J85480S1L8 [LINEAGEPOWER]

Compact Power Line Shelves;
J85480S1L8
型号: J85480S1L8
厂家: LINEAGE POWER CORPORATION    LINEAGE POWER CORPORATION
描述:

Compact Power Line Shelves

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Data Sheet  
March 2010  
Compact Power Line Shelves  
Model: J85480S1, L1 – L14  
The 1U (1.75”) high CPL family of shelves mount in 19-inch wide frames and provide up to 11kW of 48V  
output power per shelf. There are three or four slots for rectifiers, converters (PEMs). L1 accepts the CP843A  
full featured Pulsar controller for applications requiring plant control.  
.
Only 16.81” wide fits inside equipment that is designed  
into a 19” rack  
.
Two DC Outputs may be common or split. Each output  
bus is rated for 100A with two-hole lug landings for 2 AWG  
wire.  
.
.
.
.
.
Either IEC-320 or AMP Mate_N_Lok AC inputs  
Analog, RS485 or dual/redundant I2C communications.  
Adjustable mounting ears for flush or set back positions.  
Stackable up to 8 high with 32 paralleled power supplies.  
Optional CP843A controller w/display & interactive panel  
Rectifier Shelves (AC Input, DC Output)  
Communications Features  
Shelf  
DC  
Output  
Bus  
Max  
Rectifier  
Size  
Ordering  
Codes  
Max  
List Power  
# AC  
Inputs AC Input Plug  
Controller  
Protocol  
1
4
6
7
9
8kW  
8kW  
8kW  
11kW  
8kW  
IEC-320, C13  
IEC-320, C13  
Common  
Common  
Common  
Split  
CP843A  
Analog, I2C RS485 CC109143723  
108994538  
CP2000  
4
AMP Mate_N_Lok  
AMP Mate_N_Lok  
IEC-320, C13  
CC109104378  
No  
CP2725  
CP2000  
Analog. I2C  
Analog. I2C  
CC109121902  
CC109137072  
Split  
PEM Shelves (DC Input, DC Output)  
DC  
Output  
Bus  
Max  
PEM  
Size  
Communications Features  
# DC  
Ordering  
Codes  
List  
Inputs DC Input Plug  
Controller  
Protocol  
Capacity  
14  
8kW  
2
AMP Power-Blade  
Split  
CP2000  
No  
Analog, I2C  
CC109124764  
Notes:  
List 1 shelf allows side access to CP843A Pulsar Controller Outputs.  
L7, L9: Split Bus Shelves cannot be paralleled. L1, L4, L6: Up to eight shelves may be paralleled.  
Consult the factory for product availability  
Package Outline  
Rear Views  
DC  
AC  
J2  
J1  
AC  
DC  
Lists 1, 4, 9  
DC  
AC  
J2(L6 only)  
J1  
AC  
DC  
Lists 6, 7  
Lists 14  
DC  
DC-IN  
J1  
DC-IN  
DC  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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AC Input Connections  
Tie_rap secured AC cables for IEC-320 inputs  
AMP Mate-N-Lok input connections  
AMP Mate_N_Lok connector piece parts  
Plug Front  
P/N 770033-1  
Gauge  
10  
Part #  
Plug rear  
P/N 770034-1  
AMP 193796-1  
12 – 14 AMP 193841-1  
AMP Mate-N-Lok input connector housing P/N 770018-1  
Pin located in housing  
DC Input Connection – L14 shelf  
Lineage orderable part #: CC848794908  
Housing: AMP 1600798-6 multi-beam XL  
Includes 4 feet of un-terminated #10ga stranded wires on Contacts: AMP 1-1600960-8  
one end and the AMP multi-beam connector on the other  
end.  
Wire: 10 ga stranded – 30A rated capacity  
Pins  
1 – 2  
3 – 4  
5 – 6  
7 – 8  
Color  
Black  
Red  
Signal  
-48V  
RTN  
Unit  
1
Black  
Red  
-48V  
RTN  
2
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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DC Output Connections  
Each Output Bus is rated for  
100A and up to 2 gage two-  
hole lugs.  
M6 nuts with conical washers  
provided.  
Touch-Safe plastic covers  
around output buses.  
