6450129-5 [MACOM]
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems;
| 型号： | 6450129-5 |
| 厂家： | 
Tyco Electronics |
| 描述： | MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems |
| 文件： | 总52页 (文件大小：5015K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems
Board-Mount Connectors
Product Facts
■ Single-piece molded
housings
■ Custom configurable
modular design
■ AC and DC power in the
same connector — Meets
UL safety requirements
■ Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
■ Compact size — suitable
for distributed DC power
applications
■ Molded-in guide pins
provide generous blind-
mateability
The MULTI-BEAM XL and
MULTI-BEAM XLE modules
rated at 35A. The new
MULTI-BEAM connector
ance design and heavy
gold plated contacts meet
requirements across many
applications including
power distribution for com-
pact (1U) computer servers
through high-end servers,
fault-tolerant computers,
networking equipment,
telecommunication
■ Up to 3 levels of contact
sequencing:
are a blind-mateable board- features a true hot-plug
to-board power distribution
connector system. With a
variety of available power
contacts and a modular
design, customers are able
to customize this connector
to their exact needs. In
addition to selecting the
number of power and
signal contacts, customers
are also able to choose the
mating sequence of con-
tacts they need for their
specific application.
designed three-beam
contact, rated at 43A.
■
■
■
1st — Pwr/Gnd
2nd — Pwr & Signals
3rd — Trigger Signals
The product is also avail-
able in versions complying
with the Server Systems
Infrastructure (SSI)
Standard. MULTI-BEAM XL
and MULTI-BEAM XLE
products offer high reliabil-
ity and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems. They
are ideal for blind-mating in
modular and rack mounted
■ Low Mating and Un-mating
force
■ Solder or press-fit
termination to PCB
switches, medical instru-
mentation, and industrial
control equipment.
■ Meets SSI power connector
requirements for DPS, MPS
and HPS applications
The compact design also
meets the I/O standard
of modern modular and
hot-swappable redundant
(N+1) power supplies
■ 30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
MULTI-BEAM XL connec-
tors feature dual-beam and
four-beam power contacts,
and uninterruptible power
■ All MULTI-BEAM XL and
MULTI-BEAM XLE products
in this section are RoHS
compliant
systems. The high perform- supplies.
Technical Documents
Product Specification
108-1973
For More Information
Check out product information at:
http://mbxl.tycoelectronics.com
Application Specification
114-13038
File # E28476
Technical Support Center
1-800-522-6752
R
File # LR7189
R
10
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems (Continued)
MULTI-BEAM XL Connector
MULTI-BEAM XLE Connector
■
Expandable length to accommodate up to 36 power contacts
■
Features new 3-beam power contact
■
Contact spacings are expandable to accommodate higher
voltages and/or higher current requirements
4-beam or dual beam power contacts available
Base metal made from high conductivity copper alloy
(over 98% copper) offers superior performance compared to
alternative materials
■
Two hot-pluggable power contacts to choose from:
■
■
50A High power contact (35% increase compared to
MULTI-BEAM XL connector)
20A Low power contact (occupies 50% less PCB space
than MULTI-BEAM XL power contact)
■
■
■
■
■
Slimmer housing design allows 40% more current in the
same space
Over 40% lower mating force than original MULTI-BEAM XL
connector
Vented housing allows for better air flow
Evolution of MULTI-BEAM Power Contacts
Power Contacts
Dual-Beam Contact
4-Beam Contact
3-Beam Contact
■
Original design
.017" thick stock
■
■
■
.017" thick stock
35A current rating
Features eight
independent beams
Parallel current paths
yield a lower contact
resistance
■
Offered on new
MULTI-BEAM XLE
connector
.020" Thick Stock
50A Current Rating
Improved design offers
lowest mating force
available in MULTI-BEAM
product line
True hot-plug design
preserves the separable
contact interface to
provide long term
■
■
■
■
■
■
Signal Contacts
Tuned beam design
provides lower mating
forces and higher
■
durability life cycles
reliability after hot-mate
and un-mate cycles
Contact Type
Description
Make First
Break Last (MFBL)
Sequence
Minimum Wipe
Contact Wipe
Power (or GND) Contact
1
0.200′′ [5.08 mm]
Power Contact
Signal Contact
Standard
Standard
2
2
0.150′′ [3.81 mm]
0.150′′ [3.81 mm]
Make Last
Break First (MLBF)
Signal (trigger) Contact
3
0.100′′ [2.54 mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
Product Configurations and Part Numbers
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the
Receptacle mating interface. Custom configurations can be produced due to the modular design of the product.
Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP
indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and
voltage ratings are shown below.
ACP
P
HDP
LP
S
0.300′′ [7.62 mm] spacing
300 Volts*
0.250′′ [6.35 mm] spacing
200 Volts*
0.200′′ [5.08 mm] spacing
Connection to same voltage*
.115′′ [3.81 mm] spacing
200 Volts*
0.100′′ [2.54 mm] grid
60 Volts*
* With circuit board designed to UL 1950, IEC 60950
11
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector Systems
Board-Mount Connectors
Right-Angle Receptacles
Part
Configuration *
Overall
PCB Tail Type
Power Contact
Sequencing
Application
Number
Length ′′ and [mm]
(Solder, Press-Fit)
Solder
1P/24S/1P
2P/24S/2P
3P/24S/3P
3ACP/24S/6P
5P/24S/6P
7P/32S/7P
8P/28S
6450160-3
1-6450160-0
6450570-2
6450170-8
6450160-5
6450560-4
6450172-2
6450160-1
6450173-1
6450163-2
6450172-1
6450161-1
6450161-2
6450161-6
SSI “DPS”
1.925′′ [48.90 mm]
2.250′′ [57.15 mm]
2.750′′ [69.85 mm]
3.650′′ [92.71 mm]
4.350′′ [110.49 mm]
4.350′′ [110.49 mm]
3.350′′ [85.09 mm]
5.450′′ [138.43 mm]
1.550′′ [39.37 mm]
2.650′′ [67.31 mm]
4.950′′ [125.73 mm]
2.050" [52.07 mm]
2.750" [69.85 mm]
3.250" [82.55 mm]
No
No
Yes
Yes
No
No
Yes
No
Yes
No
Yes
No
No
No
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
SSI “MPS”
Solder
Press-fit
Solder
Solder
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC Power
Press-fit
Solder
8P/32S/8P
3ACP
Solder
Solder
8P
DC Power
Solder
14P/32S
16S/4P
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Solder
Solder
24S/6P
Solder
24S/8P
Solder
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Vertical Receptacles
Part
Number
Overall
Length ′′ and [mm]
PCB Tail Type
(Solder, Press-Fit)
Power Contact
Sequencing
Configuration *
Application
1P/24S/1P
2P/24S/2P
3P/24S/3P
4P/24S/4P
4P/24S/3ACP
5P/24S/6P
6P/24S/6P
10P/24S/12P
3P
6450540-1
6450140-5
1-6450140-0
6450150-6
6450150-3
6450540-2
4-6450550-5
3-6450550-2
6450543-1
6450543-6
6450543-5
6450553-2
6450543-3
6450142-3
6450152-1
6450551-1
6450151-3
6450541-5
SSI “DPS”
1.925′′ [48.90 mm]
2.250′′ [57.15 mm]
2.750′′ [69.85 mm]
3.350′′ [85.09 mm]
3.150′′ [80.01 mm]
4.350′′ [110.49 mm]
4.250′′ [107.95 mm]
5.800" [147.32 mm]
1.400′′ [35.56 mm]
1.550" [39.37 mm]
1.650" [41.91 mm]
2.050′′ [52.07 mm]
2.400′′ [60.96 mm]
3.350′′ [85.09 mm]
4.950′′ [125.73 mm]
2.750" [69.85 mm]
2.200" [55.88 mm]
3.250" [82.55 mm]
Press-fit
Solder
No
No
No
Yes
Yes
No
No
Yes
No
No
No
Yes
No
No
Yes
Yes
Yes
No
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
SSI “DPS”
Solder
Solder
Solder
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Solder
Distributed DC Power + Signal
Distributed DC Power + Signal
DC Power
3ACP
AC Power
4P
DC Power
6P
DC Power
7P
DC Power
8P/28S
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
14P/32S
24S/6P
Solder
Press-fit
Solder
24S/3ACP
24S/8P
Press-fit
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Note: All part numbers are RoHS compliant.
12
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector Systems (Continued)
Board-Mount Connectors
Right-Angle Plugs
Part
Overall
Length " and [mm]
PCB Tail Type
(Solder, Press-Fit)
Signal Contact
Sequencing
Configuration *
Application
Number
6450330-1
6450120-2
6450130-6
6450130-4
1-6450130-4
6450230-1
2-6450120-4
2-6450120-7
6450120-1
4-6450130-6
6450231-1
6450131-7
6450121-3
6450123-3
6450123-1
6450123-2
6450523-2
6450123-5
6450132-3
6450132-4
1P/24S/1P
2P/24S/2P
3P/24S/3P
4P/24S/3ACP
3ACP/24S/6P
5P/24S/6P
5P/32S/5P
6P/24S/6P
8P/32S/8P
10P/24S/12P
16S/4P
SSI “DPS”
1.925" [48.90 mm]
2.250" [57.15 mm]
2.750" [69.85 mm]
3.150" [80.01 mm]
3.650" [92.71 mm]
4.350" [110.49 mm]
3.950" [100.33 mm]
4.250" [107.95 mm]
5.450" [138.43 mm]
5.800" [147.32 mm]
2.050" [52.07 mm]
2.750" [69.85 mm]
2.200" [55.88 mm]
1.550" [39.37 mm]
1.400" [35.56 mm]
1.650" [41.91 mm]
2.050" [52.07 mm]
2.400" [60.96 mm]
3.350" [85.09 mm]
4.950" [125.73 mm]
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Press-fit
Solder
Solder
Solder
Yes
No
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
SSI “DPS”
Yes
Yes
Yes
Yes
No
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power
No
No
Yes
Yes
Yes
No
24S/6P
24S/3ACP
3ACP
N/A
N/A
N/A
N/A
N/A
Yes
Yes
3P
DC Power
4P
DC Power
6P
DC Power
7P
DC Power
8P/28S
Distributed DC Power + Signal
Distributed DC Power + Signal
14P/32S
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Vertical Plugs
Part
Number
Overall
Length " and [mm]
PCB Tail Type
(Solder, Press-Fit)
Signal Contact
Sequencing
Configuration *
Application
1P/16S/1P
1P/24S/1P
2P/16S/2P
2P/24S/2P
3P/16S/3P
3ACP/24S/3ACP
4P/24S/4P
5ACP/24S/5ACP
7P/32S/7P
24S/8P
6600333-9
6600330-4
1-6600333-0
1-6600333-2
6600333-7
1-6600333-1
6600333-6
6600333-1
6600330-5
6600323-2
6450503-3
6600303-1
Distributed DC Power + Signal
SSI “DPS”
1.650" [41.91 mm]
1.925" [48.90 mm]
2.150" [54.61 mm]
2.250" [57.15 mm]
2.650" [67.31 mm]
3.150" [80.01 mm]
3.350" [85.09 mm]
4.350" [110.49 mm]
4.350" [110.49 mm]
3.250" [82.55 mm]
1.550" [39.37 mm]
2.650" [67.31 mm]
Press-fit
Solder
Yes
Yes
Yes
Yes
Yes
No
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power + Signal
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Solder
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power
Yes
Yes
No
Press-fit
Press-fit
Press-fit
No
3ACP
N/A
N/A
8P
DC Power
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Note: All part numbers are RoHS compliant.
13
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector Systems (Continued)
Performance Specifications
Board-Mount Connectors
Specifications
Materials
Housing — High temperature thermo-
plastic, UL 94V-0
Power Contacts — High conductivity
Copper alloy
Signal Contacts — Copper alloy
Boardlocks — Phosphor bronze
Up to 55 Amps per power contact,
de-rated to 35 Amps in equally ener-
gized (8 adjacent positions) connector.
Up to 4 Amps per signal contact,
de-rated to 1.5 Amps in equally
energized 24-position pin field.
Maximum Continuous Operating
Temperature — 105°C.
Contact Resistance — 0.7 milli-ohm
Durability — 250 cycle
Radial Mis-alignment Capability —
0.075″ [1.91 mm]
Minimum of 0.100″ [2.45 mm] of
contact wipe on shortest signal contact
Finish
Power and Signal Contacts —
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
microinches [1.27 micrometers] min.
nickel at PCB terminations
Note: Tin-lead plating also available on
press-fit connectors
Performance @ 30 Amps per Contact
80
70
60
50
40
30
20
10
0
30
25
20
15
10
5
0
1
2
4
6
8
10
0
5
10 15 20 25 30 35 40 45 50 55
Current per Contact (Amps)
Power Contacts on .250" [6.35mm]
1 Contact
8 Adjacent Contacts
See Cable Connectors on Pages 19-28
14
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XLE Connectors
NEW
Product Facts
■ Two NEW hot-pluggable
power contacts to choose
from:
■
50 Amp high power
contact
■
20 Amp low power
contact
■ Over 35% lower mating
force than original
MULTI-BEAM XL connectors
Tyco Electronics’ new
housing design that
reduces the overall PCB
footprint and has the
option of using a low power
contact — the industry
proven Universal Power
Module (UPM) contact.
Applications
■ Modular Hot-Swappable
Power Supplies
■ 1U / 2U Servers
■ High-end Computer &
Telecommunications
■ Over 40% more current in
the same over all PCB space
MULTI-BEAM XLE connec-
tors are the latest addition
to the MULTI-BEAM XL
power connector product
family. MULTI-BEAM XLE
connectors feature a new
3-beam contact, made from
a thicker/higher conductiv-
ity material than the original
single beam or 4-beam
designs.
