314011--1 [MACOM]
Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY.;型号: | 314011--1 |
厂家: | Tyco Electronics |
描述: | Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. |
文件: | 总4页 (文件大小:146K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Instruction Sheet
Terminating Head 58063-2
For AMPLIMITE* High Density (HDE)-20
Connectors
408-9414
20 DEC 10 Rev B
Wire Guide
Anti -Backup
Pa
er
Feed Slide
Adjuster
(Inserter Rod)
Feed Channel
Figure 1
Adjuster (inserter rod)—is a piston for, and regulates
the travel of, the wire inserter.
1. INTRODUCTION
Terminating Head 58063--2 is designed to terminate
unstripped discrete wire sizes 30 through 20 AWG
onto AMPLIMITE HDE--20 all plastic connectors
(reference part number 745203--2) and metal shell
connectors (reference part number 745492--2). These
connectors contain insulation displacement contacts.
Feed slide—automatically advances the connector
after each termination.
Anti--backup pawl—prevents the connector from
moving out of position after it has been advanced by
the feed slide.
The head must be used with one of the following
power units (for operating procedure, refer to the
instructions packaged with the power unit).
After the head is installed onto the power unit, it
serves as a guide and support for the connector
during termination. The arrow on the top of the head
indicates the direction that the connector will move in
the head. The wires are terminated onto the
connector using the insulation displacement
technique.
Instruction Sheet (408) or
Power Unit
Customer Manual (409)
Pistol Grip Manual Handle
408--6790
Assembly 58074--1
Pistol Grip Pneumatic Handle
408--6789
3. TERMINATION PROCEDURE
Assembly 58075--1
Make sure that the connector matches the wire size
to be terminated, then refer to Figure 2, and proceed
as follows:
Pneumatic Power Bench
408--9393
Assembly 58338--1
Electric Power Unit 931800--1
409--5746
1. Align the side of the connector with the side of
the head (so that it will move in the direction of the
arrow), and slowly slide the connector into the feed
channel. Stop when the desired contact position
aligns with the wire slot.
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
NOTE
i
If the connector cannot be inserted into the head
or if the connector is too loose in the head, refer
to Paragraph 4.2 for wire guide adjustment.
NOTE
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
i
2. DESCRIPTION (Figure 1)
2. Insert the wire into the wire slot until the wire
bottoms on the head.
Features of the head and their function are as follows:
Wire inserter—forces the wire into the slotted beams
of the contact.
3. Center the wire in the wire slot, then actuate the
power unit until the wire inserter bottoms (the wire
inserter will retract, and the connector will advance
to the next contact position).
Wire guide—holds the connector properly in relation
to the wire.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
E2010 Tyco Electronics Corporation, Berwyn, PA
1 of 4
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
LOC B
*Trademark. Other products names, logos, or company names might be trademarks of their respective owners.
408-9414
Terminating Head 58063-2
Terminating Connector
B. Manual and Electric Power Units
Wire
To prevent personal injury when using electric
power units, ALWAYS disconnect the electrical
power supply before making any adjustments.
DANGER
Wire
Con
Unit
Ref)
1. Remove the head from the power unit according
to the instructions packaged with the power unit.
Make sure to observe any cautions and dangers.
2. Turn the adjuster (inserter rod) one--sixth of a
revolution clockwise if the wire is too deep in the
contact, and counterclockwise if the wire is not
deep enough in the contact. Refer to Figure 3. This
will decrease or increase the wire insertion depth
by approximately 0.20 mm [.008 in.].
Slide Connect
Into Feed Cha
3. Install the head onto the power unit according to
the instructions packaged with the power unit.
Make sure to observe any cautions and dangers.
Figure 2
4. Repeat Steps 2 and 3 until all applicable
contacts are terminated.
Wire Insertion Depth Adjustment
5. Slide the connector out of the head in the
direction of the arrow.
6. Inspect each terminated contact according to
Figure 4. If any contact does not meet the
requirements, DO NOT use the connector. Refer to
Section 4 for adjustments.
n CLOCKWISE
Decrease
e Insertion Depth
For application requirements for the connectors,
refer to application specification 114 -40002.
