LTC4006_1 [Linear]

4A, High Efficiency, Standalone Li-Ion Battery Charger; 4A ,高效,独立锂离子电池充电器
LTC4006_1
型号: LTC4006_1
厂家: Linear    Linear
描述:

4A, High Efficiency, Standalone Li-Ion Battery Charger
4A ,高效,独立锂离子电池充电器

电池
文件: 总20页 (文件大小:258K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
LTC4006  
4A, High Efficiency,  
Standalone Li-Ion  
Battery Charger  
U
DESCRIPTIO  
FEATURES  
Complete Charger Controller for 2-, 3- or 4-Cell  
The LTC®4006 is a complete constant-current/constant-  
voltage charger controller for 2-, 3- or 4-cell lithium bat-  
teries in a small package using few external components.  
ThePWMcontrollerisasynchronous, quasi-constantfre-  
Lithium-Ion Batteries  
High Conversion Efficiency: Up to 96%  
Output Currents Exceeding 4A  
±0.8% Accurate Preset Voltages: 8.4V, 12.6V, 16.8V quency, constant off-time architecture that will not gener-  
Built-In Charge Termination with Automatic Restart  
AC Adapter Current Limiting Maximizes Charge Rate*  
Automatic Conditioning of Deeply Discharged  
Batteries  
ate audible noise even when using ceramic capacitors.  
TheLTC4006isavailablein8.4V,12.6Vand16.8Vversions  
with±0.8%voltageaccuracy.Chargingcurrentisprogram-  
mablewithasinglesenseresistorto±4%typicalaccuracy.  
Charging current can be monitored as a representative  
voltageattheIMON pin.Atimer,programmedbyanexternal  
resistor,setsthetotalchargetimeorisresetto25%oftotal  
charge time after C/10 charging current is reached. Charg-  
ingautomaticallyresumeswhenthecellvoltagefallsbelow  
3.9V/cell.  
Thermistor Input for Temperature Qualified Charging  
Wide Input Voltage Range: 6V to 28V  
0.5V Dropout Voltage; Maximum Duty Cycle: 98%  
Programmable Charge Current: ±4% Accuracy  
Indicator Outputs for Charging, C/10 Current  
Detection and AC Adapter Present  
Charging Current Monitor Output  
Fully discharged cells are automatically trickle charged at  
10% of the programmed current until the cell voltage ex-  
ceeds 2.5V/cell. Charging terminates if the low-battery  
condition persists for more than 25% of the total charge  
time.  
16-Pin Narrow SSOP Package  
U
APPLICATIO S  
Notebook Computers  
Portable Instruments  
The LTC4006 includes a thermistor sensor input that  
suspends charging if an unsafe temperature condition is  
detected and automatically resumes charging when the  
battery temperature returns to within safe limits.  
Battery-Backup Systems  
Standalone Li-Ion Chargers  
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation.  
All other trademarks are the property of their respective owners. Protected by U.S. Patents  
including 5723970.  
U
TYPICAL APPLICATIO  
4A Li-Ion Battery Charger  
DCIN  
0V TO 28V  
3A  
INPUT SWITCH  
0.1µF  
5k  
V
LOGIC  
DCIN  
CHG  
INFET  
CLP  
100k  
0.033  
15nF  
LTC4006  
CHG  
ACP  
CHARGING  
TO SYSTEM LOAD  
ACP/SHDN  
CLN  
20µF  
10µH  
I
TGATE  
BGATE  
PGND  
CSP  
MON  
0.025Ω  
CURRENT MONITOR  
32.4k  
0.0047µF  
NTC  
BATTERY  
20µF  
R
T
THERMISTOR  
I
TH  
309k  
TIMING  
10k  
6k  
GND  
BAT  
NTC  
RESISTOR  
(~2 HOURS)  
0.47µF  
4006 TA01  
0.12µF  
4006fa  
1
LTC4006  
W W U W  
U
W U  
ABSOLUTE MAXIMUM RATINGS  
PACKAGE/ORDER INFORMATION  
(Note 1)  
TOP VIEW  
Voltage from DCIN, CLP, CLN, TGATE, INFET,  
ORDER PART  
DCIN  
CHG  
1
2
3
4
5
6
7
8
16  
15  
14  
13  
12  
11  
10  
9
INFET  
BGATE  
PGND  
TGATE  
CLN  
ACP/SHDN, CHG to GND ....................... +32V to 0.3V  
Voltage from CLP to CLN..................................... ±0.3V  
CSP, BAT to GND................................... +28V to 0.3V  
RT to GND................................................. +7V to 0.3V  
NTC ........................................................ +10V to 0.3V  
Operating Ambient Temperature Range  
NUMBER  
LTC4006EGN-2  
LTC4006EGN-4  
LTC4006EGN-6  
ACP/SHDN  
R
T
GND  
NTC  
CLP  
I
BAT  
GN PART MARKING  
TH  
I
CSP  
MON  
(Note 4) ............................................. 40°C to 85°C  
Operating Junction Temperature ......... 40°C to 125°C  
Storage Temperature Range ................. 65°C to 150°C  
Lead Temperature (Soldering, 10 sec).................. 300°C  
40062  
40064  
40066  
GN PACKAGE  
16-LEAD PLASTIC SSOP  
TJMAX = 125°C, θJA = 110°C/W  
Order Options Tape and Reel: Add #TR  
Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF  
Lead Free Part Marking: http://www.linear.com/leadfree/  
Consult LTC Marketing for parts specified with wider operating temperature ranges.  
ELECTRICAL CHARACTERISTICS  
The  
A
denotes specifications which apply over the full operating  
temperature range (Note 4), otherwise specifications are at T = 25°C. V  
= 20V, V  
= 12V unless otherwise noted.  
DCIN  
BAT  
SYMBOL PARAMETER  
DCIN Operating Range  
CONDITIONS  
MIN  
TYP  
MAX  
28  
UNITS  
V
6
I
DCIN Operating Current  
Voltage Accuracy  
Sum of Current from CLP, CLN, DCIN  
3
5
mA  
DCIN  
V
(Note 2)  
TOL  
LTC4006-6  
LTC4006-6  
LTC4006-2  
LTC4006-2  
LTC4006-4  
LTC4006-4  
8.333  
8.316  
12.499  
12.474  
16.665  
16.632  
8.4  
8.4  
12.6  
12.6  
16.8  
16.8  
8.467  
8.484  
12.700  
12.726  
16.935  
16.968  
V
V
V
V
V
V
I
Current Accuracy (Note 3)  
V
CSP  
V
BAT  
V
BAT  
V
BAT  
– V Target = 100mV  
BAT  
–4  
–5  
4
5
%
%
TOL  
= 11.5V (LTC4006-2)  
= 7.6V (LTC4006-6)  
= 12V (LTC4006-4)  
V
< 6V, V  
– V Target = 10mV  
BAT  
60  
40  
60  
40  
%
%
BAT  
CSP  
6V V  
V  
,
LOBAT  
BAT  
V
R
– V  
Target = 10mV  
BAT  
CSP  
T
Termination Timer Accuracy  
Battery Leakage Current  
= 270k  
RT  
–15  
15  
%
TOL  
Shutdown  
DCIN = 0V  
DCIN = 0V  
20  
25  
0
35  
45  
10  
µA  
µA  
µA  
DCIN = 20V, V  
= 0V, V  
= 0V  
= 12V  
BAT  
–10  
4.2  
1
SHDN  
UVLO  
Undervoltage Lockout Threshold  
Shutdown Threshold at ACP/SHDN  
DCIN Current in Shutdown  
DCIN Rising, V  
4.7  
5.5  
2.5  
3
V
V
BAT  
V
= 0V, Sum of Current from CLP,  
2
mA  
SHDN  
CLN, DCIN  
Current Sense Amplifier, CA1  
Input Bias Current Into BAT Pin  
CA1/I Input Common Mode Low  
11.67  
µA  
V
CMSL  
CMSH  
0
1
CA1/I Input Common Mode High  
V
– 0.2  
CLN  
V
1
4006fa  
2
LTC4006  
ELECTRICAL CHARACTERISTICS  
The  
A
denotes specifications which apply over the full operating  
= 20V, V = 12V unless otherwise noted.  