■ Low-wear contact design
passes Telcordia
environmental exposure
requirements
Equipment
■ Power Distribution Circuit
Boards
■ Power Distribution Cable
Assemblies
The new contacts and
housing design allows
more power in the same
footprint — over 35% more
current in the same space.
MULTI-BEAM XLE connec-
tors are as modular as the
■ New design allows more
angular mis-alignment
The new 3-beam design
allows for a greater angular
mis-alignment between mat- original MULTI-BEAM XL
ing connectors and offers
a lower mating force. In
addition, MULTIBEAM XLE
connectors offer a slimmer
connectors in that they can
be designed to fit specific
customer needs.
15
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XLE Connectors (Continued)
Specifications
Materials
Housing — High temperature thermo-
plastic, UL 94V-0
Part Number 6450830-2
Part Number 6450880-1
Right-Angle Receptacle
Right-Angle Plug
Power Contacts — High conductivity
Copper alloy
Signal Contacts — Copper alloy
Boardlocks — Phosphor bronze
.100
2.54
2.530
[64.26
Finish
]
.820
[20.83]
Power and Signal Contacts —
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
.470
[11.94]
.930
[23.62]
microinches [1.27 micrometers] min.
nickel at PCB terminations
MULTI-BEAM XLE Connector Part Numbers
Part Numbers
Mating Part Numbers
Available
Configurations
Right-Angle
Plugs
Vertical
Plugs
Overall Length
of Plug
Right-Angle
Receptacle
Vertical
Receptacle
1P/24S/1P
2LP/8S/2LP
6LP/24S/3P
2P/32S/2LP
2P/24S/2P
6450840-7
6450830-1
6450830-2
6450830-4
6450830-5
6450830-9
6450820-3
6450831-1
1-6450830-0
6450840-3
6450840-4
6450820-2
1.54′′ [39.12 mm]
1.175′′ [29.84 mm]
2.555′′ [64.89 mm]
2.020’ [51.30 mm]
2.040′′ [51.81 mm]
2.54′′ [64.52 mm]
2.79′′ [70.87 mm]
1.750′′ [44.45 mm]
3.86′′ [97.92 mm]
5.600′′ [142.24 mm]
5.390′′ [136.90 mm]
6450870-5
—
6450850-3
6450860-1
6450850-2
—
—
—
6450880-1
6450870-1
6450870-3
6450870-4
6450870-8
6450871-1
—
—
—
—
3P/245/3P
—
—
3P/32S/3P
—
—
32S/4LP
—
—
—
6LP/24S/10P
12P/48S/8LP
4ACP/48S/12HDP
6450860-5
6450860-3
6450860-2
—
6450880-4
6450880-3
6450810-1
Electrical
Current Carrying Capacity:
■ 50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product)
■ 20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact)
Contact resistance: 0.7 milliohm per contact at rated current
Configuration Description
ACP
P
HDP
.200′′ [5.08 mm] spacing
50 Volts
LP
S
.300′′ [7.62 mm] spacing
300 Volts
.250′′ [6.35 mm] spacing
200 Volts
.115′′ [2.92 mm] spacing
200 Volts
.100′′ [2.54 mm] spacing
50 Volts
ACP indicates the high power contact on 300 VAC spacing.
P indicates the high power contact on 200 VDC spacing.
LP indicates the low power contact on 200 VDC spacing.
S indicates the signal contact on 60 VDC spacing.
Application Tooling
Right-Angle Plugs:
Flat-rock seating tools (no unique tools required)
Right-Angle Receptacles:
Flat-rock seating tools (no unique tools required)
Vertical Plugs:
Contact Tyco Electronics for required seating tools
Vertical Receptacles:
Flat-rock seating tools (no unique tools required)
Note: All part numbers are RoHS compliant.
16
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System
Product Facts
■ Combines PCB and cable
mounted contacts
■ Ideal for separating AC input
from DC input
■ Eliminates FASTON tab
interface at the back of the
connector housing
■ Requires less space than
two housing designs
■ Terminates 12 AWG and
10 AWG wire
■ Mates with Tyco Electronics
vertical and right-angle
PCB plugs
■ High strength housing
materials
The Cable Pass-Thru
some circuits to be cable
The Cable Pass-Thru
■ RoHS Compliant
MULTI-BEAM XL recepta-
cles securely terminate up
to a 10 AWG wire directly
into MULTI-BEAM XL PCB
mounted receptacles. The
design includes a “terminal
position assurance” (TPA)
feature that confirms the
manually inserted wires are
fully seated. The product
offers a unique way of
terminated and some to be
PCB terminated it allows
both high voltage (AC) and
low voltage (DC) power
to pass through the same
connector.
connector is offered in both
right-angle or vertical PCB-
mount orientations and is
supplied with either press-
fit or solder pc tails. The
connector is mate-able to
either PCB mounted or cable
mounted MULTI-BEAM XL
or MULTI-BEAM XLE plugs.
Technical Documents
Product Specification
108-1973 and 108-2157
Application Specification
114-13038
This separation of the AC
and DC power eliminates
the concerns of high volt-
age power running through
circuit boards better suited
to carry only low voltage
circuitry. Additional
applications may include
designs where the power
is better routed directly to
a different PCB, through
cables, yet passes through
a single docking connector
for ease in system design.
All MULTI-BEAM XL cable
connectors are supplied
pre-assembled by
using the MULTI-BEAM XL
PCB receptacles as a sort
of “docking” connector.
A single docking connector
is far easier to mate to and
to design around in a blind-
mate application, than
Tyco Electronics.
multiple power and signal
connectors. By separating
17
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System (Continued)
Part Numbers
Available
Pass-Thru
Mating
Pass-Thru
Mating
Vertical Plugs
Configurations
Right-Angle Receptacles Right-Angle Plugs Vertical Receptacles
3CP/1P/24S/2P
3CP/24S/2P
3CP/24S/3ACP
3CP/4P/24S
3ACP/24S/6P
3CP/8P/12S
3CP/20S/10P
3CP/16S
6450178-1
6450178-2
1888179-1
6450578-1
—
6450130-2
2-6450130-6
2-6450330-6
1-6450132-3
1-6450130-4
—
—
—
—
—
—
—
6450558-1
6600310-5
6450558-2
—
—
—
—
1888132-1
6450578-2
6450668-1
—
—
—
6-6450130-2
6450622-1
Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.
Configuration Description
CP
ACP
P
HDP
S
High Density
Power
AC Power
AC Power
DC Power
Signal
Cable Power PCB-Mount PCB-Mount PCB-Mount PCB-Mount
.300" spacing .300" spacing .250" spacing .200" spacing
.100" grid
MULTI-BEAM XL Coax Pass-Thru Connector —
Combine power, coax and signal all in one connector
Right-Angle Plug
Cable Receptacle
292491-1
292495-1
The following coax contacts may be used with the
coax pass-thru housings:
Pin Contact
5221980-5
Socket Contact
5221981-5
Note: All part numbers are RoHS compliant.
18
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies
Cable Receptacle
Assemblies
Product Facts
■
Single one-piece housing
design
■
Terminal Position
Assurance (TPA) Secondary
Locks on contacts help
prevent contact back-out
■
Pre-assembled made-to-
order cable assemblies
■
Installation to panel
provides float in X, Y and Z
directions
■
Insulation crimp on all
contacts
MULTI-BEAM XL Cable
Assemblies allow designers
freedom to connect power
supplies and power
distribution subassemblies
in a wide variety of
applications. Expanding
beyond board-to-board
applications the cable
The use of high temperature need for a secondary cable
■
30 microinch (.76 micro-
glass filled housing materials, clamp which often can be
meters) gold plated
redundant contact retention
and high conductivity
contact materials allows
the use of this connector in
very high current density
applications. The features
work together to result in a
size prohibitive.
contacts for high reliability
The cable connectors
are designed to mate to
the de-facto standard
Tyco Electronics
MULTI-BEAM XL right-angle
or vertical PCB plugs. The
combination of PCB and
cable connections, both
with mixed power
and signal arrangements
provides a universal power
distribution connector
systems.
■
Touch-safe design passes
UL1977 and IEC 60950
finger probe test
■
AC and DC power in the
same connector —
meets UL & IEC safety
requirements
assemblies are available for highly durable and compact
both cable-to-board or
power connector, which
offers industry leading
minimum millivolt drop
through the connection. The
panel-mount applications
and can terminate 8-16
AWG and 22-26 AWG wires
■
All MULTI-BEAM XL
products in this section are
RoHS compliant
all in one connector, without connector was designed to
using adapter circuit
boards. In addition, the
power contacts are
pass the UL 1977 and IEC
60950 finger probe test
The cable assemblies are
all RoHS compliant,
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ cable
assembly manufacturing
facilities.
which makes the connector
touch-safe. The insulation
designed to be able to
accept two-wire terminations crimp adds further safety
which can further reduce
harness complexity by
reducing or eliminating
mid-wire splices.
by keeping the insulation
from being pulled away
from the termination point.
These features eliminate the
Technical Documents
For More Information
Product Specification
108-2157
Internet http://tycoelectronics.com
Check out product information at: http://mbxl.tycoelectronics.com
Technical Support Center 1-800-522-6752
Application Specification
114-13112
19
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Floating XYZ Panel-Mount Cable Receptacle
(2P + 24S + 2P)
Configurations/Applications
Wires
Secondary Locks on
Signal Contacts
Secondary Lock
(1 Per Power Contact)
Floating XYZ Panel-Mount
Receptacle
Housing
• 0.060" [1.52] Nominal Float in X, Y
and Z direction
• For modular installation of large
power distribution systems
Panel Alignment
Key
• Single connector replaces multiple
power and signal connectors
Power
Circuitry
Signal
Circuitry
Mounting Hole
(2 Places)
Guide Post
(2 Places)
XYZ Series
Slide-to-Lock Cable Receptacle
(3 ACP)
Secondary Lock
(1 Per Power Contact)
Slide-to-Lock Receptacle
Wires
• 0.030" [0.76] nominal float in X and
Y direction
• Ideal for modular installation of
smaller systems requiring less space
and less float — such as fan trays
• Replaces connectors which use
multiple low power contacts to carry
the total current
Spring
Latch
Panel
Stop
Locking
Tab
Housing
• Power only or Power Plus signal
mixed
Panel Alignment
Key (2 Places)
Power
Circuitry
Guide Post
(2 Places)
STL Series
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Secondary Lock
(1 Per Power Contact)
Wires
Cable-to-Board Receptacle
• Easy to mate/disconnect with
squeeze-to-release latches
• Mates to right-angle or vertical
MULTI-BEAM XL STR plugs
Secondary Locks on
Signal Contacts
Housing
• Replaces two traditional connectors
(1 signal and 1 power) with just
1 connector
Squeeze Latch
(2 Places)
Power
Circuitry
Signal
Circuitry
Mating Alignment
Key (2 Places)
STR Series
20
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Panel-Mount Receptacles
Product Facts
■ High strength glass-filled
housing materials
■ Expandable/modular
housing design
■ PMT Series floats
+/- 0.060" [1.52] in X, Y and
Z directions
■ STL series floats 0.030"
[0.76] in X and Y directions
X,Y, Z Floating Receptacle
Slide-to-Lock Receptacle
■ Mounting Hardware Kits:
Part Number 1600914-1 —
Standard
Part Number 1600914-3 —
High Force
Power and Signal Module Specifications
Maximum Wire Size
AWG [mm2]
Max. Insulation Dia.
inches [mm]
Power Module Widths:
Module Designation
0.300 [7.62] (ACP)
0.250 [6.35] (P)
300 (ACP)
250 (P)
8
[10.5]
0.272 [6.91]
0.215 [5.46]
0.156 [3.96]
10 [6.6]
12 [2.6]
Part numbers shown identify the
main receptacle connector housing.
Additional components (contacts,
contact locks, etc.) are used to
complete the cable assembly.
See page 23 for contacts,
0.200 [5.08] (HDP)
200 (HDP)
Wire Range
AWG [mm2]
22-26 [0.14-0.32]
Insulation Range
inches [mm]
0.036-0.054 [0.91-1.37]
Signal Module Width
Module Designation
0.200 [5.08] (8 Contacts)
Signals
secondary locks and application
equipment information.
Power Module
Signal Module
Configurations/Part Numbers
Part Numbers
Available
Configurations
Mating PCB Plugs
XYZ
Series
STL
Series
Vertical
Right-Angle
6450123-3
6450123-2
—
3ACP
1600606-2
—
292499-1
6600303-7
6600303-2
6600303-3
—
4P
292499-4
4ACP
—
292499-3
5P
1600606-1
—
1761419-2
6450123-6
—
6P
292499-8
6600303-6
6600333-9
6600330-4
1-6600333-0
6600333-5
6600333-7
1-6600333-1
6600333-6
—
1P/16S/1P
1P/24S/1P
2P/16S/2P
2P/24S/2P
3P/16S/3P
3ACP/24S/3ACP
4P/24S/4P
4ACP/24S/12P
5ACP/24S/5ACP
7P/48S/7P
1-1600636-3
1600636-9
1-1600636-0
1600636-2
1600636-8
1-1600636-4
1-1600636-5
1600636-6
1600636-1
1-1600636-6
1761819-4
—
—
6450330-1
—
—
1761819-2
1-6450330-4
—
—
—
—
—
—
—
—
—
2-6450120-6
5-6450130-0
3-6450120-4
6600333-1
—
Note: All part numbers are RoHS compliant.
