53941-2 [MACOM]
Standard Terminals and Splices; 标准端子和接头
| 型号： | 53941-2 |
| 厂家： | 
Tyco Electronics |
| 描述： | Standard Terminals and Splices |
| 文件： | 总30页 (文件大小：258K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip)
Product Facts
Nylon Insulation. Nylon
sleeve has high dielectric
strength.
Basic Terminal Material. The basic terminal
is constructed of fine grade high conductivity
copper per ASTM B-152 and tin-plated per
ASTM B-545. Basic material for Spring
Spade Tongue Terminals is phosphor
bronze per ASTM B-139 and tin-plated per
ASTM B-545. AMP’s special plating process
creates durable corrosion resistance to salt
spray and most chemical fumes.
■ Pre-insulated terminal
designed for uniform relia-
bility in most difficult cir-
cuit environments
■ PIDG Terminals consist of
tin plated copper or tin
plated phosphor bronze
body for spring spades with
a copper sleeve and insula-
tion sleeve fitted over ter-
minal barrel
Color Coding. Terminal insulation is
color-coded by wire range to prevent
errors during installation.
■ Design of the tool dies and
construction of the terminal
allows for uniform insula-
tion thickness under crimp-
ing pressure, transmitting
this pressure evenly to the
center of the crimp area
Copper Sleeve. The specially
designed copper sleeve, fitted over the
terminal barrel, provides circumferen-
tial insulation support to the wire and
allows the wire to be bent in any direc-
tion, without fraying the wire’s insula-
tion or breaking the conductor.
Serrations.
Serrations inside
barrel provide maxi-
mum contact and
tensile strength after
crimping.
The AMP Mated
Tool/Terminal Concept
■ AMP compression crimping
produces crimps for a given
size wire and terminal that
are alike in appearance and
performance
Funnel Ramp Entry. Prevents a turned
back strand and permits rapid wire inser-
tion during high speed production.
Note: Over size expansions are provided in vinyl insulation only.
Temperature Rating: 105°C Max.
■ Terminal and crimping tool
are designed as uniform
matched devices
AMP PIDG Terminals
(Use PIDG Tooling)
AMP PIDG Nylon Butt Window Splice
(Use PIDG Tooling)
AMP
AMP
LR7189
Certified
LR7189
Certified
■ Dies are precision-
Wire
Listed
Wire
Listed
Range
Range
engineered from the finest
hard-metal alloys
22-16 22-16 Solid or Stranded
22-16 22-16 Stranded or Solid
1
16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max.
12-10 12-10 Solid or Stranded
16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max.
12-10 12-10 Stranded or Solid
■ Crimping pressure is con-
trolled by a ratchet device on
the hand tool or a correspond-
ing pre-calibration in the
crimping jaws of AMP auto-
mated crimping machines
Note: 22-16 terminals are stamped 22-18 in accordance
with MIL-T-7928.
UL& CSA— Nylon
Note: 22-16 splices are stamped 22-18 in accordance
with MIL-T-7928.
1
Table of Contents
Terminals
The Crimp
■ When done properly,
crimping pressure can nei-
ther overstress nor under-
stress the terminal barrel—
machined dies fully bottom
to the precise crimp height
■ Resulting termination is
free of contamination
Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Ring Tongue (Vinyl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ring Tongue (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Ring Tongue 90° Bend and Rectangular Tongue 90° Bend (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . 18
Rectangular Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20
Rectangular Tongue (Insulation Restricting) and Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 22
Flanged Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Short Spring Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Long Spring Spade Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Slotted Ring Tongue and Hook Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Multiple Stud and Offset Ring Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Offset Ring Tongue (Insulation Restricting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shur-Plug Terminal and 3-Way Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
■ Resistant to shock and criti-
cal environments
■ Tensile strength approach-
es that of the wire itself
■ PIDG Terminals meet or exceed
the requirements of MIL-T-
7928, Type II, Class 1 and 2
■ Refer to AMP Qualified
Products for Military Appli-
cation, Catalog 73-159 for
Military Specification
Splices
Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Butt Step Down Adapter Inserts and Knife Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Number to AMP Part
Number cross reference
7
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue Terminals
Material
Related Product Data
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire Size
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Material
Stud
Size
Insulation
Diameter
Max.
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
2
.203
.211
.632
.739
.105
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow/Br.
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Natural
Natural
Natural
Natural
Natural
Natural
Natural
54310-1†
52189†
53073†
—
M2
5.16
5.36
16.05
18.77
2.67
.203
5.16
.211
5.36
.632
16.05
.736
18.69
.105
2.67
4
—
26-24
.029
0.74
6
M3.5
.250
6.35
.243
6.17
.664
16.87
.792
20.12
.105
2.67
—
238-475
[0.12-0.24]
8
M4
.281
7.14
.250
6.35
.671
17.04
.814
20.68
.105
2.67
†
54311-1
—
.312
7.92
.281
7.14
.702
17.83
.868
22.05
.105
2.67
10
0
54312-1†
321013
323912*
329951*
321620*
323913
323914*
321617
323915*
326875*
323916*
52124
54312-2†
—
.140
3.56
.121
3.07
.452
11.48
.525
13.34
.082
2.08
.140
3.56
.121
3.07
.452
11.48
.525
13.34
.082
2.08
2-323912-1
—
.140
3.56
.211
5.36
.542
13.77
.615
15.62
.082
2.08
2
M2
.165
4.19
.211
5.36
.542
13.77
.617
15.67
.082
2.08
1-321620-0
2-323913-1
2-323914-1
—
.203
5.16
.211
5.36
.542
13.77
.646
16.41
.082
2.08
.203
5.16
.211
5.36
.542
13.77
.646
16.41
.082
2.08
4
26-22
.020
.198
5.03
.308
7.82
.643
16.33
.745
18.92
.082
2.08
202-810
0.51
[0.10-0.41]
6
M3.5
.203
5.16
.211
5.36
.542
13.77
.646
16.41
.082
2.08
2-323915-2
2-326875-1
2-323916-1
52124-2
2-324075-1
—
.250
6.35
.281
7.14
.612
15.54
.740
18.80
.082
2.08
.250
6.35
.281
7.14
.612
15.54
.740
18.80
.082
2.08
8
M4
.300
7.62
.281
7.14
.612
15.54
.765
19.43
.082
2.08
.250
6.35
.281
7.14
.612
15.54
.740
18.80
.082
2.08
324075*
52124-1
—
10
0
.300
7.62
.281
7.14
.612
15.54
.765
19.43
.082
2.08
.160
4.06
.125
3.18
.506
12.85
.589
14.96
.100
2.54
2-328489-1
2-329636-1
—
2
M2
.160
4.06
.125
3.18
.506
12.85
.589
14.96
.100
2.54
329636
50534
.203
5.16
.250
6.35
.631
16.03
.735
18.67
.100
2.54
4
24-20
.025
.281
7.14
.250
6.35
.631
16.03
.774
19.66
.100
2.54
323985
323986
323989
323990
—
320-1,290
0.64
[0.16-0.65]
6
M3.5
.281
7.14
.250
6.35
.631
16.03
.774
19.66
.100
2.54
2-323986-1
1-323989-0
2-323990-1
8
M4
.312
7.92
.281
7.14
.662
16.81
.821
20.85
.100
2.54
.312
7.92
.281
7.14
.662
16.81
.821
20.85
.100
2.54
10
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
†Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.
8
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue Terminals
(Continued)
Tongue
Wire Size
Wire
Insulation
Diameter
Max.
Dimensions
Part Numbers
Terminal
Insulation
Color
Material
Stud
Size
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
.160
4.06
.156
3.96
.560
14.22
.643
16.33
.125
3.18
1
Red
Red
Red
Red
Red/Green
Red
Red
Red
Red
Black
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
327174
324158
320773
328657*
327654*
320882*
320553*
2-327174-1
2-324158-1
—
.182
4.62
.172
4.37
.576
14.63
.669
16.99
.125
3.18
2
M2
.182
4.62
.172
4.37
.576
14.63
.669
16.99
.140
3.56
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.125
3.18
2-328657-1
—
.182
4.62
.172
4.37
.576
14.63
.669
16.99
.125
3.18
.182
4.62
.172
4.37
.576
14.63
.669
16.99
.140
3.56
2-320882-1
2-320553-2
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.125
3.18
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.125
3.18
1
36254
4
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.140
3.56
31880*
35229
2-31880-1
—
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.140
3.56
.250
6.35
.312
7.92
.716
18.19
.844
21.44
.125
3.18
323758
330648
36149*
36150*
51863*
36151*
36152*
323008
326878
320554*
31886*
320551*
31890*
32835
2-323758-1
2-330648-1
2-36149-2
2-36150-1
51863-1
.250
6.35
.312
7.92
.716
18.19
.844
21.44
.140
3.56
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.125
3.18
.218
5.54
.156
3.96
.560
14.22
.672
17.07
.140
3.56
.250
6.35
.250
6.35
.654
16.61
.782
19.86
.125
3.18
22-16
509-3,260
[0.26-1.65]
.033
0.84
6
M3.5
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.125
3.18
2-36151-2
2-36152-1
2-323008-1
2-326878-1
2-320554-1
2-31886-2
1-320551-1
2-31890-1
2-32835-2
2-320552-1
2-31887-1
2-36153-2
2-36154-2
—
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.140
3.56
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.125
3.18
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.140
3.56
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.125
3.18
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.140
3.56
8
M4
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.125
3.18
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.140
3.56
.344
8.74
.297
7.54
.701
17.81
.876
22.25
.140
3.56
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.125
3.18
320552*
31887*
36153*
36154*
32836*
32837*
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.140
3.56
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.125
3.18
10
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.140
3.56
.344
8.74
.297
7.54
.701
17.81
.876
22.25
.125
3.18
.344
8.74
.297
7.54
.701
17.81
.876
22.25
.140
3.56
32837-1
*Available in small packaging quantities.
1
Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.)
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
9
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Ring Tongue Terminals
(Continued)
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire Size
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Material
Stud
Size
Insulation
Diameter
Max.
