1-66098-9S [MACOM]
Signal Contacts;
| 型号： | 1-66098-9S |
| 厂家： | 
Tyco Electronics |
| 描述： | Signal Contacts |
| 文件： | 总9页 (文件大小：415K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
AMP Precision Pin and Socket Contacts
Signal Contacts
Spring,
Stainless Steel
+.0010
–.0020
Type III+, Crimp, Snap-In
[.0625
Dia.
+0.025
–0.051
Spring, Stainless Steel
[1.588
]
Pin Body
Ferrule, Brass,
Nickel Flash
.390
[9.91]
Min.
Pin
.113 Max.
[2.87] Dia.
Pin
.530±.010
Socket
[13.46±0.25
]
Application Tooling—Page 29
Technical Documents
114-10004 Application Specification
108-10042 Product Specification
Material and Finish — See chart.
Contact Body—Brass or phosphor bronze
Retention Spring—Stainless steel
Socket
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size
Strip Form
Loose Piece
Contact No.
Tooling Part No.**
Ins.
Dia.
Range
Contact
Finish
Range
Contact No.
Loose Piece
Strip Form
Applicators
AWG
mm2
Pin
Socket
Pin
Socket
Hand Tool
567867-1***
Gold/Nickel2
788085-3
788088-2
—
—
.015-.030
0.38-0.76
30-28
0.05-0.09
90716-1
or 567947-1***
Sel. Gold/Nickel3
Bright Tin
Gold/Nickel2
Sel. Gold/Nickel3
Gold/Nickel2
Sel. Gold/Nickel3
Bright Tin
788085-1
1-66425-2
66425-7
66425-8
66393-7
66393-8
1-66106-5
66106-7
66106-8
—
2-66102-5
66102-8
66102-9
2-66102-27
—
788088-1
1-66424-1
66424-7
66424-8
66394-7
66394-8
1-66108-5
66108-7
66108-8
66108-1
3-66104-0
66104-8
66104-9
2-66104-37
66104-1
788085-4
—
66429-3
66429-4
—
66406-4
1-66107-1
66107-3
66107-4
—
1-66103-8
66103-3
66103-4
—
788088-3
—
66428-3
66428-4
—
66405-4
1-66109-7
66109-3
66109-4
66109-1
1-66105-9
66105-3
66105-4
—
□
or 680602- ***
.040-.0601
1.02-1.52
91515-16
90225-26
466598-□***
30-26
26-24
0.05-0.15
.014-.0301
0.36-0.76
466585-3***
91515-16
or
58495-1*
466321- ***
□
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin
.035-.0551
0.89-1.40
0.12-0.2
0.2-0.6
or
466908-2***
Gold/Nickel2
91515-16
or
58495-1*
466323-□***
or
466907-2***
.040-.0801
1.02-2.03
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin
—
66105-1
24-20
466383-4***
or 466979-1***
or 567363-□***
1-66564-2
1-66563-1
66566-7
66565-7
.060-.1205
1.52-3.05
91542-16
Sel. Gold/Nickel3
66564-8
66563-8
66566-4
66565-4
Bright Tin
1-66332-4
66332-7
66332-8
—
1-66331-4
66331-7
66331-8
66331-2
1-66400-0
66400-3
66400-4
—
1-66399-0
66399-3
66399-4
66399-2
91523-16
or
466324- ***
□
Gold/Nickel2
.080-.1001
2.03-2.54
or
Sel. Gold/Nickel3
Sel. Gold/Nickel4
90225-26
466942-1***
1-66098-9S
1-66098-8
66098-8
66098-9
66098-6
1-66359-4
1-66359-5
66359-9
1-66359-0
1-66359-2
—
Bright Tin
1-66100-9
1-66099-5
1-66101-9
91505-16 or
91523-16 or
58495-1*
466325- ***
□
.080-.1001
18-16
18-14
0.8-1.4
0.8-2.0
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin
Phos Bronze
Gold/Nickel2
66100-8
66100-9
—
66099-3
66099-4
66099-1
1-66361-2
1-66359-5
66361-3
66361-4
66361-8
—
66101-3
66101-4
—
1-66360-2
1-66358-8
66360-3
66360-4
66360-8
66360-1
or
2.03-2.54
466906-1***
1-66358-6
1-66358-8
66358-9
1-66358-0
1-66358-3
66358-1
66598-9
1-66598-0
66598-2
.080-.1001
□
466326- ***
91519-16
91521-16
or
2.03-2.54
Sel. Gold/Nickel3
Sel. Gold/Nickel4
466923-2***
466958-1***
or
.110-.1505
2.79-3.81
Bright Tin
66597-8
66597-2
66602-8
66602-2
66601-9
66601-2
Sel. Gold/Nickel3
□
567364- ***
1Overall insulation crimp diameter, including crimp barrel, must not
exceed .125 [3.18].