21
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Cable-to-Board
Squeeze-to-Release
Receptacles
Secondary Lock
(1 Per Power Contact)
Wires
Product Facts
■ High strength glass-filled
housing
Housing
■ Pre-installed squeeze-to-
release latches
■ Expandable/modular
housing design
■ Mates to Tyco Electronics
vertical or right-angle
PCB plugs
Squeeze Latch
(2 Places, pre-installed)
Power
Circuitry
Signal
Circuitry
Mating Alignment
Key (2 Places)
STR Series
Power and Signal Module Specifications
Maximum Wire Size
AWG [mm2]
Max. Insulation Dia.
inches [mm]
Technical Documents:
Product Specification
108-2157
Application Specification
114-13112
Power Module Widths:
Module Designation
0.300 [7.62] (ACP)
0.250 [6.35] (P)
300 (ACP)
250 (P)
8 [10.5]
10 [6.6]
12 [2.6]
.272 [6.91]
.215 [5.46]
.156 [3.96]
0.200 [5.08] (HDP)
200 (HDP)
Wire Range
AWG [mm2]
Insulation Range
inches [mm]
Signal Module Width
Module Designation
0.200 [5.08] (8 Contacts)
Signals
22-26 [0.14-0.32]
.036-.054 [0.91-1.37]
See page 23 for contacts,
secondary locks and application
equipment information.
Power Module
Signal Module
Configurations/Part Numbers
Part Numbers
Available
Mating PCB Plugs
STR
Configurations
Series
Vertical
6600393-1
6600393-2
—
Right-Angle
6450129-1
6450129-2
—
2ACP
3P
1600798-2
1600798-3
1600798-5
1600798-4
1600798-1
1600788-8
1-1600788-3
1-1600788-0
1600788-1
1-1600788-2
1-1600788-4
1-1600788-5
1-1600788-7
1600788-7
3ACP
4P
6600390-1
6600393-3
6600380-2
—
6450129-3
6450129-5
6450128-1
6450128-6
—
6P
1P/24S/1P
2P/8S/2P
2P/16S/2P
2P/24S/2P
3ACP/24S/3ACP
4P/24S/4P
4ACP/24S/4ACP
6P/24S/6P
6P/32S/6P
6600383-5
6600383-3
6600383-6
6600383-7
6600383-9
—
6450128-2
—
6450128-5
—
6450128-8
—
6600383-1
Note: All part numbers are RoHS compliant.
22
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Cable Receptacle
Components
Material and Finish
Body — 50 micro inches nickel over
high conductivity copper alloy
Mating Area — 30 micro inches gold
Power Contact
Technical Documents
Product Specification
108-2157-1
Application Specification
114-13164
Power Contacts
Wire Size Range
AWG
Insulation
Diameter
Housing
Width
.200 or .250
[5.08 or 6.35]
Part Number
Applicator Tool
1385635-3
Hand Tool
.156
.
Max.
[3.96]
12
.156-.176
[3.96-4.47]
.250
[6.35]
1-1600961-7
(make-first-break-last)
1385636-3
2063500-1
.120-.156
[3.05-3.96]
.200 or .250
[5.08 or 6.35]
1-1600961-8
(Standard)
14
1385635-3
.090
[2.29]
.
.250
[6.35]
2 @ 16
Max.
1385636-3
Wire Size Range
AWG
Insulation
Diameter
.215-.272
[5.46-6.91]
Housing
Width
.300
[7.62]
Part Number
Applicator Tool
1385637-3
Hand Tool
8
.176-.215
[4.47-5.46]
.200 or .300
[6.35 or 7.62]
1-1600960-7
(make-first-break-last)
10
1385638-3
N/A
.130
[3.30]
.
.300
[7.62]
1-1600960-8
(Standard)
2 @ 12
2 @ 14
Max.
1385637-3
.137
[3.48]
.
.300
[7.62]
Max.
1385637-3
Extraction Tool: Part Number 2063080-1
Note: Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or
make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged
within the housing.
Power Contact Secondary Lock
Part Number 1600903-1
Secondary Power Locks:
Part Number 1600903-1
Note: One secondary lock needed for each power contact.
SDA SA Hand Tool
Part Number 2063500-1
Note: All part numbers are RoHS compliant.
23
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Cable Receptacle
Components (Continued)
Insulation Barrel
Material and Finish
Contact — Phosphor bronze plated
gold over nickel in mating area
Wire Barrel
Locking Lance
Signal Contacts
Wire Size Range
AWG
Insulation
Version
Part Number
5531216-5 (reel)
5531224-6 (reel)
Extraction Tool
Hand Tool
Applicator
Diameter
.036-.054
[0.91-1.37]
Low Pressure
High Pressure
22-26
91156-2
91531-1
1426685-2
.036-.054
[0.91-1.37]
Secondary Locks
Note: One secondary lock needed
for each column of signal
contacts
Secondary Signal Locks:
Part Number 1600902-1
Panel Mount
Alignment Key
Float-Mount Hardware Kit
Part Number 1600914-1
(Standard Force)
Part Number 1600914-3
(High Force)
1 Kit / Cable Assembly;
Kit includes 2 screws, 2 washers
and 2 springs
Note: Kit not needed for STR or
STL housings
CERTI-CRIMP Hand Tool
Part Number 91531-1
Note: All part numbers are RoHS compliant.
24
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Installed Connector Illustration
Specifications
Panel Stop Must be
Against Back of Panel
Connectors
Fully Mated
Product Specifications
Power Contacts —
50 Amps on single 8 AWG wire
Signal Contacts —
5 Amps on single 22 AWG wire
0.050" [1.27] minimum float in X,
Y and Z direction
Sequenced Mating —
3 Levels Pwr/Grnd, Pwr & Signal,
Signal 250 Cycle Durability
PC Board Right-
Angle Plug
Assembly
Shoulder
Receptacle In
Front of Panel
Shoulder of
Shoulder Screw
Bottomed on Panel
Singular
Spring Latch Must Be
Fasteners
Engaged to Panel
Compression Spring
and Flat Washer
Installed onto
Shoulder Screw
XYZ Series
STL Series
Connectors
Fully Mated
PC Board Right-
Angle Plug
Assembly
Shoulder Latch
Engaged to Latch
Receiver of Mating
Plug Assembly
STR Series
Additional temperature-rise
data available, contact
Tyco Electronics Product
Engineering.
MULTI-BEAM XL Product T-Rise Data
Current/temperature rise
data shown — from End-Of-
Life qualification test.
For more information see the product website @ http://mbxl.tycoelectronics.com
25
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies
Cable Plug Assemblies
Product Facts
■ High strength housing
materials
■ Hot-Pluggable
■ Installation provides float in
X, Y and Z directions
■ Sequenced mating
■ RoHS complaint
■ Modular mold design
provides configuration
flexibility
■ Integral cable clamp
supports contacts and
provides strain relief in
minimum amount of space
The newest addition to the
MULTI-BEAM XL cable
assemblies are the cable
mounted plugs. Produced
with modular molds, the
connectors can be made
in a wide variety of sizes.
The PCB mounted
MULTI-BEAM XL plugs are
typically rigidly mounted
to hot-swappable power
supplies and the systems
they connect with. The
“float blind-mate drawer
connector” design of the
MULTI-BEAM XL cable
connectors helps eliminate
the concern of an inade-
quately aligned chassis.
The connector can accept
mating parts misaligned
by as much as 3 mm
to solder or complaint
Technical Documents
Product Specification
108-2157-1
Application Specification
114-13164
■ 30 microinch (0.76
micrometers) gold plated
contacts for high reliability
pin terminations. The
MULTI-BEAM cable plugs
can terminate 8-14 AWG
and 22-26 AWG wires all
in one connector, without
using adapter circuit
boards. The use of high
temperature glass filled
housing materials, redun-
dant contact retention and
high conductivity contact
materials allows the use of
this connector in very high
density applications.
■ Sold only as part of a
pre-assembled cable
assembly
For More Information
Internet
http://tycoelectronics.com
Check out product
information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
The cable assemblies
are all RoHS compliant
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ internal
cable assembly manufac-
turing facilities.
(
1.5 mm), and still mate
without applying stress
26
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
Configurations/
Part Numbers
PMT
STL
STR
Power Module Widths:
0.300″ (ACP)
0.250″ (P)
Maximum Wire Size
Module
Max.
Designation
Insulation Dia.
AWG
mm2
.272
6.91
300 (ACP)
250 (P)
8
10.5
0.200″ (HDP)
.215
5.46
10
12
6.6
2.6
.156
3.96
200 (HDP)
Signal Module Width:
0.200″ (8 Contacts)
Maximum Wire Size
Module
Max.
Designation
Insulation Dia.
AWG
mm2
.036–.054
0.91–1.37
Signals
22–26
0.14–0.32
PMT
Series
Plug
STL
Series
Plug
STR
Series
Plug
Mating
Receptacles
Vertical
Mating Receptacles*
Configuration
Vertical
Right-Angle
3 ACP
4 P
—
1761421-1
1761421-3
1600820-2
1600820-1
1600820-3
1600820-4
6450543-6
6450543-5
—
6450173-1
—
—
—
—
1600814-2
1600238-4
1600238-3
1600238-5
1600238-6
—
1P/16S/1P
1P/24S/1P
2P/24S/2P
3ACP/24S/3ACP
1600236-5
1600236-4
1600236-6
1600236-7
2-6450170-0
6450160-3
2-6450170-1
2-6450170-2
6450740-4
6450740-5
6450740-6
6450740-7
6450540-1
5-6450540-9
4-6450550-1
PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions
STL Series — Panel-Mount with total 1.5 mm float in X and Y directions
STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications
*Specifications on mating PCB mountable receptacles:
Product Specification 108-2157-1
Application Specification 114-13164
Note: All part numbers are RoHS compliant.
27
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
Connector Styles
PMT (Panel-Mount) for True
X, Y, Z Floating
■ Single-piece contact
design — eliminates mul-
tiple contact interfaces
Intermateable with
Tyco Electronics
MULTI-BEAM XL PCB
mounted receptacles
■ Insulation crimp on all
contacts
■ Installation to panel
provides float in X, Y and
Z directions
Specifications
Wire Gauge — 8 AWG – 14 AWG
Sequenced Mating — 3 Levels:
Pwr/Gnd, Pwr & Signal, Signal
Current Carrying Capacity —
Power Contacts — 45 Amps* on single
8 AWG wire
Signal Contacts — 4 Amps on single
22 AWG wire
Durability — 250 Cycle
Temperature Range —
40°C – 105°C
Float — 1.5 mm float in X, Y, and Z
Direction**
STL (Slide-to-Lock) —
Most Economical — Still
Offering X and Y Floating
■ Single-piece contact
design — eliminates mul-
tiple contact interfaces
■ Insulation crimp on all
contacts
■ Installation to panel
provides float in X and Y
directions
RoHS Compliant
UL, CSA, VDE Approvals Pending
*Based on End-of-Design Life
Qualification Tests
**Mated to Tyco Electronics
STR (Squeeze-to-Release) —
To Connect Sub-assemblies
■ Single-piece contact
design — eliminates mul-
tiple contact interfaces
MULTI-BEAM XL receptacles only
■ Insulation crimp on all
contacts
■ Easy to mate/disconnect
with squeeze-to-release
latches
■ Offered as pre-assembled, fully tested cable assemblies,
as shown below
■ Combines multiple power and signal connectors into a
single Power I/O Connector
MULTI-BEAM XL Cable
Plug T-Rise Data*
28
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet
PCB-Mount
Cable-Mount
Plugs
D
C
B
A
XYZ Floating
XYZ Floating
1
Hold
2
N
1
2
3
4
5
N
1
2
4
N
3
Mounting
Hole
Down
B
C
A
Header/Plug (Right-Angle Shown)
D
C
B
A
Slide-to-Lock
Squeeze-to-
Release
N
3
2
1
N
5
4
3
2
1
N
3
2
1
B
A
C
Receptacle (Vertical Shown)
Electrically Hot
To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.
1. Performance Grade
2. Application
3. Gender
MULTI-BEAM XL Connector
Board-to-Board
MULTI-BEAM XLE Connector
Cable-to-Board
Plug (Male)
Receptacle (Female)
4. Orientation
Cable Only
Blind-Mate specify Floating or Slide-to-Lock Receptacle
Latching
14 AWG
PCB Only
Right-Angle
Vertical
5. Termination
(Cable Only) Power
Signal
8 AWG
10 AWG
24 AWG
12 AWG
26 AWG
22 AWG
6. Termination Style (PCB Only)
Solder Tail .135′′ [3.43 mm]
Solder Tail .165′′ [4.19 mm]
Press-Fit .120′′ [3.05 mm]
Press-Fit .135′′ [3.43 mm]
Press-Fit .165′′ [4.19 mm]
7. Mounting to PCB
Hold Downs (one on either end)
.122′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only)
.150′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only)
8. Select # of Contacts
___ Enter Power Contact Type (LP - Low Power, HP - High Power)
Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only)
(Mate-First-Break-Last) ( i.e. #1,#3, etc.)
Contact Centerline Spacings:
.200′′ [5.08 mm] (for High Power only)
.250′′ [6.35 mm] (for High Power only)
.300′′ [7.62 mm] (for High Power only)
Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...)
___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only)
Note: Row A is standard (i.e. A1, A3, etc.)
Section C: (Power Contacts) ___ Enter Power Contact Type (LP - Low Power, HP - High Power)
___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only)
(Mate-First-Break-Last, i.e. #1, #3, etc.)