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
.469
.437
.841
1.078
.125
Red
Black
Red
Red
Red
Red
Red
Red
Red
Red
320571*
55936-1
31894*
320572*
31895*
324123
320573*
31897*
321522
328975*
2-320571-2
55936-2
2-31894-2
2-320572-1
2-31895-1
—
11.91
11.10
21.36
27.38
3.18
1/4
M6
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.125
3.18
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.140
3.56
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.125
3.18
5/16
M8
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.140
3.56
22-16
.033
509-3,260
0.84
.531
13.49
.546
13.87
.950
24.13
1.218
30.94
.125
3.18
[0.26-1.65]
.531
13.49
.546
13.87
.950
24.13
1.218
30.94
.125
3.18
2-320573-4
2-31897-2
—
.531
13.49
.546
13.87
.950
24.13
1.218
30.94
.140
3.56
3/8
.656
16.66
.437
11.10
.841
21.36
1.171
29.74
.125
3.18
1/2
.713
18.11
.530
13.46
.934
23.72
1.293
32.84
.125
3.18
—
M12
1
20-16HD
.042
1.07
.469
11.91
.312
7.92
.718
18.24
.955
24.26
.150
3.81
992-2,800
10
Blue
150247
—
[0.50-1.42]
2
.180
.171
.575
.668
.170
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
324993
324159*
328996*
323676
320561*
320619*
50881
—
M2
4.57
4.34
14.61
16.97
4.32
.250
6.35
.171
4.34
.575
14.61
.703
17.86
.150
3.81
2-324159-2
2-328996-1
—
.250
6.35
.171
4.34
.575
14.61
.703
17.86
.170
4.32
4
.250
6.35
.281
7.14
.685
17.40
.813
20.65
.150
3.81
.250
6.35
.171
4.34
.575
14.61
.703
17.86
.150
3.81
2-320561-2
2-320619-1
50881-2
.250
6.35
.171
4.34
.575
14.61
.703
17.86
.170
4.32
.250
6.35
.281
7.14
.685
17.40
.813
20.65
.170
4.32
16-14
.033
6
M3.5
.312
7.92
.250
6.35
.654
16.61
.813
20.65
.170
4.32
326882*
51864*
2-326882-1
51864-3
2,050-5,180
0.84
[1.04-2.62]
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.150
3.81
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.150
3.81
36157*
2-36157-2
2-36158-1
53941-2
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.170
4.32
36158*
.312
7.92
.250
6.35
.654
16.61
.813
20.65
.170
4.32
53941-1*
51864-1*
320560*
320565*
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.150
3.81
51864-5
8
M4
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.150
3.81
2-320560-1
2-320565-1
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.170
4.32
*Available in small packaging quantities.
1Heavy duty for extra mechanical strength.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
10
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue Terminals (Continued)
Tongue
Material
Thickness
Max.
Wire
Insulation
Diameter
Max.
Dimensions
Part Numbers
Terminal
Insulation
Color
Wire Size
Circular Mils
[mm2]
Stud
Size
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
.312
.250
.654
.813
.170
Blue
Blue
53942-1
51864-2*
320574*
36160*
324533
324086
35274
53942-2
51864-4
2-320574-2
2-36160-1
2-324533-2
2-324086-1
—
7.92
6.35
16.61
20.65
4.32
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.150
3.81
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.150
3.81
10
Blue
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.170
4.32
Blue
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.170
4.32
Blue
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.170
4.32
12
14
Blue
.468
11.89
.312
7.92
.716
18.19
.953
24.21
.170
4.32
Blue
.469
.437
.841
1.078
.150
Blue
320563*
321045*
325034
320575*
328998*
320564*
328999*
328976
328849*
33734
2-320563-2
2-321045-1
2-325034-1
2-320575-1
2-328998-1
2-320564-3
2-328999-1
—
16-14
2,050-5,180
[1.04-2.62]
11.91
11.10
21.36
27.38
3.81
.033
0.84
1/4
M6
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.170
4.32
Blue
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.170
4.32
Black
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.150
3.81
Blue
5/16
M8
.469
11.91
.437
11.10
.841
21.36
1.078
27.38
.170
4.32
Blue
.531
13.49
.546
13.87
.950
24.13
1.218
30.94
.150
3.81
Blue
3/8
.531
13.49
.546
13.87
.950
24.13
1.218
30.94
.170
4.32
Blue
.713
18.11
.530
13.46
.934
23.72
1.293
32.84
.150
3.81
Blue
1/2
M12
.713
18.11
.530
13.46
.934
23.72
1.293
32.84
.170
4.32
Blue
—
.281
7.14
.219
5.56
.810
20.57
.953
24.21
.230
5.84
4
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Blue
—
.281
.219
.810
.953
.230
320631*
35634*
33724
2-320631-1
—
7.14
5.56
20.57
24.21
5.84
6
.281
7.14
.219
5.56
.810
20.57
.953
24.21
.250
6.35
M3.5
.343
8.71
.281
7.14
.872
22.15
1.046
26.57
.230
5.84
—
.343
8.71
.281
7.14
.872
22.15
1.046
26.57
.230
5.84
320627*
35106*
320630*
34805*
329391
34974*
323682
327743
34806*
—
1-320627-0
2-35106-1
2-320630-2
2-34805-1
—
8
M4
.343
8.71
.281
7.14
.872
22.15
1.046
26.57
.250
6.35
.343
8.71
.281
7.14
.872
22.15
1.046
26.57
.230
5.84
1
16-14HD
.050
1.27
.343
8.71
.281
7.14
.872
22.15
1.046
26.57
.250
6.35
10
2,050-5,180
[1.04-2.62]
.500
12.70
.344
8.74
1.179
29.95
1.432
36.37
.220
5.59
.500
12.70
.344
8.74
.935
23.75
1.188
30.18
.230
5.84
2-34974-1
2-323682-1
1-327743-1
2-34806-3
2-34806-2
1-34810-1
.500
12.70
.344
8.74
.935
23.75
1.188
30.18
.250
6.35
1/4
M6
.531
13.49
.437
11.10
1.028
26.11
1.296
32.92
.230
5.84
.531
13.49
.437
11.10
1.028
26.11
1.296
32.92
.250
6.35
.531
13.49
.437
11.10
1.028
26.11
1.296
32.92
.250
6.35
5/16
M8
.531
13.49
.437
11.10
1.028
26.11
1.296
32.92
.250
6.35
Yellow/Blk.
34810
*Available in small packaging quantities.
1Heavy duty for extra mechanical strength.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
11
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Ring Tongue Terminals
(Continued)
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545 except
where noted.
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire Size
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Material
Stud
Size
Insulation
Diameter
Max.
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
.531
.437
1.028
1.296
.230
3/8
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow
330896
35316*
36203
—
13.49
11.10
26.11
32.92
5.84
.750
19.05
.625
15.88
1.216
30.89
1.594
40.49
.250
6.35
1
—
16-14HD
.050
1.27
1/2
M12
2,050-5,180
[1.04-2.62]
1.250
31.75
1.000
25.40
1.591
40.41
2.219
56.36
.250
6.35
—
1.250
31.75
1.000
25.40
1.591
40.41
2.219
56.36
.250
6.35
3/4
4
322724
35148*
320634*
35149*
326886
320567*
35107*
35787*
324915*
320568*
35108*
324918*
32883*
36161*
35109*
2-323762-1
329389
35273*
320569*
—
—
.281
7.14
.219
5.56
.810
20.57
.953
24.21
.250
6.35
1-35148-1
2-320634-1
2-35149-1
326886-1
2-320567-2
2-35107-1
1-35787-0
—
.281
7.14
.219
5.56
.810
20.57
.953
24.21
.230
5.84
Yellow
.281
7.14
.219
5.56
.810
20.57
.953
24.21
.250
6.35
Yellow
6
M3.5
.312
7.92
.302
7.67
.893
22.68
1.052
26.72
.230
5.84
Yellow
.375
9.53
.302
7.67
.893
22.68
1.083
27.51
.230
5.84
Yellow
.375
9.53
.302
7.67
.893
22.68
1.083
27.51
.250
6.35
Yellow
.312
7.92
.281
7.14
.872
22.15
1.031
26.19
.230
5.84
Yellow
.312
7.92
.302
7.67
.893
22.68
1.052
26.72
.230
5.84
Yellow
8
M4
.375
9.53
.302
7.67
.893
22.68
1.083
27.51
.230
5.84
Yellow
2-320568-1
2-35108-1
1-324918-0
1-32883-0
2-36161-2
2-35109-1
2-323762-3
—
.375
9.53
.302
7.67
.893
22.68
1.083
27.51
.250
6.35
Yellow
12-10
.042
1.07
5,180-13,100
[2.62-6.64]
.312
7.92
.302
7.67
.893
22.68
1.052
26.72
.230
5.84
Yellow
.343
8.71
.281
7.14
.872
22.15
1.046
26.57
.230
5.84
Yellow
.375
9.53
.302
7.67
.893
22.68
1.083
27.51
.230
5.84
Yellow
10
.375
9.53
.302
7.67
.893
22.68
1.083
27.51
.250
6.35
Yellow
.500
12.70
.344
8.74
.935
23.75
1.188
30.18
.230
5.84
Yellow
.500
12.70
.344
8.74
1.179
29.95
1.432
36.37
.220
5.59
Yellow
.500
12.70
.344
8.74
.935
23.75
1.188
30.18
.230
5.84
Yellow
2-35273-2
2-320569-3
1/4
M6
.531
13.49
.468
11.89
1.054
26.77
1.322
33.58
.230
5.84
Yellow
.531
13.49
.468
11.89
1.054
26.77
1.322
33.58
.230
5.84
2
Yellow
2-32545-4
.531
13.49
.468
11.89
1.054
26.77
1.322
33.58
.250
6.35
Yellow
35110*
2-35110-1
*Available in small packaging quantities.
1
Heavy duty for extra mechanical strength.
Terminal body plating— Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
Terminal body plating— Nickel per QQ-N-290.
2
3
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
12
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue
Terminals (Continued)
Tongue
Material
Thickness
Max.
Wire
Insulation
Diameter
Max.
Dimensions
Part Numbers
Terminal
Insulation
Color
Wire Size
Stud
Size
Circular Mils
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
[mm2]
Min.
.375
.302
.967
1.160
.300
†
M5
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
—
55157-2
9.53
7.67
24.56
29.46
7.62
.531
13.49
.468
11.89
1.054
26.77
1.322
33.58
.230
5.84
320576*
35111*
320577*
35112*
35150
2-320576-1
5/16
M8
.531
13.49
.468
11.89
1.054
26.77
1.322
33.58
.250
6.35
2-35111-1
.593
15.06
.531
13.49
1.115
28.32
1.414
35.92
.230
5.84
2-320577-3
.593
15.06
.531
13.49
1.115
28.32
1.414
35.92
.250
6.35
3/8
—
—
—
—
—
—
—
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
.750
19.05
.625
15.88
1.216
30.89
1.594
40.49
.250
6.35
.715
18.16
.474
12.04
1.065
27.05
1.414
35.92
.230
5.84
52077
.715
18.16
.560
14.22
1.151
29.24
1.511
38.38
.230
5.84
331467
323784
35151*
324615
1/2
M12
.750
19.05
.625
15.88
1.216
30.89
1.594
40.49
.230
5.84
.750
19.05
.625
15.88
1.216
30.89
1.594
40.49
.250
6.35
5/8
M16
1.250
31.75
1.000
25.40
1.591
40.41
2.219
56.36
.230
5.84
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
†
Vinyl insulation material
13
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Ring Tongue Terminals
(Vinyl)
Insulation —Vinyl, UL 94V-0
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
except where noted.
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire Size
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Material
Stud
Size
Insulation
Diameter
Max.
