  
SS  
RDLY or  
RSS  
DLY or  
SS  
R
DLY or RSS  
LOW  
0 ms1  
5 ms  
OPEN  
HIGH  
2 ms  
20 ms  
200 ms  
LOW  
OPEN  
HIGH  
1 ms1  
0 ms 2  
10 ms  
20 ms  
30 ms  
40 ms  
50 ms  
60 ms  
70 ms  
80 ms  
90 ms  
100 ms  
110 ms  
120 ms  
130 ms  
140 ms  
150 ms  
160 ms  
170 ms  
180 ms  
190 ms  
200 ms  
10 kΩ  
11 kΩ  
28.7 kΩ  
31.6 kΩ  
34.8 kΩ  
38.3 kΩ  
42.2 kΩ  
46.4 kΩ  
51.1 kΩ  
56.2 kΩ  
61.9 kΩ  
68.1 kΩ  
DLY1  
10 ms  
100 ms  
50 ms  
12.1 kΩ  
13.3 kΩ  
14.7 kΩ  
16.2 kΩ  
17.8 kΩ  
19.6 kΩ  
21.5 kΩ  
23.7 kΩ  
26.1 kΩ  
Note:  
1. When the device is set to 0 ms or 1 ms delay, it will begin its  
ramp up after the internal circuitry has initialized (approx. 2 ms).  
Table 12. Soft Start Ramp Settings  
SS  
Ramp Time  
LOW  
OPEN  
HIGH  
0 ms 2  
5 ms  
10 ms  
Note:  
2. When the device is set to 0 ms ramp, it will attempt to ramp as fast  
as the external load capacitance and loop settings will allow. It is  
generally recommended to set the soft-start ramp to a value greater  
than 500 µs to prevent inadvertent fault conditions due to excessive  
inrush current.  
Note: Do not connect a resistor to the DLY1 pin. This  
pin is not utilized for setting soft-start delay times.  
Connecting an external resistor to this pin may cause  
conflicts with other device settings.  
If the desired soft start delay and ramp times are not  
one of the values listed in Table 11 and Table 12, the  
times can be set to a custom value by connecting a  
resistor from the DLY0 or SS pin to SGND using the  
appropriate resistor value from Table 13. The value of  
this resistor is measured upon start-up or Restore and  
will not change if the resistor is varied after power has  
been applied to the ZL2006. See Figure 14 for typical  
connections using resistors.  
The soft start delay and ramp times can also be set to  
custom values via the I2C/SMBus interface. When the  
SS delay time is set to 0 ms, the device will begin its  
ramp-up after the internal circuitry has initialized  
(approx. 2 ms). When the soft-start ramp period is set  
to 0 ms, the output will ramp up as quickly as the  
output load capacitance and loop settings will allow. It  
is generally recommended to set the soft-start ramp to a  
value greater than 500 µs to prevent inadvertent fault  
conditions due to excessive inrush current.  
5.6 Power Good  
The ZL2006 provides a Power Good (PG) signal that  
indicates the output voltage is within a specified  
tolerance of its target level and no fault condition  
exists. By default, the PG pin will assert if the output is  
within -10%/+15% of the target voltage. These limits  
and the polarity of the pin may be changed via the  
I2C/SMBus interface. See Application Note AN33 for  
details.  
A PG delay period is defined as the time from when all  
conditions within the ZL2006 for asserting PG are met  
to when the PG pin is actually asserted. This feature is  
commonly used instead of using an external reset  
controller to control external digital logic. By default,  
the ZL2006 PG delay is set equal to the soft-start ramp  
time setting. Therefore, if the soft-start ramp time is set  
to 10 ms, the PG delay will be set to 10 ms. The PG  
delay may be set independently of the soft-start ramp  
using the I2C/SMBus as described in Application Note  
AN33.  
Figure 14. DLY and SS Pin Resistor Connections  
Data Sheet Revision 2/18/2009  
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18  
ZL2006  
5.7 Switching Frequency and PLL  
Configuration C: SYNC AUTO DETECT  
The ZL2006 incorporates an internal phase-locked  
loop (PLL) to clock the internal circuitry. The PLL can  
be driven by an external clock source connected to the  
SYNC pin. When using the internal oscillator, the  
SYNC pin can be configured as a clock source for  
other Zilker Labs devices.  
When the SYNC pin is configured in auto detect mode  
(CFG pin is left OPEN), the device will automatically  
check for a clock signal on the SYNC pin after enable  
is asserted.  
If a clock signal is present, The ZL2006’s oscillator  
will then synchronize the rising edge of the external  
clock. Refer to SYNC INPUT description.  
The SYNC pin is a unique pin that can perform  
multiple functions depending on how it is configured.  
The CFG pin is used to select the operating mode of  
the SYNC pin as shown in Table 14. Figure 15  
illustrates the typical connections for each mode.  
If no incoming clock signal is present, the ZL2006 will  
configure the switching frequency according to the  
state of the SYNC pin as listed in Table 15. In this  
mode, the ZL2006 will only read the SYNC pin  
connection during the start-up sequence. Changes to  
SYNC pin connections will not affect fSW until the  
power (VDD) is cycled off and on.  
Table 14. SYNC Pin Function Selection  
CFG Pin  
LOW  
SYNC Pin Function  
SYNC is configured as an input  
Auto Detect mode  
OPEN  
Table 15. Switching Frequency Selection  
SYNC is configured as an output  
SYNC Pin  
LOW  
Frequency  
200 kHz  
HIGH  
fSW = 400 kHz  
OPEN  
400 kHz  
HIGH  
1 MHz  
Resistor  
See Table 16  
Configuration A: SYNC OUTPUT  
If the user wishes to run the ZL2006 at a frequency not  
listed in Table 15, the switching frequency can be set  
using an external resistor, RSYNC, connected between  
SYNC and SGND using Table 16.  
When the SYNC pin is configured as an output (CFG  
pin is tied HIGH), the device will run from its internal  
oscillator and will drive the resulting internal oscillator  
signal (preset to 400 kHz) onto the SYNC pin so other  
devices can be synchronized to it. The SYNC pin will  
not be checked for an incoming clock signal while in  
this mode.  
Configuration B: SYNC INPUT  
When the SYNC pin is configured as an input (CFG  
pin is tied LOW), the device will automatically check  
for a clock signal on the SYNC pin each time EN is  
asserted. The ZL2006’s oscillator will then  
synchronize with the rising edge of the external clock.  
The incoming clock signal must be in the range of 200  
kHz to 1.4 MHz and must be stable when the enable  
pin is asserted. The clock signal must also exhibit the  
necessary performance requirements (see Table 3). In  
the event of a loss of the external clock signal, the  
output voltage may show transient over/undershoot.  
If this happens, the ZL2006 will automatically switch  
to its internal oscillator and switch at a frequency close  
to the previous incoming frequency.  
Data Sheet Revision 2/18/2009  
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19  
ZL2006  
Figure 15. SYNC Pn Configurations  
Table 16. RSYNC Resistor Values  
When multiple Zilker Labs devices are used together,  
RSYNC  
10 k  
fSW  
RSYNC  
fSW  
connecting the SYNC pins together will force all  
devices to synchronize with each other. The CFG pin  
of one device must set its SYNC pin as an output and  
the remaining devices must have their SYNC pins set  
as Auto Detect.  
200 kHz  
222 kHz  
242 kHz  
267 kHz  
296 kHz  
320 kHz  
364 kHz  
400 kHz  
421 kHz  
471 kHz  
26.1 kꢀ  
28.7 kꢀ  
31.6 kꢀ  
34.8 kꢀ  
38.3 kꢀ  
46.4 kꢀ  
533 kHz  
571 kHz  
615 kHz  
727 kHz  
800 kHz  
889 kHz  
11 kꢀ  
12.1 kꢀ  
13.3 kꢀ  
14.7 kꢀ  
16.2 kꢀ  
17.8 kꢀ  
19.6 kꢀ  
21.5 kꢀ  
23.7 kꢀ  
Note: The switching frequency read back using the  
appropriate PMBus command will differ slightly from  
the selected values in Table 16. The difference is due  
to hardware quantization.  
51.1 k1000 kHz  
56.2 k1143 kHz  
68.1 k1333 kHz  
The switching frequency can also be set to any value  
between 200 kHz and 1.33 MHz using the I2C/SMBus  
interface. The available frequencies below 1.4 MHz are  
defined by fSW = 8 MHz/N, where the whole number N  
is 6 N 40. See Application Note AN33 for details.  
5.8 Power Train Component Selection  
The ZL2006 is a synchronous buck converter that uses  
external MOSFETs, inductor and capacitors to perform  
the power conversion process. The proper selection of  
the external components is critical for optimized  
performance.  
If a value other than fSW = 8 MHz/N is entered using a  
PMBus command, the internal circuitry will select the  
valid switching frequency value that is closest to the  
entered value. For example, if 810 kHz is entered, the  
device will select 800 kHz (N=10).  
To select the appropriate external components for the  
desired performance goals, the power supply  
requirements listed in Table 17 must be known.  