5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-
24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
6To use with the 626 Pneumatic Tool: remove crimping head from Straight
Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1,
Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without),
and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
SStandard reeling of strip form contacts.
*Commercial PRO-CRIMPER II hand tool for field repair only. Note:
Die Set can be adapted for use with 626 Pneumatic Tool System.
Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).
Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
**There are power options available for these tools/dies. See Battery
Powered Crimp tool Kit and SDE Electric Terminator on page 30.
***Call Technical Support for Machine Applicator Part Numbers.
2.000015 [0.00038] gold in the mating area over .000050 [0.00127]
min. nickel.
3.000030 [0.00076] gold in the mating area, with gold flash on remain-
der, over .000050 [0.00127] min. nickel.
4.000030 [0.00076] gold in the mating area, with gold gradient on
remainder, over .000050 [0.00127] min. nickel.
7Phosphor Bronze
Note: All part numbers are RoHS compliant.
9
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
Grounding Pin
(make first - break last)
Type III+, Crimp, Snap-In
Contact Size—16
Pin Diameter—.062 [1.57]
Related Product Data
Material and Finish
Application Tooling—Pages 29, 30
Technical Documents—Page 4
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Ins.
Dia.
Range1
Strip Form
Applicator
Part No.
Loose Piece
Hand Tool**
Part No.
Grounding Pin Part No.
Wire Size Range
Contact
Finish
[mm2]
AWG
Strip Form
Loose Piece
91515-13 or
58495-1*
Tin
164159-3
164159-4
164162-1
164162-2
.035-.055
0.89-1.4
—
0.12-0.2
26-24
Sel. Gold/Nickel2
91515-13 or
91505-13 or
58495-1*
91523-13 or
91505-13 or
58495-1*
□
466323- ***
Tin
164160-3
164160-4
164161-3
164161-4
164163-1
164163-2
164164-1
164164-2
.045-.070
1.14-1.78
0.2-0.6
0.8-1.4
24-20
18-16
or
Sel. Gold/Nickel2
466907-2***
□
Tin
466741- ***
.078-.098
1.98-2.49
or
Sel. Gold/Nickel2
680114-3***
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.
3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call
Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuat-
ed) or 189722-1 (foot actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.
***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
Note: All part numbers are RoHS compliant.
Spring, Stainless Steel
Type III+, Solder Versions
Solder-Type
(with Preformed Wire
Barrel/Insulation Support)
3.90
[9.91]
Min.
1.085
[27.56]
Max.
+.0010
.0625
–.0020
+.0254
–.0508
Dia.
.0625
1.588
[
]
Pin Body, Brass
[1.588
]
Pin
.200
[5.08]
Min.
Localized Plate Area
Pin
.825
[20.96]
Max.
Socket
Material
Contact Body and Tab—Brass
Retention Spring—Stainless steel
.530±.010
[13.46±0.25
]
Finish
See chart on Page 11.
Socket
10
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
Type III+, Solder Versions
(Continued)
Spring, Stainless Steel
Solder Tab
.390
[9.91]
Min.