Contact Centerline Spacings:
.200′′ [5.08 mm] (HDP)
.250′′ [6.35 mm] (P)
.300′′ [7.62 mm](ACP)
9. Additional Requirements
10. Customer Information
Name: __________________________ Company: ____________________ Location: ________________________
Phone: __________________________ Fax: __________________________________ e-mail:_________________________
(Submit to your local Tyco Electronics Sales Engineer)
MULTI-BEAM XL, MULTI-BEAM XLE, TE (logo) and TYCO ELECTRONICS are
trademarks of the Tyco Electronics group of companies and its licensors.
29
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors
Product Facts
■ High current per linear inch
■ Various configurations to
meet requirements using
less board space
■ Built-in alignment feature
■ Shrouded insulator design
■ Meets safety regulatory
requirements
■ All MINIPAK products in this
section are RoHS compliant
Typical Applications
■ Telecom and computer
applications
MINIPAK connectors are a
family of board-to-board
connector is also available
in this product line and is
Wide Selection of
Configurations
■ Routers
■ Servers, mini and
supercomputers
power connectors designed ideal for hot-plug telecom-
MINIPAK connectors are
available in numerous con-
figurations. Which MINIPAK
connector is most suited to
your application will depend
on requirements such as AC
input current and voltage,
DC output currents and
voltages, board-mount
style, and available board
space. Tyco Electronics
will work with you to help
determine the best solution
to your application and can
custom tool MINIPAK con-
figurations if needed.
to deliver more current
using less board real
estate.
munications applications.
With a two-row configura-
tion, the MINIPAK HDE
connector, designed to
serve in both PCB-to-PCB
and backplane power
systems, occupies minimal
PCB edge space. For
applications needing a
low profile solution,
Tyco Electronics offers
MINIPAK HDL, a blind-
mateable board-to-board
connector, which stands
only 8 mm off the edge of
the printed circuit board.
■ Removable battery packs
■ Uninterruptible power
systems (UPS)
Product Varieties
This product family includes
MINIPAK high-density
power connectors, which
are custom configurable
and offer a combination of
alignment guides, signal
contacts, and DualBlade
power contacts to meet
different requirements.
■ Hot-swap N+1 power
distribution
Following the PICMG µTCA.0
Standard, the MINIPAK HD
30
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors (Continued)
MINIPAK High-Density Power Connectors
■ 32 Amps per contact, fully loaded
■ Features an innovative Dual Blade contact that allows splitting
4.5 mm pitch contacts into multiple voltage rails
■ Various alignment guides, signal contacts, and power contacts
available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches
MINIPAK HDL Connectors
■ High density blind-mateable connector
■ Low profile-stands just 8.0 mm off the PCB
■ Solder and press-fit tails available
■ Current rating of 16A
■ Low contact resistance with mating forces less than 0.3lbs per
contact
MINIPAK HD Connectors
■ Designed to the PICMG MicroTCA.0 Standard
■ Combines 24 power contacts and 72 high density signal
contacts
■ Rugged contact design helps provide long-term reliability
■ Hot-plug design controls arc during hot mate/unmate cycles
■ 3 mating levels
MINIPAK HDE Connectors
■ Very high current density
■ Two row configuration saves PCB space
■ Two levels of contact sequencing available for mate-first-
break-last operation
■ Uses a hot-plug contact approved by UL for current interrupt
applications
31
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors (Continued)
Right-Angle PCB Plug
Vertical PCB Receptacle
Tails
Mating Pair
Overall
Length
No. 30A
No. 15A
Pwr
Signal
Contacts
Mating
Part Number
Part Number
6651672-2
6651670-1
6651742-1
6651668-1
6651380-1
Tails
Special Feature
DualBlade
DualBlade
Stacked
Pwr
1.38
3
2
2
6
Solder
Solder
Solder
Solder
Solder
6651673-1
6651671-1
6651743-1
6651669-1
6651381-2
Compliant Press-Fit
Compliant Press-Fit
Compliant Press-Fit
Compliant Press-Fit
Compliant Press-Fit
35.00
2.87
73.00
3
8
24
58
24
36
3.78
96.00
12
0
5.71
145.00
21
6
—
4.50
114.50
5
DualBlade
*The remaining power contacts are 30 Amps each
DualBlade Contact
DualBlade Contact provides two
15 Amp contacts in the space of
one 30 Amp contact
DualBlade Contact
Housing Assembly
Stacked MINIPAK Connector
Co-Planar Stacked MINIPAK Connector
Right-Angle PCB Plug
Right-Angle PCB Receptacle
Mating Pair
Overall
Length
No. 30A
No. 15A
Pwr
Signal
Contacts
Mating
Part Number
Part Number
Tails
Tails
Special Feature
Pwr
1.55
39.30
1766056-1
2
6
36
Solder
1766057-1
Solder
Stacked
Custom MINIPAK Connector
Configurations
If the standard MINIPAK
connector configuration
does not meet your
application requirements,
Tyco Electronics may be
able to tool a custom
MINIPAK connector solution
depending on your require-
ments and production
volume. Please consult
Customer Service for
details.
Note: All part numbers are RoHS compliant.
32
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors (Continued)
Material
Insulators
PPA, UL 94V-0 flammability rated, color black
Phosphor bronze alloy
Brass alloy
Socket contacts
Signal pins
Power blades
Copper alloy
Plating
Contacts
Selective 30 microinches gold over nickel
Tin over nickel
Terminals
Environmental/Mechanical
Connector operating temperature range
Mating forces
-40°C to +130°C
Power: 1.5lb/contact typical
Signal: 0.2lb/contact typical
Electrical
Contact current rating
Voltage ratings
Individual power contact: 65A max.1
AC Power: 125/250VAC, signal & DC power: up to 60V
5000Ω at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003
Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001
Insulation resistance
Dielectric strength
1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity
and spacing.
Contact Current Ratings
100
2
3
The graph to the right shows the current carrying capabili-
90
4
ties of an individual power contact,and that of multiple
1
2
3
4
Individual contact
80
70
60
50
40
30
20
10
0
4.5 mm contact spacing
6.0 mm contact spacing
7.5 mm contact spacing
contacts at 4.5, 6.0 and 7.5 mm contact spacing.
Safety Regulatory Agency Compliance
1
MINIPAK connectors have been evaluated and found to
comply with the UL1977 standard and the CSA standard
C22.2 No.182.3-M1987. Tyco Electronics will work with
customers to obtain application-specific regulatory certifi-
cations if needed.
®
C
US
20A
30A
40A
60A
50A
CURRENT (A)
Connector Mounting
Termination Tails
A
PC Board
Surface Ref.
.160 – .200
[4.06 – 5.08]
PC Board
Surface Ref.
.106
[2.68]
Compliant Press-fit
Solder Tail
Mating Condition
for .093" min. thick PCB
Dimension “A”
Long Tail
Short Tail
.180 .020
4.57 0.51
.120 .020
3.07 0.51
1.000
[25.40]
33
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
“NEW” MINIPAK HDL Connectors
NEW
Product Facts
■ High-density, low profile,
power/signal, blind-mate
connector
■ Developed to meet next
generation 1U application
by reducing airflow
impedance
■ Design is customizable
■ Serves both solder reflow
and press-fit applications
with the same contact
Tyco Electronics’ new
MINIPAK HDL connector
combines a high-density
The connector is designed
and manufactured to be
mass-customizable, allow-
Applications
■ 1U Servers
power interface into a blind- ing the customer to select a
mateable board-to-board
connector, which stands
only 8 mm off the edge of
the printed circuit board.
wide array of configurations
and layouts. MINIPAK HDL
connectors also contain
three levels of mating
sequences. This product is
designed specifically for
modular hot-swappable
power distribution systems.
The MINIPAK HDL connector
offers 20% more current
density in a smaller package
than other products cur-
rently offered in the market.
■ High End Servers
■ Telecommunications
Switches, requiring low
profile
The MINIPAK HDL product
consists of a right-angle
plug and right-angle recep-
tacle, which utilizes an eye
of the needle tail that can
be used in both solder
and press-fit applications.
The contact offers a current
rating of 16 amps, low con-
tact resistance, and mating
forces less than 0.3 pounds
per contact.
■ Hot-pluggable power
supplies
Technical Documents
Product Specification
108-2325
Application Specification
114-13215
Temperature Rise Chart
Simulated Side View of 1U Chassis
MINIPAK HDL
Temperature Rise Vs Current
8 Circuits 2 oz 2 Layer
MULTIBEAM XL
Connector
70
60
50
40
30
20
10
0
0 FPM
100 FPM
200 FPM
300 FPM
Power (0 FPM)
Power (100 FPM)
Power (200 FPM)
Power (300 FPM)
12.60
[.496]
Airflow
8.00
[.315]
MINIPAK HDL
Connector
0
10
20
30
Current DC Amperes
34
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
“NEW” MINIPAK HDL Connectors (Continued)
Contacts
Plating — Gold over nickel, or gold
over palladium-nickel in mating area
Performance Data
Current Rating — 16 Amps
Max. Operating Temperature —
120°C
2.031
[51.60]
2.035
[51.70]
.315
[.800]
Max.
.315
Max.
[.800]
.764
[19.40]
1.224
[31.10]
.520
[13.20]
Right-Angle Receptacle
Part Number 2-1926733-5
Right-Angle Plug
Part Number 2-1926732-5
Part Numbers
Configuration
Right-Angle
Plug
Right-Angle
Receptacle
25S X 8P
25S X 10P
25S X 16P
40S X 24P
1-1926732-8
2-1926732-5
4-1926732-6
7-1926732-7
1926720-2
1-1926733-8
2-1926733-5
4-1926733-6
7-1926733-7
1926721-2
2P X 15S X 2P
6P X 15S X 6P
8P X 25S X 8P
1-1926720-6
2-1926720-5
1-1926721-6
2-1926721-5
.315
[8.00]
Max.
.130
[3.30]
.079
[2.00]
.156
[3.96]
.594
[15.10]
Part Number 2-1926720-5
.315
[8.00]
Max.
.130
[3.30]
.079
[2.00]
.156
[3.96]
.630
[16.00]
Part Number 2-1926721-5
Note: All part numbers are RoHS compliant.
35
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
www.tycoelectronics.com
C. America: 52-55-1106-0803
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HD Connectors
Product Facts
■ Designed to the PICMG
MicroTCA.0 Standard
■ 30 microinches gold plating
over nickel
■ RoHS compliant
■ 24 high current density
power contacts, able to
carry up to 14.5 Amps per
contact when fully loaded
■ Industry proven Universal
Power Module (UPM) power
contacts
Tyco Electronics supplies
the Power Entry Module
(PEM) connector specified
in the PICMG MicroTCA
Standard. The PICMG
MicroTCA.0 Standard is
one of the latest standards
addressing future
proven contacts utilized in
the Universal Power Module
(UPM) and are capable of
carrying 14.5 Amps per
contact when fully ener-
gized. Rugged contact
design ensures long-term
reliability and sacrificed
contact tip, controls arcing
■ Hot-plug contact design
controls arc during hot
mate/unmate cycles
■ 3 mating levels
telecommunications needs.
The MINIPAK HD connector during hot mate/unmate
combines 24 power con-
tacts and 72 high density
signal contacts. The power
contacts are the industry
cycles. The MINIPAK HD
also features 3 levels of
mating and selective gold
plating on contacts.
Contact Blades
Product Facts
■ Designed for Hot Swap
applications
■ Extended sacrificial contact
tip absorbs arc
■ Main contacts stay free of
contaminants
MINIPAK HD Contact Blades
Technical Documents
Product Specification
108-2253
Application Specification
114-13182
Industry Standard
PICMG MicroTCA R1.0
MicroTCA and PICMG are trademarks of
PICMG-PCI Industrial Computer
Manufacturers Group, Inc.
36
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HD Connectors (Continued)
.004
0.10
MicroTCA Connectors —
MINIPAK HD Board-to-
Board Connector
.917
[23.30
]
Vertical Receptacle,
Compliant Press-Fit
Part Number 1469920-1
(Tin-lead PCB Tails)
2.213
[56.20]
Ref.
.008
0.20
2.406
[61.10
]
Part Number 1469920-2
(Tin Plated PCB Tails)
.217
[5.50]
To Centerline
Of Cavity
Ref.
.002
0.05
]
.030
[0.75
.866
[22.00]
Ref.
Ref.
The vertical connector con-
sists of 72 2 mm pin and
24 Universal Power Module
(UPM) receptacle contacts.
The contacts have compli-
ant pin tails for press-fit
applications.
.187
[4.75]
Ref.
.531
[13.50]
.016 Ref.
[0.40] 72 Plcs.
.374
Ref.
[9.50]
.812
[20.62]
2 Plcs.
Part Number 1469920-1
PCB Seating Tool
Part Number 1901650-1
Right-Angle Plug, Solder
Tail or Compliant Press-Fit
.929
[23.60]
Ref.
Part Number 1469921-1
(Solder Tail)
.006
0.15
.871
[22.12
Part Number 1469922-1
(Press-Fit)
]
Part Number 1469922-2
(Press-Fit, Tin-Lead PCB
Tails)
.004
1.559
[39.60
0.10
]
.748
[19.00]
Ref.
The right-angle connector
consists of 72 high density
signal pins and 24 right-
angle UPM blades that
feature 2 mating lengths
for the mate first/break last
ground sequencing. The
right-angle connectors come
in 2 piece tail variations,
press-fit and solder.
.004
0.10
.472
[12.00
]
.004
0.10
.795
[20.20
]
.004
0.10
.685
[17.40
]
Part Number 1469921-1
Note: All part numbers are RoHS compliant.
