217342-1 [MACOM]
Adapt Various Crimping Dies For Use with 626 Pneumatic Tooling Assemblies;
| 型号： | 217342-1 |
| 厂家： | 
Tyco Electronics |
| 描述： | Adapt Various Crimping Dies For Use with 626 Pneumatic Tooling Assemblies |
| 文件： | 总6页 (文件大小：138K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
Straight Action Crimpers 217200-[ ]
(Adapt Various Crimping Dies
For Use with 626 Pneumatic Tooling Assemblies)
408-4105
19 MAR 10 Rev C
Tool Holder Assembly
189928-1
Quick Pin (Qty: 4)
Straight Action Crimper
217200-1 (Dies Normally Open)
217200-2 (Dies Normally Closed)
Die Assembly (Typ)
Figure 1
1. INTRODUCTION
2. DESCRIPTION (Figure 1)
The straight action crimper facilitates the use of
various crimping dies and connects to the tool holder
assembly of the pneumatic tool to provide the
necessary straight line motion of the crimping dies
when the pneumatic tool is actuated. When actuated,
a cam extends through the tool holder into the
crimper, contacting an internal spring--loaded die
holder mechanism. The other end of this mechanism
is directly connected to the movable die and, as the
cam pushes against the mechanism, the movable die
moves in a straight line and bottoms against the
stationary die. When the cam of the pneumatic tool
retracts, the force is removed from the movable die
and the spring--loaded mechanism returns to its
starting position.
Straight Action Crimpers 217200--[ ] are designed to
be used with the tool holder assembly shown in
Figure 1 and accept various crimping dies to adapt
them for use with 626 pneumatic tooling assemblies.
For information concerning the setup and operation of
the pneumatic tool, refer to Customer Manual
409--5862.
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for reference only
and are not drawn to scale.
NOTE
i
This instruction sheet provides:
The crimping dies may also be opened and closed
manually by using the plastic slide switch, which is
coupled to the movable die and the spring--loaded
mechanism via a screw. The slide switch therefore
permits opening and closing of the crimping dies for
insertion and removal of the terminal or splice.
— installation and removal of the straight action
crimper from the tool holder assembly
— crimping die installation and removal from the
straight action crimper
3. INSTALLATION AND REMOVAL (Figure 1)
— maintenance, inspection, and repair information
for the straight action crimper
3.1. Straight Action Crimper
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
Before installing the straight action crimper, refer to
409--5862 for instructions on installing the tool holder
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
E2010 Tyco Electronics Corporation, Berwyn, PA
1 of 6
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
LOC B
*Trademark. Other products names, logos, or company names might be trademarks of their respective owners.
408-4105
Straight Action Crimpers 217200-[ ]
assembly (including the cam) on the pneumatic tool.
After the tool holder assembly has been installed,
proceed as follows:
Indenter
Die
Anvil
Die
To prevent personal injury, ALWAYS disconnect
the main air supply and electrical supply (if
applicable) of the pneumatic tool before installing
or removing the straight action crimper.
DANGER
Ejector
DO NOT operate the pneumatic tool without the
straight action crimper and the proper die
assembly installed. After straight action crimper is
installed, make sure that the quick pins are
FULLY tightened to avoid personal injury and
damage to the tool.
DANGER
Die Holder of Crimper
1. Remove the quick pins from the tool holder
assembly.
Figure 2
2. Slide the crimper into the tool holder assembly,
aligning the threaded holes of the crimper with the
threaded quick pin holes of the tool holder
assembly.
Position of Tool Holder
Assembly for Die Installation
3. After the crimper is properly aligned in the tool
holder assembly, insert and tighten the quick pins.
Dies Installed
in Die Holder
of Crimper
Use Loctite 242 removable threadlocker, or
equivalent, to prevent the quick pins from
loosening.
NOTE
i
Removal is the reverse of installation.
NOTE
i
Die Holding Screws
3.2. Die Assembly
To prevent personal injury, ALWAYS disconnect
Figure 3
DANGER
the main air supply and electrical supply (if
applicable) of the pneumatic tool before installing
or removing dies.
4. With the dies closed, tighten the die holding
screws.
DO NOT operate pneumatic tool without the
straight action crimper and proper die assembly
installed. After straight action crimper and
crimping dies has been installed, make sure that
the quick pins are FULLY tightened to avoid
personal injury and damage to the tool.
DANGER
5. Connect the pneumatic tool to an adequate air
supply (between 620 and 690 kPa [90 and
100 psi]. For specific information on air line
requirements and air hose installation, refer to
409--5862.
Removal is the reverse of installation.