temperature range (Note 4), otherwise specifications are at T = 25°C. V  
DCIN  
BAT  
SYMBOL PARAMETER  
Current Comparators I  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
and I  
CMP  
REV  
I
I
Maximum Current Sense Threshold (V  
– V  
)
BAT  
V
ITH  
= 2.5V  
140  
165  
30  
200  
mV  
mV  
TMAX  
TREV  
CSP  
Reverse Current Threshold (V  
– V  
)
BAT  
CSP  
Current Sense Amplifier, CA2  
Transconductance  
Source Current  
1
mmho  
µA  
Measured at I , V = 1.4V  
40  
40  
TH ITH  
Sink Current  
Measured at I , V = 1.4V  
µA  
TH ITH  
Current Limit Amplifier  
Transconductance  
1.5  
100  
100  
mmho  
mV  
V
Current Limit Threshold  
CLP Input Bias Current  
93  
107  
110  
CLP  
CLP  
I
nA  
Voltage Error Amplifier, EA  
Transconductance  
Sink Current  
1
mmho  
µA  
Measured at I , V = 1.4V  
36  
TH ITH  
OVSD  
Overvoltage Shutdown Threshold as a Percent  
of Programmed Charger Voltage  
102  
0
107  
%
Input P-Channel FET Driver (INFET)  
DCIN Detection Threshold (V  
– V  
)
CLN  
DCIN Voltage Ramping Up  
0.17  
0.25  
50  
V
DCIN  
from V  
– 0.1V  
CLN  
Forward Regulation Voltage (V  
– V  
)
CLN  
25  
25  
5.8  
mV  
mV  
V
DCIN  
Reverse Voltage Turn-Off Voltage (V  
– V  
)
CLN  
DCIN Voltage Ramping Down  
60  
5
DCIN  
INFET “On” Clamping Voltage (V  
INFET “Off” Clamping Voltage (V  
– V  
– V  
)
I
I
= 1µA  
6.5  
DCIN  
DCIN  
INFET  
INFET  
INFET  
INFET  
)
= 25µA  
0.25  
V
Thermistor  
NTCVR  
Reference Voltage During Sample Time  
High Threshold  
4.5  
V
V
V
V
V
Rising  
Falling  
10V  
NTCVR NTCVR NTCVR  
• 0.48 • 0.5 • 0.52  
NTC  
NTC  
NTC  
Low Threshold  
NTCVR NTCVR NTCVR  
• 0.115 • 0.125 • 0.135  
V
Thermistor Disable Current  
10  
µA  
Indicator Outputs (ACP/SHDN, CHG)  
C10TOL  
LBTOL  
C/10 Indicator Accuracy  
Voltage Falling at PROG  
0.375  
0.400  
0.425  
V
LOBAT Threshold Accuracy  
LTC4006-6  
LTC4006-2  
LTC4006-4  
4.70  
7.27  
9.70  
4.93  
7.5  
10  
5.14  
7.71  
10.28  
V
V
V
RESTART Threshold Accuracy  
LTC4006-6  
LTC4006-2  
LTC4006-4  
7.5  
11.35  
15.15  
7.8  
11.7  
15.6  
7.96  
11.94  
15.92  
V
V
V
V
V
Low Logic Level of ACP/SHDN, CHG  
High Logic Level of ACP/SHDN  
Pull-Up Current on ACP/SHDN  
C/10 Indicator Sink Current from CHG  
Off State Leakage Current of CHG  
Timer Defeat Threshold at CHG  
I
I
= 100µA  
= –1µA  
0.5  
V
V
OL  
OH  
OL  
OH  
2.7  
I
V = 0V  
–10  
25  
µA  
µA  
µA  
PO  
IC10  
V
V
= 3V  
= 3V  
15  
–1  
1
38  
1
OH  
OH  
I
OFF  
V
4006fa  
3
LTC4006  
ELECTRICAL CHARACTERISTICS  
The  
A
denotes specifications which apply over the full operating  
= 20V, V = 12V unless otherwise noted.  
temperature range (Note 4), otherwise specifications are at T = 25°C. V  
DCIN  
BAT  
SYMBOL PARAMETER  
Oscillator  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
f
f
Regulator Switching Frequency  
255  
20  
300  
25  
345  
kHz  
kHz  
%
OSC  
MIN  
Regulator Switching Frequency in Drop Out  
Regulator Maximum Duty Cycle  
Duty Cycle 98%  
DC  
V
= V  
BAT  
98  
99  
MAX  
CSP  
Gate Drivers (TGATE, BGATE)  
V
V
V
V
High (V  
High  
– V  
)
I
= –1mA  
= 3000pF  
= 3000pF  
= 1mA  
50  
10  
10  
50  
mV  
V
TGATE  
BGATE  
TGATE  
BGATE  
CLN  
TGATE  
TGATE  
C
C
4.5  
4.5  
5.6  
5.6  
LOAD  
LOAD  
Low (V  
Low  
– V  
)
V
CLN  
TGATE  
I
mV  
BGATE  
TGATE Transition Time  
TGATE Rise Time  
TGATE Fall Time  
TGTR  
TGTF  
C
C
= 3000pF, 10% to 90%  
= 3000pF, 10% to 90%  
50  
50  
110  
100  
ns  
ns  
LOAD  
LOAD  
BGATE Transition Time  
BGATE Rise Time  
BGATE Fall Time  
BGTR  
BGTF  
C
C
= 3000pF, 10% to 90%  
= 3000pF, 10% to 90%  
40  
40  
90  
80  
ns  
ns  
LOAD  
LOAD  
V
V
at Shutdown (V  
at Shutdown  
– V  
)
I
I
= –1µA, DCIN = 0V, CLN = 12V  
= 1µA, DCIN = 0V, CLN = 12V  
100  
100  
mV  
mV  
TGATE  
BGATE  
CLN  
TGATE  
TGATE  
BGATE  
Note 1: Stresses beyond those listed under Absolute Maximum Ratings  
may cause permanent damage to the device. Exposure to any Absolute  
Maximum Rating condition for extended periods may affect device  
reliability and lifetime.  
Note 3: Does not include tolerance of current sense resistor.  
Note 4: The LTC4006E is guaranteed to meet performance specifications  
from 0°C to 70°C. Specifications over the –40°C to 85°C operating  
temperature range are assured by design, characterization and correlation  
with statistical process controls.  
Note 2: See Test Circuit  
U W  
TYPICAL PERFOR A CE CHARACTERISTICS  
INFET Response Time to  
Reverse Current  
V
OUT  
vs I  
PWM Frequency vs Duty Cycle  
OUT  
350  
300  
250  
200  
150  
100  
50  
0
–0.5  
–1.0  
–1.5  
–2.0  
–2.5  
–3.0  
–3.5  
–4.0  
–4.5  
–5.0  
V
OF PFET (2V/DIV)  
gs  
V
= 0  
gs  
V OF PFET (5V/DIV)  
s
PROGRAMMED CURRENT = 10%  
V = 0V  
s
I
(REVERSE) OF  
DCIN = 15V  
DCIN = 20V  
DCIN = 24V  
d
PFET (5A/DIV)  
DCIN = 20V  
= 12.6V  
V
BAT  
0
I
d
= 0A  
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0  
DUTY CYCLE (V /V  
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5  
OUTPUT CURRENT (A)  
1.25µs/DIV  
)
OUT IN  
TEST PERFORMED ON DEMOBOARD  
V
= 15VDC  
LTC4006-2  
INFET = 1/2 Si4925DY  
4006 G03  
4006 G02  
IN  
CHARGER = ON  
= <10mA  
I
4006 G01  
CHARGE  
4006fa  
4
LTC4006  
U W  
TYPICAL PERFOR A CE CHARACTERISTICS  
Disconnect/Reconnect Battery  
(Load Dump)  
Battery Leakage Current vs  
Battery Voltage  
40  
VDCIN = 0V  
3A STEP  
35  
30  
1A STEP  
1A STEP  
V
FLOAT  
25  
20  
15  
10  
5
1V/(DIV)  
3A STEP  
RECONNECT  
LOAD  
STATE  
DISCONNECT  
0
LOAD CURRENT = 1A, 2A, 3A  
DCIN = 20V  
LTC4006-2  
0
5
10  
15  
20  
25  
30  
BATTERY VOLTAGE (V)  
4006 G05  
4006 G04  
LTC4006-2 Efficiency with  
Efficiency at 19VDC V  
15VDC V  
IN  
IN  
100  
95  
90  
85  
80  
75  
100  
95  
90  
85  
80  
75  
LTC4006-4  
LTC4006-2  
0.50  
1.00  
1.50  
2.00  
2.50  
3.00  
0.50  
1.00  
1.50  
2.00  
2.50  
3.00  
CHARGING CURRENT (A)  
CHARGING CURRENT (A)  
4006 G07  
4006 G08  
U
U
U
PI FU CTIO S  
DCIN (Pin 1): External DC Power Source Input. Bypass  
this pin with at least 0.01µF. See Applications Information  
section.  
nected and the CHG pin is forced into a high impedance  
state. A pull-up resistor is required. The timer function is  
defeated by forcing this pin below 1V (or connecting it to  
GND).  