Data Sheet Revision 2/18/2009  
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20  
ZL2006  
Table 17. Power Supply Requirements  
5.8.2 Inductor Selection  
Example  
Value  
The output inductor selection process must include  
several trade-offs. A high inductance value will result  
in a low ripple current (Iopp), which will reduce output  
capacitance and produce a low output ripple voltage,  
but may also compromise output transient load  
performance. Therefore, a balance must be struck  
between output ripple and optimal load transient  
performance. A good starting point is to select the  
output inductor ripple equal to the expected load  
transient step magnitude (Iostep):  
Parameter  
Input voltage (VIN)  
Output voltage (VOUT  
Range  
3.0 – 14.0 V  
0.6 – 5.0 V  
0 to ~25 A  
12 V  
1.2 V  
20 A  
)
Output current (IOUT  
)
Output voltage ripple  
< 3% of VOUT  
1% of VOUT  
(Vorip  
)
Output load step (Iostep  
Output load step rate  
)
< Io  
50% of Io  
10 A/µS  
Output deviation due to load  
step  
± 50 mV  
Iopp = Iostep  
Maximum PCB temp.  
Desired efficiency  
120°C  
85°C  
85%  
Now the output inductance can be calculated using the  
following equation, where VINM is the maximum input  
voltage:  
Optimize for  
small size  
Other considerations  
Various  
VOUT  
VINM  
5.8.1 Design Goal Trade-offs  
VOUT × 1−  
The design of the buck power stage requires several  
compromises among size, efficiency, and cost. The  
inductor core loss increases with frequency, so there is  
a trade-off between a small output filter made possible  
by a higher switching frequency and getting better  
power supply efficiency. Size can be decreased by  
increasing the switching frequency at the expense of  
efficiency. Cost can be minimized by using through-  
hole inductors and capacitors; however these  
components are physically large.  
LOUT  
=
fsw× Iopp  
The average inductor current is equal to the maximum  
output current. The peak inductor current (ILpk) is  
calculated using the following equation where IOUT is  
the maximum output current:  
Iopp  
ILpk = IOUT  
+
2
Select an inductor rated for the average DC current  
with a peak current rating above the peak current  
computed above.  
To start the design, select a switching frequency based  
on Table 18. This frequency is a starting point and may  
be adjusted as the design progresses.  
In over-current or short-circuit conditions, the inductor  
may have currents greater than 2X the normal  
maximum rated output current. It is desirable to use an  
inductor that still provides some inductance to protect  
the load and the MOSFETs from damaging currents in  
this situation.  
Table 18. Circuit Design Considerations  
Frequency Range  
200–400 kHz  
Efficiency  
Highest  
Circuit Size  
Larger  
400–800 kHz  
Moderate  
Smaller  
800 kHz –  
1.4 MHz  
Once an inductor is selected, the DCR and core losses  
in the inductor are calculated. Use the DCR specified  
in the inductor manufacturer’s datasheet.  
Lower  
Smallest  
Data Sheet Revision 2/18/2009  
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21  
ZL2006  
Use these values to make an initial capacitor selection,  
using a single capacitor or several capacitors in  
parallel.  
2
P
= DCR× ILrms  
LDCR  
ILrms is given by  
After a capacitor has been selected, the resulting output  
voltage ripple can be calculated using the following  
equation:  
2
(
)
Iopp  
2
ILrms = IOUT  
+
12  
Iopp  
Vorip = Iopp × ESR +  
8× fsw ×COUT  
where IOUT is the maximum output current. Next,  
calculate the core loss of the selected inductor. Since  
this calculation is specific to each inductor and  
manufacturer, refer to the chosen inductor datasheet.  
Add the core loss and the ESR loss and compare the  
total loss to the maximum power dissipation  
recommendation in the inductor datasheet.  
Because each part of this equation was made to be less  
than or equal to half of the allowed output ripple  
voltage, the Vorip should be less than the desired  
maximum output ripple.  
5.8.4 Input Capacitor  
5.8.3 Output Capacitor Selection  
It is highly recommended that dedicated input  
capacitors be used in any point-of-load design, even  
when the supply is powered from a heavily filtered 5 or  
12 V “bulk” supply from an off-line power supply.  
This is because of the high RMS ripple current that is  
drawn by the buck converter topology. This ripple  
(ICINrms) can be determined from the following  
equation:  
Several trade-offs must also be considered when  
selecting an output capacitor. Low ESR values are  
needed to have a small output deviation during  
transient load steps (Vosag) and low output voltage  
ripple (Vorip). However, capacitors with low ESR, such  
as semi-stable (X5R and X7R) dielectric ceramic  
capacitors, also have relatively low capacitance values.  
Many designs can use a combination of high  
capacitance devices and low ESR devices in parallel.  
ICINrms = IOUT × D × (1D)  
For high ripple currents, a low capacitance value can  
cause a significant amount of output voltage ripple.  
Likewise, in high transient load steps, a relatively large  
amount of capacitance is needed to minimize the  
output voltage deviation while the inductor current  
ramps up or down to the new steady state output  
current value.  
Without capacitive filtering near the power supply  
circuit, this current would flow through the supply bus  
and return planes, coupling noise into other system  
circuitry. The input capacitors should be rated at 1.2X  
the ripple current calculated above to avoid  
overheating of the capacitors due to the high ripple  
current, which can cause premature failure. Ceramic  
capacitors with X7R or X5R dielectric with low ESR  
and 1.1X the maximum expected input voltage are  
recommended.  
As a starting point, apportion one-half of the output  
ripple voltage to the capacitor ESR and the other half  
to capacitance, as shown in the following equations:  
Iopp  
5.8.5 Bootstrap Capacitor Selection  
COUT  
=
Vorip  
The high-side driver boost circuit utilizes an external  
Schottky diode (DB) and an external bootstrap  
capacitor (CB) to supply sufficient gate drive for the  
high-side MOSFET driver. DB should be a 20 mA, 30  
V Schottky diode or equivalent device and CB should  
be a 1 μF ceramic type rated for at least 6.3V.  
8× fsw ×  
2
Vorip  
ESR =  
2× Iopp  
Data Sheet Revision 2/18/2009  
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22  
ZL2006  
5.8.6 QL Selection  
Calculate a starting RDS(ON) as follows, in this example  
using 5%:  
The bottom MOSFET should be selected primarily  
based on the device’s RDS(ON) and secondarily based on  
its gate charge. To choose QL, use the following  
equation and allow 2–5% of the output power to be  
dissipated in the RDS(ON) of QL (lower output voltages  
and higher step-down ratios will be closer to 5%):  
P
= 0.05×VOUT × IOUT  
QH  
P
QH  
RDS (ON )  
=
2
(
)
Itoprms  
P = 0.05×VOUT × IOUT  
QL  
Select a MOSFET and calculate the resulting gate  
drive current. Verify that the combined gate drive  
current from QL and QH does not exceed 80 mA.  
Calculate the RMS current in QL as follows:  
Ibotrms = ILrms × 1D  
Next, calculate the switching time using:  
Calculate the desired maximum RDS(ON) as follows:  
Qg  
P
tSW =  
QL  
RDS (ON )  
=
Igdr  
2
(
Ibotrms  
)
where Qg is the gate charge of the selected QH and Igdr  
is the peak gate drive current available from the  
ZL2006.  
Note that the RDS(ON) given in the manufacturer’s  
datasheet is measured at 25°C. The actual RDS(ON) in  
the end-use application will be much higher. For  
example, a Vishay Si7114 MOSFET with a junction  
temperature of 125°C has an RDS(ON) that is 1.4 times  
higher than the value at 25°C. Select a candidate  
MOSFET, and calculate the required gate drive current  
as follows:  
Although the ZL2006 has a typical gate drive current  
of 3 A, use the minimum guaranteed current of 2 A for  
a conservative design. Using the calculated switching  
time, calculate the switching power loss in QH using:  
P
=VINM ×tsw × IOUT × fsw  
swtop  
Ig = fSW ×Qg  
The total power dissipated by QH is given by the  
following equation:  
Keep in mind that the total allowed gate drive current  
for both QH and QL is 80 mA.  
P
= P + P  
QHtot  
QH  
swtop  
MOSFETs with lower RDS(ON) tend to have higher gate  
charge requirements, which increases the current and  
resulting power required to turn them on and off. Since  
the MOSFET gate drive circuits are integrated in the  
ZL2006, this power is dissipated in the ZL2006  
according to the following equation:  
5.8.8 MOSFET Thermal Check  
Once the power dissipations for QH and QL have been  
calculated, the MOSFETs junction temperature can be  
estimated. Using the junction-to-case thermal  
resistance (Rth) given in the MOSFET manufacturer’s  
datasheet and the expected maximum printed circuit  
board temperature, calculate the junction temperature  
as follows:  
P = fsw ×Qg ×VINM  
QL  
5.8.7 QH Selection  
(
)
Tj max = Tpcb + P × Rth  
In addition to the RDS(ON) loss and gate charge loss, QH  
also has switching loss. The procedure to select QH is  
similar to the procedure for QL. First, assign 2–5% of  
the output power to be dissipated in the RDS(ON) of QH  
using the equation for QL above. As was done with  
QL, calculate the RMS current as follows:  
Q
Itoprms = ILrms × D  
Data Sheet Revision 2/18/2009  
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23  
ZL2006  
5.8.9 Current Sensing Components  
and choose the next-lowest readily available value (eg.:  
For CL-max = 1.86uF, CL = 1.5uF is a good choice).  