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
6
.281
.250
.654
.797
.140
Red
Red
31885
31888
2-31888-12
31884
31891
—
—
—
M3.5
7.14
6.35
16.61
20.24
3.56
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.125
3.18
8
M4
22-16
.033
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.125
3.18
509-3,260
0.84
Red
—
[0.26-1.65]
.281
7.14
.250
6.35
.654
16.61
.797
20.24
.125
3.18
Red
—
10
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.140
3.56
Red
—
.312
7.92
.250
6.35
.654
16.61
.813
20.65
.170
4.32
Blue
2-322238-1
51861-4
—
16-14
.033
.312
7.92
.281
7.14
.685
17.40
.844
21.44
.150
3.81
2,050-5,180
0.84
10
10
Blue
—
[1.04-2.62]
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.170
4.32
Blue
31903
35363*
35362*
35538
36485
35604
35605*
35364*
—
.343
8.71
.281
7.14
.961
24.41
1.135
28.83
.300
7.62
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow/Blk.
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
—
1/4
M6
.531
13.49
.437
11.10
1.117
28.37
1.385
35.18
.300
7.62
16-14HD1
.050
—
2,050-5,180
1.27
5/16
M8
.531
13.49
.437
11.10
1.117
28.37
1.385
35.18
.300
7.62
[1.04-2.62]
—
1/2
M12
1.250
31.75
1.000
25.40
1.680
42.67
2.308
58.62
.300
7.62
—
6
M3.5
.375
9.53
.302
7.67
.982
24.94
1.172
29.77
.300
7.62
—
8
M4
.375
9.53
.302
7.67
.982
24.94
1.172
29.77
.300
7.62
2-35605-2
2-35364-1
55157-2
2-323763-2
2-35345-1
2-35346-1
1-35478-0
.375
9.53
.302
7.67
.982
24.94
1.172
29.77
.300
7.62
10
.375
9.53
.302
7.67
.967
24.56
1.160
29.46
.300
7.62
5mm3
12-10
.042
5,180-13,100
1.07
.500
12.70
.344
8.74
1.024
26.01
1.277
32.44
.300
7.62
[2.62-6.64]
323763
35345*
35346*
35478
1/4
M6
.531
13.49
.468
11.89
1.148
29.16
1.416
35.97
.300
7.62
5/16
M8
.531
13.49
.468
11.89
1.148
29.16
1.416
35.97
.300
7.62
.593
15.06
.531
13.49
1.211
30.76
1.510
38.35
.300
7.62
3/8
*Available in small packaging quantities.
1Heavy duty for extra mechanical strength.
2Terminal body plating— Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3#10 stud may be substituted.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
14
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Ring Tongue Terminals
(Insulation Restricting)
Insulation —Nylon, UL 94V-2
Terminal Body—Copper per
ASTM B-152
Plating — Tin per ASTM B-545
Metallic Sleeve —Copper per
ASTM B-152
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Plating — Nickel per QQ-N-290 or
Tin per ASTM B-545
Tongue
Wire Size
Terminal
Wire
Dimensions
Part Numbers
Material
Stud
Size
Insulation
Color
Insulation
Diameter
Range
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
Solid/Stripe
2
.203
.211
.632
.739
.026-.055
†
Yellow/Black
Yellow/Black
Yellow/Black
Yellow/Black
Yellow/Black
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Red/Green
Red/Green
Red/Green
Red/Green
Red/Green
Red/Green
Red/Green
Red/Green
Red/Green
Red/Green
53078
53049
53050
53051
53052
—
—
—
—
—
—
—
—
—
—
—
M2
5.16
5.36
16.05
18.77
0.66-1.40
.203
5.16
.211
5.36
.632
16.05
.736
18.69
.026-.055
0.66-1.40
†
†
†
†
4
26
.029
304
6
M3.5
.250
6.35
.243
6.17
.664
16.87
.792
20.12
.026-.055
0.66-1.40
0.74
[0.15]
8
M4
.281
7.14
.250
6.35
.671
17.04
.814
20.68
.026-.055
0.66-1.40
.312
7.92
.281
7.14
.702
17.83
.863
21.92
.026-.055
0.66-1.40
10
4
.203
5.16
.211
5.36
.587
14.91
.691
17.55
.031-.055
0.79-1.40
2-323914-2
2-326875-4
2-323916-3
2-326875-5
6
M3.5
.250
6.35
.281
7.14
.657
16.69
.785
19.94
.031-.055
0.79-1.40
.020
0.51
8
M4
.250
6.35
.281
7.14
.657
16.69
.785
19.94
.031-.055
0.79-1.40
.250
6.35
.281
7.14
.657
16.69
.785
19.94
.031-.055
0.79-1.40
10
24
2
M2
.203
5.16
.211
5.36
.632
16.05
.739
18.77
.031-.055
0.79-1.40
†
53053
475
[0.24]
.203
5.16
.211
5.36
.632
16.05
.736
18.69
.031-.055
0.79-1.40
†
4
53054
.029
0.74
6
M3.5
.250
6.35
.243
6.17
.664
16.87
.792
20.12
.031-.055
0.79-1.40
†
†
53055
53055-1
8
M4
.281
7.14
.250
6.35
.671
17.04
.814
20.68
.031-.055
0.79-1.40
†
53056
—
.312
7.92
.281
7.14
.702
17.83
.860
21.84
.031-.055
0.79-1.40
†
†
10
53057
53057-1
2
M2
.182
4.62
.172
4.37
.638
16.21
.731
18.57
.038-.110
0.97-2.79
52307
52273*
—
—
.218
5.54
.156
3.96
.622
15.80
.734
18.64
.038-.110
0.97-2.79
4
.218
5.54
.156
3.96
.622
15.80
.734
18.64
.038-.110
0.97-2.79
2-36149-3*
51863-2*
—
6
M3.5
.250
6.35
.250
6.35
.716
18.19
.844
21.44
.038-.110
0.97-2.79
51863-5
8
M4
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.038-.110
0.97-2.79
1-320551-2* 1-320551-5
22
.033
754
0.84
[0.38]
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.038-.110
0.97-2.79
10
2-36153-3*
2-320571-3
2-320572-2
2-320573-1
2-328975-1
2-36153-6
1/4
M6
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.038-.110
0.97-2.79
—
—
—
—
5/16
M8
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.038-.110
0.97-2.79
.531
13.49
.546
13.87
1.012
25.70
1.280
32.51
.038-.110
0.97-2.79
3/8
1/2
M12
.713
18.11
.530
13.46
.996
25.30
1.355
34.42
.038-.110
0.97-2.79
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
†
Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.
15
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Ring Tongue Terminals
(Insulation Restricting)
(Continued)
Insulation —Nylon, UL 94V-2
Terminal Body—Copper per ASTM
B-152
Plating — Tin per ASTM B-545
Metallic Sleeve —Copper per
ASTM B-152
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Plating — Nickel per QQ-N-290 or
Tin per ASTM B-545
Tongue
Wire Size
Terminal
Wire
Dimensions
Part Numbers
Material
Stud
Size
Insulation
Color
Insulation
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Tape
Mounted
Diameter
Range
Min.
Piece
Max.
Solid/Stripe
2
.182
.172
.638
.731
.046-.110
Red/Red
Red/Red
Red/Red
Red/Red
Red/Red
Red/Red
Red/Red
Red/Red
Red/Red
Red/Red
Red/White
Red/White
Red/White
Red/White
Red/White
Red/White
Red/White
Red/White
Red/White
Blue/Blue
Blue/Blue
Blue/Blue
Blue/Blue
Blue/Blue
Blue/Blue
Blue/Blue
Blue/Blue
Blue/Blue
52307-1
—
—
M2
4.62
4.37
16.21
18.57
1.17-2.79
.218
5.54
.156
3.96
.622
15.80
.734
18.64
.046-.110
1.17-2.79
4
52273-1*
2-36149-4*
51863-3
.218
5.54
.156
3.96
.622
15.80
.734
18.64
.046-.110
1.17-2.79
—
6
M3.5
.250
6.35
.250
6.35
.716
18.19
.844
21.44
.046-.110
1.17-2.79
51863-6
8
M4
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.046-.110
1.17-2.79
1-320551-3* 1-320551-7
20
.033
1,186
0.84
[0.60]
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.046-.110
1.17-2.79
10
2-36153-4*
2-320571-4
2-320572-3
2-320573-2
2-328975-2
52273-2*
—
—
1/4
M6
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.046-.110
1.17-2.79
5/16
M8
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.046-.110
1.17-2.79
—
.531
13.49
.546
13.87
1.012
25.70
1.280
32.51
.046-.110
1.17-2.79
3/8
—
1/2
M12
.713
18.11
.530
13.46
.996
25.30
1.355
34.42
.046-.110
1.17-2.79
—
.218
5.54
.156
3.96
.622
15.80
.734
18.64
.056-.110
1.42-2.79
4
—
.218
5.54
.156
3.96
.622
15.80
.734
18.64
.056-.110
1.42-2.79
2-36149-5*
51863-4*
—
6
M3.5
.250
6.35
.250
6.35
.716
18.19
.844
21.44
.056-.110
1.42-2.79
51863-7
8
M4
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.056-.110
1.42-2.79
1-320551-4* 1-320551-8
18
.033
1,900
0.84
[0.96]
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.056-.110
1.42-2.79
10
2-36153-5*
2-320571-5
2-320572-4
2-320573-3
2-328975-3
52274
2-36153-9
1/4
M6
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.056-.110
1.42-2.79
—
5/16
M8
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.056-.110
1.42-2.79
2-320574-7
.531
13.49
.546
13.87
1.012
25.70
1.280
32.51
.056-.110
1.42-2.79
3/8
—
—
—
1/2
M12
.713
18.11
.530
13.46
.996
25.30
1.355
34.42
.056-.110
1.42-2.79
.250
6.35
.171
4.34
.637
16.18
.765
19.43
.063-.130
1.60-3.30
4
.250
6.35
.171
4.34
.637
16.18
.765
19.43
.063-.130
1.60-3.30
2-320561-3* 2-320561-5
6
M3.5
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.063-.130
1.60-3.30
51864-6*
1-51864-0*
51864-7*
1-51864-2
8
M4
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.063-.130
1.60-3.30
1-51864-6
16
.033
2,800
0.84
[1.42]
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.063-.130
1.60-3.30
10
—
—
—
—
—
1/4
M6
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.063-.130
1.60-3.30
2-320563-3
2-320575-2
2-320564-1
2-328976-1
5/16
M8
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.063-.130
1.60-3.30
.531
13.49
.546
13.87
1.012
25.70
1.280
32.51
.063-.130
1.60-3.30
3/8
1/2
M12
.713
18.11
.530
13.46
.996
25.30
1.355
34.42
.063-.130
1.60-3.30
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
16
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue Terminals
(Insulation Restricting)
(Continued)
Tongue
Wire Size
Terminal
Wire
Dimensions
Part Numbers
Material
Stud
Size
Insulation
Color
Insulation
Diameter
Range
Circular Mils
Thickness
[mm2]
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
Max.