CHG (Pin 2): Open-Drain Charge Status Output. When the  
battery is being charged, the CHG pin is pulled low by an  
internal N-channel MOSFET. When the charge current  
drops below 10% of programmed current, the N-channel  
MOSFET turns off and a 25µA current source is connected  
from the CHG pin to GND. When the timer runs out or the  
inputsupplyisremoved,thecurrentsourcewillbediscon-  
ACP/SHDN (Pin 3): Open-Drain Output used to indicate if  
the AC adapter voltage is adequate for charging. Active  
high digital output. Internal 10µA pull-up to 3.5V. The  
charger can also be inhibited by pulling this pin below 1V.  
Reset the charger by pulsing the pin low for a minimum of  
0.1µs.  
4006fa  
5
LTC4006  
U
U
U
PI FU CTIO S  
RT (Pin 4): Timer Resistor. The timer period is set by  
CSP (Pin 9): Current Amplifier CA1 Input. This pin and the  
placing a resistor, RRT, to GND.  
BAT pin measure the voltage across the sense resistor,  
R
SENSE, to provide the instantaneous current signals re-  
The timer period is tTIMER = (1hour • RRT/154k)  
If this resistor is not present, the charger will not start.  
GND (Pin 5): Ground for low power circuitry.  
quired for both peak and average current mode operation.  
BAT (Pin 10): Battery Sense Input and the Negative  
Reference for the Current Sense Resistor. A precision  
internal resistor divider sets the final float potential on this  
pin.Theresistordividerisdisconnectedduringshutdown.  
NTC (Pin 6): A thermistor network is connected from NTC  
to GND. This pin determines if the battery temperature is  
safe for charging. The charger and timer are suspended if  
the thermistor indicates a temperature that is unsafe for  
charging. The thermistor function may be disabled with a  
300k to 500k resistor from DCIN to NTC.  
CLP(Pin11):PositiveInputtotheSupplyCurrentLimiting  
Amplifier, CL1. The threshold is set at 100mV above the  
voltage at the CLN pin. When used to limit supply current,  
a filter is needed to filter out the switching noise. If no  
current limit function is desired, connect this pin to CLN.  
ITH (Pin 7): Control Signal of the Inner Loop of the Current  
Mode PWM. Higher ITH voltage corresponds to higher  
charging currrent in normal operation. A 6.04k resistor, in  
series with a capacitor of at least 0.1µF to GND, provides  
loop compensation. Typical full-scale output current is  
40µA. Nominal voltage range for this pin is 0V to 3V.  
CLN (Pin 12): Negative Reference for the Input Current  
Limit Amplifier, CL1. This pin also serves as the power  
supply for the IC. A 10µF to 22µF bypass capacitor should  
be connected as close as possible to this pin.  
TGATE(Pin13):DrivesthetopexternalP-channelMOSFET  
of the battery charger buck converter.  
IMON (Pin 8): Current Monitoring Output. The voltage at  
this pin provides a linear indication of charging current.  
Peak current is equivalent to 1.19V. Zero current is ap-  
proximately 0.309V. A capacitor from IMON to ground is  
PGND (Pin 14):HighCurrentGroundReturnfortheBGATE  
Driver.  
required to filter higher frequency components. If VBAT  
<
BGATE (Pin 15): Drives the bottom external N-channel  
MOSFET of the battery charger buck converter.  
2.5V/cell, then V(IMON) = 1.19V when conditioning a  
depleted battery. Any current sourced or sinked from this  
pin directly affects the charging current accuracy. If this  
pin is to be monitored, a high impedance input buffer  
should be used.  
INFET(Pin16):DrivestheGateoftheExternalInputPFET.  
TEST CIRCUIT  
LTC4006  
11.67µA  
+
V
REF  
+
EA  
3k  
35mV  
I
BAT  
10  
CSP  
TH  
9
7
+
LT1055  
0.6V  
4006 TC  
4006fa  
6
LTC4006  
W
BLOCK DIAGRA  
V
IN  
100k  
CHG  
25µA  
DCIN  
V
LOGIC  
1
2
0.1µF  
5.8V  
INFET  
Q3  
16  
3
CLN  
ACP/SHDN  
R
RT  
R
T
OSCILLATOR  
4
6
TIMER/CONTROLLER  
I
CL  
32.4k  
T
BAD  
NTC  
THERMISTOR  
RESTART  
LOBAT  
10k  
NTC  
1.105V  
708mV  
0.47µF  
397mV  
C/10  
35mV  
+
GND  
5
3k  
BAT  
CSP  
10  
9
11.67µA  
R
SENSE  
20µF  
+
1.19V  
+
3k  
g
= 1m  
m
CA1  
EA  
5.1k  
CLP  
CLN  
11  
12  
+
g
= 1.5m  
m
9k  
R
15nF  
CL1  
CL  
100mV  
g
= 1m  
m
CA2  
+
1.19V  
DCIN  
I
TH  
OSCILLATOR  
WATCH DOG  
DETECT  
7
6.04k  
0.12µF  
20µF  
BUFFERED I  
t
TH  
OV  
OFF  
÷ 5  
1.28V  
TGATE  
S
R
+
+
13  
Q1  
Q2  
Q
I
CMP  
BGATE  
PGND  
CHARGE  
PWM  
LOGIC  
15  
14  
+
I
REV  
17mV  
I
MON  
8
L1  
R
IMON1  
26.44k  
4.7nF  
R
IMON2  
52.87k  
4006 BD  
4006fa  
7
LTC4006  
U
OPERATIO  
Overview  
ACP/SHDNpin. ItcontrolsthegateoftheinputFETtokeep  
a low forward voltage drop when charging and also  
prevents reverse current flow through the input FET.  
The LTC4006 is a synchronous current mode PWM step-  
down(buck)switcherbatterychargercontroller.Thecharge  
current is programmed by the sense resistor (RSENSE  
If the input voltage is less than VCLN, it must go at least  
170mVhigherthanVCLN toactivatethecharger.Whenthis  
occurs the ACP/SHDN pin is released and pulled up with  
an internal load to indicate that the adapter is present. The  
gateoftheinputFETisdriventoavoltagesufficienttokeep  
a low forward voltage drop from drain to source. If the  
voltage between DCIN and CLN drops to less than 25mV,  
the input FET is turned off slowly. If the voltage between  
DCIN and CLN is ever less than 25mV, then the input FET  
is turned off in less than 10µs to prevent significant  
reverse current from flowing in the input FET. In this  
condition, theACP/SHDNpinisdrivenlowandthecharger  
is disabled.  
)
between the CSP and BAT pins. The final float voltage is  
internally programmed to 8.4V (LTC4006-6), 12.6V  
(LTC4006-2)or16.8V(LTC4006-4)withbetterthan±0.8%  
accuracy. Charging begins when the potential at the DCIN  
pin rises above the voltage at CLN (and the UVLO voltage)  
and the ACP/SHDN pin is allowed to go high; the CHG pin  
is set low. At the beginning of the charge cycle, if the cell  
voltage is below 2.5V, the charger will trickle charge the  
battery with 10% of the maximum programmed current.  
If the cell voltage stays below 2.5V for 25% of the total  
charge time, the charge sequence will be terminated im-  
mediately and the CHG pin will be set to a high impedance.  
An external thermistor network is sampled at regular  
intervals. If the thermistor value exceeds design limits,  
charging is suspended. If the thermistor value returns to  
an acceptable value, charging resumes. An external resis-  
tor on the RT pin sets the total charge time. The timer can  
be defeated by forcing the CHG pin to a low voltage.  
Battery Charger Controller  
The LTC4006 charger controller uses a constant off-time,  
current mode step-down architecture. During normal opera-  
tion, the top MOSFET is turned on each cycle when the  
oscillator sets the SR latch and turned off when the main  
current comparator ICMP resets the SR latch. While the top  
MOSFET is off, the bottom MOSFET is turned on until either  
the inductor current trips the current comparator IREV or the  
beginning of the next cycle. The oscillator uses the equation:  
As the battery approaches the final float voltage, the charge  
current will begin to decrease. When the current drops to  
10% of the programmed charge current, an internal C/10  
comparatorwillindicatethisconditionbysinking25µAatthe  
CHG pin. The charge timer is also reset to 25% of the total  
charge time. If this condition is caused by an input current  
limit condition, described below, then the C/10 comparator  
will be inhibited. When a time-out occurs, charging is termi-  
nated immediately and the CHG pin changes to a high  
impedance. The charger will automatically restart if the cell  
voltage is less than 3.9V. To restart the charge cycle manu-  
ally, simply remove the input voltage and reapply it, or force  
the ACP/SHDN pin low momentarily. When the input voltage  
is not present, the charger goes into a sleep mode, dropping  
batterycurrentdrainto15µA.Thisgreatlyreducesthecurrent  
drain on the battery and increases the standby time. The  
chargercanbeinhibitedatanytimebyforcingtheACP/SHDN  
pin to a low voltage.  