Then substitute the chosen value into the same  
equation and re-calculate the value of R1. Choose the  
1% resistor standard value closest to this re-calculated  
value of R1. The error due to the mismatch of the two  
time constants is  
Once the current sense method has been selected  
(Refer to Section 5.9, “Current Limit Threshold  
Selection,”), the components are selected as follows.  
When using the inductor DCR sensing method, the  
user must also select an R/C network comprised of R1  
and CL (see Figure 16).  
R1 CL DCR  
ετ = 1−  
100%  
Lavg  
The value of R2 should be simply five times that of R1:  
R2 = 5R1  
For the RDS(ON) current sensing method, the external  
low side MOSFET will act as the sensing element as  
indicated in Figure 17.  
Figure 16. DCR Current Sensing  
For the voltage across CL to reflect the voltage across  
the DCR of the inductor, the time constant of the  
inductor must match the time constant of the RC  
network. That is:  
5.9 Current Limit Threshold Selection  
It is recommended that the user include a current  
limiting mechanism in their design to protect the power  
supply from damage and prevent excessive current  
from being drawn from the input supply in the event  
that the output is shorted to ground or an overload  
condition is imposed on the output. Current limiting is  
accomplished by sensing the current through the circuit  
during a portion of the duty cycle.  
τRC = τL/ DCR  
L
R1 CL =  
DCR  
For L, use the average of the nominal value and the  
minimum value. Include the effects of tolerance, DC  
Bias and switching frequency on the inductance when  
determining the minimum value of L. Use the typical  
value for DCR.  
Output current sensing can be accomplished by  
measuring the voltage across a series resistive sensing  
element according to the following equation:  
The value of R1 should be as small as feasible and no  
greater than 5 kfor best signal-to-noise ratio. The  
designer should make sure the resistor package size is  
appropriate for the power dissipated and include this  
loss in efficiency calculations. In calculating the  
minimum value of R1, the average voltage across CL  
(which is the average IOUT·DCR product) is small and  
can be neglected. Therefore, the minimum value of R1  
may be approximated by the following equation:  
VLIM = ILIM × RSENSE  
Where:  
ILIM is the desired maximum current that should  
flow in the circuit  
R
SENSE is the resistance of the sensing element  
V
LIM is the voltage across the sensing element at the  
point the circuit should start limiting the output  
current.  
2
2
D
(
VIN max VOUT  
)
+
(
1D VOUT  
)
R1min  
=
,
PR1pkgmax δP  
where PR1pkg-max is the maximum power dissipation  
specification for the resistor package and δP is the  
derating factor for the same parameter (eg.: PR1pkg-max  
=
0.0625W for 0603 package, δP = 50% @ 85°C). Once  
R1-min has been calculated, solve for the maximum  
value of CL from  
L
CLmax  
=
R1min DCR  
Data Sheet Revision 2/18/2009  
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24  
ZL2006  
additional efficiency losses incurred by devices that  
must use an additional series resistance in the circuit.  
To set the current limit threshold, the user must first  
select a current sensing method. The ZL2006  
incorporates two methods for current sensing,  
synchronous MOSFET RDS(ON) sensing and inductor  
DC resistance (DCR) sensing; Figure 17 shows a  
simplified schematic for each method.  
The current sensing method can be selected using the  
ILIM1 pin using Table 19. The ILIM0 pin must have a  
finite resistor connected to ground in order for Table  
19 to be valid. If no resistor is connected between  
ILIM0 and ground, the default method is MOSFET  
RDS(ON) sensing. The current sensing method can be  
modified via the I2C/SMBus interface. Please refer to  
Application Note AN33 for details.  
In addition to selecting the current sensing method, the  
ZL2006 gives the power supply designer several  
choices for the fault response during over or under  
current condition. The user can select the number of  
violations allowed before declaring fault, a blanking  
time and the action taken when a fault is detected.  
Figure 17. Current Sensing Methods  
The ZL2006 supports “lossless” current sensing by  
measuring the voltage across a resistive element that is  
already present in the circuit. This eliminates  
Table 19. Resistor Settings for Current Sensing  
Number of  
ILIM0 Pin1  
ILIM1 Pin  
LOW  
Current Limiting Configuration  
Violations  
Comments  
Allowed2  
Ground-referenced, RDS(ON), sensing  
Blanking time: 672 ns  
Best for low duty cycle  
and low fSW  
RILIM0  
5
5
Output-referenced, down-slope sensing  
(Inductor DCR sensing)  
Best for low duty cycle  
and high fSW  
RILIM0  
OPEN  
Blanking time: 352 ns  
Output-referenced, up-slope sensing  
(Inductor DCR sensing)  
RILIM0  
HIGH  
5
Best for high duty cycle  
Blanking time: 352 ns  
Resistor  
Depends on resistor value used; see Table 20  
Notes:  
1. 10 k< RILIM0 < 100 kꢀ  
2. The number of violations allowed prior to issuing a fault response.  
Data Sheet Revision 2/18/2009  
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25  
ZL2006  
Table 20. Resistor Configured Current Sensing  
Method Selection  
The blanking time represents the time when no current  
measurement is taken. This is to avoid taking a reading  
just after a current load step (Less accurate due to  
potential ringing). It is a configurable parameter.  
Number of  
Violations  
Allowed1  
Current Sensing  
RILIMI1  
Method  
Table 19 includes default parameters for the number of  
violations and the blanking time using pin-strap.  
10 kꢀ  
1
3
11 kꢀ  
Once the sensing method has been selected, the user  
must select the voltage threshold (VLIM), the desired  
current limit threshold, and the resistance of the  
sensing element.  
Ground-referenced,  
12.1 kꢀ  
13.3 kꢀ  
14.7 kꢀ  
16.2 kꢀ  
17.8 kꢀ  
19.6 kꢀ  
21.5 kꢀ  
23.7 kꢀ  
26.1 kꢀ  
28.7 kꢀ  
31.6 kꢀ  
34.8 kꢀ  
38.3 kꢀ  
42.2 kꢀ  
46.4 kꢀ  
51.1 kꢀ  
56.2 kꢀ  
61.9 kꢀ  
68.1 kꢀ  
75 kꢀ  
5
R
DS(ON), sensing  
7
Best for low duty  
cycle and low fSW  
9
The current limit threshold can be selected by simply  
connecting the ILIM0 and ILIM1 pins as shown in  
Table 21. The ground-referenced sensing method is  
being used in this mode.  
Blanking time:  
672 ns  
11  
13  
15  
1
Table 21. Current Limit Threshold Voltage Pin-strap  
Settings  
ILIM0  
Output-referenced,  
down-slope sensing  
(Inductor DCR  
sensing)  
3
LOW  
20 mV  
50 mV  
80 mV  
OPEN  
30 mV  
60 mV  
90 mV  
HIGH  
40 mV  
70 mV  
100 mV  
LOW  
OPEN  
HIGH  
5
ILIM1  
7
Best for low duty  
cycle and high fSW  
9
The threshold voltage can also be selected in 5 mV  
increments by connecting a resistor, RLIM0, between the  
ILIM0 pin and ground according to Table 22. This  
method is preferred if the user does not desire to use or  
does not have access to the I2C/SMBus interface and  
the desired threshold value is contained in Table 22.  
11  
13  
15  
1
Blanking time:  
352 ns  
The current limit threshold can also be set to a custom  
value via the I2C/SMBus interface. Please refer to  
Application Note AN33 for further details.  
Output-referenced,  
up-slope sensing  
(Inductor DCR  
sensing)  
3
5
7
Best for high duty  
cycle  
9
11  
13  
15  
Blanking time:  
352 ns  
82.5 kꢀ  
90.9 kꢀ  
Notes:  
1. The number of violations allowed prior to issuing a fault response  
Data Sheet Revision 2/18/2009  
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26  
ZL2006  
Table 22. Current Limit Threshold Voltage Resistor  
Settings  
RLIM0  
VLIM for RDS  
VLIM for DCR  
10 kꢀ  
11 kꢀ  
0 mV  
5 mV  
0 mV  
2.5 mV  
5 mV  
12.1 kꢀ  
13.3 kꢀ  
14.7 kꢀ  
16.2 kꢀ  
17.8 kꢀ  
19.6 kꢀ  
21.5 kꢀ  
23.7 kꢀ  
26.1 kꢀ  
28.7 kꢀ  
31.6 kꢀ  
34.8 kꢀ  
38.3 kꢀ  
46.4 kꢀ  
51.1 kꢀ  
56.2 kꢀ  
68.1 kꢀ  
82.5 kꢀ  
100 kꢀ  
10 mV  
15 mV  
20 mV  
25 mV  
30 mV  
35 mV  
40 mV  
45 mV  
50 mV  
55 mV  
60 mV  
65 mV  
70 mV  
80 mV  
85 mV  
90 mV  
100 mV  
110 mV  
120 mV  
7.5 mV  
10 mV  
12.5 mV  
15 mV  
17.5 mV  
20 mV  
22.5 mV  
25 mV  
27.5 mV  
30 mV  
32.5 mV  
35 mV  
40 mV  
42.5 mV  
45 mV  
50 mV  
55 mV  
60 mV  
Figure 18. Control Loop Block Diagram  
In the ZL2006, the compensation zeros are set by  
configuring the FC0 and FC1 pins or via the  
I2C/SMBus interface once the user has calculated the  
required settings. This method eliminates the  
inaccuracies due to the component tolerances  
associated with using external resistors and capacitors  
required with traditional analog controllers. Utilizing  
the loop compensation settings shown in Table 23 will  
yield a conservative crossover frequency at a fixed  
fraction of the switching frequency (fSW/20) and 60° of  
phase margin.  