Pin
+.0010
.0625
–.0020
.794±.010
.0625
+.0254
[20.17±0.25
]
1.588
]
[
–.0508
[8
]
Pin Body, Brass
.020
[0.51]
.200
[5.08]
Min.
Localized Plate Area
1.112
[28.24]
.365
[9.27]
Max.
Max.
Pin
Socket
.058
[1.47]
Spring
Stainless Steel
.120
[3.05]
.105
[2.67]
Ferrule, Brass,
Nickel Flash
Body
Brass
Solder Post
Brass
.865
[21.97]
.365
[9.27]
Max.
Material
Contact Body and Tab—Brass
Retention Spring—Stainless steel
.530±.010
[13.46±0.25
]
Finish
See chart.
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size
Loose Piece
Contact No.
Contact
Range
Finish
AWG
26-20
18-16
[mm2]
0.12-0.6
0.8-1.4
Pin
Socket
Gold/Nickel1
Gold/Nickel1
Duplex2
266182-1t
266180-1t
202236-7t
202236-5t
266183-1t
266181-1t
202237-7t
202237-5t
Solder
Tab
Bright Tin
1.000030 [0.00076] gold in mating area over .000050 [0.00127] nickel.
2Duplex plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead
on solder tab.
3Bright tin on entire contact.
Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 3.
Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)
Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant.
11
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
Type III+, Posted
(Replacement Contacts,
See Note Below)
.062
[1.58]
Dia.
Ref.
.100
[2.54]
Point of Gold Plating Thk.
Measurement
Pin
.025
[0.64]
Pin
Spring
Stainless Steel
.025±.001
[0.64±0.03
]
Post
Brass
Body
Brass
Socket
Material
Contact Body and Post—Brass
Retention Spring—Stainless steel
.525
[13.34]
Finish
See chart.
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Loose Piece Contact No.
2 Termination High Post
Termination
Method
Post
Contact
Finish
3 Termination High Post
1 Termination High Post
Configuration
Pin
Socket
Pin
6-66460-3
6-66460-7
—
Socket
6-66461-2
5-66461-8
—
Pin
Socket
Sel. Gold/Nickel1
Bright Tin
Sel. Gold/Nickel1
6-66460-4
6-66460-6
1-66471-5
1-66471-7
6-66461-3
5-66461-9
2-66473-0
1-66473-8
6-66460-2
6-66460-5
1-66471-8
1-66471-6
5-66461-5
5-66461-4
1-66473-9
1-66473-7
.025 x .025
0.64 x 0.64
Wrap-Type
.045 x .045
1.14 x 1.14
Bright Tin
—
—
.031 x .062
Sel. Gold/Nickel1
Sel. Gold/Nickel1
1-66470-1
1-66468-3
—
—
—
—
—
1-66470-0
—
—
—
0.79 x 1.57
TERMI-POINT
Clip
.031 x .062
0.79 x 1.57
1-66459-0
1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled
on socket O.D.
Posts plated tin-lead over copper.
Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)
Insertion Tool Part No. 200893-2
Note: These contacts are used as replacement contacts for all posted connectors.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability
information on page 3.
Note: All part numbers are RoHS compliant.
12
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
+.0010
–.0020
Enhanced High Current
Type III+, Crimp, Snap-In
[.0625
Spring,
Stainless Steel
Dia.
+0.025
–0.051
Spring, Stainless Steel
[1.588
]
Pin Body
.390
[9.91]
Ferrule, Brass,
Nickel Flash
Min.
Pin
.113 Max.
[2.87] Dia.
Pin
Socket
.530±.010
Material and Finish — See chart.
Contact Body—Copper Nickel Alloy
Retention Spring—Stainless steel
Related Product Data
Application Tooling — Pages 75-78
Technical Documents
[13.46±0.25
]
Socket
114-10004 Application Specification
108-10024-2 Product Specification
Contact Size 16—Pin Diameter .062 [1.57]
Wire Size
Strip Form
Loose Piece
Contact No.
Tooling Part No.**
Ins.
Dia.
Range
Contact
Finish
Range
Contact No.
