314013--1 [MACOM]

Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY.;


型号：	314013--1
厂家：	Tyco Electronics
描述：	Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY.
文件：	总4页 (文件大小：146K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Terminating Head 58063-2

For AMPLIMITE* High Density (HDE)-20

Connectors

408-9414

20 DEC 10 Rev B

Wire Guide

Anti -Backup

Pawl

Wire Inserter

Feed Slide

Adjuster

(Inserter Rod)

Feed Channel

Figure 1

Adjuster (inserter rod)—is a piston for, and regulates

the travel of, the wire inserter.

1. INTRODUCTION

Terminating Head 58063--2 is designed to terminate

unstripped discrete wire sizes 30 through 20 AWG

onto AMPLIMITE HDE--20 all plastic connectors

(reference part number 745203--2) and metal shell

connectors (reference part number 745492--2). These

connectors contain insulation displacement contacts.

Feed slide—automatically advances the connector

after each termination.

Anti--backup pawl—prevents the connector from

moving out of position after it has been advanced by

the feed slide.

The head must be used with one of the following

power units (for operating procedure, refer to the

instructions packaged with the power unit).

After the head is installed onto the power unit, it

serves as a guide and support for the connector

during termination. The arrow on the top of the head

indicates the direction that the connector will move in

the head. The wires are terminated onto the

connector using the insulation displacement

technique.

Instruction Sheet (408) or

Power Unit

Customer Manual (409)

Pistol Grip Manual Handle

408--6790

Assembly 58074--1

Pistol Grip Pneumatic Handle

408--6789

3. TERMINATION PROCEDURE

Assembly 58075--1

Make sure that the connector matches the wire size

to be terminated, then refer to Figure 2, and proceed

as follows:

Pneumatic Power Bench

408--9393

Assembly 58338--1

Electric Power Unit 931800--1

409--5746

1. Align the side of the connector with the side of

the head (so that it will move in the direction of the

arrow), and slowly slide the connector into the feed

channel. Stop when the desired contact position

aligns with the wire slot.

Dimensions in this instruction sheet are in metric

units [with U.S. customary units in brackets].

Figures are not drawn to scale.

NOTE

If the connector cannot be inserted into the head

or if the connector is too loose in the head, refer

to Paragraph 4.2 for wire guide adjustment.

NOTE

Reasons for reissue of this instruction sheet are

provided in Section 7, REVISION SUMMARY.

2. DESCRIPTION (Figure 1)

2. Insert the wire into the wire slot until the wire

bottoms on the head.

Features of the head and their function are as follows:

Wire inserter—forces the wire into the slotted beams

of the contact.

3. Center the wire in the wire slot, then actuate the

power unit until the wire inserter bottoms (the wire

inserter will retract, and the connector will advance

to the next contact position).

Wire guide—holds the connector properly in relation

to the wire.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

E2010 Tyco Electronics Corporation, Berwyn, PA

1 of 4

TE logo and Tyco Electronics are trademarks.

LOC B

*Trademark. Other products names, logos, or company names might be trademarks of their respective owners.

408-9414

Terminating Head 58063-2

Terminating Connector

B. Manual and Electric Power Units

Wire

Slot

To prevent personal injury when using electric

power units, ALWAYS disconnect the electrical

power supply before making any adjustments.

DANGER

Wire

Connector

Power Unit

(Ref)

1. Remove the head from the power unit according

to the instructions packaged with the power unit.

Make sure to observe any cautions and dangers.

2. Turn the adjuster (inserter rod) one--sixth of a

revolution clockwise if the wire is too deep in the

contact, and counterclockwise if the wire is not

deep enough in the contact. Refer to Figure 3. This

will decrease or increase the wire insertion depth

by approximately 0.20 mm [.008 in.].

Slide Connector

Into Feed Channel

3. Install the head onto the power unit according to

the instructions packaged with the power unit.

Make sure to observe any cautions and dangers.

Figure 2

4. Repeat Steps 2 and 3 until all applicable

contacts are terminated.

Wire Insertion Depth Adjustment

5. Slide the connector out of the head in the

direction of the arrow.

6. Inspect each terminated contact according to

Figure 4. If any contact does not meet the

requirements, DO NOT use the connector. Refer to

Section 4 for adjustments.

Turn CLOCKWISE

To Decrease

Wire Insertion Depth

For application requirements for the connectors,

refer to application specification 114 -40002.

NOTE

For assembly procedure, refer to 408 -6621 for

all plastic connectors and 408 -6645 for metal

shell connectors.