5.10  
Loop Compensation  
Step 1: Using the following equation, calculate the  
resonant frequency of the LC filter, fn.  
The ZL2006 operates as a voltage-mode synchronous  
buck controller with a fixed frequency PWM scheme.  
Although the ZL2006 uses a digital control loop, it  
operates much like a traditional analog PWM  
controller. Figure 18 is a simplified block diagram of  
the ZL2006 control loop, which differs from an analog  
control loop only by the constants in the PWM and  
compensation blocks. As in the analog controller case,  
the compensation block compares the output voltage to  
the desired voltage reference and compensation zeroes  
are added to keep the loop stable. The resulting  
integrated error signal is used to drive the PWM logic,  
converting the error signal to a duty cycle to drive the  
external MOSFETs.  
1
fn =  
2π L×C  
Step 2: Based on Table 23 determine the FC0  
settings.  
Step 3: Calculate the ESR zero frequency (fZESR).  
1
fzesr  
=
2πCRc  
Step 4: Based on Table 23 determine the FC1 setting.  
Data Sheet Revision 2/18/2009  
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27  
ZL2006  
5.11  
Adaptive Compensation  
Setting the loop compensation coefficients through the  
I2C/SMBus interface allows for a second set of  
coefficients to be stored in the device in order to utilize  
adaptive loop compensation. This algorithm uses the  
two sets of compensation coefficients to determine  
optimal compensation settings as the output load  
changes. Please refer to Application Note AN33 for  
further details on PMBus commands.  
Loop compensation can be a time-consuming process,  
forcing the designer to accommodate design trade-offs  
related to performance and stability across a wide  
range of operating conditions. The ZL2006 offers an  
adaptive compensation mode that enables the user to  
increase the stability over a wider range of loading  
conditions by automatically adapting the loop  
compensation coefficients for changes in load current.  
Table 23. Pin-strap Settings for Loop Compensation  
FC0 Range  
FC0 Pin  
FC1 Range  
FC1 Pin  
fzesr > fsw/10  
fsw/10 > fzesr > fsw/30  
Reserved  
HIGH  
OPEN  
LOW  
fsw/60 < fn < fsw/30  
HIGH  
fzesr > fsw/10  
HIGH  
OPEN  
LOW  
fsw/120 < fn < fsw/60  
fsw/240 < fn < fsw/120  
OPEN  
LOW  
fsw/10 > fzesr > fsw/30  
Reserved  
fzesr > fsw/10  
HIGH  
OPEN  
LOW  
fsw/10 > fzesr > fsw/30  
Reserved  
5.12  
Non-linear Response (NLR) Settings  
5.13  
Efficiency Optimized Driver Dead-time  
Control  
The ZL2006 incorporates a non-linear response (NLR)  
loop that decreases the response time and the output  
voltage deviation in the event of a sudden output load  
current step. The NLR loop incorporates a secondary  
error signal processing path that bypasses the primary  
error loop when the output begins to transition outside  
of the standard regulation limits. This scheme results in  
a higher equivalent loop bandwidth than what is  
possible using a traditional linear loop.  
The ZL2006 utilizes a closed loop algorithm to  
optimize the dead-time applied between the gate  
drive signals for the top and bottom FETs. In a  
synchronous buck converter, the MOSFET drive  
circuitry must be designed such that the top and  
bottom MOSFETs are never in the conducting state  
at the same time. Potentially damaging currents flow  
in the circuit if both top and bottom MOSFETs are  
simultaneously on for periods of time exceeding a  
few nanoseconds. Conversely, long periods of time  
in which both MOSFETs are off reduce overall  
circuit efficiency by allowing current to flow in their  
parasitic body diodes.  
When a load current step function imposed on the  
output causes the output voltage to drop below the  
lower regulation limit, the NLR circuitry will force a  
positive correction signal that will turn on the upper  
MOSFET and quickly force the output to increase.  
Conversely, a negative load step (i.e. removing a large  
load current) will cause the NLR circuitry to force a  
negative correction signal that will turn on the lower  
MOSFET and quickly force the output to decrease.  
It is therefore advantageous to minimize this dead-  
time to provide optimum circuit efficiency. In the  
first order model of a buck converter, the duty cycle  
is determined by the equation:  
The ZL2006 has been pre-configured with appropriate  
NLR settings that correspond to the loop compensation  
settings in Table 23. Please refer to Application Note  
AN32 for more details regarding NLR settings.  
VOUT  
D ≈  
VIN  
However, non-idealities exist that cause the real duty  
cycle to extend beyond the ideal. Dead-time is one of  
Data Sheet Revision 2/18/2009  
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28  
ZL2006  
those non-idealities that can be manipulated to improve  
efficiency. The ZL2006 has an internal algorithm that  
constantly adjusts dead-time non-overlap to minimize  
duty cycle, thus maximizing efficiency. This circuit will  
null out dead-time differences due to component  
variation, temperature, and loading effects.  
This algorithm is independent of application circuit  
parameters such as MOSFET type, gate driver delays,  
rise and fall times and circuit layout. In addition, it does  
not require drive or MOSFET voltage or current  
waveform measurements.  
5.14  
Adaptive Diode Emulation  
Most power converters use synchronous rectification to  
optimize efficiency over a wide range of input and  
output conditions. However, at light loads the  
synchronous MOSFET will typically sink current and  
introduce additional energy losses associated with  
higher peak inductor currents, resulting in reduced  
efficiency. Adaptive diode emulation mode turns off the  
low-side FET gate drive at low load currents to prevent  
the inductor current from going negative, reducing the  
energy losses and increasing overall efficiency. Diode  
emulation is available to single-phase devices or current  
sharing devices that have dropped all but a single phase.  
Figure 19. Adaptive Frequency  
Once the GH pulse width (D) reaches 50% of the  
nominal duty cycle, DNOM (determined by Vin and  
Vout), the switching frequency will start to decrease  
according to the following equation:  
D
NOM  
If  
then  
D <  
2
2( fSW fMIN  
)
D + fMIN  
fSW(D) =  
DNOM  
Otherwise fSW(D) = fPROG  
Note: the overall bandwidth of the device may be  
reduced when in diode emulation mode. It is  
recommended that diode emulation is disabled prior to  
applying significant load steps.  
This is illustrated in Figure 19. Due to quantizing  
effects inside the IC, the ZL2006 will decrease its  
frequency in steps between fSW and fMIN. The  
quantity and magnitude of the steps will depend on  
the difference between fSW and fMIN as well as the  
frequency range.  
5.15  
Adaptive Frequency Control  
Since switching losses contribute to the efficiency of the  
power converter, reducing the switching frequency will  
reduce the switching losses and increase efficiency. The  
ZL2006 includes Adaptive Frequency Control mode,  
which effectively reduces the observed switching  
frequency as the load decreases.  
It should be noted that adaptive frequency mode is  
not available for current sharing groups and is not  
allowed when the device is placed in auto-detect  
mode and a clock source is present on the SYNC pin,  
or if the device is outputting a clock signal on its  
SYNC pin.  
Adaptive frequency mode is enabled by setting bit 0 of  
MISC_CONFIG to 1 and is only available while the  
device is operating within Adaptive Diode Emulation  
Mode. As the load current is decreased, diode emulation  
mode decreases the GL on-time to prevent negative  
inductor current from flowing. As the load is decreased  
further, the GH pulse width will begin to decrease while  
maintaining the programmed frequency, fPROG (set by  
the FREQ_SWITCH command).  
Data Sheet Revision 2/18/2009  
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29  
ZL2006  
6. Power Management Functional Description  
6.1 Input Undervoltage Lockout  
The UVLO voltage can also be set to any value  
between 2.85 V and 16 V via the I2C/SMBus interface.  
The input undervoltage lockout (UVLO) prevents the  
ZL2006 from operating when the input falls below a  
preset threshold, indicating the input supply is out of  
its specified range. The UVLO threshold (VUVLO) can  
be set between 2.85 V and 16 V using the UVLO pin.  
The simplest implementation is to connect the UVLO  
pin as shown in Table 24. If the UVLO pin is left  
unconnected, the UVLO threshold will default to 4.5  
V.  
Once an input undervoltage fault condition occurs, the  
device can respond in a number of ways as follows:  
1. Continue operating without interruption.  
2. Continue operating for a given delay period,  
followed by shutdown if the fault still exists. The  
device will remain in shutdown until instructed to  
restart.  
3. Initiate an immediate shutdown until the fault has  
been cleared. The user can select a specific number  
of retry attempts.  
Table 24. UVLO Threshold Settings  
Pin Setting  
LOW  
UVLO Threshold  
3 V  
The default response from a UVLO fault is an  
immediate shutdown of the device. The device will  
continuously check for the presence of the fault  
condition. If the fault condition is no longer present,  
the ZL2006 will be re-enabled.  