VDCIN – VBAT  
VDCIN • fOSC  
tOFF  
=
to set the bottom MOSFET on time. This activity is dia-  
grammed in Figure 1.  
The peak inductor current, at which ICMP resets the SR latch,  
is controlled by the voltage on ITH. ITH is in turn controlled by  
several loops, depending upon the situation at hand. The  
average current control loop converts the voltage between  
CSP and BAT to a representative current. Error amp CA2  
OFF  
TGATE  
ON  
ON  
t
BGATE  
OFF  
OFF  
Input FET  
TRIP POINT SET BY ITH VOLTAGE  
INDUCTOR  
CURRENT  
The input FET circuit performs two functions. It enables  
the charger if the input voltage is higher than the CLN pin  
and provides the logic indicator of AC present on the  
4006 F01  
Figure 1  
4006fa  
8
LTC4006  
U
OPERATIO  
Table 1. Truth Table for LTC4006 Operation  
MODE  
DCIN  
<BAT  
>BAT  
BAT VOLTAGE  
>UVLO  
BAT CURRENT  
ACP/SHDN  
LOW  
TIMER STATE  
CHG*  
HIGH  
LOW  
Shut Down by Low Adapter Voltage  
Conditioning a Depleted Battery  
Leakage  
Reset  
<2.5V/Cell  
10% Programmed  
Current  
HIGH  
Running  
Normal Charging  
>BAT  
>BAT  
>BAT  
>2.5V/Cell  
>2.5V/Cell  
X
Programmed  
Current  
HIGH  
HIGH  
HIGH  
Running  
Running  
Paused  
LOW  
LOW  
Input Current Limited Charging  
Charger Paused Due to Thermistor Out of Range  
Programmed  
Current  
OFF  
LOW or 25µA  
(Faulted)  
Shut Down by ACP/SHDN Pin  
>BAT  
>BAT  
X
OFF  
OFF  
Forced LOW  
HIGH  
Reset  
HIGH  
Terminated by Low-Battery Fault (Note 1)  
<2.5V/Cell  
>T/4 Stopped  
HIGH  
(Faulted)  
Top-Off Charging. C/10 is Latched  
>BAT  
>BAT  
>BAT  
X
V
OFF  
OFF  
OFF  
HIGH  
HIGH  
HIGH  
<T/4 After C/10  
Comparator Trip.  
Running  
25µA  
FLOAT  
FLOAT  
Timer is Reset by C/10 Comparator (Latched),  
then Terminates After 1/4 T  
V
>T/4 After C/10  
Comparator Trip.  
Stopped  
HIGH  
(Waiting  
for Restart)  
Terminated by Expired Timer  
V
FLOAT  
**  
>T Stopped  
HIGH  
(Waiting  
for Restart)  
Timer Defeated. (Low-Battery Conditioning Still  
Functional)  
X
X
X
X
Forced LOW  
HIGH**  
LOW  
Shut Down by Undervoltage Lockout  
>BAT  
and <UVL  
<UVL  
2.5V V  
OFF  
HIGH  
HIGH  
Reset  
Timer Defeated Until V  
> 3.9V/Cell  
>BAT  
3.9V  
BAT  
Programmed  
Current  
Running  
BAT  
(V/Cell)  
*Open Drain. High when used with pull-up resistor.  
**Most probable condition, X = Don’t care  
Note 1: If a depleted battery is inserted while the charger is in this state,  
the charger must be reset to initiate charging.  
comparesthiscurrentagainstthedesiredcurrentprogrammed  
by RIMON at the IMON pin and adjusts ITH until:  
The accuracy of VIMON will range from 0% to ITOL  
IMON is plotted in Figure 2.  
.
V
VREF  
VCSP VBAT + 11.67µA 3kΩ  
The amplifier CL1 monitors and limits the input current to  
a preset level (100mV/RCL). At input current limit, CL1 will  
decrease the ITH voltage, thereby reducing charging cur-  
rent.Whenthisconditionisdetected,theC/10indicatorwill  
=
R
IMON  
3kΩ  
therefore,  
VREF  
3kΩ  
1.2  
ICHARGE  
=
– 11.67µA •  
1.19V  
R  
RSENSE  
IMON  
1.0  
0.8  
0.6  
0.4  
The voltage at BAT is divided down by an internal resistor  
divider and is used by error amp EA to decrease ITH if the  
divider voltage is above the 1.19V reference. When the  
charging current begins to decrease, the voltage at IMON  
will decrease in direct proportion. The voltage at IMON is  
then given by:  
0.309V  
0.2  
0
0
20  
40  
60  
80  
100  
R
3kΩ  
IMON  
I
(% OF MAXIMUM CURRENT)  
CHARGE  
V
= ICHARGE RSENSE + 11.67µA 3k•  
(
)
IMON  
4006 F02  
Figure 2. V  
vs I  
CHARGE  
IMON  
4006fa  
9
LTC4006  
U
OPERATIO  
Table 2. Truth Table for LTC4006 Operation (Supplemental)  
FROM  
STATE  
TO  
BAT  
VOLTAGE  
PRESENT C/10 NEXT C/10  
MAX BAT  
CURRENT  
TIMER  
STATE  
NUMBER  
STATE  
MODE  
DCIN  
<BAT  
>BAT  
LATCH  
LATCH  
ACP/SHDN  
LOW  
CHG*  
HIGH  
1
2
3
Any  
MSD  
SD  
Shut Down by Low Adapter Voltage  
Charge Shutdown  
0
0
OFF  
OFF  
OFF  
Reset  
Reset  
Reset  
MSD  
HIGH  
HIGH  
SD,  
SD  
Shut Down by Undervoltage Lockout  
>BAT  
and  
HIGH  
HIGH**  
CONDITION,  
CHARGE  
<UVL  
4
5
6
7
8
9
SD  
CONDITION Start Conditioning a Depleted Battery  
>BAT  
>BAT  
>BAT  
>BAT  
<2.5V/Cell  
<2.5V/Cell  
<2.5V/Cell  
<2.5V/Cell  
<2.5V/Cell  
<2.5V/Cell  
10% Programmed  
Current  
HIGH  
HIGH  
HIGH  
HIGH  
HIGH  
HIGH  
LOW  
LOW  
CONDITION CONDITION Input Current Limited Condition Charging  
CONDITION CONDITION Conditioning a Depleted Battery  
<10% Programmed  
Current (Note 2)  
Running  
Running  
Ignored  
Paused  
>T/4  
10% Programmed  
Current  
LOW  
CONDITION CONDITION Timer Defeated. (Low-Battery Conditioning Still  
Functional)  
10% Programmed  
Current  
Forced LOW  
CONDITION  
SD  
Charger Paused Due to Thermistor Out of Range >BAT  
OFF  
OFF  
OFF  
LOW  
(Faulted)  
CONDITION  
SD  
Timeout in CONDITION Mode  
>BAT  
HIGH  
(Faulted)  
10  
11  
CONDITION  
CONDITION  
SD  
Shut Down by ACP/SHDN Pin  
Start Normal Charging  
>BAT  
>BAT  
<2.5V/Cell  
>2.5V/Cell  
0
Forced LOW  
HIGH  
Reset  
HIGH  
CHARGE  
Programmed  
Current  
Running  
12  
13  
14  
15  
16  
17  
18  
CHARGE  
SD  
CHARGE  
CHARGE  
CHARGE  
CHARGE  
CHARGE  
CHARGE  
SD  
Timer Defeated. (Low-Battery Conditioning Still  
Functional)  
>BAT  
>2.5V/Cell  
Programmed  
Current  
HIGH  
HIGH  
HIGH  
HIGH  
HIGH  
HIGH  
HIGH  
Ignored  
Reset  
Forced LOW  
Restart  
>BAT 2.5V VBAT 3.9V  
0
1
Programmed  
Current  
(V/Cell)  
CHARGE  
CHARGE  
CHARGE  
CHARGE  
CHARGE  
Top-Off Charging  
>BAT  
>BAT  
>BAT  
>BAT  
>3.9V/Cell  
>2.5V/Cell  
>3.9V/Cell  
>2.5V/Cell  
>2.5V/Cell  
0
1
Programmed  
Current  
Running  
Reset  
LOW  
25µA  
25µA  
C/10 Latch is SET when Battery Current is Less  
Than 10% of Programmed Current  
Programmed  
Current  
Top-Off Charging  
Programmed  
Current  
Running  
Input Current Limited Charging  
<Programmed  
Current (Note 2)  
Charger Paused Due to Thermistor Out of Range >BAT  
OFF  
Paused  
LOW or 25µA  
(Faulted)  
19  
20  
CHARGE  
CHARGE  
SD  
SD  
Shut Down by ACP/SHDN Pin  
>BAT  
>BAT  
>2.5V/Cell  
<2.5V/Cell  
0
0
OFF  
OFF  
Forced LOW  
HIGH  
Reset  
HIGH  
Terminated by Low-Battery Fault (Note 1)  
>T/4 then Reset  
HIGH  
(Faulted)  
21  
22  
CHARGE  
CHARGE  
SD  
SD  
Terminates After 1/4 T  
Terminates After T  
>BAT  
>BAT  
VFLOAT  
1
0
OFF  
OFF  
HIGH  
HIGH  
>T/4 then Reset  
>T/4 then Reset  
HIGH  
HIGH  
VFLOAT**  
Note 1: If a depleted battery is inserted while the charger is in this state,  
the charger must be reset to initiate charging.  