NOTE
For assembly procedure, refer to 408 -6621 for
all plastic connectors and 408 -6645 for metal
shell connectors.
i
Turn COUNTERCLOCKWISE
Adjuster
(Inserter Rod)
To Increase
Wire Insertion Depth
4. ADJUSTMENTS
Figure 3
4.1. Wire Insertion Depth
If the wire is inserted too deep or not deep enough in
the contact after termination, adjust the wire insertion
depth as follows:
4.2. Wire Guide
If the connector cannot be inserted into the head, the
connector is too loose in the head, or the connector
housing is damaged after termination, refer to Figure
1, and adjust the wire guide as follows:
A. Pneumatic Power Units
To avoid personal injury when using pneumatic
power units, ALWAYS disconnect the air supply
before making any adjustments.
DANGER
1. For pneumatic power units, disconnect the air
supply. For electric power units, disconnect the
electrical power supply.
2. Loosen the two screws on the wire guide.
Increase the air pressure by 10 psi [69 kPa]. Repeat
the termination and inspection procedure. Continue in
this manner until the proper wire insertion depth is
obtained or the air pressure is set to 70 psi [483 kPa].
If proper wire insertion depth is not obtained at 70 psi
[483 kPa], return the air pressure to 40 psi [276 kPa]
and follow Paragraph B.
3. Slide the wire guide until the connector fits
properly in the head.
4. Finger--tighten the screws.
5. INSPECTION AND MAINTENANCE
5.1. Inspection
Regular inspections should be performed by quality
control personnel with a record of quality control
inspections remaining with the personnel responsible
For pneumatic power units, it might be necessary
to adjust either the air pressure or the adjuster
(inserter rod).
NOTE
i
2 of 4
Tyco Electronics Corporation
Rev B
408-9414
Terminating Head 58063-2
Termination Inspection
Correct
Acceptable
Arms of Insulation Support
Barrel Partially Closed
Arms of Insulation Support
Barrel Completely Closed
Section A -A
51 mm
020 in.]
Min
Centerline of
Conductor
AMPLIMITE HDE-20
Receptacle Connector
A
A
0.84+0.10 mm
[.033+.004 in.]
Incorrect
Damaged Housing—
Connector Was Too
Tight or Too Loose in
Head During Termination
Wire Was Not Inserted
Deep Enough During
Termination
Wire Was Inserted With
Too Much Force During
Termination
Wire Was Not Inserted
Straight Before
Termination
Wire Was Not Fully
Inserted Before
Termination
Figure 4
for the head. One inspection per month is the
recommended frequency; however, operator training
and skill, amount of use, working conditions, and
established company standards are all factors to be
considered in establishing inspection frequency.
2. Check for chipped, cracked, worn, or broken
areas on the head. If damage is evident, repair or
replace the head.
6. REPLACEMENT AND REPAIR
Customer--replaceable parts are listed in Figure 5.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Parts other than those listed
should be replaced by Tyco Electronics to ensure
quality and reliability. Order replacement parts
through your representative, or call 1--800--526--5142,
or send a facsimile of your purchase order to
717--986--7605, or write to:
5.2. Daily Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush or lint--free cloth. DO NOT
use objects that could damage the head.
2. Make sure that all components are in place and
properly secured.
3. Make sure that the mechanisms inside the head
function smoothly.
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
5.3. Periodic Maintenance
HARRISBURG PA 17105--3608
1. Remove any accumulated film with a suitable
cleaning agent that will not affect plastic.
For customer repair service, call 1--800--526--5136.
Rev B
Tyco Electronics Corporation
3 of 4
408-9414
Terminating Head 58063-2
A
A
25.4 mm
[1.0 in.]
2
8
7
9
6
3
Section A -
10
44.45 mm
[1.75 in.]
1
15
4
5
14
84.07 mm [3.31 in.]
REPLACEMENT PARTS
ITEM
1
PART NUMBER
312331--1
28593--1
DESCRIPTION
QTY PER HEAD
HEAD
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
2
SCREW, Self--Tapping
HOUSING, Insert
PAWL
3
314011--1
314012--1
1--23147--1
312339--1
312340--1
4--23715--7
3--21028--2
312149--1
22488--5
4
5
SPRING, Compression
INSERTER, Wire
GUIDE, Wire
6
7
8
SCREW, Machine, 4--40¢.750 in. L
PIN, Slotted Spring
ADJUSTER (Inserter Rod)
SPRING, Compression
ROD, Inserter
9
10
11
12
13
14
15
312148--2
314013--1
304580-- 0
314014--1
SLIDE, Feed
PIN, Spirol
PAWL, Locator
Figure 5
7. REVISION SUMMARY
S Corrected part number of Item 5 in Figure 5
Revisions to this instruction sheet include:
S Updated instruction sheet to corporate
requirements
S Added Original Instructions to page 1
4 of 4
Tyco Electronics Corporation
Rev B
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