OPEN  
4.5 V  
10.8 V  
HIGH  
If the desired UVLO threshold is not one of the listed  
choices, the user can configure a threshold between  
2.85 V and 16 V by connecting a resistor between the  
UVLO pin and SGND by selecting the appropriate  
resistor from Table 25.  
Please refer to Application Note AN33 for details on  
how to configure the UVLO threshold or to select  
specific UVLO fault response options via the  
I2C/SMBus interface.  
Table 25. UVLO Resistor Values  
RUVLO  
UVLO  
2.85 V  
3.14 V  
3.44 V  
3.79 V  
4.18 V  
4.59 V  
5.06 V  
5.57 V  
6.13 V  
6.75 V  
RUVLO  
UVLO  
7.42 V  
8.18 V  
8.99 V  
9.9 V  
6.2 Output Overvoltage Protection  
17.8 kꢀ  
19.6 kꢀ  
21.5 kꢀ  
23.7 kꢀ  
26.1 kꢀ  
28.7 kꢀ  
31.6 kꢀ  
34.8 kꢀ  
38.3 kꢀ  
42.2 kꢀ  
46.4 kꢀ  
51.1 kꢀ  
56.2 kꢀ  
61.9 kꢀ  
68.1 kꢀ  
75 kꢀ  
The ZL2006 offers an internal output overvoltage  
protection circuit that can be used to protect sensitive  
load circuitry from being subjected to a voltage higher  
than its prescribed limits. A hardware comparator is  
used to compare the actual output voltage (seen at the  
VSEN pin) to a threshold set to 15% higher than the  
target output voltage (the default setting). If the VSEN  
voltage exceeds this threshold, the PG pin will de-  
assert and the device can then respond in a number of  
ways as follows:  
10.9 V  
12 V  
82.5 kꢀ  
90.9 kꢀ  
100 kꢀ  
13.2 V  
14.54 V  
16 V  
1. Initiate an immediate shutdown until the fault has  
been cleared. The user can select a specific number  
of retry attempts.  
2. Turn off the high-side MOSFET and turn on the  
low-side MOSFET. The low-side MOSFET  
remains ON until the device attempts a restart.  
The default response from an overvoltage fault is to  
immediately shut down. The device will continuously  
check for the presence of the fault condition, and when  
the fault condition no longer exists the device will be  
re-enabled.  
Data Sheet Revision 2/18/2009  
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ZL2006  
For continuous overvoltage protection when operating  
from an external clock, the only allowed response is an  
immediate shutdown.  
Please refer to Application Note AN33 for details on  
how to select specific overvoltage fault response  
options via I2C/SMBus.  
6.3 Output Pre-Bias Protection  
An output pre-bias condition exists when an externally  
applied voltage is present on a power supply’s output  
before the power supply’s control IC is enabled.  
Certain applications require that the converter not be  
allowed to sink current during start up if a pre-bias  
condition exists at the output. The ZL2006 provides  
pre-bias protection by sampling the output voltage  
prior to initiating an output ramp.  
If a pre-bias voltage lower than the target voltage exists  
after the pre-configured delay period has expired, the  
target voltage is set to match the existing pre-bias  
voltage and both drivers are enabled. The output  
voltage is then ramped to the final regulation value at  
the ramp rate set by the SS pin.  
The actual time the output will take to ramp from the  
pre-bias voltage to the target voltage will vary  
depending on the pre-bias voltage but the total time  
elapsed from when the delay period expires and when  
the output reaches its target value will match the pre-  
configured ramp time. See Figure 20.  
Figure 20. Output Responses to Pre-bias Voltages  
Once the pre-configured soft-start ramp period has  
expired, the PG pin will be asserted (assuming the pre-  
bias voltage is not higher than the overvoltage limit).  
The PWM will then adjust its duty cycle to match the  
original target voltage and the output will ramp down  
to the pre-configured output voltage.  
If a pre-bias voltage higher than the target voltage  
exists after the pre-configured delay period has  
expired, the target voltage is set to match the existing  
pre-bias voltage and both drivers are enabled with a  
PWM duty cycle that would ideally create the pre-bias  
voltage.  
If a pre-bias voltage higher than the overvoltage limit  
exists, the device will not initiate a turn-on sequence  
and will declare an overvoltage fault condition to exist.  
In this case, the device will respond based on the  
output overvoltage fault response method that has been  
selected. See Section 6.2 “Output Overvoltage  
Protection,” for response options due to an overvoltage  
condition.  
Pre-bias protection is not offered for current sharing  
groups that also have tracking enabled.  
Data Sheet Revision 2/18/2009  
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31  
ZL2006  
6.4 Output Overcurrent Protection  
2. Initiate a shutdown and attempt to restart a preset  
number of times with a preset delay period  
between attempts.  
The ZL2006 can protect the power supply from  
damage if the output is shorted to ground or if an  
overload condition is imposed on the output. Once the  
current limit threshold has been selected (see Section  
5.9 “Current Limit Threshold Selection”), the user may  
determine the desired course of action in response to  
the fault condition. The following overcurrent  
protection response options are available:  
3. Continue operating for a given delay period,  
followed by shutdown if the fault still exists.  
4. Continue operating through the fault (this could  
result in permanent damage to the power supply).  
5. Initiate an immediate shutdown.  
If the user has configured the device to restart, the  
device will wait the preset delay period (if configured  
to do so) and will then check the device temperature. If  
the temperature has dropped below a threshold that is  
approx 15°C lower than the selected temperature fault  
limit, the device will attempt to re-start. If the  
temperature still exceeds the fault limit the device will  
wait the preset delay period and retry again.  
1. Initiate a shutdown and attempt to restart an  
infinite number of times with a preset delay period  
between attempts.  
2. Initiate a shutdown and attempt to restart a preset  
number of times with a preset delay period  
between attempts.  
3. Continue operating for a given delay period,  
followed by shutdown if the fault still exists.  
The default response from a temperature fault is an  
immediate shutdown of the device. The device will  
continuously check for the fault condition, and once  
the fault has cleared the ZL2006 will be re-enabled.  
4. Continue operating through the fault (this could  
result in permanent damage to the power supply).  
5. Initiate an immediate shutdown.  
Please refer to Application Note AN33 for details on  
how to select specific temperature fault response  
options via I2C/SMBus.  
The default response from an overcurrent fault is an  
immediate shutdown of the device. The device will  
continuously check for the presence of the fault  
condition, and if the fault condition no longer exists the  
device will be re-enabled.  
6.6 Voltage Tracking  
Numerous high performance systems place stringent  
demands on the order in which the power supply  
voltages are turned on. This is particularly true when  
powering FPGAs, ASICs, and other advanced  
processor devices that require multiple supply voltages  
to power a single die. In most cases, the I/O interface  
operates at a higher voltage than the core and therefore  
the core supply voltage must not exceed the I/O supply  
voltage according to the manufacturers' specifications.  
Please refer to Application Note AN33 for details on  
how to select specific overcurrent fault response  
options via I2C/SMBus.  
6.5 Thermal Overload Protection  
The ZL2006 includes an on-chip thermal sensor that  
continuously measures the internal temperature of the  
die and shuts down the device when the temperature  
exceeds the preset limit. The default temperature limit  
is set to 125°C in the factory, but the user may set the  
limit to a different value if desired. See Application  
Note AN33 for details. Note that setting a higher  
thermal limit via the I2C/SMBus interface may result in  
permanent damage to the device. Once the device has  
been disabled due to an internal temperature fault, the  
user may select one of several fault response options as  
follows:  
Voltage tracking protects these sensitive ICs by  
limiting the differential voltage between multiple  
power supplies during the power-up and power down  
sequence. The ZL2006 integrates a lossless tracking  
scheme that allows its output to track a voltage that is  
applied to the VTRK pin with no external components  
required. The VTRK pin is an analog input that, when  
tracking mode is enabled, configures the voltage  
applied to the VTRK pin to act as a reference for the  
device’s output regulation.  
1. Initiate a shutdown and attempt to restart an  
infinite number of times with a preset delay period  
between attempts.  
Data Sheet Revision 2/18/2009  
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32  
ZL2006  
VIN  
The ZL2006 offers two mode of tracking as follows:  
1. Coincident. This mode configures the ZL2006 to  
ramp its output voltage at the same rate as the  
voltage applied to the VTRK pin.  
Q1  
GH  
SW  
GL  
ZL2006  
VOUT  
C1  
L1  
Q2  
2. Ratiometric. This mode configures the ZL2006 to  
ramp its output voltage at a rate that is a percentage  
of the voltage applied to the VTRK pin. The  
default setting is 50%, but an external resistor  
string may be used to configure a different tracking  
ratio.  
VTRK  
VOUT  
VTRK  
Figure 21 illustrates the typical connection and the two  
tracking modes.  