Loose Piece
Hand Tool
Strip Form
Applicators
AWG
mm2
Pin
Socket
Pin
Socket
466326-□***
or
466923-2***
Gold
Tin
1-66359-6
1-66359-9
1-66358-9
2-66358-1
1-66361-4
1-66361-6
1-66360-4
1-66360-6
.080-.1001
2.03-2.54
91519-13
91521-13
18-14
0.8-2.0
466958-1***
or
Gold
Tin
1-66597-0
1-66597-1
1-66598-1
1-66598-2
66602-9
1-66601-0
1-66601-2
.110-.1502
2.79-3.81
1-66602-0
□
567364- ***
1
2
3
Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly,
order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and
Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.
*** Call Technical Support for Automatic Machine Applicator Part Numbers.
Note: All part numbers are RoHS compliant.
Ratings
Voltage:
250 Volts AC/DC
600 Volts AC/DC, Series I, VDE tested and select loaded only
Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire
Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire
Temperature: -55˚C to +105˚C
VDE 0627: XA/630/4KV/2 - Series I, VDE tested only
Multiplication Rating Factor (F)
Type III+ Contacts (Note: 1 = 17 amperes)
Percent Connector Loading
Single Circuit
Wire Size
50%
Wire Size
100%
Wire Size
Shell Size
30 AWG
14 AWG
30 AWG
.212
.175
.146
.138
14 AWG
.905
.750
.625
.550
30 AWG
.140
.134
.127
.120
14 AWG
11-4
13-9
17-16
23-24
23-37
.291
.278
.270
.281
.275
1
.684
.567
.472
.416
.376
.995
.990
.985
.985
.131
.497
.114
Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)
Percent Connector Loading
50%
Single Circuit
100%
Shell Size
14 AWG
.880
.880
.880
.880
.880
14 AWG
.840
.640
.520
.520
.440
14 AWG
.640
.480
.400
.400
.320
11-4
13-9
17-16
23-24
23-37
Enhanced High Current Contacts & M Series Connectors:
(Note: 1 = 24 amperes)
Enhanced High Current Contacts & Metrimate Connectors:
(Note: 1 = 24 amperes)
Single Circuit
50%
14 AWG
.292
100%
14 AWG
.250
Single Circuit
50%
14 AWG
.458
100%
14 AWG
14 AWG
14 AWG
1
1
.375
13
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
USA: 1-800-522-6752
Specifications subject to change. Canada: 1-905-475-6222
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
Type II, Screw Machined,
Crimp
1.087±.010
[27.61±0.25
]
Material
Contact Body—Brass
.472±.005
[11.99±0.13
]
Retention Spring—Stainless steel
Finish
.062±.001
Dia.
Contact Body—.000030 [0.00076]
gold over .000050 [0.00127]
nickel. Gold thickness controlled
on socket O.D.
[1.57±0.03
]
Pin
.107
Spring
Pin Body
Max. Dia.
[2.72]
Pin
Retention Spring—Stainless steel
Related Product Data
Application Tooling—Pages 75-78
.795±.010
[20.19±0.25
]
Spring
Socket
Socket Body
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Tooling Part No.**
Loose Piece
Die Set for
Wire Size
Range
Tape Mounted
Contact No.2
Loose Piece
Contact No.
Ins.
Dia.
Contact
Color
Code
Tape Mounted
Dies for
Range1
Hand
Tool
AWG
mm2
Pin
Socket
Pin
Socket
AMP-TAPETRONIC 626 Pneumatic
Machine 69875
Tool System
.035-.055
201611-4
—
—
—
—
—
201611-14
201334-14
202410-14
201578-14
201330-14
202725-14
201613-15
201332-15
202411-15
Red/Red
Red/Red
Green
0.89-1.40
*
*
91538-1
90230-17
or 601967-1
.048-.065
1.22-1.65
28-24 0.08-0.20
90249-2
.095-.110
2.41-2.79
*
—
—
601967-1
.040-.062
1.02-1.57
91538-1*
or 58541-1*
201578-4
201580-15 Yellow/Red
201328-15 Yellow/Red
24-20 0.2-0.6
90249-2
—
90230-17
90231-27
.055-.088
1.40-2.16
201330-6 201328-9
or 601967-1*
18
(Two)
0.9-0.9
(Two)
No. Ins.