Solid/Stripe
.250
.171
.637
.765
.078-.130
4
Blue/Green
Blue/Green
52274-1
2-320561-4
51864-8*
—
6.35
4.34
16.18
19.43
1.98-3.30
.250
6.35
.171
4.34
.637
16.18
.765
19.43
.078-.130
1.98-3.30
—
6
M3.5
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.078-.130
1.98-3.30
Blue/Green
1-51864-4
8
.312
.281
.747
.906
.078-.130
Blue/Green
1-51864-1*
51864-9*
1-51864-7
M4
7.92
7.14
18.97
23.01
1.98-3.30
14
.033
4,234
0.84
[2.15]
.312
7.92
.281
7.14
.747
18.97
.906
23.01
.078-.130
1.98-3.30
10
Blue/Green
1-51864-5
1/4
M6
.469
11.91
.437
11.10
.903
22.94
1.140
28.96
.078-.130
1.98-3.30
Blue/Green
2-320563-4
2-320575-3
2-320564-2
2-328976-2
2-36161-5
2-320568-2*
2-36161-3*
2-320569-5
2-320576-2
2-320577-1
52077-1
—
5/16
M8
.469
.437
.903
1.140
.078-.130
Blue/Green
—
11.91
11.10
22.94
28.96
1.98-3.30
.531
13.49
.546
13.87
1.012
25.70
1.280
32.51
.078-.130
1.98-3.30
3/8
Blue/Green
—
1/2
M12
.713
18.11
.530
13.46
.996
25.30
1.355
34.42
.078-.130
1.98-3.30
Blue/Green
—
6
M3.5
.375
9.53
.302
7.67
.958
24.33
1.148
29.16
.095-.200
2.41-5.08
Yellow/Yellow
Yellow/Yellow
Yellow/Yellow
Yellow/Yellow
Yellow/Yellow
Yellow/Yellow
Yellow/Yellow
Yellow/Brown
Yellow/Brown
Yellow/Brown
Yellow/Brown
Yellow/Brown
Yellow/Brown
Yellow/Brown
—
8
M4
.375
9.53
.302
7.67
.958
24.33
1.148
29.16
.095-.200
2.41-5.08
—
.375
9.53
.302
7.67
.958
24.33
1.148
29.16
.095-.200
2.41-5.08
10
—
12
.042
6,654
1.07
[3.37]
1/4
M6
.531
13.49
.468
11.89
1.124
28.55
1.392
35.36
.095-.200
2.41-5.08
—
5/16
M8
.531
13.49
.468
11.89
1.124
28.55
1.392
35.36
.095-.200
2.41-5.08
—
.593
15.06
.531
13.49
1.187
30.15
1.486
37.74
.095-.200
2.41-5.08
3/8
—
1/2
M12
.715
18.16
.474
12.04
1.130
28.70
1.490
37.85
.095-.200
2.41-5.08
—
6
M3.5
.375
9.53
.302
7.67
.958
24.33
1.148
29.16
.119-.200
3.02-5.08
2-36161-6
2-320568-3*
2-36161-4
2-320569-6
2-320576-3
2-320577-2
52077-2
3-36161-0
8
M4
.375
9.53
.302
7.67
.958
24.33
1.148
29.16
.119-.200
3.02-5.08
—
.375
9.53
.302
7.67
.958
24.33
1.148
29.16
.119-.200
3.02-5.08
10
2-36161-8
10
.042
1.07
1/4
M6
.531
13.49
.468
11.89
1.124
28.55
1.392
35.36
.119-.200
3.02-5.08
2-320569-8
12,066
[6.11]
5/16
M8
.531
13.49
.468
11.89
1.124
28.55
1.392
35.36
.119-.200
3.02-5.08
—
—
—
.593
15.06
.531
13.49
1.187
30.15
1.486
37.74
.119-.200
3.02-5.08
3/8
1/2
M12
.715
18.16
.474
12.04
1.130
28.70
1.490
37.85
.119-.200
3.02-5.08
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
17
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue Terminal
90° Bend
Material
Related Product Data
Insulation —Vinyl, UL 94V-0
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Material
Thickness
Max.
Wire
Insulation
Diameter
Max.
Dimensions
Part Number
Wire Size
Cicular Mils
[mm2]
Terminal
Insulation
Color
Stud
Size
W
D
Min.
Loose
Piece
22-16
.033
.312
.157
.140
Vinyl
509-3,260
[0.26-1.65]
10
6
Red
55148-1
0.84
7.92
3.99
3.56
12-10
5,180-13,100
[2.62-6.64]
.040
1.02
.375
9.53
.206
5.23
.250
6.35
Nylon
Yellow
696020-1
(
18
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Rectangular Tongue
Terminals
Insulation —Nylon except where noted. Insulation Color Code — pg. 4
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
except where noted.
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Plating — Tin per ASTM B-545
Application Tooling —pg. 72
Tongue
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Material
Thickness
Max.
Stud
Size
Insulation
Diameter
Max.
W
C
Min.
E
L
Max.
X
Loose
Piece
Tape
Mounted
Max.
2
.182
.211
.542
.647
.100
.082
Yellow
Yellow
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
3212062
330250
—
26-22
202-810
[0.10-0.41]
M2
4.62
5.36
13.77
16.43
2.54
2.08
.020
0.51
6
M3.5
.277
7.04
.308
7.82
.643
16.33
.783
19.89
.130
3.30
.082
2.08
—
2
M2
.182
4.62
.203
5.16
.607
15.42
.727
18.47
.115
2.92
.125
3.18
325148
—
.237
6.02
.237
6.02
.643
16.33
.796
20.22
.143
3.63
.140
3.56
2-327968-1
327962
—
4
.237
6.02
.404
10.26
.810
20.57
1.015
25.78
.195
4.95
.140
3.56
—
.250
6.35
.187
4.75
.591
15.01
.736
18.69
.140
3.56
.140
3.56
55777-1
2-327950-1
2-327956-1
320629
—
—
5
M3
.277
7.04
.277
7.04
.702
17.83
.855
21.72
.143
3.63
.140
3.56
.237
6.02
.404
10.26
.810
20.57
1.015
25.78
.195
4.95
.140
3.56
—
22-16
509-3,260
[0.26-1.65]
.033
0.84
.250
6.35
.312
7.92
.716
18.19
.846
21.49
.125
3.18
.125
3.18
2-320629-1
2-33476-1
6
M3.5
.250
6.35
.312
7.92
.716
18.19
.846
21.49
.125
3.18
.140
3.56
33476*
.302
7.67
.465
11.81
.872
22.15
1.109
28.17
.227
5.77
.140
3.56
2-327938-1 2-327938-2
327944* 2-327944-2
.302
7.67
.465
11.81
.872
22.15
1.109
28.17
.227
5.77
.140
3.56
8
M4
.390
9.91
.621
15.77
1.039
26.39
1.359
34.52
.310
7.87
.140
3.56
327932
320209*
2-327970-4
2-327964-4
—
—
—
.312
7.92
.281
7.14
.685
17.40
.893
22.68
.203
5.16
.140
3.56
10
4
.237
6.02
.237
6.02
.643
16.33
.796
20.22
.143
3.63
.150
3.81
—
.237
6.02
.404
10.26
.810
20.57
1.015
25.78
.195
4.95
.150
3.81
—
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.244
6.20
.312
7.92
.716
18.19
.856
21.74
.125
3.18
.150
3.81
55694-11
—
5
M3
.277
7.04
.277
7.04
.702
17.83
.855
21.72
.143
3.63
.150
3.81
2-327952-2
*Available in small packaging quantities.
1Insulation—Vinyl
2Terminal Body— Brass per MIL-C-50.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
19
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Rectangular Tongue
Terminals (Continued)
Insulation —Nylon except where noted. Insulation Color Code — pg. 4
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Material
Thickness
Max.
Stud
Size
Insulation
Diameter
Max.
W
C
Min.
E
L
Max.
X
Loose
Piece
Tape
Mounted
Max.
.237
.404
.810
1.015
.195
.150
Blue
Blue
2-327958-4
2-327958-1
33172
—
6.02
10.26
20.57
25.78
4.95
3.81
.237
6.02
.404
10.26
.810
20.57
1.015
25.78
.195
4.95
.170
4.32
—
.244
6.20
.312
7.92
.716
18.19
.856
21.74
.125
3.18
.150
3.81
Blue
—
6
M3.5
.244
6.20
.312
7.92
.716
18.19
.856
21.74
.125
3.18
.170
4.32
Blue
33173*
—
.296
7.52
.203
5.16
.607
15.42
.752
19.10
.140
3.56
.150
3.81
Blue
33168
—
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.302
.465
.872
1.109
.227
.150
Blue
2-327940-4
35279
—
7.67
11.81
22.15
28.17
5.77
3.81
.244
6.20
.312
7.92
.716
18.19
.856
21.74
.125
3.18
.170
4.32
Blue
—
.296
.343
.747
.939
.187
.170
Blue
321283*
2-327946-4
2-327934-2
324603
—
7.52
8.71
18.97
23.85
4.75
4.32
8
M4
.302
7.67
.465
11.81
.872
22.15
1.109
28.17
.227
5.77
.150
3.81
Blue
—
.390
9.91
.621
15.77
1.039
26.39
1.359
34.52
.310
7.87
.150
3.81
Blue
—
.312
7.92
.281
7.14
.685
17.40
.940
23.88
.250
6.35
.170
4.32
10
4
Blue
—
.237
.237
.831
.984
.143
.230
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
327972
—
—
6.02
6.02
21.11
24.99
3.63
5.84
.237
6.02
.404
10.26
.998
25.35
1.203
30.56
.195
4.95
.230
5.84
327966
5
M3
.277
7.04
.277
7.04
.889
22.58
1.042
26.47
.143
3.63
.230
5.84
327954
2-327954-2
.237
6.02
.404
10.26
.998
25.35
1.203
30.56
.195
4.95
.230
5.84
2-327960-1 2-327960-2
.250
6.35
.302
7.67
.893
22.68
1.085
27.56
.187
4.75
.230
5.84
329697
34512
—
—
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
6
M3.5
.290
7.37
.218
5.54
.809
20.55
.954
24.23
.140
3.56
.230
5.84
.302
7.67
.465
11.81
1.044
26.52
1.281
32.54
.227
5.77
.230
5.84
327942
327948
331268
327936
—
.302
7.67
.465
11.81
1.044
26.52
1.281
32.54
.227
5.77
.230
5.84
—
2-331268-1
—
8
M4
.302
7.67
.465
11.81
1.077
27.36
1.247
31.67
.160
4.06
.230
5.84
.390
9.91
.621
15.77
1.211
30.76
1.531
38.89
.310
7.87
.230
5.84
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
20
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Rectangular Tongue
Terminals
Insulation —Nylon, UL 94V-2
Terminal Body—Copper per
ASTM B-152
Plating — Tin per ASTM B-545
Metallic Sleeve —Copper per
ASTM B-152
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
(Insulation Restricting)
Application Tooling —pg. 72
Plating — Nickel per QQ-N-290
Tongue
Terminal
Wire
Dimensions
E
Part Numbers
Wire Size
Circular Mils
[mm2]
Material
Thickness
Max.