LTC4006: State Diagram (Supplemental)  
Note 2: See section on “Adapter Limiting”.  
Note 3: The information contained in this table is supplemental to the  
LTC4006 data sheet and has not been production qualified.  
1
MASTER  
SHUTDOWN  
ANY  
Note 4: Blank fields indicate no change, not considered, or other states  
2
impact value.  
*Open Drain. High when used with pull-up resistor.  
** Most probable condition.  
SHUTDOWN  
4
3, 8,  
9, 10  
5,  
13 6,  
7
3, 18, 19,  
20, 21, 22  
CONDITION  
11  
CHARGE  
12, 14, 15, 16, 17  
4006 F15  
4006fa  
10  
LTC4006  
U
OPERATIO  
be inhibited if it is not already active. If the charging current  
decreases below 10% to 15% of programmed current,  
while engaged in input current limiting, BGATE will be  
forced low to prevent the charger from discharging the  
battery. Audible noise can occur in this mode of operation.  
LTC4006  
NTC  
CLK  
R9  
32.4k  
6
~4.5V  
R
S1  
TH  
C7  
0.47µF  
+
10k  
NTC  
An overvoltage comparator guards against voltage tran-  
sient overshoots (>7% of programmed value). In this  
case, both MOSFETs are turned off until the overvoltage  
condition is cleared. This feature is useful for batteries  
which “load dump” themselves by opening their protec-  
tion switch to perform functions such as calibration or  
pulse mode charging.  
60k  
+
45k  
15k  
+
As the voltage at BAT increases to near the input voltage  
at DCIN, the converter will attempt to turn on the top  
MOSFET continuously (“dropout’’). A watchdog timer  
detects this condition and forces the top MOSFET to turn  
off for about 300ns at 40µs intervals. This is done to  
prevent audible noise when using ceramic capacitors at  
the input and output.  
T
BAD  
D
C
Q
4006 F03  
Figure 3  
Charger Startup  
This voltage is stored by C7. Then the switch is opened for a  
shortperiodoftimetoreadthevoltageacrossthethermistor.  
When the charger is enabled, it will not begin switching  
untiltheITH voltageexceedsathresholdthatassuresinitial  
current will be positive. This threshold is 5% to 15% of the  
maximum programmed current. After the charger begins  
switching, the various loops will control the current at a  
level that is higher or lower than the initial current. The  
duration of this transient condition depends upon the loop  
compensation but is typically less than 100µs.  
tHOLD = 10 • RRT • 17.5pF = 54µs,  
for RRT = 309k  
When the tHOLD interval ends the result of the thermistor  
testing is stored in the D flip-flop (DFF). If the voltage at  
NTC is within the limits provided by the resistor divider  
feeding the comparators, then the NOR gate output will be  
low and the DFF will set TBAD to zero and charging will  
continue. If the voltage at NTC is outside of the resistor  
dividerlimits, thentheDFFwillsetTBAD toone, thecharger  
will be shut down, and the timer will be suspended until  
TBAD returns to zero (see Figure 4).  
Thermistor Detection  
The thermistor detection circuit is shown in Figure 3. It requires  
an external resistor and capacitor in order to function properly.  
Thethermistordetectorperformsasample-and-holdfunc-  
tion. An internal clock, whose frequency is determined by  
the timing resistor connected to RT, keeps switch S1  
closed to sample the thermistor:  
CLK  
(NOT TO  
SCALE)  
t
SAMPLE  
t
HOLD  
tSAMPLE = 127.5 • 20 • RRT • 17.5pF = 13.8ms,  
VOLTAGE ACROSS THERMISTOR  
for RRT = 309k  
COMPARATOR HIGH LIMIT  
COMPARATOR LOW LIMIT  
V
NTC  
The external RC network is driven to approximately 4.5V  
and settles to a final value across the thermistor of:  
4006 F04  
4.5V RTH  
RTH + R9  
VRTH(FINAL)  
=
Figure 4  
4006fa  
11  
LTC4006  
W U U  
U
APPLICATIO S I FOR ATIO  
Alternatively, a normally closed switch can be used to  
detect when the battery is present (see Figure 8).  
Charger Current Programming  
The basic formula for charging current is:  
200  
180  
160  
140  
120  
100  
80  
100mV  
RSENSE  
ICHARGE(MAX)  
=
Table 3. Recommended R  
Resistor Values  
() 1%  
SENSE  
I
(A)  
R
SENSE  
R
(W)  
SENSE  
MAX  
1.0  
0.100  
0.25  
0.25  
0.5  
2.0  
3.0  
4.0  
0.050  
0.033  
0.025  
60  
40  
20  
0.5  
0
100  
300  
400 450  
500  
150 200 250  
350  
Setting the Timer Resistor  
R
RT  
(k)  
4006 F05  
The charger termination timer is designed for a range of 1  
hour to 3 hours with a ±15% uncertainty. The timer is  
programmed by the resistor RRT using the following  
equation:  
Figure 5. t  
vs R  
RT  
TIMER  
3.3V  
tTIMER = 10 • 227 • RRT • 17.5pF (Refer to Figure 5)  
V
DD  
200k  
LTC4006  
CHG  
µP  
OUT  
IN  
33k  
(seconds)  
2
It is important to keep the parasitic capacitance on the RT  
pin to a minimum. The trace connecting RT to RRT should  
be as short as possible.  
4006 F06  
Figure 6. Microprocessor Interface  
CHG Status Output Pin  
LTC4006  
ADAPTER  
POWER  
When the charge cycle starts, the CHG pin is pulled down  
to ground by an internal N-channel MOSFET that can drive  
more than 100µA. When the charge current drops to 10%  
of the full-scale current (C/10), the N-channel MOSFET is  
turned off and a weak 25µA current source to ground is  
connected to the CHG pin. After a time out occurs, the pin  
will go into a high impedance state. By using two different  
value pull-up resistors, a microprocessor can detect three  
states from this pin (charging, C/10 and stop charging).  
See Figure 6.  
DCIN  
1
3
470k  
ACP/SHDN  
4006 F07  
SWITCH CLOSED IF  
BATTERY CONNECTED  
Figure 7  
LTC4006  
ADAPTER  
POWER  
DCIN  
1
3
Battery Detection  
ACP/SHDN  
It is generally not good practice to connect a battery while  
the charger is running. The timer is in an unknown state  
and the charger could provide a large surge current into  
the battery for a brief time. The circuit shown in Figure 7  
keeps the charger shut down and the timer reset while a  
battery is not connected.  
4006 F08  
SWITCH OPEN WHEN  
BATTERY CONNECTED  
Figure 8  
4006fa  
12  
LTC4006  
W U U  
APPLICATIO S I FOR ATIO  
U
Soft-Start  
VBAT  
VDCIN  
0.29 V  
1–  
(
)
BAT  
The LTC4006 is soft started by the 0.12µF capacitor on the  
IRMS  
=
I
TH pin.Onstart-up,ITH pinvoltagewillrisequicklyto0.5V,  
L1 f  
( )( )  
then ramp up at a rate set by the internal 40µA pull-up  
current and the external capacitor. Battery charging For example:  
current starts ramping up when ITH voltage reaches 0.8V  
VDCIN = 19V, VBAT = 12.6V, L1 = 10µH, and  
f = 300kHz, IRMS = 0.41A.  
and full current is achieved with ITH at 2V. With a 0.12µF  
capacitor, time to reach full charge current is about 2ms  
and it is assumed that input voltage to the charger will  
reach full value in less than 2ms. The capacitor can be  
increased up to 1µF if longer input start-up times are  
needed.  