NOTE
1. Assemble the anvil (stationary) die to the
indenter (movable) die as shown in Figure 2. The
anvil is identifiable by the chamfers and the ejector.
i
2. Position tool holder assembly as shown in
Figure 3, and install the die assembly.
3. Secure the die assembly in the die holder
assembly with the die holding screws. See
Figure 3.
Loctite is a trademark of Henkel Corporation.
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Tyco Electronics Corporation
Rev C
408-4105
Straight Action Crimpers 217200-[ ]
4. MAINTENANCE AND INSPECTION
Crimper used in daily production — lubricate daily
Crimper used daily (occasional) — lubricate weekly
Crimper used weekly — lubricate monthly
It is recommended that a maintenance and inspection
program be performed periodically to ensure
dependable and uniform terminations.
5. OPTION FOR OPERATING CRIMPER WITH
NORMALLY CLOSED DIES
To avoid personal injury, ALWAYS disconnect the
main air supply and electrical supply (if
DANGER
applicable) of the pneumatic tool system before
performing maintenance or inspection.
Straight Action Crimper 217200--1 contains two
internal springs (item 18, Figure 5) which spring--load
the die holder of the crimper so that the dies are
normally open. If it is desired to operate the crimper
with the dies normally closed, the two springs (item
18) must be removed. To gain access to the internal
die holder and springs, disassemble the crimper in
accordance with the instructions in Section 6,
CRIMPER DISASSEMBLY AND ASSEMBLY, then
proceed as follows:
4.1. Daily Maintenance
It is recommended that each operator be responsible
for the following steps of daily maintenance:
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or a lint--free cloth. DO
NOT use objects that could damage the crimper.
2. Make sure that all pins, rings, and other
components are in place and secure.
1. Lift the die holder assembly out from the center
housing while being careful that the pins and rollers
do not fall out of the links which are connected to
the bottom of the die holder. Refer to Figure 4.
3. Make certain all surfaces are protected with a
thin coat of any good SAE 20 motor oil. DO NOT
oil excessively.
2. Insert the optional spring (item 13, Figure 5)
between the links on the die holder assembly. First
insert one end of the spring into the hole on the
inside surface of one link then insert other end of
spring into the hole on the inside surface of the
other link.
4. When the crimper is not in use, store it in a
clean, dry area.
4.2. Periodic Inspection
Regular inspections should be performed by
quality--control personnel. A record of scheduled
inspections should remain with the crimper or be
supplied to supervisory personnel responsible for the
crimper. Though recommendations call for at least
one inspection a month, the frequency should be
based on amount of use, working conditions, operator
training and skill, and your established company
policies.
3. While holding the ends of the two links together
(compressing the spring), insert the die holder
assembly back into the center housing. DO NOT
re--install the two springs (item 18, Figure 5).
4. Re--assemble the crimper in accordance with
the instructions in Section 6.
6. CRIMPER DISASSEMBLY AND ASSEMBLY
4.3. Visual Inspection
These instructions provide disassembly and assembly
procedures which are to be used whenever internal
parts of the crimper are to be replaced or removed.
1. Remove all lubrication and accumulated film by
immersing the crimper in a suitable commercial
degreaser that will not affect paint or plastic.
2. Make certain all components are in place. If
replacements are necessary, refer to Section 7,
REPLACEMENT AND REPAIR.
6.1. Disassembly (Refer to Figure 4)
1. Obtain a 12.7--mm [.50--in.] thick wooden block
with a surface area large enough to accommodate
the crimper. Lay the flat side of the crimper (side
opposite the plastic switch) on the work surface of
the block and mark the block at the approximate
locations of the two slotted spring pins that are
inserted through the sides of the crimper. Using the
marks, drill two 1/4--in. holes through the wooden
block. The holes will facilitate driving the slotted
spring pins out the bottom of the crimper.
3. Check all bearing surfaces for wear. Replace
worn parts.
4.4. Lubrication
Lubricate all pins, pivot points, and bearing surfaces
with a high--quality grease. Recommendations are for
the use of Dow Corning Molykote paste, which is a
commercially available lubricant. Lubricate according
to the following schedule.
2. Re--position the crimper on the block so that the
slotted pins line up with the holes in the block.
Using a 1/8--in. punch, drive the slotted pins
approximately 6.35 mm [.250 in.] through the
crimper housing.
SAE is a trademark of SAE International Corporation.
Dow Corning and Molykote are registered trademarks of Dow Corning Corporation.