Turn COUNTERCLOCKWISE

Adjuster

(Inserter Rod)

To Increase

Wire Insertion Depth

4. ADJUSTMENTS

Figure 3

4.1. Wire Insertion Depth

If the wire is inserted too deep or not deep enough in

the contact after termination, adjust the wire insertion

depth as follows:

4.2. Wire Guide

If the connector cannot be inserted into the head, the

connector is too loose in the head, or the connector

housing is damaged after termination, refer to Figure

1, and adjust the wire guide as follows:

A. Pneumatic Power Units

To avoid personal injury when using pneumatic

power units, ALWAYS disconnect the air supply

before making any adjustments.

DANGER

1. For pneumatic power units, disconnect the air

supply. For electric power units, disconnect the

electrical power supply.

2. Loosen the two screws on the wire guide.

Increase the air pressure by 10 psi [69 kPa]. Repeat

the termination and inspection procedure. Continue in

this manner until the proper wire insertion depth is

obtained or the air pressure is set to 70 psi [483 kPa].

If proper wire insertion depth is not obtained at 70 psi

[483 kPa], return the air pressure to 40 psi [276 kPa]

and follow Paragraph B.

3. Slide the wire guide until the connector fits

properly in the head.

4. Finger--tighten the screws.

5. INSPECTION AND MAINTENANCE

5.1. Inspection

Regular inspections should be performed by quality

control personnel with a record of quality control

inspections remaining with the personnel responsible

For pneumatic power units, it might be necessary

to adjust either the air pressure or the adjuster

(inserter rod).

NOTE

2 of 4

Tyco Electronics Corporation

Rev B

408-9414

Terminating Head 58063-2

Termination Inspection

Correct

Acceptable

Arms of Insulation Support

Barrel Partially Closed

Arms of Insulation Support

Barrel Completely Closed

Section A -A

0.51 mm

[.020 in.]

Min

Centerline of

Conductor

AMPLIMITE HDE-20

Receptacle Connector

0.84+0.10 mm

[.033+.004 in.]

Incorrect

Damaged Housing—

Connector Was Too

Tight or Too Loose in

Head During Termination

Wire Was Not Inserted

Deep Enough During

Termination

Wire Was Inserted With

Too Much Force During

Termination

Wire Was Not Inserted

Straight Before

Termination

Wire Was Not Fully

Inserted Before

Termination

Figure 4

for the head. One inspection per month is the

recommended frequency; however, operator training

and skill, amount of use, working conditions, and

established company standards are all factors to be

considered in establishing inspection frequency.

2. Check for chipped, cracked, worn, or broken

areas on the head. If damage is evident, repair or

replace the head.

6. REPLACEMENT AND REPAIR

Customer--replaceable parts are listed in Figure 5.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Parts other than those listed

should be replaced by Tyco Electronics to ensure

quality and reliability. Order replacement parts

through your representative, or call 1--800--526--5142,

or send a facsimile of your purchase order to

717--986--7605, or write to:

5.2. Daily Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush or lint--free cloth. DO NOT

use objects that could damage the head.

2. Make sure that all components are in place and

properly secured.

3. Make sure that the mechanisms inside the head

function smoothly.

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

5.3. Periodic Maintenance

HARRISBURG PA 17105--3608

1. Remove any accumulated film with a suitable

cleaning agent that will not affect plastic.

For customer repair service, call 1--800--526--5136.

Rev B

Tyco Electronics Corporation

3 of 4

408-9414

Terminating Head 58063-2

25.4 mm

[1.0 in.]

Section A -A

44.45 mm

[1.75 in.]

12 11

84.07 mm [3.31 in.]

REPLACEMENT PARTS

ITEM

PART NUMBER

312331--1

28593--1

DESCRIPTION

QTY PER HEAD

HEAD

SCREW, Self--Tapping

HOUSING, Insert

PAWL

314011--1

314012--1

1--23147--1

312339--1

312340--1

4--23715--7

3--21028--2

312149--1

22488--5

SPRING, Compression

INSERTER, Wire

GUIDE, Wire

SCREW, Machine, 4--40¢.750 in. L

PIN, Slotted Spring

ADJUSTER (Inserter Rod)

SPRING, Compression

ROD, Inserter

312148--2

314013--1

304580-- 0

314014--1

SLIDE, Feed

PIN, Spirol

PAWL, Locator

Figure 5

7. REVISION SUMMARY

S Corrected part number of Item 5 in Figure 5

Revisions to this instruction sheet include:

S Updated instruction sheet to corporate

requirements

S Added Original Instructions to page 1

4 of 4

Tyco Electronics Corporation

Rev B

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