EMI considerations usually make it desirable to minimize  
ripple current in the battery leads, and beads or inductors  
maybeaddedtoincreasebatteryimpedanceatthe300kHz  
switching frequency. Switching ripple current splits be-  
tween the battery and the output capacitor depending on  
theESRoftheoutputcapacitorandthebatteryimpedance.  
If the ESR of C3 is 0.2and the battery impedance is  
raised to 4with a bead or inductor, only 5% of the  
current ripple will flow in the battery.  
Input and Output Capacitors  
The input capacitor (C2) is assumed to absorb all input  
switching ripple current in the converter, so it must have  
adequate ripple current rating. Worst-case RMS ripple  
currentwillbeequaltoonehalfofoutputchargingcurrent.  
Actual capacitance value is not critical. Solid tantalum low  
ESR capacitors have high ripple current rating in a rela-  
tively small surface mount package, but caution must be  
used when tantalum capacitors are used for input or  
output bypass. High input surge currents can be created  
when the adapter is hot-plugged to the charger or when a  
battery is connected to the charger. Solid tantalum capaci-  
tors have a known failure mechanism when subjected to  
very high turn-on surge currents. Only Kemet T495 series  
of “Surge Robust” low ESR tantalums are rated for high  
surge conditions such as battery to ground.  
Inductor Selection  
Higher operating frequencies allow the use of smaller  
inductor and capacitor values. A higher frequency gener-  
ally results in lower efficiency because of MOSFET gate  
charge losses. In addition, the effect of inductor value on  
ripple current and low current operation must also be  
considered. The inductor ripple current IL decreases  
with higher frequency and increases with higher VIN.  
1
VOUT  
V
IN  
IL =  
VOUT 1–  
f L  
( )( )  
The relatively high ESR of an aluminum electrolytic for C1,  
located at the AC adapter input terminal, is helpful in  
reducing ringing during the hot-plug event. Refer to Appli-  
cation Note 88 for more information.  
Accepting larger values of IL allows the use of low  
inductances, but results in higher output voltage ripple  
and greater core losses. A reasonable starting point for  
setting ripple current is IL = 0.4(IMAX). In no case should  
IL exceed 0.6(IMAX) due to limits imposed by IREV and  
CA1. Remember the maximum IL occurs at the maxi-  
mum input voltage. In practice 10µH is the lowest value  
recommended for use.  
Highest possible voltage rating on the capacitor will mini-  
mize problems. Consult with the manufacturer before use.  
Alternatives include new high capacity ceramic (at least  
20µF) from Tokin, United Chemi-Con/Marcon, et al. Other  
alternative capacitors include OS-CON capacitors from  
Sanyo.  
Lower charger currents generally call for larger inductor  
values. Use Table 4 as a guide for selecting the correct  
inductor value for your application.  
The output capacitor (C3) is also assumed to absorb  
output switching current ripple. The general formula for  
capacitor current is:  
4006fa  
13  
LTC4006  
W U U  
U
APPLICATIO S I FOR ATIO  
Table 4  
highest at high input voltages. For VIN < 20V the high  
currentefficiencygenerallyimproveswithlargerMOSFETs,  
while for VIN > 20V the transition losses rapidly increase  
to the point that the use of a higher RDS(ON) device with  
lower CRSS actually provides higher efficiency. The syn-  
chronous MOSFET losses are greatest at high input volt-  
age or during a short circuit when the duty cycle in this  
switch is nearly 100%. The term (1 + δ∆T) is generally  
given for a MOSFET in the form of a normalized RDS(ON) vs  
temperature curve, but δ = 0.005/°C can be used as an  
approximation for low voltage MOSFETs. CRSS is usually  
specified in the MOSFET characteristics; if not, then CRSS  
can be calculated using CRSS = QGD/VDS. The constant  
k = 2 can be used to estimate the contributions of the two  
terms in the main switch dissipation equation.  
MAXIMUM  
AVERAGE CURRENT (A)  
INPUT  
VOLTAGE (V)  
MINIMUM INDUCTOR  
VALUE (µH)  
1
1
2
2
3
3
4
4
20  
>20  
20  
>20  
20  
>20  
20  
>20  
40 ±20%  
56 ±20%  
20 ±20%  
30 ±20%  
15 ±20%  
20 ±20%  
10 ±20%  
15 ±20%  
Charger Switching Power MOSFET  
and Diode Selection  
Two external power MOSFETs must be selected for use  
with the charger: a P-channel MOSFET for the top (main)  
switch and an N-channel MOSFET for the bottom (syn-  
chronous) switch.  
If the charger is to operate in low dropout mode or with a  
high duty cycle greater than 85%, then the topside  
P-channel efficiency generally improves with a larger  
MOSFET.UsingasymmetricalMOSFETsmayachievecost  
savings or efficiency gains.  
The peak-to-peak gate drive levels are set internally. This  
voltageistypically6V.Consequently,logic-levelthreshold  
MOSFETs must be used. Pay close attention to the BVDSS  
specification for the MOSFETs as well; many of the logic  
level MOSFETs are limited to 30V or less.  
The Schottky diode D1, shown in the Typical Application  
on the back page, conducts during the dead-time between  
the conduction of the two power MOSFETs. This prevents  
thebodydiodeofthebottomMOSFETfromturningonand  
storing charge during the dead-time, which could cost as  
much as 1% in efficiency. A 1A Schottky is generally a  
good size for 4A regulators due to the relatively small  
average current. Larger diodes can result in additional  
transition losses due to their larger junction capacitance.  
SelectioncriteriaforthepowerMOSFETsincludetheON”  
resistance RDS(ON), total gate capacitance QG, reverse  
transfer capacitance CRSS, input voltage and maximum  
output current. The charger is operating in continuous  
mode at moderate to high currents so the duty cycles for  
the top and bottom MOSFETs are given by:  
The diode may be omitted if the efficiency loss can be  
tolerated.  
Main Switch Duty Cycle = VOUT/VIN  
Synchronous Switch Duty Cycle = (VIN – VOUT)/VIN.  
Calculating IC Power Dissipation  
The MOSFET power dissipations at maximum output  
current are given by:  
The power dissipation of the LTC4006 is dependent upon  
the gate charge of the top and bottom MOSFETs (QG1 and  
QG2 respectively). The gate charge is determined from the  
manufacturer’sdatasheetandisdependentuponboththe  
gate voltage swing and the drain voltage swing of the  
MOSFET. Use 6V for the gate voltage swing and VDCIN for  
the drain voltage swing.  
PMAIN = VOUT/VIN(I2MAX)(1 + δ∆T)RDS(ON)  
+ k(V2IN)(IMAX)(CRSS)(fOSC  
)
PSYNC = (VIN – VOUT)/VIN(I2MAX)(1 + δ∆T)RDS(ON)  
Where δ is the temperature dependency of RDS(ON) and k  
is a constant inversely related to the gate drive current.  
Both MOSFETs have I2R losses while the PMAIN equation  
includesanadditionaltermfortransitionlosses,whichare  
PD = VDCIN • (fOSC (QG1 + QG2) + IDCIN  
)
4006fa  
14  
LTC4006  
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APPLICATIO S I FOR ATIO  
U
between the CLP and DCIN pins. When this voltage ex-  
ceeds 100mV, the amplifier will override programmed  
charging current to limit adapter current to 100mV/RCL. A  
lowpass filter formed by 5kand 15nF is required to  
eliminate switching noise. If the current limit is not used,  
CLP should be connected to CLN.  
Example:  
VDCIN = 19V, fOSC = 345kHz, QG1 = QG2 = 15nC.  
PD = 292mW  
IDCIN = 5mA  
Adapter Limiting  
Setting Input Current Limit  
An important feature of the LTC4006 is the ability to  
automatically adjust charging current to a level which  
avoids overloading the wall adapter. This allows the prod-  
uct to operate at the same time that batteries are being  
charged without complex load management algorithms.  
Additionally, batteries will automatically be charged at the  
maximum possible rate of which the adapter is capable.  
To set the input current limit, you need to know the  
minimum wall adapter current rating. Subtract 7% for the  
input current limit tolerance and use that current to deter-  
mine the resistor value.  
R
CL = 100mV/ILIM  
ILIM = Adapter Min Current –  
(Adapter Min Current • 7%)  
This feature is created by sensing total adapter output  
current and adjusting charging current downward if a  
preset adapter current limit is exceeded. True analog  
control is used, with closed-loop feedback ensuring that  
adapter load current remains within limits. Amplifier CL1  
in Figure 9 senses the voltage across RCL, connected  
As is often the case, the wall adapter will usually have at  
least a +10% current limit margin and many times one can  
simply set the adapter current limit value to the actual  
adapter rating (see Figure 9).  