Torque to 50 in-lb  
(5.7 nm)  
Torque to 50 in-lb  
(5.7 nm)  
DC Split Output Bus Option  
Split Vout ( - ) buses on either  
side of the shelf. Vout ( + ) is  
common to both sections.  
Bus A  
Output  
Bus B  
Output  
Rectifier  
or  
PEM  
Two DC Output  
Busses  
+5V bias maintains I2C  
communications even during  
a feeder fault.  
AC or DC Input  
Feeds  
Multiple shelves may not be  
paralleled together.  
Feeder-A  
Feeder-B  
Controllerless Operation  
Lists 4 and 6 ship with a jumper  
installed on connector J1 pins 21 and  
23. This allows the shelf to be powered  
without a controller. Remove this  
jumper if controller cable installed.  
CP843A controller ships with a  
connector that plugs into J1 on a List 1  
shelf activating the controller.  
Lists 7, 9 and 14 require cc848836107  
connector be installed in J1 to allow the  
shelf to power up without a controller.  
L7, L9, L14 P1 Mating connector (pin out is standard 40 position like L4)  
Type  
Housing  
Mating pin  
Crimping tool  
20-24 awg: 6-87523-9  
91517-1  
Individual wire set  
AMP 102387-9 RoHS  
22-26 awg: 6-87756-8  
91517-1  
40 position Ribbon cable  
AMP 1658621-9 e/w 499252-1 (strain relief) RoHS  
This connector set is different because it can accept either a ribbon cable or an individual wire mate.  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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Communication Signals: J1 Connector  
Pin out  
Control Interface Connection (J1 - AMP 499913-9)  
Pin  
1
Signal  
POWER_CAP_4  
POWER_CAP_3  
POWER_CAP_2  
POWER_CAP_1  
MOD_PRES_4  
MOD_PRES_3  
MOD_PRES_2  
MOD_PRES_1  
PFW_4  
Pin  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
Signal  
Enable side A  
5VA  
2
3
Logic_GRD  
Interrupt_1  
Reset  
4
5
6
Enable Side B  
Spacing  
7
8
Spacing  
9
RS_485_Select  
Shelf_Addr_A  
Shelf_Addr_B  
Shelf_Addr_C  
Shelf_Addr_D  
Shelf_Addr_E  
Shelf_Addr_F  
Shelf_Addr_G  
Protocol_S  
RS-485+  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
PFW_3  
PFW_2  
PFW_1  
SCL_0  
SCL_1  
SDA_0  
SDA_1  
OTW  
Margin  
Fault  
RS_485-  
Interrupt_0  
Ishare  
Communication Signals: J2 Connector ( cannot be used in split shelves L7, L9, L14)  
Pin out  
Multi-shelf Connection (J2 – AMP 499913-8)  
Pin  
1
Signal  
PFW_4  
PFW_3  
PFW_2  
PFW_1  
SCL_0  
Pin  
Signal  
Enable Side B  
Spacing  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
2
3
Spacing  
4
RS_485_Select  
Shelf_Addr_B  
Shelf_Addr_C  
Shelf_Addr_D  
Shelf_Addr_E  
Shelf_Addr_F  
Shelf_Addr_G  
Shelf_Addr_H  
Protocol_S  
RS-485+  
5
6
SCL_1  
7
SDA_0  
8
SDA_1  
9
OTW  
10  
11  
12  
13  
14  
15  
16  
17  
Margin  
Fault  
Interrupt_0  
Enable side A  
5VA  
RS_485-  
Logic_GRD  
Interrupt_1  
Reset  
Ishare  
Spare  
Spare  
Note: Shelf addressing, current share and RS485 communications are all referenced to the most negative  
power output Vout(-) of the shelf. For paralleled shelves the Vout(-) terminations must be tied together in order  
to ensure proper operation of these functions. Modules could get damaged if this connection is not made. .  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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CP843A installs in slot 1 of a J85480S1 List 1 shelf.  
Connections to the controller are made on the left side as  
shown.  
CP843A controller comes with wire set that plugs into J1  
connector to enable the controller.  