Rev C
Tyco Electronics Corporation
3 of 6
408-4105
Straight Action Crimpers 217200-[ ]
Shoulder Screw
Plastic Switch
Shoulder Cap Screws
Retaining Rings for
Groove Pins
Protruding Slotted
Spring Pin
Moving Die (Ref)
Top Housing
Stationary Die (Ref)
Die Holder
Spring
Yoke
Center Housing
Springs (Used Only on Crimper 217200 -1,
Which Operates with Dies in Normally
Open Position)
Bottom Housing
Groove Pins
Slotted Spring Pins (One Each Side)
Must Be Driven Through Top Housing
Wooden Block (Ref)
Figure 4
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Tyco Electronics Corporation
Rev C
408-4105
It may be necessary to hold the yoke in place
while installing the groove pins. If groove pins
cannot be fully inserted through the housing,
loosen the four shoulder cap screws (installed in
Step 2) to provide more freedom of movement of
the outer housing.
Straight Action Crimpers 217200-[ ]
3. Remove two retaining rings securing the two
groove pins at the top of the crimper housing (on
either side of the plastic switch), then remove the
groove pins.
NOTE
i
The groove pins secure the yoke, and it may be
necessary to hold the yoke in place while
removing the groove pins. When the groove pins
are removed, the yoke will be pushed out of the
housing by the two internal springs (if not
previously removed).
NOTE
5. Position the plastic switch so that the protruding
slotted spring pin fits into the groove on the bottom
side of the switch. Then slide the switch to align its
mounting hole with the hole in the die holder.
i
6. Insert the shoulder screw through the plastic
switch into the hole in the die holder and tighten
the screw.
4. Remove the shoulder screw which secures the
plastic switch to the internal die holder and remove
the plastic switch.
7. Tighten the four shoulder cap screws.
8. Using a bench vice, press the two slotted spring
pins back into the housing.
5. Remove the four shoulder cap screws which
secure the two outer housings to the center
housing, then remove the outer housing.
7. REPLACEMENT AND REPAIR
Customer--replaceable parts are provided in Figure 5.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Order replacement parts through
your Representative, or call 1--800--526--5142, or
send a facsimile of your purchase order to
717--986--7605 or write to:
6.2. Assembly (Refer to Figure 4)
1. Properly position the die holder assembly in the
center housing.
If the optional spring (item 13, Figure 5) is to be
installed, refer to Section 5, OPTION FOR
OPERATING CRIMPER WITH NORMALLY
CLOSED DIES, to install spring. Then proceed to
Step 2 to complete assembly.
NOTE
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
i
HARRISBURG PA 17105--3608
2. Re--install the outer housing and secure with the
four shoulder cap screws. DO NOT tighten the
screws.
For customer repair service, call 1--800--526--5136.
8. REVISION SUMMARY
3. Install the two springs (item 18, Figure 5) in the
top end cavities of the housing.
Revisions to this instruction sheet include:
S Added “Original Instructions” to page 1
S Removed Proper Use Guidelines (tools are not
manually operated)
4. Install the yoke into top of housing and, after
aligning the groove pin holes in the yoke with the
holes in the housing, install the groove pins and
secure with retaining rings.
S Corrected Step 3 of Paragraph 6.2 (changed
item 19 to 18)
Rev C
Tyco Electronics Corporation
5 of 6
408-4105
Straight Action Crimpers 217200-[ ]
3
4
16
17
For Crimper 217200-2 Only
18
14
9
15
5
8
12
13
7
10
11
2
6
1
REPLACEMENT PARTS
DESCRIPTION
QTY PER
CRIMPER
ITEM
PART NUMBER
1
2
HOUSING
2
2
1
1
2
2
1
1
2
2
8
2
1
4
1
2
4
2
217349--1H
217347--1H
217345--1H
217344--1H
217343--1H
217342--1H
217340--1H
1--21989--1H
679495--1H
217348--1H
314479--4H
4--21028--4H
3--22279--8H
6--21000--8H
21028--1H
PIN, Fixed
3
YOKE
4
HOLDER, Die
5
LINK
6
HOUSING, Center
7
SWITCH, Plastic
8
SCREW, Shoulder
9
PIN
10
11
12
13
14
15
16
17
18
PIN
ROLLER
PIN, Slotted Spring
SPRING
SCREW, Socket Head Cap, 4--40 UNC¢.875--in.
PIN, Slotted Spring
PIN, Groove
-- 5--23619--3H
21045--3H
RING, Retaining
SPRING (Used Only For Normally Open Dies)
‡H22282--4‡H
H Recommended Spare Part
Figure 5
‡ For Crimper 217200--2 Only
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Tyco Electronics Corporation
Rev C
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