37
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HDE Connectors
Product Facts
■ Compatible with 2 mm
equipment practices per
IEC 61076-4-101
■ One-piece molded
housing — fewer parts to
assemble to PCB
■ Very high current density —
18 Amps per contact on each
contact in an 8-position
(2 x 4) connector
■ 4 PCB tails distributes the
current with just 4.5 amps
per plated through hole
■ Hot-pluggable contact
design reduces contact
degradation associated with
live PCB insertions /
extractions
■ Two-levels of contact
sequencing for mate-first-
break-last operation
The new MINIPAK HDE
connector is the latest high
current power module
both the top and bottom
In addition, in the event the
connector is used to mate
or un-mate to a live load,
the sacrificial contact tip
absorbs the arc to keep the
remaining contact mating
surfaces free of damage.
This “hot-plug” contact
design has been approved
by UL for current interrupt
applications.
rows and the return path
can be routed to both the
top and bottom rows of
adjacent contacts.
designed to serve in both
backplane power distribu-
tion and general PCB-to-
PCB applications. It was
designed to complement the
most popular high-speed
backplane connectors
offered by Tyco Electronics,
including HM-Zd, Z-PACK
TinMan and MULTIGIG RT
connectors.
Technical Documents
Product Specification
108-2289
Instruction Sheet
408-10157
The two row configuration
offers the additional benefit
of occupying just half the
linear PCB edge space of
other types of board-to-
board power modules.
All MINIPAK HDE connec-
tors are easily applied to
the PCB with common
“flat-rock” seating tools.
The connector mates with
Tyco Electronics’ Universal
Power Module connectors
found on page 55.
The low mating force con-
tact reduces the moment /
stresses on the connector
during mating and reduces
the plating wear for long-
term reliability.
The two-row configuration
offers a benefit to the PCB
designer. The power can
be fed from either the top or
bottom row, with the return
path routed through the
other remaining row.
The MINIPAK HDE connec-
tor has two-levels of blade
lengths to provide mate-
first-break-last operation
for hot swap operation.
Alternatively, the same volt-
age rail can be routed to
38
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HDE Connectors (Continued)
Contacts
Industry proven Universal
Power Module (UPM) style
contacts
Performance Data
Current Rating — 18 Amps on each
contact in the 8-position (2x4) connector
Low Level Contact Resistance —
2 milli-ohms max
Operating Temperature —
-40°C to +105°C
Technical Documents
Product Specification
108-2289
Description
2 x 3
Part Number
1926223-1
1926224-1
1926225-1
1926226-1
1926227-1
1926228-1
1926229-1
1926271-1
1926272-1
1926273-1
Dimension L
.472" [12.00]
.590" [15.00]
.708" [18.00]
.826" [21.00]
.944" [24.00]
1.06" [27.00]
1.18" [30.00]
1.30" [33.00]
1.42" [36.00]
1.54" [39.00]
Mating Connector*
5-5223955-2
120953-1
2 x 4
2 x 5
120953-2
2 x 6
120953-3
2 x 7
120953-4
2 x 8
120953-5
2 x 9
120953-6
2 x 10
2 x 11
2 x 12
120953-7
120953-8
120953-9
*Mating connectors are single row, MINIPAK HDE requires 2 x mating
connectors.
Note: For more information on the mating connector please see page 52.
Receptacle Seating Tool Part Number 1585309-X.
L
.753
[19.13]
.969
[24.63]
.844
[21.44]
.111
[2.83]
.118
Pitch
[3.00]
Note: All part numbers are RoHS compliant.
39
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
FLATPAQ Modular Board-to-Board Power Connectors —
Our Most Modular Board-to-Board Power Connector
Product Facts
■ 32 Amp high-performance
ELCON CROWN BAND power
contacts
■ True hot-plug power contacts
available for current
interruption under load
■ Versatile modular design
allows customized
configuration to meet your
specific application
requirements
■ Perpendicular, parallel and
co-planar styles available
■ Sequenced mating of power
and signal contacts
FLATPAQ connectors
hot-pluggable socket
contacts are rated at
35A USR, 20A CNR.
Both hot-plug and regular
sockets can be mixed in
the same connector (as can
both power blades and
power sockets).
Product Highlights
Highly Configurable
■ Solder and compliant press-
provide hot-pluggable
AC and DC power in board-
to-board applications.
fit termination to the board
■ Unique active guide modules
double as alignment guide
and power contact
■ All FLATPAQ products in this
section are RoHS compliant
FLATPAQ connectors are
custom configurable using
standard modules that can
be arranged in any order
to meet the application
requirements. It is even
possible to have both power
blades and power sockets
in the same connector side.
Using off-the-shelf, modular
components enables quick
turnaround of sample
Customized configurations
of up to 45A power contacts,
signal & logic lines, and
guides (both active and
passive) are enabled by
the assembly of various
standard modules. This
allows the designer to
specify guidance for blind-
mating situations, contact
mating sequence, spacing
for voltage ratings, and
current interruption under
load (true hot-plug), to meet
custom design requirements
without incurring any tooling
expense.
Standard power modules
utilize the same contacts
as the MINIPAK connectors
for cost effectiveness.
The original “float” mounted
blade modules are still
available where physically
isolating the blade from the
PCB solder joints is
Typical Applications
■ Board-to-board power
interconnections
■ Hot-swap N+1 power
distribution for
telecommunications,
servers and mini-computers
■ Uninterruptible power
systems (UPS)
requests, typically within
one week, to allow your
design to move forward on
schedule.
desired.
24-position straight mount
Signal socket modules are
now available in a cost
effective 1A design.
High-performance ELCON
Power Contacts
■ Removable battery packs
FLATPAQ socket modules
use proven CROWN BAND
technology, for low insertion
and extraction forces,
minimal voltage drop and
reduced temperature rise.
The latest generation
contacts are 45A USR rated
(32.5A CNR) and can
handle even higher currents
when mounted on boards
with 5 oz copper traces or
on bus bars.
Power and Signal Sequencing
Power contacts are
available in Standard,
Premate and Postmate
lengths to meet your power
sequencing requirements.
Signal contacts have
Standard and Premate
length options, consult
Customer Service for
details.
40
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
FLATPAQ Modular Board-to-Board Power Connectors —
Our Most Modular Board-to-Board Power Connector (Continued)
bars. Tyco Electronics
will provide details of the
recommended pressing
fixture for each assembly.
guides should be used in
conjunction with mounting
ears when placed at the
end of the connector.
Mounting ears should also
be considered on right-
angle mounted connectors.
See page 44 for details on
completing the layout sheet.
A drawing with general
contact sequencing and
alignment information is
available; please contact
Customer Service for a copy.
Various Contact Termination
Styles
All connectors are available
in two lengths of solder
termination, .115″ (2.9 mm)
nominal for 0.062″ (1.6 mm)
thick boards, and 0.177″
(4.5 mm) for 0.093″ (2.4 mm)
and 0.125″ (3.18 mm)
boards.
All terminations fit 0.040
+/- .0030″ (1.02 =/- .08 mm)
diameter plated through
holes.
Finished Connector Drawing
Safety Regulatory Agency
Compliance
Alignment Guides and
Mounting Ears
Tyco Electronics will
provide a customer
FLATPAQ connector has
been evaluated by safety
regulatory agencies for use
in data, signal, control and
power applications. Consult
Customer Service for details.
drawing showing all
Straight mount socket
connectors are also
available with compliant
‘Eye of the Needle’ design
press-fit terminals for
0.093″ (2.4 mm) minimum
thickness boards and bus
FLATPAQ connector
envelope dimensions and
PCB mounting pattern
based on the configuration
indicated using the layout
sheet available at
alignment guides improve
gatherability in blind-mate
situations and can be either
electrically active (35A
rated) or passive. Passive
www.tycoelectronics.com.
Electrical Performance
Temperature Rise
The graphs below show
the performance of the
FLATPAQ contact design in
terms of temperature rise
against current. Tests were
performed on 250 V power
modules mounted on PC
boards with 2 oz, 3 oz, and
5 oz copper traces.
100
Copper Thickness
2 oz.
90
80
70
60
50
40
30
20
10
0
3 oz.
5 oz.
5
15
30
35
40
50
55
0
10
20
25
45
CURRENT, AMPERES
Voltage Drop
20
18
16
14
12
10
8
Copper Thickness
2 oz.
3 oz.
5 oz.
6
4
2
0
0
15
20
25
30
35
40
45
55
5
10
50
CURRENT, AMPERES
41
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
FLATPAQ Connector Product Specifications
Materials
Insulators
PPA, UL 94V-0 flammability rated, color black
Copper alloy
Power Blades
Power Sockets
Phosphor Bronze
Hot-Plug Power Sockets
& Active Guide Sockets
Crown Bands: Beryllium Copper
Holder: Phosphor Bronze
Signal Pin Contacts
Solder termination: Brass
Press-fit: Phosphor Bronze
Signal Socket Contacts
1 Amp: Phosphor Bronze
3 Amp: Beryllium Copper
Passive Guide Pin
Active Guide Pin
Brass
Copper alloy
Finishes
Contacts
Selectively plated gold
(30 microinches minimum) with tin
on terminations, all over nickel
Passive Guide Pin
Active Guide Pin
Nickel
Silver
Electrical
UL
45 Amp
Current Rating
Power Contacts
CUR/CSA
UL
32.5 Amp
35 Amp at 250V, 50 cycles
20 Amp at 250V, 50 cycles
1 Amp, 250 VAC
1 Amp, 250 VAC
3 Amp, 250 VAC
2.5 Amp, 250 VAC
Current Rating,
Hot-Plug Power Contacts
CUR/CSA
UL
Signal Contacts, 1 Amp
Signal Contacts, 3 Amp
Contact resistance
CUR/CSA
UL
CUR/CSA
Power
2 mΩ maximum initial, (3 mΩ maximum
after 500 cycles durability), at 35A per
MIL-STD-1344, Method 3004
Signal
15 mΩ maximum initial, (30 mΩ maximum
after 500 cycles durability), at 100mA, 20
mV, per MIL-STD-1344, Method 3002
Insulation Resistance
Dielectric Strength
5,000 MΩ minimum at 500VDC for 2 minutes, per
MIL-STD-1344, Method 3003
1,500 VDC for 1 minute, per MIL-STD-1344,
Method 3001
Mechanical
Insertion Force
Power
Signal
4.0 lbf (17.8 N) maximum
5.0 ozf (1.4 N) maximum, using .0305″ (.775 mm)
diameter steel test pin
Extraction Force
Power
Signal
1.0 lbf (4.4 N) minimum
0.5 ozf (0.1 N) minimum, using .0295″ (.749 mm)
diameter steel test pin
Contact Retention
(in insulator)
Power
Signal
10.0 lbf (44.4 N) minimum
5.0 lbf (22.2 N) minimum
Durability
500 Cycles, per MIL-STD-1344, Method 2016
Operating Temperature
-40 to +105° C
Recommended PCB Hole Finished hole: 0.040 +/- .0030″ dia. (1.02 +/- .08 mm dia.)
Drilled hole: 0.0453 +/- .0005″ dia. (1.15 +/- .013 mm dia.)
Copper Plate: 0.0010″ (.025 mm) min. per surface
Tin Plate: 0.0003″ (.008 mm) min. per surface
Press-Fit Tooling
Marking
Press fixture is recommended for compliant press-fit assemblies.
Consult Tyco Electronics for tool drawing
Connectors are marked with manufacturer’s logo, part number and lot code
42
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
www.tycoelectronics.com
Power Connectors & Interconnection Systems
FLATPAQ Connectors
Part Number 6646465-1
FLATPAQ 250V Straight
Socket Connector
2.559
[65.00]
4 Power, 24 Signal Contacts
.551
[14.00]
Part Number 6646597-1
FLATPAQ 250V
3.209
[81.50]
Straight Socket Connection
with Active Guide Pin
2 (250V) Power,
.551
[14.00]
2 amps Signal Contacts
.984
[25.00]
.551
[14.00]
Part Number 6646722-1
FLATPAQ 600v
Right-Angle Pin Connector
with Guide Socket
7 (600V) Power,
4.88
[124.00]
6 Signal Contacts
.551
[14.00]
.551
[14.00]
Note: All part numbers are RoHS compliant.
43
Catalog 1773096
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Revised 2-10
millimeters unless otherwise
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
C. America: 52-55-1106-0803
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
How to Specify Your Modular FLATPAQ Connector
In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such
as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout
form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service.
We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also
available upon request.
1 Enter your contact infor-
Sample Modular FLATPAQ Connector Layout Form
●
mation, including signa-
ture and date.
Instructions
ENTER CUSTOMER INFORMATION
1. Indicate the connector layout by filling in the FP number of each mod-
ule required in the boxes, one per box. Use one form per mated pair.
Company
Location
2 Indicate the connector
●
Contact Name
Telephone
Title
Fax
2. The left to right order of the modules should match the mating face
views of the connector. When laying out right-angle assemblies,
make sure you look at the mating face with the termination tails facing
downwards.
layout by filling in the FP
number of each module
required in the boxes,
one per box. Use one
form per mated pair.
The left to right order
of the modules should
match the mating face
views of the connector.
When laying out right-
angle assemblies, make
sure that you look at the
mating face with the
termination tails facing
downwards.
Email Address
I am: ❏ End user
3. For solder terminated assemblies, indicate the tail length for
each half of the connector using the checkboxes to the right of the
layout grid.
❏ Contract manufacturer (end user:
)
Signature
Today’s Date
4. Sign, date and send the completed form to your local Tyco Electronics
Sales Engineer.
Annual Quantity Required
Upon receipt of this form, Tyco Electronics will generate a Customer
Drawing for you to check and approve prior to connector production.