VOUT  
The master ZL2006 device in a tracking group is  
defined as the device that has the highest target output  
voltage within the group. This master device will  
control the ramp rate of all tracking devices and is not  
configured for tracking mode. A delay of at least 10 ms  
must be configured into the master device using the  
DLY(0,1) pins, and the user may also configure a  
specific ramp rate using the SS pin. Any device that is  
configured for tracking mode will ignore its soft-start  
delay and ramp time settings (SS and DLY(0,1) pins)  
and its output will take on the turn-on/turn-off  
characteristics of the reference voltage present at the  
VTRK pin. All of the ENABLE pins in the tracking  
group must be connected together and driven by a  
single logic source. Tracking is configured via the  
I2C/SMBus interface by using the TRACK_CONFIG  
PMBus command. Please refer to Application Note  
AN33 for more information on configuring tracking  
mode using PMBus.  
Time  
Coincident  
VOUT  
VTRK  
VOUT  
Time  
Ratiometric  
Figure 21. Tracking Modes  
6.7 Voltage Margining  
It should be noted that current sharing groups that are  
also configured to track another voltage do not offer  
pre-bias protection; a minimum load should therefore  
be enforced to avoid the output voltage from being  
held up by an outside force. Additionally, a device set  
up for tracking must have both Alternate Ramp Control  
and Precise Ramp-Up Delay disabled.  
The ZL2006 offers a simple means to vary its output  
higher or lower than its nominal voltage setting in  
order to determine whether the load device is capable  
of operating over its specified supply voltage range.  
The MGN command is set by driving the MGN pin or  
through the I2C/SMBus interface. The MGN pin is a  
tri-level input that is continuously monitored and can  
be driven directly by a processor I/O pin or other logic-  
level output.  
Data Sheet Revision 2/18/2009  
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33  
ZL2006  
The ZL2006’s output will be forced higher than its  
6.9 I2C/SMBus Device Address Selection  
nominal set point when the MGN command is set  
HIGH, and the output will be forced lower than its  
nominal set point when the MGN command is set  
LOW. Default margin limits of VNOM ±5% are pre-  
loaded in the factory, but the margin limits can be  
modified through the I2C/SMBus interface to as high  
as VNOM + 10% or as low as 0V, where VNOM is the  
nominal output voltage set point determined by the V0  
and V1 pins. A safety feature prevents the user from  
configuring the output voltage to exceed VNOM + 10%  
under any conditions.  
When communicating with multiple SMBus devices  
using the I2C/SMBus interface, each device must have  
its own unique address so the host can distinguish  
between the devices. The device address can be set  
according to the pin-strap options listed in Table 26.  
Address values are right-justified.  
Table 26. SMBus Device Address Selection  
SA0  
LOW  
0x20  
0x23  
0x26  
OPEN  
0x21  
0x24  
0x27  
HIGH  
0x22  
0x25  
LOW  
OPEN  
HIGH  
SA1  
The margin limits and the MGN command can both be  
set individually through the I2C/SMBus interface.  
Additionally, the transition rate between the nominal  
output voltage and either margin limit can be  
configured through the I2C interface. Please refer to  
Application Note AN33 for detailed instructions on  
modifying the margining configurations.  
Reserved  
If additional device addresses are required, a resistor  
can be connected to the SA0 pin according to Table 27  
to provide up to 25 unique device addresses. In this  
case, the SA1 pin should be tied to SGND.  
Table 27. SMBus Address Values  
SMBus  
Address  
0x00  
0x01  
0x02  
0x03  
0x04  
0x05  
0x06  
0x07  
0x08  
0x09  
0x0A  
0x0B  
0x0C  
SMBus  
Address  
0x0D  
0x0E  
0x0F  
0x10  
0x11  
0x12  
0x13  
0x14  
6.8 I2C/SMBus Communications  
RSA  
RSA  
The ZL2006 provides an I2C/SMBus digital interface  
that enables the user to configure all aspects of the  
device operation as well as monitor the input and  
output parameters. The ZL2006 can be used with any  
standard 2-wire I2C host device. In addition, the device  
is compatible with SMBus version 2.0 and includes an  
SALRT line to help mitigate bandwidth limitations  
related to continuous fault monitoring. Pull-up resistors  
are required on the I2C/SMBus as specified in the  
SMBus 2.0 specification. The ZL2006 accepts most  
standard PMBus commands. When controlling the  
device with PMBus commands, it is recommended that  
the enable pin is tied to SGND.  
10 kΩ  
11 kΩ  
34.8 kΩ  
38.3 kΩ  
42.2 kΩ  
46.4 kΩ  
51.1 kΩ  
56.2 kΩ  
61.9 kΩ  
68.1 kΩ  
75 kΩ  
12.1 kΩ  
13.3 kΩ  
14.7 kΩ  
16.2 kΩ  
17.8 kΩ  
19.6 kΩ  
21.5 kΩ  
23.7 kΩ  
26.1 kΩ  
28.7 kΩ  
31.6 kΩ  
0x15  
0x16  
0x17  
0x18  
82.5 kΩ  
90.9 kΩ  
100 kΩ  
If more than 25 unique device addresses are required or  
if other SMBus address values are desired, both the  
SA0 and SA1 pins can be configured with a resistor to  
SGND according to the following equation and Table  
28.  
SMBus address = 25 x (SA1 index) + (SA0 index)  
(in decimal)  
Data Sheet Revision 2/18/2009  
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34  
ZL2006  
6.10 Digital-DC Bus  
Using this method, the user can theoretically configure  
up to 625 unique SMBus addresses, however the  
SMBus is inherently limited to 128 devices so  
attempting to configure an address higher than 128  
(0x80) will cause the device address to repeat (i.e,  
attempting to configure a device address of 129 (0x81)  
would result in a device address of 1). Therefore, the  
user should use index values 0-4 on the SA1 pin and  
the full range of index values on the SA0 pin, which  
will provide 125 device address combinations.  
The Digital-DC (DDC) communications bus is used to  
communicate between Zilker Labs Digital-DC devices.  
This dedicated bus provides the communication  
channel between devices for features such as  
sequencing, fault spreading, and current sharing. The  
DDC pin on all Digital-DC devices in an application  
should be connected together. A pull-up resistor is  
required on the DDC bus in order to guarantee the rise  
time as follows:  
Table 28. SMBus Address Index Values  
Rise time = RPU * CLOAD 1 µs,  
SA0 or  
SA0 or  
SA1  
Index  
13  
where RPU is the DDC bus pull-up resistance and  
CLOAD is the bus loading. The pull-up resistor may be  
tied to VR or to an external 3.3 V or 5 V supply as long  
as this voltage is present prior to or during device  
power-up. As rules of thumb, each device connected to  
the DDC bus presents approx 10 pF of capacitive  
loading, and each inch of FR4 PCB trace introduces  
approx 2 pF. The ideal design will use a central pull-up  
resistor that is well-matched to the total load  
capacitance. In power module applications, the user  
should consider whether to place the pull-up resistor on  
the module or on the PCB of the end application. The  
minimum pull-up resistance should be limited to a  
value that enables any device to assert the bus to a  
voltage that will ensure a logic 0 (typically 0.8 V at the  
device monitoring point) given the pull-up voltage (5  
V if tied to VR) and the pull-down current capability of  
the ZL2006 (nominally 4 mA).  
RSA  
SA1  
RSA  
Index  
10 kΩ  
11 kΩ  
0
1
2
3
4
5
6
7
8
34.8 kΩ  
38.3 kΩ  
42.2 kΩ  
46.4 kΩ  
51.1 kΩ  
56.2 kΩ  
61.9 kΩ  
68.1 kΩ  
75 kΩ  
14  
15  
16  
17  
18  
19  
20  
21  
12.1 kΩ  
13.3 kΩ  
14.7 kΩ  
16.2 kΩ  
17.8 kΩ  
19.6 kΩ  
21.5 kΩ  
23.7 kΩ  
26.1 kΩ  
28.7 kΩ  
31.6 kΩ  
9
82.5 kΩ  
90.9 kΩ  
100 kΩ  
22  
23  
24  
10  
11  
12  
To determine the SA0 and SA1 resistor values given an  
SMBus address (in decimal), follow the steps below to  
calculate an index value and then use Table 28 to select  
the resistor that corresponds to the calculated index  
value as follows:  
6.11 Phase Spreading  
When multiple point of load converters share a  
common DC input supply, it is desirable to adjust the  
clock phase offset of each device such that not all  
devices start to switch simultaneously. Setting each  
converter to start its switching cycle at a different point  
in time can dramatically reduce input capacitance  
requirements and efficiency losses. Since the peak  
current drawn from the input supply is effectively  
spread out over a period of time, the peak current  
drawn at any given moment is reduced and the power  
1. Calculate SA1 Index:  
SA1 Index = Address (in decimal) ÷ 25  
2. Round the result down to the nearest whole number.  
3. Select the value of R1 from Table 28 using the SA1  
Index rounded value from step 2.  
4. Calculate SA0 Index:  
SA0 Index = Address – (25 x SA1 Index)  
2
losses proportional to the IRMS are reduced  
dramatically.  
5. Select the value of R0 from Table 28 using the SA0  
Index value from step 4.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
35  
ZL2006  
will continue through to turn on each device in the  
In order to enable phase spreading, all converters must  
be synchronized to the same switching clock. The CFG  
pin is used to set the configuration of the SYNC pin for  
each device as described in Section 5.7 “Switching  
Frequency and PLL” on Page 19.  
address chain until all devices connected have been  
turned on. When turning off, the device with the  
highest SMBus address will turn off first followed in  
reverse order by the other devices in the group.  