Support
91539-1*
or 601967-1*
—
—
—
—
202726-14
202508-15
Blue
.080-.105
2.03-2.67
90136-1*
or 601967-1*
202507-14
200336-14
—
—
90250-1
—
—
90231-27
—
18-16 0.8-1.4
200336-6 200333-8
200333-14 Blue/Blue
*
91539-1
No Ins.
Support
58541-1*
—
—
—
,6204219-15,6
212618-13,6,†
201570-14
—
—
Blue/Blue
or 601967-1
*
3212618-23
Violet/Blue
90250-1
—
90231-27
—
-
91539-1
No Ins.
Support
58541-1*
14
2
201570-2 201568-3
201568-15 Violet/Blue
or 601967-1
*
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).
3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.
4Use turret TH502 (1-601967-6) with hand tool 601967-1.
5Use turret TH501 (1-601967-5) with hand tool 601967-1.
6Pin length is .630±.005 [16.002±.127] on these two pins.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit
Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.
†Does not use Hand Tool 91539-1 or 601967-1.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability informa-
tion on page 8.
Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less).
Extraction Tool Part No. 305183.
Note: All part numbers are RoHS compliant.
14
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
With Insulation Support
Size 20 DF, Crimp, Snap-In
.085
[2.16]
Dia. Max.
Contact Size—20
Pin Diameter—.040 [1.02]
*See Product Spec 108-40005
.390
[9.91]
.575
[14.61]
[.0400±.0015
Dia.
[1.02±0.034
]
Pin
.150
[3.81]
Localized Gold Plate Area
Pin
Socket
.370
[9.34]
.555
[14.1]
Material
Pin Body—Brass
Socket—Phosphor bronze
.085
[2.16]
Dia. Max.
Contact Finish
A—Select gold flash over nickel
on entire contact, with additional
.000030 [0.00076] gold on
mating end
.055
Min.
[1.40]
Localized Gold Plate Area
Socket
Contact Part Nos.
B—Duplex plated .000030
Color
Code
(Loose
Piece)
Tooling**
Wire
Size
Range
Ins. Contact
Dia. Finish
Max. Code
[0.00076] gold on mating end, tin
on termination end, with entire con-
tact nickel underplated
Pin
Socket
Strip Form
Hand
Tool
Applicator††
Strip Form Loose Piece Strip Form Loose Piece
A
66507-3t
1658540-1t 1658540-5t 1658538-2t
66507-4t 1-66507-0t
1658540-5t 1658540-2t 1658538-3t 1658538-1t
66507-9t
66505-3t
66505-9t
C—Gold flash over nickel on entire
466423- †† t
□
B
—
contact
.040
Blue
Dot
91503-1
†t
or 466901-1††t
or 1016015-1††t
1.02
C
28-24
AWG
66505-4t 1-66505-0t
D—Duplex plated gold flash on
mating end, tin on termination end,
with entire contact nickel underplated
Insertion/Extraction Tool Part No.