Stud
Size
Insulation
Color
Insulation
W
C
Min.
L
X
Loose
Piece
Diameter
Range
Max.
Max.
Solid/Stripe
24
.020
0.51
6
M3.5
.312
7.92
.308
7.82
.683
17.35
.875
22.23
.187
4.75
.031-.055
0.79-1.40
475
Yellow/Blue
2-326876-2
[0.24]
5
.277
.277
.934
1.087
.143
.119-.200
Yellow/Brown
Yellow/Brown
53912-2
53914-2
10
12,066
[6.11]
M3
7.04
7.04
23.72
27.61
3.63
3.02-5.08
.042
1.07
8
M4
.390
9.91
.621
15.77
1.276
32.41
1.596
40.54
.310
7.87
.119-.200
3.02-5.08
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
Material
Related Product Data
Spade Tongue
Terminals
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Material
Thickness
Max.
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Stud
Size
Insulation
Diameter
Max.
W
C
Min.
E
L
Max.
X
Loose
Piece
Tape
Mounted
Max.
26-24
.029
6
.250
.211
.632
.709
.072
.095
238-475
Yellow
—
53115-2
—
0.74
M3.5
6.35
5.36
16.05
18.01
1.83
2.41
[0.12-0.24]
.125
3.18
.078
1.98
.409
10.39
.476
12.09
.062
1.57
.082
2.08
0
4
Yellow
Yellow
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
322001
26-22
.020
0.51
202-810
.203
5.16
.211
5.36
.542
13.77
.627
15.93
.076
1.93
.082
2.08
[0.10-0.41]
321035* 2-321035-1
328394* 2-328394-1
2
M2
.182
4.62
.203
5.16
.607
15.42
.727
18.47
.115
2.92
.140
3.56
.218
5.54
.156
3.96
.560
14.22
.674
17.12
.109
2.77
.125
3.18
1-327717-0
—
4
.218
5.54
.156
3.96
.560
14.22
.674
17.12
.109
2.77
.140
3.56
327717* 1-327717-2
.250
6.35
.312
7.92
.716
18.19
.846
21.49
.125
3.18
.140
3.56
34541*
34080*
2-34541-1
2-34080-1
.297
7.54
.203
5.16
.607
15.42
.753
19.13
.141
3.58
.125
3.18
6
M3.5
.297
7.54
.203
5.16
.607
15.42
.753
19.13
.141
3.58
.140
3.56
326861* 2-326861-1
22-16
509-3,260
[0.26-1.65]
.033
0.84
.344
8.74
.218
5.54
.622
15.80
.783
19.89
.156
3.96
.125
3.18
32403
32404
—
.344
8.74
.218
5.54
.622
15.80
.783
19.89
.156
3.96
.140
3.56
2-32404-1
2-32050-1
2-32053-1
2-32051-1
2-32054-1
.375
9.53
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.125
3.18
32050*
32053*
32051*
32054*
8
M4
.375
9.53
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.140
3.56
.375
9.53
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.125
3.18
10
.375
9.53
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.140
3.56
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
21
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Spade Tongue
Terminals (Continued)
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Material
Thickness
Max.
Stud
Size
Insulation
Diameter
Max.
W
C
Min.
E
L
Max.
X
Loose
Piece
Tape
Mounted
Max.
.244
.312
.716
.846
.125
.170
Blue
Blue
328281* 1-328281-1
6.20
7.92
18.19
21.49
3.18
4.32
6
M3.5
.297
7.54
.203
5.16
.607
15.42
.753
19.13
.141
3.58
.170
4.32
35559*
32058*
2-35559-1
—
.385
9.78
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.170
4.32
Blue
.297
7.54
.203
5.16
.607
15.42
.753
19.13
.141
3.58
.170
4.32
Blue
321233* 2-321233-1
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.312
.375
.779
1.034
.250
.170
Blue
325199
32056*
32059*
32057
—
7.92
9.53
19.79
26.26
6.35
4.32
8
M4
.385
9.78
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.150
3.81
Blue
2-32056-1
2-32059-1
—
.385
9.78
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.170
4.32
Blue
.385
9.78
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.150
3.81
Blue
10
.385
9.78
.312
7.92
.716
18.19
.908
23.06
.187
4.75
.170
4.32
Blue
32060*
2-32060-1
.290
.218
.809
.954
.140
.230
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
322985* 1-322985-0
326859* 2-326859-1
7.37
5.54
20.55
24.23
3.56
5.84
6
M3.5
.312
7.92
.296
7.52
.887
22.53
1.095
27.81
.203
5.16
.230
5.84
.312
7.92
.468
11.89
1.059
26.90
1.314
33.38
.250
6.35
.230
5.84
325197
32588*
35152*
32589*
—
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
8
M4
.406
10.31
.296
7.52
.887
22.53
1.095
27.81
.203
5.16
.230
5.84
2-32588-1
2-35152-1
2-32589-1
.406
10.31
.296
7.52
.887
22.53
1.095
27.81
.203
5.16
.250
6.35
.406
10.31
.296
7.52
.887
22.53
1.095
27.81
.203
5.16
.230
5.84
10
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
22
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Flanged Spade Tongue
Terminals
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire Size
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Material
Stud
Size
Insulation
Diameter
Max.
Circular Mils
Thickness
[mm2]
W
C
Min.
E
L
X
H
Min.
Loose
Tape
Mounted
Max. Max.
Piece
Max.
2
.182
.203
.534 .649
.110
.026
.082
Yellow
Yellow
Yellow
Red
324597*
2-324597-1
52369-1
M2
4.62
5.16 13.56 16.48 2.79
0.66
2.08
26-22
.020
.193
4.90
.203
.534
.649
.110
.026
0.66
.082
2.08
4
52369*
51874*
202-810
0.51
5.16 13.56 16.48 2.79
[0.10-0.41]
6
M3.5
.250
6.35
.203 .534 .649 .110
5.16 13.56 16.48 2.79
.203 .607 .727 .115
5.16 15.42 18.47 2.92
.203 .607 .727 .115
5.16 15.42 18.47 2.92
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.250 .654 .830 .171
.026
0.66
.082
2.08
51874-1
.182
4.62
.041
1.04
.125
3.18
2-324608-2
324608*
322777*
322426
32561*
—
2
M2
.182
4.62
.041
1.04
.140
3.56
Red
2-324608-1
2-322777-1
—
.250
6.35
.046
1.17
.125
3.18
Red
.265
6.73
.046
1.17
.140
3.56
Red
6
M3.5
.296
7.52
.046
1.17
.125
3.18
Red
2-32561-1
2-32562-1
2-324557-1
2-32562-3
2-32497-1
2-32498-1
22-16
509-3,260
[0.26-1.65]
.033
0.84
.296
7.52
.046
1.17
.140
3.56
Red
32562*
.328
8.33
.046
1.17
.140
3.56
Red
324557
2-32562-2
32497
.296
7.52
.046
1.17
.140
3.56
Red
8
M4
.416
.062
1.57
.125
3.18
Red
10.57 6.35 16.61 21.08 4.34
.416
.250
.654
.830
.171
.062
1.57
.140
3.56
Red
32498*
10.57 6.35 16.61 21.08 4.34
.296
.203
.607
.737
.125
.046
.140
10
Red
1-331366-0 1-331366-1
2-320861-2 2-320861-3
7.52
5.16 15.42 18.72 3.18
1.17
3.56
.294
7.47
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.203 .607 .737 .125
5.16 15.42 18.72 3.18
.250 .654 .830 .171
.047
1.19
.150
3.81
Blue
6
M3.5
.294
7.47
.047
1.19
.170
4.32
Blue
320861*
324567*
320862*
33155*
33156
2-320861-1
—
.328
8.33
.047
1.19
.170
4.32
Blue
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.294
7.47
.047
1.19
.170
4.32
Blue
2-320862-1
—
8
M4
.416
.062
1.57
.150
3.81
Blue
10.57 6.35 16.61 21.08 4.34
.416
.250
.654
.830
.171
.062
1.57
.170
4.32
Blue
2-33156-1
2-320863-2
1-324577-0
—
10.57 6.35 16.61 21.08 4.34
.294
7.47
.203
.607
.737
.125
.052
1.19
.170
4.32
10
Blue
320863*
324577
325150*
324587
32510*
326865
324015*
5.16 15.42 18.72 3.18
.296
7.52
.250 .841 1.017 .171
6.35 21.36 25.83 4.34
.250 .841 1.017 .171
6.35 21.36 25.83 4.34
.250 .841 1.017 .171
6.35 21.36 25.83 4.34
.250 .841 1.017 .171
.052
1.32
.230
5.84
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
6
M3.5
.296
7.52
.052
1.32
.250
6.35
.328
8.33
.052
1.32
.230
5.84
—
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
8
M4
.416
.052
1.32
.230
5.84
2-32510-1
2-326865-1
2-324015-1
10.57 6.35 21.36 25.83 4.34
.416
.250
.841 1.017 .171
.052
1.32
.230
5.84
10.57 6.35 21.36 25.83 4.34
10
.416 .250 .841 1.017 .171
10.57 6.35 21.36 25.83 4.34
.052
1.32
.250
6.35
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
23
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Short Spring Spade
Tongue Terminals
Insulation —Nylon, UL 94V-2
Terminal Body—Phosphor Bronze
per ASTM B-139
Metallic Sleeve —Copper per
ASTM B-152
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Plating — Tin per ASTM B-545
Tongue
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Material
Thickness
Max.
Stud
Size
Insulation
Diameter
Max.
W
C
Min.
E
Max.
L
Max.