Submit to your local Tyco Electronics Sales Engineer.
Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
Solder Tail Options
❏ .115" (2.9 mm); .062" thick boards
❏ .177" (4.5 mm); .093/.125" boards
Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
Solder Tail Options
❏ .115" (2.9 mm); .062" thick boards
❏ .177" (4.5 mm); .093/.125" boards
3 For solder terminated
●
250 V Power Modules
Signal Modules
Right-Angle
Mount
assemblies, indicate the
tail length for each half
of the connector using
the checkboxes to the
right of the layout grid.
FP151
FP152
FP153
FP104
FP512
Standard Blade Premate Blade Postmate Blade Hot-Plug Socket Spacer, 250 V
FP302
FP303
24-Pin Socket
FP314
6-Pin
FP315
6-Pin Socket
FP105
FP106
FP107
24-Pin
Float, Standard Float, Premate Float, Postmate
600 V Power Modules
Mounts
Guides
FP155
FP156
FP157
FP120
FP514
FP500
FP501
Right-Angle
FP507
Standard Blade Premate Blade Postmate Blade Hot-Plug Socket Spacer, 600 V
Left Flange Right Flange
Guide Sockets Right-Angle
Mount
Mount
Passive
Guide Pin
FP506 Passive
FP516 Active
FP121
FP122
FP123
Float, Standard Float, Premate Float, Postmate
250 V Power Modules
Signal Modules
Straight Mount
Note: All modules
are solder tail
termination unless
indicated as
compliant Press-fit.
Select solder tail
length using check
boxes to the right of
the connector layout
grid above. 0.093"
or thicker boards
are recommended
for compliant
FP150
FP161
FP162
FP163
FP511
Spacer, 250 V
FP300
FP318
FP312
FP313
Socket, Solder Standard Blade Premate Blade Postmate Blade
24-Pin
24-Pin Socket
FP418
6-Pin 6-Pin Socket,
3A rated
FP412
FP250
Socket, Press-fit
FP100
FP101
FP102
FP103
FP400
24-Pin, Press-fit
24-Pin Skt, Press-fit
FP301
Float, Standard Float, Premate Float, Postmate
6-Pin,
FP413
Press-fit 6-Pin Skt,
3A, Press-fit
Hot-Plug, Solder
FP200
24-Pin Skt, 3A Rated
FP401
Hot-Plug, Press-fit
24-Pin Skt, 3A, Press-fit
600 V Power Modules
Mounts
Guides
Press-fit termination
style. Consult
FP154
FP165
FP166
FP167
FP513
FP500
FP501
FP502
Straight Guide Pins
Socket, Solder Standard Blade Premate Blade Postmate Blade Spacer, 600 V
Left Flange Right Flange
Straight
Passive
FP503 Passive
FP515 Active, M3
FP517 Active, 4-40
Tyco Electronics
for signal module
sequencing. See
Catalog 1773096 for
benefits of Hot-Plug
and Float options.
Mount
Mount
FP254
Socket, Press-fit
FP116
FP117
FP118
FP119
Guide Socket
Float, Standard Float, Premate Float, Postmate
Hot-Plug, Solder
FP216
Hot-Plug, Press-fit
■ How to Obtain Modular FLATPAQ Connector Layout Forms
Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your
Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com.
44
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
ICCON Single Pole Power Connectors
Product Facts
■ Uses high-performance
Crown contact
■ 35A current rating
■ True compliant press-fit and
solder tails
■ Pin locking feature option
■ Standard DIP footprint
.300 x .100 and
ICCON SLIMLINE connector
.100 x .100
■ Insulator rated at 105°C,
UL 94V-0
■ Meets safety regulatory
ICCON connectors provide
Mating with Discrete Contracts
Product Highlights
High Performance Contact
requirements
a reliable high current
For further versatility,
■ #8 AWG wire size
■ Parallel and perpendicular
■ Sequencing capability
■ All ICCON products in
this section are RoHS
compliant
power interconnection with
ICCON connector products
can mate with discrete
contacts, available in a
variety of termination types.
ICCON connectors use
quick connect/disconnect
ELCON CROWN BAND
Contact, a multifingered
spring which provides a
greater surface contact
area, thus ensuring small
millivolt drop, minimum heat
generation and very low
insertion and extraction
forces.
function for space
constrained motherboard-
daughterboard, cable-
board and board-busbar
power delivery applications.
ICCON SLIMLINE Connectors
With a footprint close to
30% smaller than the
standard ICCON connector
products, the ICCON
SLIMLINE connector
Typical Applications
■ Power distribution
■ Board-to-board
interconnection
■ Board-to-busbar
interconnection
■ Board-to-wire
interconnection
Optional Locking Feature
products allow integrating
more components in less
board real estate, providing
substantial space savings
compared to connectors of
this type in the same
The optional locking feature
provides minimum 5 lbs.
(2.21kg) retention force
to improve connection
integrity, securing against
accidental unmating in
harsh mechanical
performance range.
■ High-density power designs
■ Board stacking
Stacked ICCON
conditions.
Designed for motherboard-
to-daughtercard power
distribution systems, the
Stacked ICCON combined
power/guide module
occupies significantly less
PCB edge space than
separate modules.
Providing more than 200
Amps/inch, this right-angle
mounted connector is ideal
for applications needing
high current density.
Support for Multiple Mounting
Styles
ICCON connectors are
available with press-fit or
solder tails for mounting
on both PC boards and bus
bars. Tyco Electronics uses
eye of the needle true
compliant tails for the most
reliable mounting using
solderless techniques.
Each ICCON connector has
a 10 pin DIP footprint for
convenient industry stan-
dard mounting. Through
hole socket connectors can
be used in “bottom entry”
applications.
45
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
ICCON Standard DIP Connectors (.300 x .100 footprint)
Right-Angle Receptacle
.484
[12.29]
.665
[16.89]
.400
[10.16]
.400
[10.16]
.500
[12.70]
Part Number 6643232-1 Solder
Part Number 6643272-1 Compliant
.200
[5.08]
.150
[3.81]
.420
[10.66]
Solder
.100
[2.54]
.300
[7.62]
.100
[2.54]
.180
[4.57]
.300
[7.62]
.400
[10.16]
.400
[10.16]
.500
[12.70]
.500
[12.70]
.400
[10.16]
A
Right-Angle Pin
A
.200
[5.08]
For Part Numbers and “A” Dimension
See Table Below
.150
[3.81]
.400
[10.16]
.400
[10.16]
.142
[3.60]
Dia.
.100
[2.54]
.300
[7.62]
.100
[2.54]
.300
[7.62]
.180
[4.57]
.400
[10.16]
.400
[10.16]
Vertical Receptacle
.400
[10.16]
.500
[12.70]
.500
[12.70]
Part Number 6643264-1 Through Hole,
Solder
Part Number 6643219-1 Closed, Solder
Part Number 6643269-1 Through Hole,
Compliant
.150
[3.81]
.520
[13.20]
.520
[13.20]
.150
[3.81]
Solder
.300
[7.62]
.100
[2.54]
.300
[7.62]
.400
[10.16]
.400
[10.16]
.100
[2.54]
Typ.
Vertical Pin
.500
[12.70]
.500
[12.70]
.400
[10.16]
For Part Numbers and “A” Dimension
See Table Below
.142
[3.60]
.142
[3.60]
Dia.
Dia.
A
A
.180
[4.57]
.150
[3.81]
.520
[13.20]
.520
[13.20]
Typ.
Solder
.100
[2.54]
.300
[7.62]
.400
[10.16]
.400
[10.16]
Right-Angle Pins
Compliant
Vertical Pins
Solder Tail
Locking Style
Length “A”
Compliant
Locking Style
Length “A”
Solder Tail
6643281-1
6643276-1
6643431-1
6643432-1
6643433-1
6643434-1
6650785-1
6643435-1
6643275-1
6643273-1
6643442-1
6643443-1
6643444-1
6643445-1
6643446-1
6643447-1
Non-Lock
Lock
.470 [11.93]
.470 [11.93]
.570 [14.48]
.750 [19.05]
1.000 [25.40]
1.250 [31.75]
1.500 [38.10]
1.750 [44.45]
6643283-1
6643266-1
6643436-1
6643437-1
6643438-1
6643439-1
6643440-1
6643441-1
6643274-1
6643271-1
6643449-1
6643450-1
6643451-1
6766439-1
6766440-1
6766441-1
Non-Lock
Lock
.470 [11.93]
.470 [11.93]
.570 [14.48]
.750 [19.05]
1.000 [25.40]
1.250 [31.75]
1.500 [38.10]
1.750 [44.45]
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Non-Lock
Note: All part numbers are RoHS compliant.
46
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
ICCON Discrete Contacts
Crimp Socket
1.00
[25.40]
.305
[7.74]
Dia. Flange
Part Number 6648317-1 #8 AWG
.264
[6.70]
Dia. Crimp Barrel
Crimp Pins
1.02
[25.90]
.305
[7.74]
Dia. Flange
Part Number 1766163-1
#8 AWG Non-Lock
Part Number 1766160-1
#8 AWG Lock
Part Number 1766816-1
#10 AWG Non-Lock
.142
[3.60]
Dia.
.264
[6.70]
.470
[11.93]
Dia. Crimp Barrel
Part Number 1766161-1
#10 AWG Lock
.100
[2.54]
.437
[11.09]
.001
.436 Dia.
[11.07] Max.
.026
[0.66]
.438
[11.12
#7/16-20
Dia.
Dia.
0.02
]
Board-Mount Pin — Floating
Part Number 6643252-1
“A” = 1.250 (31.75)
Sharp Corners
Permissible
C
L
Part Number 6643253-1
“A” = 1.350 (34.29)
3° Angular
Deflection
.175
[4.44]
.760
[19.30]
A
.125
[3.17]
Dia.
Jam Nut
Mounting
Requirements
Mounted Example:
Mating PCB-Mount
.562
[14.27]
Part Number 6643248-1
Jam Nut
.650
[16.51]
.465
[11.81]
PCB
PCB-Mount Receptacle
for Increased Gatherability
(for Use with Floating Pin) 2.5 mm
.225
Dia.
.170
[4.31]
.312
[7.92]
[5.71]
Board-Mount Pin
.375
[9.52]
Part Number 1766815-1
“A” = 1.250 (31.75)
.175
[4.44]
#10-32
Part Number 1766157-1
“A” = 1.350 (34.29)
.125
Dia.
.361
[9.16]
[3.17]
A
.154
[3.91]
.361
[9.16]
.230
Dia.
Dia.
Double-Ended Board-Mount Pin
.200
[5.08]
#10-32
[5.84]
Part Number 1766817-1
.600
[15.24]
.130
[3.30]
Dia.
.312
[7.92]
.130
Dia.
.125
[3.17]
[3.30]
.375
[9.52]
.725
[18.41]
1.700
1.825
[43.18]
[46.36]
3.525
[89.54]
Note: All part numbers are RoHS compliant.
47
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
ICCON Connector Electrical Performance
Stacked ICCON
2-Position Right-Angle
Socket Assembly
25 Amps per socket
Part Number 2085181-1
.002
0.05
.394
[10.00
.768
[19.50]
]
.205
[5.20]
.209
[5.30]
2 Plcs.
Stacked ICCON Pins
A
Ø .125
Dim. A
Part Number
[3.17]
.630
16.00
1766663-1
.709
1766663-2
1766663-6
18.00
.787
20.00
.368
[9.35]
Electrical Performance
Note: All part numbers are RoHS
compliant.
48
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
www.tycoelectronics.com
C. America: 52-55-1106-0803
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
ICCON SLIMLINE Connectors (.100 x .100 Footprint)
Parallel Pin
Part Number 6643228-1 Solder
Part Number 6643227-1
Solder w/Locking Feature
Part Number 6643222-1 Compliant
Part Number 6643223-1
Compliant w/ Locking Feature
Parallel Socket
Part Number 6643229-1 Solder
Part Number 6643220-1 Press-Fit
Connector Mounting
The ICCON SLIMLINE
Connector is optimized for
a board thickness of .093"
(2.38 mm), but can be suc-
cessfully used on boards
from .062" to .125" (1.58 mm
to 3.17 mm)
Specifications
Finishes
Crowns
Contact System Performance, ICCON SLIMLINE Connector
Current Ratings vs. mV Drop/Temperature Rise
30 microinches Gold plated over nickel
Non-locking version, mounted on 2 oz. and 5 oz. copper boards
Pin Contacts
Material
Silver over nickel
Housing
Polyester, 30% glass-filled, UL 94V-0 black
Copper alloy
Body and pin contacts
Crowns
Copper alloy
Electrical
Ratings
UL (USR)
UL (CNR)
35A at 250V
25A at 250V
27.2mV
Voltage drop at UL rating
Note: All part numbers are RoHS compliant.
49
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Mini Power Modules
Product Facts
■ Hard Metric design
compatible with
Z-PACK 2 mm HM,
Z-PACK HM-Zd, MULTIGIG RT
and Futurebus+ Connectors
■ Sequenced contact options
for “make-first-break-last”
applications
■ Compliant press-fit
connections to PCB
■ High Durability
200 Cycles — MULTIGIG RT,
UPM Connectors
100 Cycles — Futurebus+
Connectors
■ Optional Guide Pins &
Sockets for blind-mate
applications
■ Bellcore approved (contact
Tyco Electronics for specific
part numbers)
The Tyco Electronics Mini
Power Module family of
products are designed
specifically to compliment
the Hard Metric board-to-
board backplane intercon-
nects. These products
include, MULTIGIG RT,
Z-PACK 2 mm HM, Z-PACK
HM-Zd, Futurebus+ and
other Connectors. Available
in “Standard” and “Reverse”
orientations, the power
modules can provide touch-
safe protection (per IEC
60950) to either side of the
connection (backplane or
daughter card.)