Designing the Thermistor Network  
LTC4006  
100mV  
There are several networks that will yield the desired  
function of voltage vs temperature needed for proper  
operation of the thermistor. The simplest of these is the  
voltage divider shown in Figure 10. Unfortunately, since  
theHIGH/LOWcomparatorthresholdsarefixedinternally,  
there is only one thermistor type that can be used in this  
network; the thermistor must have a HIGH/LOW resis-  
tance ratio of 1:7. If this happy circumstance is true for  
CLP  
+
11  
15nF  
5k  
CL1  
+
AC ADAPTER  
INPUT  
R
CL  
*
CLN  
V
12  
IN  
+
C
TO SYSTEM  
LOAD  
IN  
100mV  
ADAPTER CURRENT LIMIT  
*R  
CL  
=
4006 F09  
Figure 9. Adapter Current Limiting  
Table 5. Common R Resistor Values  
CL  
ADAPTER  
RATING (A)  
–7% ADAPTER  
RATING (A)  
R VALUE*  
CL  
() 1%  
R
R
POWER  
R
POWER  
CL  
CL  
CL  
LIMIT (A)  
DISSIPATION (W)  
RATING (W)  
1.5  
1.8  
2.0  
2.3  
2.5  
2.7  
3.0  
3.3  
3.6  
4.0  
1.40  
1.67  
1.86  
2.14  
2.33  
2.51  
2.79  
3.07  
3.35  
3.72  
0.068  
0.062  
0.051  
0.047  
0.043  
0.039  
0.036  
0.033  
0.030  
0.027  
1.47  
0.15  
0.16  
0.20  
0.21  
0.23  
0.26  
0.28  
0.31  
0.33  
0.37  
0.25  
1.61  
0.25  
1.96  
0.25  
2.13  
0.25  
2.33  
0.50  
2.56  
0.50  
2.79  
0.50  
3.07  
0.50  
3.35  
0.50  
3.72  
0.50  
* Rounded to nearest 5% standard step value. Many non-standard values are popular.  
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APPLICATIO S I FOR ATIO  
LTC4006  
LTC4006  
NTC  
R9  
R9  
NTC  
6
6
C7  
R
C7  
R9A  
R
TH  
TH  
4006 F10  
4006 F11  
Figure 10. Voltage Divider Thermistor Network  
Figure 11. General Thermistor Network  
you, then simply set R9 = RTH(LOW)  
RTH = 22k at 25°C,  
TH(LOW) = 6.53k at 0°C  
RTH(HIGH) = 61.4k at 50°C  
R9 = 43.9k 44.2k (nearest 1% value)  
R9A = 154k  
R
If you are using a thermistor that doesn’t have a 1:7 HIGH/  
LOW ratio, or you wish to set the HIGH/LOW limits to  
different temperatures, then the more generic network in  
Figure 11 should work.  
Sizing the Thermistor Hold Capacitor  
Once the thermistor, RTH, has been selected and the  
thermistor value is known at the temperature limits, then  
resistors R9 and R9A are given by:  
During the hold interval, C7 must hold the voltage across  
the thermistor relatively constant to avoid false readings.  
A reasonable amount of ripple on NTC during the hold  
interval is about 10mV to 15mV. Therefore, the value of C7  
is given by:  
For NTC thermistors:  
R9 = 6 RTH(LOW) • RTH(HIGH)/(RTH(LOW) – RTH(HIGH)  
)
R9A=6RTH(LOW) RTH(HIGH)/(RTH(LOW) 7•RTH(HIGH)  
where RTH(LOW) > 7 • RTH(HIGH)  
)
C7 = tHOLD/(R9/7 • –ln(1 – 8 • 15mV/4.5V))  
= 10 • RRT • 17.5pF/(R9/7 • ln(1 – 8 • 15mV/4.5V)  
For PTC thermistors:  
Example:  
R9 = 6 RTH(LOW) • RTH(HIGH)/(RTH(HIGH) – RTH(LOW)  
)
R9 = 24.3k  
RRT = 309k (~2 hour timer)  
C7 = 0.57µF 0.56µF (nearest value)  
R9A =6RTH(LOW)RTH(HIGH)/(RTH(HIGH)7• RTH(LOW)  
where RTH(HIGH) > 7RTH(LOW)  
)
Example #1: 10kNTC with custom limits  
Disabling the Thermistor Function  
TLOW = 0°C, THIGH = 50°C  
RTH = 10k at 25°C,  
If the thermistor is not needed, connecting a resistor  
between DCIN and NTC will disable it. The resistor should  
besizedtoprovideatleast10µAwiththeminimumvoltage  
applied to DCIN and 10V at NTC. Do not exceed 30µA into  
NTC. Generally, a 301k resistor will work for DCIN less  
than 15V. A 499k resistor is recommended for DCIN  
between 15V and 24V.  
RTH(LOW) = 32.582k at 0°C  
RTH(HIGH) = 3.635k at 50°C  
R9 = 24.55k 24.3k (nearest 1% value)  
R9A = 99.6k 100k (nearest 1% value)  
Example #2: 100kNTC  
TLOW = 5°C, THIGH = 50°C  
Optional Simple Battery Discharge Path Circuit  
RTH = 100k at 25°C,  
It is NOT recommended that one permit battery current to  
flow backwards through RSENSE, inductor and out the  
TGATE MOSFET internal diode to reach VOUT. The TGATE  
MOSFET is off when VIN < VBAT. Figure 12 shows an op-  
tionalhighefficiencydischargepathforthebatterysuchthat  
VOUTpowercomesfromlosslessdiodeorofVINandVBAT  
Normally when VIN > VBAT, P-channel MOSFET Q1B VGS  
RTH(LOW) = 272.05k at 5°C  
RTH(HIGH) = 33.195k at 50°C  
R9 = 226.9k 226k (nearest 1% value)  
R9A = 1.365M 1.37M (nearest 1% value)  
Example #3: 22kPTC  
.
=
TLOW = 0°C, THIGH = 50°C  
4006fa  
16  
LTC4006  
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APPLICATIO S I FOR ATIO  
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100k  
selection. If the VIN supply is going to collapse very slowly  
suchthatQ1Bisnotturnedonquicklyenoughforthegiven  
load and stay within its PD limits, you should install a suit-  
able Schottky diode in parallel with Q1B.  
V
IN  
Q1A  
PCB Layout Considerations  
V
OUT  
BAT  
Formaximumefficiency,theswitchnoderiseandfalltimes  
should be minimized. To prevent magnetic and electrical  
field radiation and high frequency resonant problems,  
proper layout of the components connected to the IC is  
essential. (See Figure 13.) Here is a PCB layout priority list  
forproperlayout.LayoutthePCBusingthisspecificorder.  
ZENER  
18V  
TGATE  
Q1B  
INDUCTOR  
R
SENSE  
V
1. Inputcapacitorsneedtobeplacedascloseaspossible  
to switching FET’s supply and ground connections.  
Shortest copper trace connections possible. These  
parts must be on the same layer of copper. Vias must  
not be used to make this connection.  
4006 F12  
Figure 12. Optional Simple High  
Efficiency Battery Discharge Path  
0V keeping Q1B in the off state while P-channel MOSFET  
Q1A is on. If VIN were to suddenly go away, Q1B internal  
diode will provide a passive but instant discharge path for  
battery current to reach VOUT and hold up the load. Q1B  
internaldiodehasthesamecurrentratingastheFETitself,  
but has a very high Vf of about a volt such that heat will  
quicklybuildupinQ1Bifleftalone.HoweverasVINsvoltage  
fallsbelowVBAT byQ1B’sVGS threshold,Q1Bwillthenturn  
on shorting out its internal diode removing both the heat  
and voltage losses created by the diode. When VIN falls to  
zero volts, Q1B gate will be driven to the same voltage as  
VBAT providing the lowest possible RDSON value. A zener  
diodealongwitha100kresistorinserieswiththeQ1Bgate  
protects the gate from any hazardous voltage spikes that  
can exceed Q1B maximum permissible VGS voltage. The  
zener voltage rating must be less than Q1B VGS(MAX) volt-  
2. ThecontrolICneedstobeclosetotheswitchingFET’s  
gate terminals. Keep the gate drive signals short for a  
clean FET drive. This includes IC supply pins that con-  
nect to the switching FET source pins. The IC can be  
placedontheoppositesideofthePCBrelativetoabove.  
3. Place inductor input as close as possible to switching  
FET’s output connection. Minimize the surface area of  
this trace. Make the trace width the minimum amount  
needed to support current—no copper fills or pours.  