X
Loose
Piece
Tape
Mounted
2
.171
.206
.537
.651
.109
.082
Yellow
Yellow
Yellow
Yellow
Yellow
Red
52921*
52922*
52923
52924*
52925
52927*
52928*
52929*
—
52921-1
52922-1
52923-1
52924-1
52925-1
52927-1
52928-1
52929-1
52929-3
55768-1
52930-1
52930-3
52931-1
52931-3
—
M2
4.34
5.23
13.64
16.54
2.77
2.08
.203
5.16
.219
5.56
.550
13.97
.695
17.65
.140
3.56
.082
2.08
4
26-22
.020
0.51
5
M3
.250
6.35
.203
5.16
.534
13.56
.679
17.25
.140
3.56
.082
2.08
202-810
[0.10-0.41]
6
M3.5
.250
6.35
.203
5.16
.534
13.56
.679
17.25
.140
3.56
.082
2.08
8
M4
.375
9.53
.281
7.14
.612
15.54
.787
19.99
.170
4.32
.082
2.08
.203
5.16
.250
6.35
.654
16.61
.799
20.29
.140
3.56
.125
3.18
4
5
M3
.250
6.35
.250
6.35
.654
16.61
.799
20.29
.140
3.56
.125
3.18
Red
.250
6.35
.250
6.35
.654
16.61
.799
20.29
.140
3.56
.125
3.18
Red
6
M3.5
.250
6.35
.250
6.35
.654
16.61
.799
20.29
.140
3.56
.140
3.56
Red
.244
6.20
.281
7.14
.725
18.42
.895
22.73
.170
4.32
.140
3.56
Red
—
22-16
509-3,260
[0.26-1.65]
.033
0.84
8
M4
.375
9.53
.281
7.14
.685
17.40
.860
21.84
.170
4.32
.125
3.18
Red
52930*
—
.375
9.53
.281
7.14
.685
17.40
.860
21.84
.170
4.32
.140
3.56
Red
.406
10.31
.281
7.14
.685
17.40
.908
23.06
.218
5.54
.125
3.18
Red
52931*
—
10
.406
10.31
.281
7.14
.685
17.40
.908
23.06
.218
5.54
.140
3.56
Red
1/4
M6
.625
15.88
.343
8.71
.747
18.97
1.033
26.24
.281
7.14
.125
3.18
Red
52933*
52934*
52935*
52935-2*
52936*
52936-2
52937*
52937-2*
52939
52940*
52941*
52942*
52943*
52945*
5
.250
.250
.654
.799
.140
.170
Blue
52934-1
52935-1
52935-3
52936-1
52936-3
52937-1
52937-3
—
M3
6.35
6.35
16.61
20.29
3.56
4.32
.250
6.35
.250
6.35
.654
16.61
.799
20.29
.140
3.56
.170
4.32
Blue
6
M3.5
.250
6.35
.250
6.35
.654
16.61
.799
20.29
.140
3.56
.182
4.62
Blue
.375
9.53
.281
7.14
.685
17.40
.860
21.84
.170
4.32
.170
4.32
Blue
16-14
.033
8
M4
2,050-5,180
[1.04-2.62]
0.84
.375
9.53
.281
7.14
.685
17.40
.860
21.84
.170
4.32
.182
4.62
Blue
.406
10.31
.281
7.14
.685
17.40
.908
23.06
.218
5.54
.170
4.32
Blue
10
.406
10.31
.281
7.14
.685
17.40
.908
23.06
.218
5.54
.182
4.62
Blue
1/4
M6
.625
15.88
.343
8.71
.747
18.97
1.033
26.24
.281
7.14
.170
4.32
Blue
5
M3
.250
6.35
.169
4.29
.770
19.56
.959
24.36
.184
4.67
.250
6.35
Yellow
Yellow
Yellow
Yellow
Yellow
52940-1
52941-1
52942-1
52943-1
—
6
M3.5
.250
6.35
.174
4.42
.775
19.69
.959
24.36
.179
4.55
.250
6.35
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
8
M4
.375
9.53
.276
7.01
.877
22.28
1.052
26.72
.170
4.32
.250
6.35
.406
10.31
.276
7.01
.877
22.28
1.100
27.94
.218
5.54
.250
6.35
10
1/4
M6
.625
15.88
.338
8.59
.939
23.85
1.225
31.12
.281
7.14
.250
6.35
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
24
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Long Spring Spade
Tongue Terminals
Insulation —Nylon, UL 94V-2
Terminal Body—Phosphor Bronze
per ASTM B-139
Metallic Sleeve —Copper per
ASTM B-152
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Plating — Tin per ASTM B-545
Tongue
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Material
Thickness
Max.
Stud
Size
Insulation
Diameter
Max.
W
C
Min.
E
L
Max.
X
Loose
Piece
Tape
Mounted
Max.
26-22
.020
0.51
6
M3.5
.250
6.35
.235
5.97
.566
14.38
.847
21.51
.276
7.01
.082
2.08
202-810
Yellow
52403
52403-1
[0.10-0.41]
.203
.201
.615
.896
.276
.125
4
Red
Red
52408
52409*
52409-2
52410*
52411*
52420*
52420-1*
52421*
52421-1*
52422-1*
52423
—
5.16
5.11
15.62
22.76
7.01
3.18
.250
6.35
.238
6.05
.652
16.56
.933
23.70
.276
7.01
.125
3.18
52409-1
52409-3
52410-1
52411-1
52420-2
52420-3
—
6
M3.5
22-16
509-3,260
[0.26-1.65]
.033
0.84
.250
6.35
.238
6.05
.652
16.56
.933
23.70
.276
7.01
.140
3.56
Red
8
M4
.281
7.14
.270
6.86
.684
17.37
.979
24.87
.290
7.37
.125
3.18
Red
.343
8.71
.283
7.19
.697
17.70
1.005
25.53
.303
7.70
.125
3.18
10
Red
.250
6.35
.238
6.05
.652
16.56
.933
23.70
.276
7.01
.150
3.81
Blue
6
M3.5
.250
6.35
.238
6.05
.652
16.56
.933
23.70
.276
7.01
.170
4.32
Blue
.281
7.14
.270
6.86
.684
17.37
.979
24.87
.290
7.37
.150
3.81
Blue
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
8
M4
.281
7.14
.270
6.86
.684
17.37
.979
24.87
.290
7.37
.170
4.32
Blue
52421-3
52422-3
52423-2
52430-2
52430-3
52431-3
52432-2
52432-3
—
.343
8.71
.283
7.19
.697
17.70
1.005
25.53
.303
7.70
.170
4.32
10
Blue
1/4
M6
.437
11.10
.345
8.76
.759
19.28
1.102
27.99
.338
8.59
.150
3.81
Blue
.312
7.92
.242
6.15
.843
21.41
1.131
28.73
.283
7.19
.230
5.84
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
52430
6
M3.5
.312
7.92
.242
6.15
.843
21.41
1.131
28.73
.283
7.19
.250
6.35
52430-1
52431-1
—
8
M4
.375
9.53
.273
6.93
.874
22.20
1.174
29.82
.295
7.49
.250
6.35
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
.375
9.53
.305
7.75
.906
23.01
1.219
30.96
.308
7.82
.230
5.84
10
.375
9.53
.305
7.75
.906
23.01
1.219
30.96
.308
7.82
.250
6.35
52432-1
52433-1
1/4
M6
.437
11.10
.345
8.76
.946
24.03
1.289
32.74
.338
8.59
.250
6.35
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
25
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Slotted Ring Tongue
Terminals
Insulation —Nylon except where
noted.
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Wire Size
Circular Mils
[mm2]
Material
Thickness
Max.
Stud
Size
Insulation
Diameter
Max.
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
26-22
.020
0.51
6
M3.5
.250
6.35
.281
7.14
.612
15.54
.719
18.26
.082
2.08
202-810
Yellow
323011
2-323011-2
[0.10-0.41]
6
.312
.281
.685
.828
.140
Red
Red
Red
Red
Blue
Blue
35216*
36954*
331453
321808
34406
2-35216-1
M3.5
7.92
7.14
17.40
21.03
3.56
8
M4
.281
7.14
.250
6.35
.654
16.61
.770
19.56
.140
3.56
2-36954-2
22-16
509-3,260
[0.26-1.65]
.033
0.84
.312
7.92
.281
7.14
.685
17.40
.812
20.62
.125
3.18
10
1-331453-0
1/4
M6
.469
11.91
.437
11.10
.841
21.36
1.039
26.39
.125
3.18
—
—
—
6
M3.5
.343
8.71
.281
7.14
.685
17.40
.844
21.44
.170
4.32
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
8
M4
.344
8.74
.281
7.14
.685
17.40
.837
21.26
.170
4.32
35440
16-14 HD
2,050-5,180
[1.04-2.62]
.048
1.22
.750
19.05
.625
15.88
1.216
30.89
1.594
40.49
.250
6.35
3/8
Yellow/Black
696077-2
696077-1
.042
1/4
M6
.531
.468
1.156
1.390
.300
Yellow
Yellow
3216111
—
12-10
5,180-13,100
[2.62-6.64]
1.07
13.49
11.89
29.36
35.31
7.62
.040
1.02
.750
19.05
.625
15.88
1.216
30.89
1.594
40.49
.250
6.35
3/8
696076-2
696076-1
*Available in small packaging quantities.
1Insulation—Vinyl.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
Material
Related Product Data
Hook Tongue
Terminals
Insulation —Nylon except where
noted.
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Material
Thickness
Max.
Wire
Dimensions
Part Numbers
Terminal
Wire Size
Circular Mils
[mm2]
Stud
Size
Insulation
Diameter
Max.
Insulation
L
W
C
E
Max.
Loose
Piece
Tape
Mounted
Color
Min.
Max.
6
.281
.203
.607
.750
.140
Red
Red
Blue
Blue
Blue
34313*
32456
—
—
22-16
M3.5
7.14
5.16
15.42
19.05
3.56
0.84
509-3,260
[0.26-1.65]
.033
8
M4
.343
8.71
.296
7.52
.705
17.91
.879
22.33
.140
3.56
6
M3.5
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.150
3.81
320381
320306*
354811
2-320381-1
2-320306-1
—
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
8
M4
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.170
4.32
.343
8.71
.281
7.14
.685
17.40
.859
21.82
.170
4.32
10
*Available in small packaging quantities.
1Insulation—Vinyl.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
26
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Multiple Stud
Terminals
Insulation —Nylon, UL 94V-2
Terminal Body—Copper per
ASTM B-152
Plating — Tin per ASTM B-545
Metallic Sleeve —Copper per
ASTM B-152
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Plating — Nickel per QQ-N-290
Tongue
Material
Thickness
Max.
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Wire Size
Circular Mils
[mm2]
Stud
Size
Insulation
Diameter
Max.
W
C
E
Max.
L
Max.
Loose
Piece
Tape
Mounted
Min.
22-16
.033
.325
.281
.685
.957
.125
509-3,260
[0.26-1.65]
6-8-10
6-8-10
Red
54771-1*
54773-1*
54771-2
—
0.84
8.26
7.14
17.40
24.31
3.18
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
.325
8.26
.302
7.67
.893
22.68
1.165
29.59
.230
5.84
Yellow
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
Material
Related Product Data
Offset Ring Tongue
Terminals
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Material
Thickness
Max.
Wire
Dimensions
Part Numbers
Terminal
Insulation
Color
Wire Size
Circular Mils
[mm2]
Stud
Size
Insulation
W
C
E
Max.
L
Max.
Loose
Piece
Diameter
Max.
Min.
.375
.312
.716
.906
.125
Red
Red
Blue
Blue
323039
3.18
22-16
9.53
7.92
18.19
23.01
.033
6
509-3,260
[0.26-1.65]
0.84
M3.5
.375
9.53
.312
7.92
.716
18.19
.906
23.01
.125
324011
3.18
6
M3.5
.375
9.53
.312
7.92
.716
18.19
.906
23.01
.150
323817
3.81
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.375
9.53
.312
7.92
.716
18.19
.906
23.01
.150
10
323818
3.81
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
27
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Offset Ring Tongue
Terminals
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
(Insulation Restricting)
Application Tooling —pg. 72
Tongue
Terminal
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Material
Thickness
Max.
Stud
Size
Insulation
Color
Insulation
W
C
E
Max.
L
Max.
Loose
Piece
Diameter
Range
Min.