Sequencing is configured by connecting a resistor from  
the CFG pin to ground as described in Table 29. The  
CFG pin is also used to set the configuration of the  
SYNC pin as well as to determine the sequencing  
method and order. Please refer to 5.7 “Switching  
Frequency and PLL” for more details on the operating  
parameters of the SYNC pin.  
Selecting the phase offset for the device is  
accomplished by selecting a device address according  
to the following equation:  
Phase offset = device address x 45°  
For example:  
A device address of 0x00 or 0x20 would  
configure no phase offset  
Multiple device sequencing may also be achieved by  
issuing PMBus commands to assign the preceding  
device in the sequencing chain as well as the device  
that will follow in the sequencing chain. This method  
places fewer restrictions on SMBus address (no need  
of sequential address) and also allows the user to  
assign any phase offset to any device irrespective of its  
SMBus device address.  
A device address of 0x01 or 0x21 would  
configure 45° of phase offset  
A device address of 0x02 or 0x22 would  
configure 90° of phase offset  
The phase offset of each device may also be set to any  
value between 0° and 360° in 22.5° increments via the  
I2C/SMBus interface. Refer to Application Note AN33  
for further details.  
The Enable pins of all devices in a sequencing group  
must be tied together and driven high to initiate a  
sequenced turn-on of the group. Enable must be driven  
low to initiate a sequenced turnoff of the group.  
6.12 Output Sequencing  
A group of Digital-DC devices may be configured to  
power up in a predetermined sequence. This feature is  
especially useful when powering advanced processors,  
FPGAs, and ASICs that require one supply to reach its  
operating voltage prior to another supply reaching its  
operating voltage in order to avoid latch-up from  
occurring. Multi-device sequencing can be achieved by  
configuring each device through the I2C/SMBus  
interface or by using Zilker Labs patented autonomous  
sequencing mode.  
Refer to Application Note AN33 for details on  
sequencing via the I2C/SMBus interface.  
6.13 Fault Spreading  
Digital DC devices can be configured to broadcast a  
fault event over the DDC bus to the other devices in  
the group. When a non-destructive fault occurs and the  
device is configured to shut down on a fault, the device  
will shut down and broadcast the fault event over the  
DDC bus. The other devices on the DDC bus will shut  
down together if configured to do so, and will attempt  
to re-start in their prescribed order if configured to do  
so.  
Autonomous sequencing mode configures sequencing  
by using events transmitted between devices over the  
DDC bus. This mode is not available on current  
sharing rails.  
The sequencing order is determined using each  
device’s SMBus address. Using autonomous  
sequencing mode (configured using the CFG pin), the  
devices must be assigned sequential SMBus addresses  
with no missing addresses in the chain. This mode will  
also constrain each device to have a phase offset  
according to its SMBus address as described in Section  
6.11 “Phase Spreading”.  
The sequencing group will turn on in order starting  
with the device with the lowest SMBus address and  
Data Sheet Revision 2/18/2009  
www.intersil.com  
36  
ZL2006  
6.15  
Active Current Sharing  
6.14 Temperature Monitoring Using the XTEMP  
Pin  
Paralleling multiple ZL2006 devices can be used to  
increase the output current capability of a single power  
rail. By connecting the DDC pins of each device  
together and configuring the devices as a current  
sharing rail, the units will share the current equally  
within a few percent.  
The ZL2006 supports measurement of an external  
device temperature using either a thermal diode  
integrated in a processor, FPGA or ASIC, or using a  
discrete diode-connected 2N3904 NPN transistor.  
Figure 22 illustrates the typical connections required.  
Figure 23 illustrates a typical connection for three  
devices.  
Figure 22. External Temperature Monitoring  
Figure 23. Current Sharing Group  
The ZL2006 uses a low-bandwidth digital current  
sharing technique to balance the unequal device output  
loading by aligning the load lines of member devices to  
a reference device.  
Table 29. CFG Pin Configurations for Sequencing  
RCFG  
SYNC Pin Config  
Sequencing Configuration  
Input  
Auto detect  
Output  
Input  
Auto detect  
Output  
Input  
Auto detect  
Output  
Input  
Auto detect  
Output  
10 kΩ  
11 kΩ  
Sequencing is disabled  
12.1 kΩ  
14.7 kΩ  
16.2 kΩ  
17.8 kΩ  
21.5 kΩ  
23.7 kΩ  
26.1 kΩ  
31.6 kΩ  
34.8 kΩ  
38.3 kΩ  
The ZL2006 is configured as the first device in a  
nested sequencing group. Turn on order is based  
on the device SMBus address.  
The ZL2006 is configured as a last device in a  
nested sequencing group. Turn on order is based  
on the device SMBus address.  
The ZL2006 is configured as the middle device in  
a nested sequencing group. Turn on order is  
based on the device SMBus address.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
37  
ZL2006  
failure is not broadcast until the entire current share rail  
fails.  
Droop resistance is used to add artificial resistance in  
the output voltage path to control the slope of the load  
line curve, calibrating out the physical parasitic  
mismatches due to power train components and PCB  
layout.  
Up to eight (8) devices can be configured in a given  
current sharing rail.  
6.16 Phase Adding/Dropping  
Upon system start-up, the device with the lowest  
member position as selected in ISHARE_CONFIG is  
defined as the reference device. The remaining devices  
are members. The reference device broadcasts its  
current over the DDC bus. The members use the  
reference current information to trim their voltages  
(VMEMBER) to balance the current loading of each  
device in the system.  
The ZL2006 allows multiple power converters to be  
connected in parallel to supply higher load currents  
than can be addressed using a single-phase design. In  
doing so, the power converter is optimized at a load  
current range that requires all phases to be operational.  
During periods of light loading, it may be beneficial to  
disable one or more phases in order to eliminate the  
current drain and switching losses associated with  
those phases, resulting in higher efficiency.  
The ZL2006 offers the ability to add and drop phases  
using a simple command in response to an observed  
load current change, enabling the system to  
continuously optimize overall efficiency across a wide  
load range. All phases in a current share rail are  
considered active prior to the current sharing rail ramp  
to power-good.  
Phases can be dropped after power-good is reached.  
Any member of the current sharing rail can be  
dropped. If the reference device is dropped, the  
remaining active device with the lowest member  
position will become the new reference.  
Fig4. ActivCurrent Sharing  
Figure 24 shows that, for load lines with identical  
slopes, the member voltage is increased towards the  
reference voltage which closes the gap between the  
inductor currents.  
Additionally, any change to the number of members of  
a current sharing rail will precipitate autonomous phase  
distribution within the rail where all active phases  
realign their phase position based on their order within  
the number of active members.  
The relation between reference and member current  
and voltage is given by the following equation:  
If the members of a current sharing rail are forced to  
shut down due to an observed fault, all members of the  
rail will attempt to re-start simultaneously after the  
fault has cleared.  
VMEMBER = VOUT + R ×  
(
IREFERENCE IMEMBER  
)
where R is the value of the droop resistance.  
The ISHARE_CONFIG command is used to configure  
the device for active current sharing. The default  
setting is a stand-alone non-current sharing device. A  
current sharing rail can be part of a system sequencing  
group.  
For fault configuration, the current share rail is  
configured in a quasi-redundant mode. In this mode,  
when a member device fails, the remaining members  
will continue to operate and attempt to maintain  
regulation. Of the remaining devices, the device with  
the lowest member position will become the reference.  
If fault spreading is enabled, the current share rail  
Data Sheet Revision 2/18/2009  
www.intersil.com  
38  
ZL2006  
6.17 Monitoring via I2C/SMBus  
6.18 Snapshot™ Parameter Capture  
The ZL2006 offers a special mechanism that enables  
the user to capture parametric data during normal  
A system controller can monitor a wide variety of  
different ZL2006 system parameters through the  
I2C/SMBus interface. The device can monitor for fault  
conditions by monitoring the SALRT pin, which will  
be pulled low when any number of pre-configured fault  
conditions occur.  
operation or following a fault.  
The Snapshot  
functionality is enabled by setting bit  
MISC_CONFIG to 1.  
1
of  
The Snapshot feature enables the user to read the  
parameters listed in Table 30 via a block read transfer  
through the SMBus. This can be done during normal  
operation, although it should be noted that reading the  
22 bytes will occupy the SMBus for some time.  
The device can also be monitored continuously for any  
number of power conversion parameters including but  
not limited to the following:  
Input voltage / Output voltage  
Output current  
Table 30. Snapshot Parameters  
Byte  
31:22  
21:20  
19:18  
17:16  
15:14  
13:12  
11:10  
9:8  
7:6  
5
4
3
Description  
Reserved  
Vin  
Vout  
Iout,avg  
Format  
Linear  
Linear  
Vout Linear  
Linear  
Linear  
Linear  
Linear  
Linear  
Linear  
Byte  
Internal junction temperature  
Temperature of an external device  
Switching frequency  
Iout,peak  
Duty cycle  
Duty cycle  
Internal temp  
External temp  
fsw  
Vout status  
Iout status  
Input status  
Temp status  
CML status  
Mfr specific status  
The PMBus Host should respond to SALRT as  
follows:  
1. ZL device pulls SALRT Low  
2. PMBus Host detects that SALRT is now low,  
performs transmission with Alert Response  
Address to find which ZL device is pulling  
SALRT low.  