Avoid running the connection using multiple layers in  
parallel. Minimize capacitance from this node to any  
other trace or plane.  
SWITCH NODE  
L1  
V
BAT  
age but greater than VBAT  
.
HIGH  
FREQUENCY  
CIRCULATING  
PATH  
SinceQ1AandQ1Barealwaysatoppositestatesandshare  
thesameload,itisoftenadvantagoustocombinebothFETs  
into a single package and save PCB space. The PD rate of  
theFETthatisonisenhancedwhentheotherFETisoff.The  
choiceofacombinedQ1shouldtakeintoaccountthehigh-  
est load current conditions of both paths and choose  
whicheverisgreaterasthedrivingforcebehindtheMOSFET  
C2  
D1  
V
IN  
C3  
BAT  
4006 F13  
Figure 13. High Speed Switching Path  
4006fa  
17  
LTC4006  
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APPLICATIO S I FOR ATIO  
4. Place the output current sense resistor right next to  
the inductor output but oriented such that the IC’s  
currentsensefeedbacktracesgoingtoresistorarenot  
long. The feedback traces need to be routed together  
asasinglepaironthesamelayeratanygiventimewith  
smallest trace spacing possible. Locate any filter  
componentonthesetracesnexttotheICandnotatthe  
sense resistor location.  
8. Route analog ground as a trace tied back to IC ground  
(analog ground pin if present) before connecting to  
any other ground. Avoid using the system ground  
plane. CAD trick: make analog ground a separate  
ground net and use a 0resistor to tie analog ground  
to system ground.  
9. A good rule of thumb for via count for a given high  
current path is to use 0.5A per via. Be consistent.  
5. Place output capacitors next to the sense resistor  
output and ground.  
10. If possible, place all the parts listed above on the same  
PCB layer.  
6. Output capacitor ground connections need to feed  
into same copper that connects to the input capacitor  
ground before tying back into system ground.  
11. Copper fills or pours are good for all power connec-  
tionsexceptasnotedaboveinRule3.Youcanalsouse  
copper planes on multiple layers in parallel too—this  
helps with thermal management and lower trace in-  
ductance improving EMI performance further.  
General Rules  
7. Connection of switching ground to system ground or  
internal ground plane should be single point. If the  
system has an internal system ground plane, a good  
way to do this is to cluster vias into a single star point  
to make the connection.  
12. For best current programming accuracy provide a  
Kelvin connection from RSENSE to CSP and BAT. See  
Figure 13 as an example.  
It is important to keep the parasitic capacitance on the RT,  
CSP and BAT pins to a minimum. The traces connecting  
these pins to their respective resistors should be as short  
as possible.  
DIRECTION OF CHARGING CURRENT  
R
SNS  
4006 F14  
BAT  
CSP  
Figure 14. Kelvin Sensing of Charging Current  
4006fa  
18  
LTC4006  
U
PACKAGE DESCRIPTION  
GN Package  
16-Lead Plastic SSOP (Narrow .150 Inch)  
(Reference LTC DWG # 05-08-1641)  
.189 – .196*  
(4.801 – 4.978)  
.045 ±.005  
.009  
(0.229)  
REF  
16 15 14 13 12 11 10 9  
.254 MIN  
.150 – .165  
.229 – .244  
.150 – .157**  
(5.817 – 6.198)  
(3.810 – 3.988)  
.0165  
±
.0015  
.0250 BSC  
RECOMMENDED SOLDER PAD LAYOUT  
1
2
3
4
5
6
7
8
.015 ± .004  
(0.38 ± 0.10)  
×
45°  
.0532 – .0688  
(1.35 – 1.75)  
.004 – .0098  
(0.102 – 0.249)  
.007 – .0098  
(0.178 – 0.249)  
0°  
– 8° TYP  
.016 – .050  
(0.406 – 1.270)  
.0250  
(0.635)  
BSC  
.008 – .012  
GN16 (SSOP) 0204  
(0.203 – 0.305)  
TYP  
NOTE:  
1. CONTROLLING DIMENSION: INCHES  
INCHES  
2. DIMENSIONS ARE IN  
(MILLIMETERS)  
3. DRAWING NOT TO SCALE  
*DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH  
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE  
**DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD  
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE  
4006fa  
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.  
However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-  
tationthattheinterconnectionofitscircuitsasdescribedhereinwillnotinfringeonexistingpatentrights.  
19  
LTC4006  
U
TYPICAL APPLICATIO  
2A Li-Ion Battery Charger  
Q3  
DCIN  
0V TO 20V  
2.5A  
INPUT SWITCH  
D1: MBRM140T3  
Q1, Q2: Si7501DN  
Q3: Si5435B  
R1  
5k  
C1  
0.1µF  
V
LOGIC  
1
2
3
8
6
4
7
5
16  
11  
12  
13  
15  
14  
9
R3  
C4  
15nF  
DCIN  
CHG  
INFET  
R
CL  
100k  
LTC4006  
0.04  
CLP  
CLN  
CHG  
ACP  
CHARGING  
TO SYSTEM LOAD  
C2  
20µF  
ACP/SHDN  
L1  
R
SENSE  
0.05Ω  
I
TGATE  
BGATE  
PGND  
CSP  
Q1  
Q2  
MON  
22µH 2A  
CURRENT MONITOR  
R9 32.4k  
NTC  
BATTERY  
R
I
T
D1  
C3  
20µF  
C5  
THERMISTOR  
R
T
0.0047µF  
TH  
10k  
R4  
6.04k  
C6  
309k  
TIMING  
10  
GND  
BAT  
NTC  
C7  
RESISTOR  
(~2 HOURS)  
4006 TA02  
0.47µF  
0.12µF  
RELATED PARTS  
PART NUMBER DESCRIPTION  
COMMENTS  
LT1511  
LT1513  
LTC1709  
3A Constant-Current/Constant-Voltage Battery Charger High Efficiency, Minimum External Components to Fast Charge Lithium,  
NIMH and NiCd Batteries  
SEPIC Constant- or Programmable-Current/Constant-  
Voltage Battery Charger  
Charger Input Voltage May be Higher, Equal to or Lower Than Battery Voltage,  
500kHz Switching Frequency  
2-Phase, Dual Synchronous Step-Down Controller  
with VID  
Up to 42A Output, Minimum C and C , Uses Smallest Components for  
IN OUT  
Intel and AMD Processors  
LTC1760/  
LTC1960  
Dual Battery Charger/Selector  
Simultaneous Charge or Discharge of Two Batteries, DAC Programmable  
Current and Voltage, Input Current Limiting Maximizes Charge Current  
LTC1778  
Wide Operating Range, No R  
Step-Down Controller  
TM Synchronous  
2% to 90% Duty Cycle at 200kHz, Stable with Ceramic C  
SENSE  
OUT  
LTC3711  
No R  
Synchronous Step-Down Controller  
3.5V V 36V, 0.925V V  
2V, for Transmeta, AMD and Intel  
SENSE  
IN  
OUT  
with VID  
Mobile Processors  
LTC3728  
LTC4002  
2-Phase, Dual Synchronous Step-Down Controller  
Li-Ion Battery Charger Controller  
Minimizes C and C , Power Good Output, 3.5V V 36V  
IN OUT IN  
1- and 2-Cell Li-Ion Batteries, V 22V, 500kHz Switching Frequency,  
IN  
4A  
3hr Charge Termination, I  
OUT  
LTC4007  
LTC4008  
High Efficiency, Programmable Voltage,  
Battery Charger with Termination  
Complete Charger for 3- or 4-Cell Li-Ion Batteries, AC Adapter  
Current Limit, Thermistor Sensor and Indicator Outputs  
High Efficiency, Programmable Voltage/Current  
Battery Charger  
Constant-Current/Constant-Voltage Switching Regulator, Resistor Voltage/  
Current Programming, AC Adapter Current Limit and Thermistor Sensor and  
Indicator Outputs  
LTC4100  
LTC4412  
Smart Battery Charger Controller  
SMBus (Rev 1.1) Compliant, 6.4V V 26V, SMBus Accelerator Minimizes  
IN  
Bus Errors  
PowerPathTM Ideal Diode or Controller  
Very Low Loss Replacement for OR’ing Diodes  
No RSENSE and PowerPath are trademarks of Linear Technology Corporation.  
4006fa  
LT 0506 REV A • PRINTED IN USA  
LinearTechnology Corporation  
1630 McCarthy Blvd., Milpitas, CA 95035-7417  
20  
© LINEAR TECHNOLOGY CORPORATION 2003  
(408) 432-1900 FAX: (408) 434-0507 www.linear.com  

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