91285-1
Instruction Sheet—408-9404
This tool includes interchangeable tips
to Insert/Extract:
Size 22, 28-22 AWG [0.08-0.03mm2]
Crimp Contacts
Size 20, 28-20 AWG [0.08-0.6mm2]
Crimp and Solder Cup Contacts
D
[0.08-0.2
mm2]
A
66682-2t
5066682-9t
5066682-6t
745254-2t
66682-4t
66683-2t
1-5066683-0t
5066683-7t
66683-4t
466758-2††t
.060
1.52
Black
Dot
B
—
—
—
—
or 466963-1††t 91549-1†t
or 567804-1††t
D
A
745254-6t 745253-2t
745253-6t
26-22
AWG
466968-1††t
B
C
D
A
B
C
D
1658544-2t 1658544-1t 1658543-2t 1658543-1t
.050
[0.12-0.4 1.27
Yellow
Dot
91525-1
†t
or 567036- ††t
□
745254-3t
1658544-3t
66506-3t
745254-7t 745253-3t
745253-7t
—
or 567849-1††t
mm2]
—
1658543-3t
66504-3t
66506-9t
66504-9t
466422- ††t
□
24-20
AWG
1658539-1t 1658539-3t 1658537-3t 1658537-4t
66506-4t 1-66506-0t 66504-4t 1-66504-0t
1658539-2t 1658539-4t 1658537-1t 1658537-2t
.060
[0.2-0.6 1.52
or 466900-1††t
or 567801-1††t
or 1016002-1††t
Red
Dot
†
91503-1
t
mm2]
Size 20, Posted Contacts
†To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)
Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1
(with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,
contact Technical Support: 1-800-522-6752.
Note: Commercial PRO-CRIMPER II Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2mm2]
(Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.
Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric
Terminator on page 30.
Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant.
15
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
Without Insulation Support
Size 20 DF, Crimp, Snap-In
(Continued)
.085
[2.16]
Dia. Max.
.390
[9.91]
Pin
.550
[14.0]
.0400±.0015
Dia.
[1.02±0.034
]
Socket
.150
[3.81]
Localized Gold Plate Area
Pin
.100
[2.54]
Point of
Measurement
.530
[13.46]
.085
[2.16]
Dia. Max.
Socket
Tooling**
Strip Form Hand
Contact Part Nos.
Color
Code
(Loose
Piece)
Wire
Size
Range
Contact
Finish
Code
Ins. Dia.
Max.
Pin
Strip Form Loose Piece
Socket
Applicator
Tool
Strip Form
Loose Piece
28-24
AWG
[0.08-0.2
mm2]
A
205310-2t
—
205311-3t
—
.068
1.73
††
—
—
C
A
—
—
—
—
—
24-20
AWG
[0.2-0.6
mm2]
205202-2t
205201-3t
205201-5t
.068
1.73
Red
Dot
††
††
91548-1t
C
205202-6t
205202-7t
205201-6t
745230-2t
205201-7t
745230-4t
A
B
C
D
745229-2t
1-745229-1t
745229-5t
—
745229-4t
22-18
AWG
[0.4-0.8
mm2]
—
745229-7t
—
1-745230-1t 1-745230-3t
.068
1.73
Green
Dot
91513-1t
745230-5t
745230-8t
745230-7t
—
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,
contact Technical Support: 1-800-522-6752.
Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the
insertion/extraction tool.
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric
Terminator on page 30.
Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant.
16
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Signal Contacts (Continued)
Size 20 DF, Solder, Snap-In
.085
[2.16]
Dia. Max.
Contact Size—20
*See Product Spec 108-40005
.133
[3.38]
Max.
.390
[9.91]
.580
[14.73]
.0400±.0015
Dia.
[1.02±0.034
]
Pin
.155
[3.94]
Localized Gold Plate Area
Pin
Socket
.560
[14.22]
Ref.
.070
[1.78]
Dia. Max.
.085
[2.16]
Dia. Max.
Material
Pin—Brass
Socket—Phosphor bronze
Contact Finish
Socket
Gold flash over nickel on entire contact,
with additional .000030 [0.00076] gold
on mating end
Contacts to be soldered to wire
before being inserted into housing.
18 AWG [0.8-0.9 mm2] Max. Wire
Strip Form
Contact No.
Loose Piece
Contact No.
Pin
66570-2
Socket
66569-2
Pin
66570-3
Socket
66569-3
Note: All part numbers are RoHS compliant.
17
Catalog 65910
Revised 7-07
Dimensions are in inches and Dimensions are shown for
Technical Support
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
USA: 1-800-522-6752
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
Specifications subject to change. Canada: 1-905-475-6222
Mexico: 01-800-733-8926 www.tycoelectronics.com
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