3. PMBus Host talks to the ZL device that has pulled  
SALRT low. The actions that the host performs  
are up to the System Designer.  
Byte  
Byte  
Byte  
Byte  
2
1
0
Byte  
The SNAPSHOT_CONTROL command enables the  
user to store the snapshot parameters to Flash memory  
in response to a pending fault as well as to read the  
stored data from Flash memory after a fault has  
occurred. Table 31 describes the usage of this  
command. Automatic writes to Flash memory  
following a fault are triggered when any fault threshold  
level is exceeded, provided that the specific fault’s  
response is to shut down (writing to Flash memory is  
not allowed if the device is configured to re-try  
following the specific fault condition). It should also be  
noted that the device’s VDD voltage must be maintained  
during the time when the device is writing the data to  
Flash memory; a process that requires between 700-  
1400 µs depending on whether the data is set up for a  
block write. Undesirable results may be observed if the  
device’s VDD supply drops below 3.0 V during this  
process.  
If multiple devices are faulting, SALRT will still be  
low after doing the above steps and will require  
transmission with the Alert Response Address  
repeatedly until all faults are cleared.  
Please refer to Application Note AN33 for details on  
how to monitor specific parameters via the I2C/SMBus  
interface.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
39  
ZL2006  
Table 31. SNAPSHOT_CONTROL Command  
During the initialization process, the ZL2006 checks  
for stored values contained in its internal non-volatile  
memory. The ZL2006 offers two internal memory  
storage units that are accessible by the user as follows:  
Data Value  
Description  
Copies current SNAPSHOT values from  
Flash memory to RAM for immediate  
access using SNAPSHOT command.  
1
1. Default Store:  
A
power supply module  
manufacturer may want to protect the module from  
damage by preventing the user from being able to  
modify certain values that are related to the  
physical construction of the module. In this case,  
the module manufacturer would use the Default  
Store and would allow the user to restore the  
device to its default setting but would restrict the  
user from restoring the device to the factory  
settings.  
Writes current SNAPSHOT values to  
Flash memory. Only available when  
device is disabled.  
2
In the event that the device experiences a fault and  
power is lost, the user can extract the last SNAPSHOT  
parameters stored during the fault by writing a 1 to  
SNAPSHOT_CONTROL (transfers data from Flash  
memory to RAM) and then issuing a SNAPSHOT  
command (reads data from RAM via SMBus).  
2. User Store: The manufacturer of a piece of  
equipment may want to provide the ability to  
modify certain power supply settings while still  
protecting the equipment from modifying values  
that can lead to a system level fault. The equipment  
manufacturer would use the User Store to achieve  
this goal.  
6.19 Non-Volatile Memory and Device Security  
Features  
The ZL2006 has internal non-volatile memory where  
user configurations are stored. Integrated security  
measures ensure that the user can only restore the  
device to a level that has been made available to them.  
Refer to Section 5.4 “Start-up Procedure”, for details  
on how the device loads stored values from internal  
memory during start-up.  
Please refer to Application Note AN33 for details on  
how to set specific security measures via the  
I2C/SMBus interface.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
40  
ZL2006  
7. Package Dimensions  
Notes:  
1.  
Dim ensions and tolerances conform to ASME  
Y14.5M 1994.  
N
S
DIMENSIONS  
NOM.  
Y
O
T
M
2.  
3.  
4.  
All dim ensions are in m illim eters, θ is in degrees.  
B
MIN.  
MAX.  
O
E
L
N
is the total num ber of term inals.  
A
A1  
A3  
0.80  
0.00  
0.8 5  
0.0 2  
0.2 0 REF  
-
0.90  
0.05  
Dim ension  
b applies to m etalized term inal and  
is m easured between 0.15 and 0.33 m m from  
term inal tip. If the term inal has the optional  
radius on the other end of the term inal, the  
0
12  
2
θ
k
0.20 MIN  
6.0 BSC  
6.0 BSC  
0.50 BSC  
36  
dim ension  
radius area.  
ND and NE refer to the num ber of term inals  
on each and side respectively.  
b should not be m easured in that  
D
E
e
5.  
D
E
N
3
5
5
ND  
9
6.  
7.  
Max package warpage is 0.05 m m .  
NE  
L
9
Maxim um allowable burrs is 0.076 m m in all  
directions.  
0.55  
0.18  
4.00  
4.00  
0.6 0  
0.2 5  
4.1 0  
4.1 0  
0.65  
0.30  
4.20  
4.20  
b
4
8.  
9.  
Pin # 1 ID on top will be laser m arked.  
D2  
E2  
Bilateral coplanarity zone applies to the exposed  
heat sink slug as well as the term inals.  
10.  
This drawing conform s to JEDEC registered outline  
MO- 220.  
Data Sheet Revision 2/18/2009  
www.intersil.com  
41  
ZL2006  
8. Ordering Information  
Shipping Option  
T = Tape & Reel 100 pcs  
Product Designator  
T1 = Tape & Reel 1000 pcs  
Contact factory for other options  
Lead Finish  
F = Lead-free Matte Tin  
Firmware Revision  
Alpha character  
Ambient Temperature Range  
L = -40 to +85°C  
Package Designator  
A = QFN package  
9. Related Tools and Documentation  
The following application support documents and tools are available to help simplify your design.  
Item  
Description  
Evaluation Kit – ZL2006EV2, USB Adapter Board, GUI Software  
Application Note: PMBus Command Set  
ZL2006EVK2  
AN33  
AN34  
Application Note: Current Sharing  
AN35  
Application Note: Digital-DC Control Loop Compensation  
Data Sheet Revision 2/18/2009  
www.intersil.com  
42  
ZL2006  
10. Revision History  
Rev. #  
Description  
Date  
1.0  
Initial release.  
March 2008  
Soft start delay setting changed from 1 ms to 2 ms on Page 4.  
Soft start duration accuracy changed from -0/+4ms to -0.25/+4ms on Page 4.  
Clarified frequency selection on Page 20.  
1.1  
Added detail to R1, R2 selection on Page 24.  
April 2008  
Corrected number of allowed violations in Table 19 on Page 25.  
Formatting changes on Page 26.  
Removed DDC address references in Sections 6.10, 6.12, and 6.15.  
Updated Ordering Information.  
1.2  
1.3  
May 2008  
June 2008  
Improved readability in current sharing description.  
Added comment that a device set up for tracking must have both Alternate Ramp  
Control and Precise Ramp-Up Delay disabled on Page 33.  
Clarified DDC pull-up requirement on Page 35.  
Corrected ILIM values in Table 22.  
Added note in Table 3 and Figure 17 that VOUT must be less than 4.0 V for DCR  
current sensing.  
1.4  
August 2008  
Corrected frequency values in Table 16.  
Updated Adaptive Frequency Control description on Page 30.  
Added VLIM for DCR sensing to Table 22.  
1.5  
Added equation for selecting VOUT in Section 5.3.  
Added procedure for determining SA0, SA1 resistor values in Section 6.9.  
Assigned file number FN6850 to datasheet as this will be the first release with an  
Intersil file number. Replaced header and footer with Intersil header and footer.  
Updated disclaimer information to read “Intersil and it’s subsidiaries including  
Zilker Labs, Inc.” No changes to datasheet content  
FN6850.0  
February 2009  
Data Sheet Revision 2/18/2009  
www.intersil.com  
43  
ZL2006  
Notes:  
Data Sheet Revision 2/18/2009  
www.intersil.com  
44  
ZL2006  
Zilker Labs, Inc.  
4301 Westbank Drive  
Building A-100  
Austin, TX 78746  
Tel: 512-382-8300  
Fax: 512-382-8329  
© 2008, Zilker Labs, Inc. All rights reserved. Zilker Labs, Digital-DC, Snapshot, and the Zilker Labs Logo are  
trademarks of Zilker Labs, Inc. All other products or brand names mentioned herein are trademarks of their  
respective holders.  
This document contains information on a product under development. Specifications are subject to change with-  
out notice. Pricing, specifications and availability are subject to change without notice. Please see www.zilker-  
labs.com for updated information. This product is not intended for use in connection with any high-risk activity,  
including without limitation, air travel, life critical medical operations, nuclear facilities or equipment, or the  
like.  
The reference designs contained in this document are for reference and example purposes only. THE REFER-  
ENCE DESIGNS ARE PROVIDED "AS IS" AND "WITH ALL FAULTS" AND INTERSIL CORPORATION  
AND IT’S SUBSIDIARIES INCLUDING ZILKER LABS, INC. DISCLAIMS ALL WARRANTIES,  
WHETHER EXPRESS OR IMPLIED. ZILKER LABS SHALL NOT BE LIABLE FOR ANY DAMAGES,  
WHETHER DIRECT, INDIRECT, CONSEQUENTIAL (INCLUDING LOSS OF PROFITS), OR  
OTHERWISE, RESULTING FROM THE REFERENCE DESIGNS OR ANY USE THEREOF. Any use of  
such reference designs is at your own risk and you agree to indemnify Intersil Corporation and it’s subsidiaries  
including Zilker Labs, Inc. for any damages resulting from such use.  
Data Sheet Revision 2/18/2009  
45  
www.intersil.com  

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