20 Amps per contact
Need more information?
(MULTIGIG RT Connectors).
In addition, the newest
products offer high conduc-
tivity contacts which
Call Technical Support at
the numbers listed below.
AND
C
R
R
■ Recognized to US and
Canadian requirements
under the Component
Recognition program of
Underwriters Laboratories,
File #E28476
Technical Support is staffed
with specialists well versed
in all Tyco Electronics
products. They can provide
you with:
■ Technical Support
■ Catalogs
■ Technical Documents
■ Product Samples
■ Tyco Electronics
Authorized Distributor
Locations
improve the current carry-
ing capacity by as much
as 50%.
The low contact normal
force, available lubricated
surface coating (UPM) and
high conductivity materials
combine to produce a high
durability cycle rating and
high current density. In
■ Produced under a Quality
Management System
certified to ISO 9001
A copy of the
certificate is available
upon request.
addition, the high tempera-
ture housing and contact
materials make these power
modules suitable for a wide
variety of applications
Both the headers and
receptacle offer compliant
pin connections to the PCB. including modular hot-swap
The Universal Power
Module and MULTIGIG RT
Connectors use the
ACTION PIN Contact
power supplies used in
computer, telecommunica-
tions, medical, and indus-
trial equipment.
compliant design to provide
maximum surface connec-
tion to the plated through
hole. The range of products
offers power contacts
rated as low as 3 amps
per contact (Futurebus+
Connectors) up through
Generous alignment
features designed into the
housings on the Mini Power
Drawer Connector and
optional guidance hardware
make these Power Modules
ideal for blind-mating
applications.
50
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Mini Power Modules for PCB-to-PCB Power Distribution
MULTIGIG RT Power Modules
The newest of the power modules.
Designed specifically for use with
Tyco Electronics 2 mm Backplane
Connectors. Suitable for 0.8 mm
Card Spacing and made from
high conductivity copper alloys,
these power modules offer
improved power density and high
cycle life. The distribution to the
PCB is through six ACTION PIN
compliant tails which offer maxi-
mum surface area contact to the
plated through hole. The design
offers electrical protection with its
sacrificial contact design and
mechanical protection by recess-
ing the power contacts. Contacts
are rated for up to 20 Amps per
contact, which delivers up to
• Designed for Hot-Plug Operation
• 6 PCB tails per contact
120 Amps per linear inch. Three
contact mating lengths are avail-
able, in 1.5 mm sequence levels.
Universal Power Module (UPM)
Also designed to complement
Tyco Electronics 2 mm Backplane
Connectors, the design meets
IEC 60950 touch-safe require-
ments by reversing the orientation
as compared to the Futurebus+
Power Modules. The touch-safe
receptacle is applied to the “hot”
side, which is typically the back-
plane side of the connection.
Offered in both a Standard Power
grade, rated at 10 Amps per con-
tact and High Power grade which
carries 16 Amps per contact —
resulting in up to 100 Amps per
linear inch. Hot-plug design and
low normal force provide high
durability and high reliability.
Three contact mating lengths are
available in 1.6 mm sequence
levels. Multiple contact sequence
patterns are available.
• Lubricated for Environmental Protection
• Designed for Hot-Plug
• 4 PCB Tails per Contact
Z-PACK 2 mm Futurebus+
Power Modules
The power modules, designed to
IEC 61076-4-OX, are used along
with Tyco Electronics Futurebus+
Backplane Connectors. The con-
tacts are rated for 3 Amps and
fully loaded will carry approx.
50 Amps per linear inch. Three
contact mating lengths available
in 0.75 mm increments.
51
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTIGIG RT Power Modules
Right-Angle Headers
Material and Finish
X
Housing — Liquid Crystal Polymer
Contacts — Phosphor Bronze
Plating — .000050 [0.00127] min
gold in mating area. .000020
[0.000508] min. tin on PCB tail over
.000050 [0.00127] min. nickel over all
Related Product Data
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Headers — No tool required
— Flat Rock
Receptacles — See application
specification
No. of
Dimension
X
Part
Sequence
Positions
Number
L,L
M,L
1410279-7
1410279-8
S,L
1410279-9
2
.417 [10.6]
S,S
1-1410279-0
1-1410279-1
1-1410279-2
1-1410271-1
1-1410271-2
1-1410271-3
1-1410271-4
1-1410271-5
1-1410271-6
1-1410271-7
1-1410271-8
2-1410271-0
S,M
Technical Documents
M,M
Product Specification
108-2062
Application Specification
114-13062
L,L,L,L
M,L,L,M
S,L,L,M
S,L,L,S
S,M,L,M
M,M,M,M
S,M,M,S
S,S,S,S
M,S,S,M
4
.701 [17.8]
Sequencing reads left-to-right along mating face.
L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75]
Vertical Receptacle
Material and Finish
Housing — Liquid Crystal Polymer
Contacts — Phosphor Bronze
Plating — 0.00127 (.000050) min
gold in mating area. 0.000580
L
(.000020) min. tin on PCB tail over
0.00127 (.000050) min. nickel over all
Related Product Data
Guiding Hardware (Optional) —
pages 58 and 59
No. of
Positions
Dimension
L
Part
Number
Seating Tooling —
Headers — No tool required
— Flat Rock
2
4
.333 [8.45]
1410278-2
.616 [15.65] 1410270-2
Receptacles — See application
specification
Technical Documents
Product Specification
108-2062
Application Specification
114-13062
Note: All part numbers are RoHS compliant.
52
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Universal Power Module (UPM)
Right-Angle Plug
Material and Finish
.661
Ref.
Housing — PBT
[16.80]
Natural color UL 94V-0
Contacts —
Standard Power —
Phosphor Bronze
High Power —
High Conductivity Copper Alloy
.657
[16.70]
L
Plating — 0.00127 [.000050] min.
gold in mating area, 0.0050 [.000020]
min. tin-lead on ACTION PIN post area,
with entire contact underplated 0.00127
[.000050] min. nickel
Slim UPM Plug
Notes: 1. Environmental lubrication
pre-applied
2. RoHS compliant parts have
tin plated ACTION PIN posts
Related Product Data
Durability — 250 cycles
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Header
Seating Tool 224441-X
Board Support Fixture 224442-1
Receptacle
Seating Tool 224421-X
Board Support Fixture 217602-1
Technical Documents
Standard Power
High Power
16 Amps/Contact
Sequence*
Product Specification
108-1651
SLIM UPM Product Specification
108-78387
Application Specification
114-1103
Number of
Positions
Dimension
L
10 Amps/Contact
Sequence*
Pattern
Part
Part
Number
Number
Pattern
L,L,L
M,L,M
5223961-1
5223963-1
**
L,L,L
M,L,M
5-5223961-1
5-5223963-1
**
3
4
5
6
.472 [12.0]
.591 [15.0]
.709 [18.0]
.827 [21.0]
**
**
L,L,L,L
5646954-1
5646954-2
**
L,L,L,L
120954-1
120954-2
**
S,M,L,S
**
L,M,S,S
**
Instruction Sheet
408-4169 (Receptacle
Seating Tool 224421-X)
L,L,L,L,L
M,M,M,M,L
**
5646955-1
5646955-2
**
L,L,L,L,L
M,M,L,M,M
**
120955-1
120955-2
**
L,L,L,L,L,L
L,M,M,M,M,L
**
5646956-1
5646956-2
**
L,L,L,L,L,L
L,M,S,S,S,S
**
120956-1
120956-2
**
L,L,L,L,L,L,L
**
5646957-1
**
L,L,L,L,L,L,L
L,S,S,L,S,S,L
L,L,L,L,L,L,L,L
L,M,S,S,S,S,S,S
120957-1
120957-2
120958-1
120958-2
7
8
.945 [24.0]
L,L,L,L,L,L,L,L
L,S,L,S,L,S,L,S
5646958-1
5646958-2
1.063 [27.0]
*Sequencing Reads left-to-right along mating face.
L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68]
**Other sequence patterns available. See on-line customer drawing.
Slim UPM Right-Angle Plug
Number of Positions
Width
Part Number
1903977-1
1903977-2
0.335 [8.5]
4
Note: All part numbers are RoHS
compliant.
53
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Universal Power Module (UPM) (Continued)
Vertical Plug
.020
.098
[2.50]
[0.50]
Material and Finish
Housing — PBT
C
.059
L
[1.50]
Natural color UL 94V-0
Contacts —
.010
0.25
.491
[12.46
]
Standard Power —
Phosphor Bronze
High Power —
.059
[1.50]
.059
[1.50]
High Conductivity Copper Alloy
.118
[3.00]
Typ.
.585
[14.85]
Plating — 0.00127 [.000050] min.
gold in mating area, 0.0050 [.000020]
min. tin-lead on ACTION PIN post area,
with entire contact underplated 0.00127
[.000050] min. nickel
.059
[1.50]
3 Plcs.
.098
[2.50]
Ø .024
[0.61]
All Plated
Thru Holes
Ref.
Notes: 1. Environmental lubrication
.118
[3.00]
Typ.
pre-applied
.366
[9.30]
2. RoHS compliant parts have
tin plated ACTION PIN posts
Ref.
Related Product Data
Durability — 250 cycles
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Header
Seating Tool 224441-X
Board Support Fixture 224442-1
Receptacle
.010
0.25
]
.078
[2.00
.117
[2.98]
.117
[2.98]
Ref.
Ref.
Ref.
C
L
.020
[0.50]
L
Recommended PCB Layout
Seating Tool 224421-X
Board Support Fixture 217602-1
Part Numbers
Number of
Positions
Dimension
L
Technical Documents
15 mm
18 mm
Stack Height
Stack Height
1645498-1
1645498-2
1645498-3
1645498-4
1645498-5
1645498-6
1645498-7
Product Specification
108-1651
Application Specification
114-1103
3
4
5
6
7
8
9
.470 [11.95]
.589 [14.95]
.707 [17.95]
.825 [20.95]
.943 [23.95]
1.061 [26.95]
1.179 [29.95]
1645499-1
1645499-2
1645499-3
1645499-4
1645499-5
1645499-6
1645499-7
NEW
.31
[7.80]
“NEW” Low Profile
Universal Power Module
.52
[13.15]
Material and Finish
Housing — LCP
Contacts —
High Conductivity Copper Alloy
Current Rating —
18 Amps per contact
Right-Angle Plug
Part Number 1982260-5
Vertical Receptacle
Part Number 1982257-5
Note: All part numbers are RoHS compliant.
54
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Universal Power Module (UPM) (Continued)
Vertical and Right-Angle
Receptacles
Material and Finish
Housing — PBT
Natural color
UL 94V-0
Contacts —
Standard Power —
Phosphor Bronze
High Power —
High Conductivity Copper Alloy
Plating — 0.00127 (.000050) min.
gold in mating area, 0.0050 (.000020)
min. tin-lead on ACTION PIN post area,
with entire contact underplated 0.00127
(.000050) min. nickel
Notes: 1. Environmental lubrication
pre-applied
2. RoHS compliant parts have
tin plated ACTION PIN posts
Related Product Data
Durability — 250 cycles
Mating Force — 1.0N per contact
Unmating Force — .5N per contact
.003
0.08
.30ꢀ
[7.67
]
.00ꢀ
.39ꢀ
[9.95
0.05
]
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Header
.00ꢀ
0.05
.478
[12.15
.984
[25.00]
]
Seating Tool 224441-X
Board Support Fixture 224442-1
Receptacle
Seating Tool 224421-X
Board Support Fixture 217602-1
Right-Angle
Part Number 1ꢀ0943
.00ꢀ
.ꢀ36
[6.00
0.05
]
Technical Documents
Part Number 1903978
Product Specification
108-1651 (UPM)
108-78387 (Slim UPM)
Application Specification
Vertical
Standard Power
Right-Angle
High Power
114-1103
No. of
Circuit
High Power
10 Amps/Contact 16 Amps/Contact 16 Amps/Contact
Positions
Instruction Sheet
408-4169 (Receptacle
Seating Tool 224421-X)
Part Numbers
5223955-2
5223995-1
5223995-2
5223995-3
5223995-4
5223995-5
5223995-6
Part Numbers
5-5223955-2
120953-1
Part Numbers
120943-1
120943-2
120943-3
120943-4
120943-5
120943-6
120943-7
3
4
5
6
7
8
9
120953-2
120953-3
New short PCB tail available.
Contact Tyco Electronics for
more information.
120953-4
120953-5
Seating Tool
120953-6
Slim UPM Vertical Receptacle
Number of Positions
Width
Part Number
1903978-1
1903978-2
.ꢀ36
[6.00]
4
Note: All part numbers are RoHS compliant.
55
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Z-PACK 2 mm Futurebus+ Power Modules
15.80
Vertical Pin Assemblies
with Solder Leads and
Compliant Press-Fit Leads
17.80
Material and Finish
Housing — Liquid crystal polymer
Pin Contacts — Phosphor bronze,
mating surface plating conforms to
all testing specified for Telcordia
Uncontrolled Environment, with entire
contact underplated with 0.00127 min.
nickel. See customer drawing for spe-
cific lead plating.
11.83
11.88
4 Row
5 Row
13.50
11.50
Rows
Related Product Data
Rows
A
B C D
A
B C D E
Current Rating — 5 Amps per contact
Mating Force — 2.4N per contact
max.
Unmating Force — 0.3N per contact
max.