Specifications  
Parameter  
Min  
Max  
Notes  
Input  
AC Input Current, per module  
15A  
30A  
IEC-320, C13 type  
AMP Mate-N-Lok connectors  
DC Input Current, per module  
Output  
60A  
Programmable output set point  
Max Output Current J85480S1  
Output Terminations  
42Vdc  
58Vdc  
200A  
Minimum 44Vdc via hardware marginning  
lugs for 2 ga wires, 2 pairs, 100Amax  
M6 threaded studs on 5/8-inch centers.  
Environmental  
Operating Temperature Range  
Operating Relative Humidity  
Storage Temperature Range  
EMC  
-40°C to 55°C, except J85480 L6, L7, L14 may be used up to 75°C  
0 - 95% (non-condensing)  
-40°C to 85°C  
FCC, EN 55022, CISPR22, Level A, conducted and radiated  
FCC and CISPR22 (EN55022) Class A2  
Immunity  
Safety/Standards Compliance  
Safety Standards  
Certification Marks  
UL1950, EN60950 (IEC950), CSA*234/950  
Lists 6,7,14: VDE,  
UL Recognized (Canada and U.S.)  
Lists 1,4,6,9: VDE,  
UL Listed (Canada and U.S.)  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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Ordering Information  
Part Number  
Description  
Comcode  
Usage  
Blank Slot Fillers  
Central Office White  
Raven Black  
CC848822263 All  
CC848781534  
Graphite  
CC848825233  
Extensions and mounting brackets  
CP 19 inch mounting bracket kit (includes two brackets and mounting hardware)  
1U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware)  
2U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware)  
Cables / Connectors for J85480S1 Shelves  
CC109145760 L8  
CC848844803 All  
848683009 All  
Ribbon cable for attaching a controller to the power shelf – 10 ft. One end mates into J1  
the other end not terminated.  
848738245 L1, L4, L6  
Inter-shelf connector for daisy-chaining shelves – 9 in between J1 of 2nd and J2 of 1st shelf  
848738253 L1, L4, L6  
848748987 All  
2 AWG DC output cable set – 10 ft ( 1 RED and 1 BLACK cable)  
CC848776105 L4, L5  
AC Input cable: High temperature IEC 320 C13 straight over-mold (one end), NEMA5-15P  
plug (one end), 14 AWG, 10 ft  
AC input cable: IEC 320 C13 plug (one end), other end not terminated , 14 AWG, 14 ft,  
AC input cable: AMP 3-pin Mate-N-Lok, 14 AWG, 3 ft, other end not terminated  
AC input cable: AMP 3-pin Mate-N-Lok, 14 AWG, 10 ft, other end not terminated  
Inter-shelf cable for RS-485 specific shelf.  
847861192 L1, L4, L9  
CC848763301 L6, L7, L8, L9  
CC848793026 L6, L7, L8, L9  
CC848786153 L8  
Office alarm cable for RS-485 specific shelf  
CC848786161 L8  
DC input cable – 4 ft  
CC848794908 L14  
AMP 881545-2 L4, L6,  
CC848836107 L7, L9, L14  
Picture  
Shorting jumper for J1 connector ENABLE for single output shelf (see locating picture)  
P1 connector ENABLE jumper for split shelf  
Pulsar Controllers for J85480S1 Shelves  
NE843G  
1U standalone Controller (Display, DB9 craft port and RJ45 ethernet)  
CC109139358  
CP843A  
CP Shelf Mounted Controller (Display and RJ45 ethernet)  
CC109129895  
Cables for Pulsar Controllers  
NE843G to CP Shelf Cable Kit (Includes 2ft power and communication cable)  
J4 Output Alarm Cable 50ft – 24ga solid twisted pair  
J4 Output Alarm Cable 150ft – 24ga solid twisted pair  
J3 Input Alarm Cable 50ft – 24ga Stranded  
CC109144820  
CC848817635  
CC848817643  
CC848817651  
CC848817668  
J3 Input Alarm Cable 150ft – 24ga Stranded  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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Safety  
Safety Symbols and Guidelines  
Read and understand all instructions before attempting any installation of this product. When installing, operating,  
or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk  
of fire, electric shock, and injury to persons. Such precautions include the following:  
This symbol identifies the need to refer to the equipment instructions for important  
information.  