Solid/Stripe
22
.033
0.84
6
M3.5
.375
9.53
.312
7.92
.758
19.25
.946
24.03
.038-.110
52284-4
754
Red/Green
0.97-2.79
[0.38]
6
.375
.312
.758
.946
.046-.110
52284-2
Red/Red
Red/Red
20
1,186
[0.60]
M3.5
9.53
7.92
19.25
24.03
1.17-2.79
.033
0.84
.375
9.53
.312
7.92
.758
19.25
.946
24.03
.046-.110
52284-3
10
1.17-2.79
16
2,800
[1.42]
.033
0.84
6
M3.5
.375
9.53
.312
7.92
.748
19.00
.938
23.83
.063-.130
52283-2
Blue/Blue
1.60-3.30
14
4,234
[2.15]
.033
0.84
.375
9.53
.312
7.92
.748
19.00
.938
23.83
.078-.130
52283-1
10
Blue/Green
1.98-3.30
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
28
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Shur-Plug Terminal
Material
Related Product Data
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Dimension
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Wire Insulation
Diameter
Max.
L
Max.
Loose
Piece
Tape
Mounted
16-14
.790
.170
2,050-5,180
[1.04-2.62]
Blue
Blue
324225*
2-324225-1
—
20.07
4.32
16-14 Receptacle
2,050-5,180
.768
19.51
.157
3.99
165429-1
[1.04-2.62]
*Available in small packaging quantities.
3-Way Connector
Terminal
Material
Related Product Data
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Rivet— Brass per QQ-B-626
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Dimensions
Part Number
Wire Size
Circular Mils
[mm2]
Tongue
Terminal
Insulation
Color
Wire Insulation
Diameter
Max.
Material
W
L
Loose
Piece
Thickness Max.
Max.
Max.
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.859
21.82
1.370
34.80
.170
4.32
Blue
53222-1*
*Available in small packaging quantities.
29
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Tabs
Insulation —Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Tongue
Wire
Dimensions
Part Numbers
Wire Size
Terminal
Insulation
Color
Material
Thickness
Max.
Insulation
Circular Mils
Style
W
C
L
Max.
D
Loose
Piece
Diameter
Max.
[mm2]
Min.
22-16
.033
.140
.480
.904
.140
509-3,260
[0.26-1.65]
A
B
C
—
—
Red
Blue
34294*
3.56
0.84
3.56
12.19
22.96
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.156
3.96
.375
9.53
.809
20.55
.170
327748
4.32
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
.225
5.72
.600
15.24
1.194
30.33
.125
3.18
.230
Yellow
324543*
5.84
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to end of tab.
30
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Butt Splices
Insulation Sleeve —
Standard, Step Down Assembly and
Special–Nylon
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Radiation Resistant –
Polyvinylidene Fluoride (PVF2)
Splice Bodyand Insulation Support
Sleeve —Copper per ASTM B-152
Plating — Tin per ASTM B-545
Application Tooling —pg. 72
Part Numbers
Wire Size
Dimension
Splice
Insulation
Color
Wire Insulation
Diameter
Max.
Circular Mils2
Style
L
Loose
Piece
Tape
[mm2]
Max.
Mounted
26-243
238-475
.890
.082
Yellow
Yellow
Natural
Red
323994
2-323994-2*
323975
2-323994-1
—
22.61
2.08
[0.12-0.24]
26-22
.890
22.61
.082
2.08
202-810
[0.10-0.41]
24-20
320-1,290
[0.16-0.65]
22-164
509-3,260
[0.26-1.65]
1.035
26.29
.100
2.54
2-323975-3
2-320559-4
2-320562-3
2-320570-3†
2-327583-1
—
Standard
1.265
32.13
.125
3.18
320559*
320562*
320570*
327583
16-14
2,050-5,180
[1.04-2.62]
1.265
32.13
.150
3.81
Blue
12-10
5,180-13,100
[2.62-6.64]
1.656
42.06
.220
5.59
Yellow
Blue
16-14
22-18
1.265
32.13
.150/.115
3.81/2.92
2,050-5,180 to 509-1,900
[1.04-2.62]
12-10
[0.26-0.96]
22-18
Step Down
Assembly
1.656
42.06
.220/.140
5.59/3.56
5,180-13,100 to 509-1,900
Yellow
Yellow
327639
[2.62-6.64]
[0.26-0.96]
12-10
16-14
1.656
42.06
.220/.170
5.59/4.32
5,180-13,100 to2,050-5,180
[2.62-6.64] [1.04-2.62]
327638
—
26-243
.890
Natural w/
.082
238-475
53546-1
53546-3
53547-1
53548-1*
53549-1*
53550-1*
3289615
—
22.61
Yellow Stripes
2.08
[0.12-0.24]
26-22
.890
22.61
Natural w/
Yellow Stripes
.082
2.08
202-810
—
[0.10-0.41]
24-20
320-1,290
[0.16-0.65]
22-164
509-3,260
[0.26-1.65]
1.035
26.29
Natural w/
White Stripes
.100
2.54
53547-2
53548-2
53549-2
—
Radiation
Resistant
1.265
32.13
Natural w/
Red Stripes
.125
3.18
16-14
2,050-5,180
[1.04-2.62]
1.265
32.13
Natural w/
Blue Stripes
.150
3.81
12-10
5,180-13,100
[2.62-6.64]
1.656
42.06
Natural w/
Yellow Stripes
.220
5.59
12-10
5,180-13,100
[2.62-6.64]
1.245
31.62
.220
5.59
Special
Yellow
—
*Available in small packaging quantities.
1Includes adapter insert.
2When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed.
326-24 range in accordance with MIL-T-7928.
422-16 splices are 22-18 range in accordance with MIL-T-7928.
512-10 butt splice, threaded 8-32 one end.
†Tapetronic only.
31
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip) (Continued)
Material
Related Product Data
Butt Splice Step Down
Adapter Inserts1
Adapter Body—Copper per
ASTM B-152
Plating — Zinc Plate /DyeChromate
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 72
Butt Splice
Wire Size
Adapter Insert
Wire Size
Circular Mils
[mm2]
Dimension
L
Color
Code
Part Numbers
Part No.
Circular Mils
[mm2]
.350
Red
Red
1-327635-1
327635*
16-14
22-18
8.89
2,050-5,180
[1.04-2.62]
320562
320570
509-1,900
[0.26-0.96]
.402
10.21
22-18
509-1,900
[0.26-0.96]
.562
14.27
Red
Blue
327636*
327637*
12-10
5,180-13,100
[2.62-6.64]
16-14
2,050-5,180
1.04-2.62]
.562
14.27
*Available in small packaging quantities.
1Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices.
Material
Related Product Data
Knife Disconnect
Splices
Insulation— Nylon, UL 94V-2
Splice Body and Metallic
Sleeve— Copper per ASTM B-152
Plating —Tin per ASTM B-545
Insulation Color Code —pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling— pg. 72
Wire
Dimensions
Wire Size
Splice
Insulation
Color
Part Numbers
Material
Thickness
Insulation
Circular Mils
W
L
Diameter
Max.
[mm2]
Loose Piece
Tape Mounted
Max.
.203
.878
.125
Red
Red
320555*
32446*
320566*
32448*
320620*
35762*
—
22-16
5.16
22.30
3.18
.031
509-3,260
[0.26-1.65]
0.79
.203
5.16
.878
22.30
.140
3.56
2-32446-1
.203
5.16
.878
22.30
.150
3.81
Blue
—
—
—
—
16-14
2,050-5,180
[1.04-2.62]
.031
0.79
.203
5.16
.878
22.30
.170
4.32
Blue
.281
7.14
1.234
31.34
.230
5.84
Yellow
Yellow
12-10
5,180-13,100
[2.62-6.64]
.040
1.02
.281
7.14
1.260
32.00
.250
6.35
*Available in small packaging quantities.
32
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG FASTON
Product Facts
Nylon Insulation. Nylon
sleeve has high dielectric
strength.
Basic Terminal Material. The basic terminal
is constructed of fine grade high conductivity
brass per ASTM B-36 or phosphor bronze
per ASTM B-139. The brass terminal is either
unplated or tin-plated per ASTM B-545.
The phosphor bronze terminal is tin-plated per
ASTM B-545. AMP’s special plating process
creates durable corrosion resistance to salt
spray and most chemical fumes.
■ Pre-insulated terminal
designed for uniformed
reliability in most difficult
circuit environment
■ Consists of an unplated or
tin-plated brass body or a
tin-plated phosphor bronze
body with a specially
Color Coding. Terminal insulation is
color-coded by wire range to prevent
errors during installation.
designed copper sleeve
and insulation sleeve fitted
over the terminal barrel
■ Design of the tool dies and
construction of the terminal
permits uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the cen-
ter of the crimp area
Copper Sleeve. The specially
designed copper sleeve,
fitted over the terminal barrel,
provides circumferential
insulation support to the
wire and allows the wire to
be bent in any direction,
without fraying the wire’s
insulation or breaking
the conductor.
The AMP Mated
Tool/Terminal Concept
Funnel Ramp Entry.
Serrations. Serrations inside
barrel provide maximum contact
and tensile strength after crimping.
Prevents a turned back strand and
rapid wire insertion during high
speed production.
■ AMP compression crimping
produces crimps for a given
size wire and terminal that
are alike in appearance and
performance
Temperature Rating: 105°C Max.
AMP PIDG FASTON
■ Terminal and the crimping
tool are designed as uni-
form matched devices
AMP PIDG FASTON Terminals
(Use Type TETRA-CRIMP*Tooling)
Line Splice Connectors
“250” Series
AMP
Wire
Range
Component
Recognized
File E 66717
Component 105°C
Recognized Max.
File E 66717 (Vinyl)
105°C
Max.
(Vinyl)
LR 7189
Certified
LR 7189
Certified
■ Dies are precision-
engineered from the finest
hard-metal alloys
22-18
16-14
12-10
22-18 Stranded
AMPPart No.
AMPPart No.
1-321235-0
1-321235-1
600 V
Max.
300 V
Max.
1-321235-0
1-321235-1
1
16-14 Stranded
12-10 Stranded
300 V Max., 105°C. Max.
■ Crimping pressure is con-
trolled by a ratchet device on
the hand tool or a correspond-
ing pre-calibration in the
crimping jaws of AMP auto-
mated crimping machines
321235
321688
300 V
Max.
321235
321688
300 V
Max.
1
UL& CSA— Nylon except where noted
Table of Contents
Terminals
The Crimp
■ When done properly,
crimping pressure can nei-
ther overstress nor under-
stress the terminal barrel—
machined dies fully bottom
to the precise crimp height
■ Resulting termination is
free of contamination
Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
Receptacles (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Splices
Line Splice Connector for “250” Series and “187” Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
■ Resistant to shock and criti-
cal environments
■ Tensile strength approaches
that of the wire itself
33
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG FASTON (Continued)
Receptacle Style:
Material
Related Product Data
Receptacles
A— No dimple with wire stop
B— Dimple with wire stop
C— No dimple, no wire stop
Insulation —Nylon, UL 94V-2
Receptacle Body— Brass per
ASTM B-36 or Phosphor Bronze per
ASTM B-139
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Plating — Tin per ASTM B-545
except where noted.