3.40
13.60
13.60
17.00
Durability — 250 cycles
Mating
Post Length
(See Chart
Below.)
4.ꢀ5
4.ꢀ5
Mating Post
Length (See
chart below)
Lead
Length
Technical Documents
Lead Length
3 Spaces at
ꢀ.00 = 6.00
4 Spaces at
ꢀ.00 = 8.00
Product Specification
108-1441
Solder Leads
Application Specification
114-1075
Solder Leads
Instruction Sheets
408-6927, 408-4157, 408-4488
4.001
4.001
4 Spaces at
3 Spaces at
ꢀ.00 = 6.00
ꢀ.00 = 8.00
14.001
1ꢀ.001
+0.101
-0.00
Dia. Typ.
1.50
+0.101
-0.00
Dia. Typ.
1.50
10.00
10.00
(Drilled Hole)
(Drilled Hole)
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
1Dimensions apply to solder lead versions only.
1Dimensions apply to solder lead versions only.
Reference specification 114-1075 for plated through hole requirements.
Part Numbers
Press-Fit
Number of
Positions
Mating Post
Lengths
4.ꢀ5
Solder Lead
3.ꢀ
Housing
Shroud
Seating
Tooling
Solder Lead
.256 [6.50]
.285 [7.25]
.315 [8.00]
.256 [6.50]
.315 [8.00]
5536600-1
5536625-1
5536623-1
—
5536628-1
5536603-1
—
8
—
—
—
—
536565-X
223041-X
58512-1
5536620-1
5536642-1
5536642-7
10
1214224-1
—
Note: All part numbers are RoHS compliant.
56
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Z-PACK 2 mm Futurebus+ Power Modules (Continued)
6.00
Right-Angle
Receptacle Assemblies
with Solder Leads and
Compliant Press-Fit Leads
Material and Finish
Housing — Liquid crystal polymer
4 Row
ꢀ0.45
5 Row
ꢀꢀ.45
Receptacle Contacts — Phosphor
bronze, mating surface plating conforms
to all testing specified for Telcordia
Uncontrolled Environment, with entire
contact underplated with 0.00127 min.
nickel. See customer drawing for spe-
cific lead plating.
ꢀ.ꢀ5 Max.
(Point of Contact)
ꢀ.ꢀ5 Max.
(Point of Contact)
Technical Documents
Product Specification
108-1441
9.50
9.50
Application Specification
114-1075
Instruction Sheets
408-6927
4 Spaces at
ꢀ.00 = 8.00 Ref.
3 Spaces at
ꢀ.00 = 6.00 Ref.
+0.10
ꢀ.05
-0.00
Dia. Typ.
Drilled Hole
+0.10
-0.00
1.50
3.00 0.15
+0.10
-0.00
Dia. Typ.
4.00
1.00
1ꢀ.00 Typ.
Dia. Typ.
(Drilled Hole)
1.50
5 Spaces at
ꢀ.00 = 10.00 Ref.
(Drilled Hole)
+0.10
-0.00
4.00
ꢀ.05
Dia. Typ.
Drilled Hole
1.00
4.00 Typ.
3.00 0.15
4.00
3 Spaces at
ꢀ.00 = 6.00
ꢀ.00 Typ.
4 Spaces at
ꢀ.00 = 8.00 Ref.
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
Reference specification 114-1075 for plated through hole requirements.
Part Numbers
Number of
Solder Tail Length
Seating Tool
Press-Fit
Positions
0.140 [3.56]
0.107 [ꢀ.73]
5536607-1
5223092-1
0.139 [3.53]
5536613-1
5223093-1
8
5536614-1
5536649-1
Industry Standard Flat Rock
Industry Standard Flat Rock
10
Note: All part numbers are RoHS compliant.
57
Catalog 1773096
Revised 2-10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Backplane and Co-Planar Guide Modules
Un-keyed Guide Modules
Stainless Steel Pin
Die Cast Receptacle
Multiple thread lengths available
Gatherability +/-0.100"
Seating Tool — Part Number 224440-1
Board Support Fixture —
Part Number 217603-1
Vertical Guide
Part Number
Vertical Spacer
Vertical
Guide
Pin
Right-Angle
Guide
Module
Vertical
Guide
Module
Vertical
Spacer
Module
Type
Dim. L
M4, 6.2 mm Thread Length
M4, 7.5 mm Thread Length
M4, 12.7 mm Thread Length
8-32, 12.7 mm Thread Length
M4, 9.2 mm Thread Length
M4, Internal Thread
1.235 [31.36]
1.269 [32.23]
1.491 [37.86]
1.491 [37.86]
1.353 [34.36]
1.378 [35.00]
223956-1
223982-1
223969-1
223969-4
223969-7
1857988-1
5223957-1
(As Shown)
1645545-1
(15 mm)
5223979-1
(with Dual
Mounting
Position)
1934988-1
1645545-2
(18 mm)
Keyed Guide Modules
Die Cast Pin and Receptacle
Keyed to prevent mis-mating daughter
cards
Multiple thread lengths available
Gatherability +/-0.100"
Part Number
Vertical Pin
Type
Right-Angle Guide Module
Right-Angle
Pin
4-40
M2.5
0°
5223986-1
5223986-3
5223986-5
5223986-6
5120913-1
5120913-3
5120913-5
5120913-6
1469265-1
1469265-3
1469265-5
1469265-6
90°
5223985-1
180°
225°
AdvancedTCA
Guide Modules
Die Cast Pins and Receptacles
Keyed to prevent mis-mating daughter
cards
Twin Pins — provide more keying
options
Meets PICMG 3.0 Specifications
Gatherability +/-0.50"
Part Number
Top Pin Keyed 270°
AdvancedTCA
Module
Type
Both Pins
Keyed 0°
Not Keyed
Designation
Bottom Pin Keyed 90°
3-1469372-7
3-1469387-7
3-1469388-7
3-1469373-7
—
Right-Angle Pin Long
Vertical Pin Short
1-1469372-1
1-1469387-1
1-1469388-1
1-1469373-1
—
—
—
A2
A1
Vertical Pin Long
—
A2
Right-Angle Receptacle
Single Pin Rear Assembly
1469374-1
1469269-X*
K1/K2
rK1
*-X identified by PCB thickness. See customer drawing for details.
AdvancedTCA is a trademark of
PICMG-PCI Industrial Computer
Manufacturers Group, Inc.
Note: All part numbers are RoHS compliant.
58
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Backplane and Co-Planar Guide Modules (Continued)
10.8 Guide Modules
Rugged design — to support heavier
cards
Better gatherability +/-3.5 mm
10.8 mm width
Die Cast Pin
.4ꢀ5
Die Cast Receptacle
ESD Ground Option
Finish: Nickel plated
[10.80]
Part Number
Type
Right-Angle
Vertical Pin
Internal M3.5 Thread
With ESD
Without ESD
1-1410546-1
1-1410546-3
1-1410546-5
1-1410546-6
External M5 Thread
0
1-1410297-1
1-1410297-3
1-1410297-5
1-1410297-6
90
1410548-3
1-1410773-2
180
225
*See customer drawing for dash numbers
9.0 VITA 46 Guide Modules
Die Cast Pins and Receptacles
Keyed to prevent mis-mating daughter
cards
Meets VITA 46 Specification
Gatherability +/-3.5 mm
Finish: Silver plated
Part Number
Vertical Pin
1410956-1
Type
Double-Ended
Part Number
Type
Vertical Pin Thread Depth
11.6 mm
Right-Angle*
10 mm
13.1 mm
0°
45°
1-1469492-1
1-1469492-2
1-1469492-3
1-1469492-7
1-1469492-8
1-1469492-9
90°
1-1469491-2
1-1469491-3
1-1469491-4
270°
315°
Un-keyed
*Mounting screw Part Number 1410946-X required
VITA 41 Guide Modules
Die Cast Pins and Receptacles
Meets VITA 41 Specification
Gatherability +/-2 mm
Finish: Clear Chromate
Part Number
Vertical Long Pin Right-Angle Module
Key
Vertical Short Pin
0°
1410962-1
1410962-7
1410963-1
1410963-7
1410465-1
1410465-7
270°
7.2 Thin Guide Modules
Die Cast Pin and Receptacle
7.2 mm width
Gatherability +/-2.5 mm
Finish: Trivalent Chromium
.ꢀ83
[7.20]
Part Number
Vertical Pin Thread Length
Right-Angle
8.7 mm
11.6 mm
Note: All part numbers are RoHS
compliant.
1410714-3
1-1410710-1
1-1410710-3
59
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
www.tycoelectronics.com
UK: 44-(0)8002-67666
METRIC
Dimensions are
millimeters over inches
Power Connectors & Interconnection Systems
Z1 Power Connector for AdvancedTCA Zone 1 Applications
Product Facts
■ Designed to PICMG 3.0
Standard
■ High conductivity copper
alloy on Size 16 power
contacts
■ .76 micro-meters
[30 microinch] gold over
1.27 micrometers
[50 microinch] nickel
plating at contact interface
■ Gold-thickness controlled on
inside of socket and outside
of pin — at contact interface
points
■ RoHS compliant
■ Stainless steel spring
provides contact normal
force — resists relaxation at
elevated temperatures
pin section, the new con-
tact delivers both ease of
installation (with flat-rock
seating tools) as well as
industry-leading current
carrying capability. The
power contacts are capable
of carrying 20 amps per
contact and the signals are
capable of carrying 2 amps
per contact.
Introduction
Typical Electrical Properties
Current Ratings — tested in
accordance with CSA C22.2 No.
182.3-M1987 and IEC 60512-3, Test 5a
requirements:
Positions 1–24, 27, 32 — 1 Amp each,
per the PICMG 3.0 Specification
Positions 25, 26, 28–31, and 34 —
20 Amps each, exceeds the PICMG 3.0
Specification
Dielectric Withstanding Voltage —
Positions 1–16 — 1000 Volts rms
Positions 17–24 — 2000 Volts rms
Positions 25–34 — 2000 Volts rms
Tyco Electronics supplies
both the power and the
signal connectors
specified in the Advanced
Telecommunications
■ Eye of the needle compliant
press-fit termination
■ No special tools needed to
seat connectors to PCB —
standard Flat-Rock seating
tools
Computer Architecture
(AdvancedTCA) Standard.
This standard (PICMG 3.0)
is one of the latest stan-
dards addressing future
telecommunications needs.
The AdvancedTCA Power
Connector, designated for
use in Zone 1 per PICMG
3.0, combines 8 High
Conductivity Size 16 pin &
socket contacts along with
22 Size 22 pin & socket
contacts, plus guidance
into a compact interface.
Both connector halves
feature proven compliant
press-fit contacts for easy
solder-less termination to
printed circuit boards.
■ Additional PCB retention
hardware not required
The housing design also
offers improvements com-
pared to other industry
alternatives. The lead-in
design for the contact
cavities provides better
resistance from contact
stubbing. The contact
retention has also been
designed to eliminate the
need for additional hard-
ware sometimes used to
hold the connectors to
the PCB after pressing in to
the PCB.
Environmental Parameters
Maximum Continuous Operating
Temperature — 105°C
Durability Rating — 250 cycles, per
PICMG 3.0
Technical Documents
Product Specification
108-2216
Application Specification
114-13156
Industry Standard
PICMG 3.0, Rev. 2.0
The result is a connector
which is easy to install,
meets all the PICMG 3.0
performance requirements
and stays retained to the
PCB without the additional
labor required to add
hardware.
Based on years of reliable
long-term field installations
the power contact design is
based upon Tyco Electronics’
famous Type III+ contact
design. By adding the use
of a high conductivity cop-
per alloy and the low-force
Eye-Of-Needle compliant
AdvancedTCA and PICMG are
trademarks of the PICMG-PCI Industrial
Computer Manufacturers Group, Inc.
60
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-(0)8002-67666
METRIC
Dimensions are
millimeters over inches
Power Connectors & Interconnection Systems
Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued)
Material and Finish
10.35
[.407]
Insulators — Thermoplastic, glass
reinforced, UL 94V-0
ꢀ0.90
[.823]
Signal Pins — Copper alloy
Power Contacts — High conductivity
copper alloy, plated 0.00076 [.000030]
min. gold in mating area over 0.00127
[.000050] min. nickel
17.50
ꢀ8.60
Compliant PCB Tails — 0.0030 –
0.0043 [.000120 – .000170] tin plated,
matte finish
[.689]
[1.126]
41.3
[1.626]
Notes:
Max.
1. Mounting hardware — self tapping
screw (customer supplied) can be
used but not required on receptacle
2. Positions 1–4 not populated and
reserved for future use for 308
22 position connectors.
Right-Angle Plug
Part Number
Power
Contacts
Signal
Contacts
Tail Type
1766502-1
1766502-2
1766500-1
1766500-2
1888803-1
1888803-2
Sn Press-Fit
SnPb Press-Fit
Sn Press-Fit
14
22
26
8
SnPb Press-Fit
Sn Press-Fit
SnPb Press-Fit
46.10
[1.815]
6.ꢀ0
Max.
[.224]
ꢀ0.90
[.823]
ꢀꢀ.40
Max.
ꢀ8.60
[1.126]
17.50
[.689]
[.882]
Vertical Receptacle
Part Number
Power
Contacts
Signal
Contacts
Tail Type
1766503-1
1766503-2
1766501-1
1766501-2
1888804-1
1888804-2
Sn Press-Fit
SnPb Press-Fit
Sn Press-Fit
14
8
22
26
SnPb Press-Fit
Sn Press-Fit
SnPb Press-Fit
Note: All part numbers are RoHS compliant.
61
Catalog 1773096
Revised 2-10
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
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