This symbol identifies the presence of hazardous AC or DC voltages or hazardous  
energy levels. In the context of this product  
The DC output cables contain electrical energy levels capable of causing  
heating and arcing if shorted to metal objects. Make connections with the power  
disconnected.  
Hazardous AC voltage and DC electrical energy is contained within the  
enclosure of the power shelf. No user or field serviceable parts inside.  
This symbol is used to identify safety earth ground connection points within the  
equipment.  
Product Labeling  
Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP1800  
Rectifier and J85480S1 Shelf may include the following. They may also be accompanied by instructions:  
Mounting and Installation  
• This product shall be installed in compliance with mounting requirements for the ultimate application.  
• This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary  
knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on  
this type of equipment. This product is intended for use in a Restricted Access Location.  
• This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause  
condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range  
specified).  
• This equipment has been evaluated for use in a continuous ambient temperature of up to 55°C and the application environment  
should not exceed 55°C.  
• The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union’s  
Low Voltage Directive {72/73/EEC} and EMC Directive {89/336/EEC}, as amended by the CE Mark Directive {93/ 68/EEC}.  
• The J85480S1 shelf, when used with the CP1800 rectifiers, has been evaluated for hot swapping.  
• A separate protective Earthing terminal is provided at the reach of the shelf  
the building installation shall provide a means for connection to protective earth; and  
the equipment is to be connected to that means; and  
a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a  
connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE  
EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building.  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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Output Connections  
• All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards.  
• Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may  
damage the cable insulation.  
• The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf  
should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for  
the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload  
current and short circuit current without damage or risk of fire.  
• The output for the system is SELV and has available power greater than 240VA.  
• Insulation on output field-wired conductors should be rated no less than 90°C. Wiring internal to enclosed equipment cabinets  
should be rated at 105°C (minimum). The provided DC output cords (red and black wires) are rated for 105°C.  
• Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected  
from the AC MAINS.  
AC Input Connections  
• AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National  
Electric Code (NEC) and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier).  
Each power cord should be connected to a separate AC mains branch circuit with an overcurrent protector rated at no more than  
20A.  
• The power supply mains inlet may be used as the means to provide AC protective earthing.  
• An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be  
provided. An accessible socket-outlet/receptacle installed near the equipment is also acceptable as a disconnect.  
• The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing.  
• These units are to be used with TN-S power systems only.  
German Safety Guidelines  
Installationsanleitung  
• Alle Ausgänge des Gerätes erfüllen die Anforderungen für SELV nach IEC/EN60950-1.  
• Die Ausgänge des Gerätes liegen über den Limits für Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerät ist zum  
Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefährdung des  
Benutzers während der Installation zu vermeiden.  
ACHTUNG:  
Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen  
• Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55°C bestimmt.  
• Die Gerätestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerätes herzustellen.  
• Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt.  
• Die Netzteile des Gerätes können während des Betriebes einzeln ausgetauscht werden (Hot Swapping).  
• Das Gerät wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) geprüft. Die Installation eines Steckers des  
jeweiligen Landes, sollte nur durch geschultes Service Personal durchgeführt werden.Als alternative könnte eine Vorinstallation  
des Steckers bereits bei der Herstellung erfolgt sein.  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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Europe, Middle-East and Africa Headquarters  
Lineage Power (UK)  
Tel: +44 (0) 1344 469 300, Fax: +44 (0) 1344 469 301  
Caribbean-Latin America-Brazil Headquarters  
Lineage Power  
Tel: +56 2 209 8211, Fax: +56 2 223 1477  
Asia-Pacific Headquarters  
Lineage Power Singapore  
Tel: +65 6416 4283, Fax: +66 6416 4299  
World Wide Headquarters  
Lineage Power  
3000 Skyline Drive, Mesquite, TX 75149, USA  
+1-800-843-1797  
India  
Lineage Power India  
Tel: +91 80 841 1633 x3001  
power.lineagepower.com  
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a  
result of their use or application. No rights under any patent accompany the sale of any such product(s) or information.  
©2010 Lineage Power (Mesquite, Texas) All International Rights Reserved.  
GGS – March 2010  
COMPACT POWER LINE SHELVES – MODEL J85480S1  
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