Application Tooling —pg. 73
Metallic Sleeve —Copper per
ASTM B-152
Plating — Tin per ASTM B-545
Wire
Dimensions
Part Numbers
Wire Size
Circular Mils
[mm2]
Terminal
Insulation
Color
Fits
Tab
Thk.
Insulation Recept. Stock
Series
Style
W
L
Loose
Piece
Tape
Mounted
Strip
Form
Diameter
Max.
Matl.
Thk.
Nom. Max.
.300 .900
.140
.018
.032
Red
Red
Brass
Brass
640903-1* 640903-2 640902-1
55675-12 55675-22
22-18
7.62 22.86
3.56
0.46
0.81
509-1,900
[0.26-0.96]
B
B
B
.300 .900
7.62 22.86
.140
3.56
.018
0.46
.032
0.81
—
16-14
2,050-5,180
[1.04-2.62]
.300 .900
7.62 22.86
.170
4.32
.018
0.46
.032
0.81
Blue
Brass
640905-1* 640905-2 640904-1
42844-1*† 42844-3† 60544-3†
.300 1.012
7.62 25.70
.250
6.35
.018
0.46
.032
0.81
.250
Green
Green
Yellow
Yellow
Brass
Phos. Brz.
Brass
14-12
3,831-6,4701
[1.94-3.28]
.300 1.012
7.62 25.70
.250
6.35
.018
0.46
.032
0.81
42844-2*†
640907-1* 640907-2 640906-1
61198-2 61198-4
—
—
.300 1.012
7.62 25.70
.250
6.35
.018
0.46
.032
0.81
12-10
5,180-13,100
[2.62-6.64]
B
.300 1.012
7.62 25.70
.250
6.35
.018
0.46
.032
0.81
Phos. Brz.
—
22-18
.300 .900
.145
.016
.032
509-1,900
[0.26-0.96]
Red
Blue
Brass
Brass
184262-1 184262-2 184261-1
184265-1 184265-2 184264-1
7.62 22.86
3.68
.406
.813
.250
Low
16-14
2,050-5,180
[1.04-2.62]
Insertion
.300 .900
7.62 22.86
.173
4.39
.016
.406
.032
.813
.250 .800
.135
.016
.020
Red
Red
Brass
Brass
Brass
Brass
Brass
Brass
696018-1 696018-2
640909-1* 640909-2 640908-1
640174-1
640911-1* 640911-2 640910-1
—
6.35 20.32
3.43
0.41
0.51
.250 .800
6.35 20.32
.140
3.56
.016
0.41
.020
0.51
22-18
509-1,900
[0.26-0.96]
B
.250 .800
6.35 20.32
.140
3.56
.016
0.41
.020
0.51
Red/Black
Red
—
—
.205
.250 .800
6.35 20.32
.140
3.56
.016
0.41
.032
0.81
.250 .800
6.35 20.32
.170
4.32
.016
0.41
.020
0.51
Blue
640913-1* 640913-2
640915-1* 640915-2
—
—
16-14
2,050-5,180
[1.04-2.62]
B
B
B
.250 .800
6.35 20.32
.170
4.32
.016
0.41
.032
0.81
Blue
26-24
.230 .700
.082
.016
.020
238-475
Yellow
Brass
641321-1*† 641321-2† 641320-1†
640917-1* 640917-2 640916-1
5.84 17.78
2.08
0.41
0.51
[0.12-0.24]
.230 .800
5.84 20.32
.140
3.56
.016
0.41
.020
0.51
.187
Red
Red
Brass
Brass
22-18
509-1,900
[0.26-0.96]
.230 .800
5.84 20.32
.140
3.56
.016
0.41
.040
1.02
—
640578-2†
—
1
†Not ULor CSAapproved or listed.
*Available in small packaging quantities.
Wire range is limited as noted.
Unplated receptacle body.
2
34
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG FASTON (Continued)
Receptacles (Continued)
Wire
Dimensions
Part Numbers
Wire Size
Terminal
Insulation
Color
Fits
Tab
Thk.
Insulation Recept. Stock
Circular Mils
Series
Style
W
L
Loose
Piece
Tape
Mounted
Strip
Form
Diameter
Max.
Matl.
Thk.
[mm2]
Nom. Max.
.230 .800
.170
.016
.020
Blue
Blue
Brass
Brass
640919-1* 640919-2 640918-1
696108-1 696108-2
16-14
2,050-5,180
[1.04-2.62]
5.84 20.32
4.32
0.41
0.51
.187
B
.230 .900
5.84 22.86
.250
6.35
.016
0.41
.020
0.51
—
22-18
.230 .800
.145
.016
.032
509-1,900
[0.26-0.96]
Red
Blue
Brass
Brass
184268-1 184268-2 184267-1
184235-1 184235-2 184234-1
5.84 22.86
3.68
.406
.813
.187
Low
16-14
2,050-5,180
[1.04-2.62]
Insertion
.300 .900
7.62 22.86
.173
4.39
.016
.406
.032
.813
.148 .734
.110
.012
.016
Natural
Natural
Natural
Black
Brass
Brass
Brass
Brass
61048-1*† 61048-2†
—
3.76 18.64
2.79
0.30
0.41
.148 .734
3.76 18.64
.110
2.79
.012
0.30
.020
0.51
61060-1*† 61060-2† 61059-2†
60894-1*† 60894-2† 60893-2†
22-18
.110
509-1,900
[0.26-0.96]
B
A
A
Standard
.148 .734
3.76 18.64
.110
2.79
.012
0.30
.032
0.81
.148 .734
3.76 18.64
.110
2.79
.012
0.30
.032
0.81
—
61678-2†
—
—
26-24
238-475
[0.12-0.24]
.160 .700
4.06 17.78
.082
2.08
.016
0.41
.020
0.51
Yellow
Brass
641324-1† 641324-2†
.160 .796
.140
.016
.012
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
—
—
350871-1†
—
4.06 20.22
3.56
0.41
0.30
.160 .800
4.06 20.32
.140
3.56
.016
0.41
.016
0.41
640921-1 640921-2
22-18
509-1,900
[0.26-0.96]
.160 .800
4.06 20.32
.140
3.56
.016
0.41
.020
0.51
640923-1* 640923-2 640922-1
640925-1* 640925-2 640924-1
.110
Low
.160 .800
4.06 20.32
.140
3.56
.016
0.41
.032
0.81
Insertion
.160 .800
4.06 20.32
.170
4.32
.016
0.41
.020
0.51
A
A
B
C
640929-1* 640929-2
640931-1* 640931-2
640927-1 640927-2
—
—
—
—
.160 .800
4.06 20.32
.170
4.32
.016
0.41
.032
0.81
16-14
2,050-5,180
[1.04-2.62]
.160 .800
4.06 20.32
.170
4.32
.016
0.41
.016
0.41
.160 .796
4.06 20.19
.170
4.32
.016
0.41
.032
0.81
641317-1
—
†Not UL or CSAapproved or listed.
*Available in small packaging quantities.
Material
Related Product Data
Receptacles
(Insulation Restricting)
Insulation —Nylon, UL 94V-2
Receptacle Body— Brass per
ASTM B-36
Receptacle Style B —Dimple with
wire stop
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Application Tooling —pg. 73
Plating — Tin per ASTM B-545
Metallic Sleeve —Copper per
ASTM B-152
Plating — Tin per ASTM B-545 or
Nickel per QQ-N-290
Terminal
Wire
Dimensions
Part Numbers
Wire Size
Fits
Tab
Thk.
Insulation Insulation Recept. Stock
Circular Mils
Series
Style
W
L
Loose
Piece
Tape
Mounted
Strip
Form
Color
Solid /Stripe
Diameter
Range
Matl.
Thk.
[mm2]
Nom. Max.
22
.110
Standard
.148 .780
3.76 19.81
Red/
Green
.040-.080
1.02-2.03
.012
0.30
.016
0.41
754
B
Brass
55319-1
55319-3
—
[0.38]
35
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG FASTON (Continued)
Material
Related Product Data
Line Splice Connector
for “250” Series
Terminals
Insulation —Vinyl, UL 94V-0
Color—Natural
Splice Body— Brass per ASTM B-36
Plating — Tin per ASTM B-545
except where noted.
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Dimensions
Part Numbers
Loose Piece
Wire Size
Plating
W
L
Max.
E
Min.
.391
2.093
.860
Unplated
Tin
321235*
321688
9.93
53.16
21.84
.391
9.93
2.093
53.16
.860
21.84
.409
2.625
1.151
22-10
Unplated
Tin
1-321235-0
1-321235-1
1-321235-31
10.39
66.68
29.24
.409
10.39
2.625
66.68
1.151
29.24
.9702
24.64
.409
10.39
2.451
62.26
Unplated
*Available in small packaging quantities.
1Oval expansion at end opposite “w”. (.380 x .320 inside diameter.)
2E min. on expansion end only.
Material
Related Product Data
Line Splice Connector
for “187” Series
Terminals
Housing— Nylon, UL 94V-2
Splice Body— Brass per ASTM B-36
Insulation Color Code — pg. 4
Packaging Quantities—pg. 4
Performance Specifications—
pgs. 4 & 5
Dimensions
Housing
Color
Temperature
Rating
Part Numbers
Loose Piece
Type
W
L
.345
1.750
Single
Dual
Natural
Natural
Black
—
360035-1†
360025-1†
360025-2†
8.76
44.45
.650
16.51
1.750
44.45
105°C
150°C
.650
16.51
1.750
44.45
Dual
†
ULFile E66717
600 V Max
Receptacle (Low Insertion Force)
Wire
Dimensions
Part Numbers
Wire Size
Terminal
Insulation
Color
Fits
Tab
Thk.
Insulation Recept. Stock
Circular Mils
Series
W
L
Max.
Loose
Piece
Tape
Mounted
Strip
Form
Diameter
Max.
Matl.
Brass
Brass
Brass
Brass
Thk.
[mm2]
Nom.
22-18
509-1,900
[0.26-0.96]
.250 Low
Insertion
.300
7.62
.900
22.86
.145
3.68
.016
.032
Red
Blue
Red
Blue
184262-1 184262-2 184261-1
184265-1 184265-2 184264-1
184268-1 184268-2 184267-1
184235-1 184235-2 184234-1
.406
.813
16-14
2,050-5,180
[1.04-2.62]
.250 Low
Insertion
.300
7.62
.900
22.86
.173
4.39
.016
.406
.032
.813
22-18
509-1,900
[0.26-0.96]
.187 Low
Insertion
.230
5.84
.800
22.86
.145
3.68
.016
.406
.032
.813
16-14
2,050-5,180
[1.04-2.62]
.187 Low
Insertion
.300
7.62
.900
22.86
.173
4.39
.016
.406
.032
.813
36
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
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