MAX1455EVKIT-NS [MAXIM]

Fully Assembled and Tested;
MAX1455EVKIT-NS
型号: MAX1455EVKIT-NS
厂家: MAXIM INTEGRATED PRODUCTS    MAXIM INTEGRATED PRODUCTS
描述:

Fully Assembled and Tested

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中文:  中文翻译
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19-1032; Rev 0; 5/08  
MAX1455 Evaluation Kit  
Evluates:MAX145  
General Description  
Features  
Proven PCB Layout  
The MAX1455 evaluation kit (EV kit) demonstrates resis-  
tive element sensor compensation and calibration using  
the MAX1455 and a computer. The kit includes an  
assembled and tested PCB, which is available with a  
factory-calibrated sensor (MAX1455EVKIT-CS) or with-  
out a sensor (MAX1455EVKIT-NS). The software and  
computer are not required for performing the initial per-  
formance evaluation of the sensor option since the EV  
kit is already compensated. A 10-pin ribbon cable con-  
nects the EV board to a serial-key adapter,  
MAX1452KEY, that plugs into a computer serial port,  
allowing the board to be evaluated inside an environ-  
mental chamber. The software requires a PC compati-  
ble with Windows® 95/98/2000/XP.  
Convenient On-Board Test Points  
Fully Assembled and Tested  
Optional Pressure Sensor (MAX1455EVKIT-CS)  
Factory-Calibrated Over Temperature  
(MAX1455EVKIT-CS)  
LabVIEW®-Based Software  
LabVIEW is a registered trademark of National Instruments, Corp.  
Ordering Information  
PART  
TYPE  
EV Kit  
MAX1455EVKIT-CS  
MAX1455EVKIT-NS  
MAX1452KEY*  
EV Kit  
Serial Key Adapter  
Windows is a registered trademark of Microsoft Corp.  
*MAX1452KEY is also used for MAX1455EVKIT and is included  
in MAX1455EVKIT package.  
EV Kit Component List  
DESIGNATION QTY  
DESCRIPTION  
470µF 10V electrolytic capacitor  
0.1µF X7R ceramic capacitors  
1µF X7R ceramic capacitors  
5.6V Zener diode  
DESIGNATION QTY  
DESCRIPTION  
C1  
C2, C4, C6  
C3, C5  
D1  
1
3
8-pin DIL header, alternate sensor  
connector  
S3  
1
4
Split pads;  
2
SP1–SP4  
cut tracks to allow connection of  
sensor at S3  
1
D2  
0
Dual diode, not installed  
2-pin header, not installed  
Split pad;  
J1  
0
SP5  
1
configure on-board op amp as buffer;  
cut tracks to allow use of op amp  
-CS  
-NS  
1
0
1
2-pin header, not installed  
2-pin header—shorted  
J2  
U1  
U1  
1
1
MAX1455AAE  
MAX1455AAP  
J3  
J4  
2-pin header  
-CS  
-NS  
1
1
0
2-pin header—shorted  
2-pin header, not installed  
KEY Component List  
P1  
10-pin header  
DESIGNATION QTY  
DESCRIPTION  
4mm banana sockets;  
connect +5V, GND, OUT  
220µF 10V electrolytic capacitor  
(radial lead)  
P2, P3, P4  
3
C1  
C2, C3, C5  
C4  
1
3
1
R1  
R2  
R3  
R4  
1
1
1
1
10Ω 5ꢀ resistor  
4.7kΩ 5ꢀ resistor  
10Ω 5ꢀ resistor  
30Ω 5ꢀ resistor  
NovaSensor (Fremont, CA)  
NPH-8-100GH  
Panasonic ECE-A1AKA221  
Digi-Key P832-ND  
0.33µF 10ꢀ, 25V X7R ceramic  
capacitors* (1206)  
Taiyo Yuden TMK316BJ334KF or  
equivalent  
S1  
S2  
1
0
Murata GRM319R71E334K  
(8-pin TO package, 100kPa gauge)  
0.047µF 10ꢀ, 50V X7R ceramic  
capacitor (1206)  
KEMET C1206C473K5RACTU  
Digi-Key 399-1246-1-ND  
Unused, alternate sensor site  
________________________________________________________________ Maxim Integrated Products  
1
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642,  
or visit Maxim's website at www.maxim-ic.com.  
MAX1455 Evaluation Kit  
KEY Component List (continued)  
DESIGNATION QTY  
DESCRIPTION  
DESIGNATION QTY  
DESCRIPTION  
10µF 10V tantalum capacitor (R case)  
Panasonic ECS-T1AX106R  
Digi-Key PCS2106CT-ND  
npn transistors  
Panasonic UN5214 or UN5215CT  
Q3, Q5, Q6  
3
1
1
C6  
1
pnp differential transistor  
Panasonic XP2401  
Q4  
Q7  
0.1µF 10ꢀ, 25V ceramic  
capacitors* (0805)  
Murata GRM21BR71E104K or  
equivalent  
n-channnel MOSFET  
Zetex ZVN4106F  
C7–C12  
6
R1  
R2, R3  
R4  
1
2
1
2
1
1
2
1Ω 1W resistor (2512)  
Switching diode 30V, 0.2A  
Panasonic MA715-(TX)  
Digi-Key MA715CT-ND  
110Ω 1/8W resistors (1206)  
470Ω 1/8W resistor (1206)  
47kΩ 1/8W resistors (1206)  
390kΩ 1/8W resistor (1206)  
10kΩ 1/8W resistor (1206)  
2.2kΩ 1/8W resistors (1206)  
Ultra-reed relays  
Hamlin HE3621A0510  
Digi-Key HE207-ND  
D1  
D2  
1
1
R5, R6  
R7  
Diode BAR74  
Zetex BAR74ZX  
R8  
2-pin headers, gold (0.1in centers)  
(cut from 36-pin strip)  
Sullins PZC36SAAN  
R9, R10  
J1, J2, J4  
3
1
Digi-Key S1011-36-ND  
RL1, RL2  
U1  
2
1
1
Evluates:MAX145  
3-pin header, gold (0.1in center)  
(cut from 36-pin strip)  
Sullins PZC36SAAN  
Op amp (SOT23)*  
Maxim MAX4490AUK  
J3  
Digi-Key S1011-36-ND  
IC, hex inverter (14 SO)  
Texas Instruments SN74HC04DR  
Digi-Key 296-1189-1-ND  
Shunts (J1 = open, J2 = shorted, J3  
pins = 2/3 shorted (lower two pins),  
J4 = shorted)  
Sullins SSC024AN  
Digi-Key S9002-ND  
U2  
J1–J4  
P1  
4
1
Quad 2 input (14 SO)  
Texas Instruments SN74HC00DR  
Digi-Key 296-1187-1-ND  
U3  
1
Low-profile header 2 x 5 0.1 centers  
3M 2510-6002UB  
Digi-Key MHB10K-ND  
RS-232 +5V driver/receiver*  
Maxim MAX3387ECUG  
U4  
1
1
MAX1452KEY serial board, PCB  
9-pin D-subconnector  
AMP 747905-2  
Digi-Key A2047-ND  
*Indicates that part is normally consigned by Maxim.  
P2  
1
2
Power MOSFETs (8-pin SO)  
Fairchild NDS8958  
Q1, Q2  
Component Suppliers  
SUPPLIER  
PHONE  
WEBSITE  
www.digikey.com  
Digi-Key Corp.  
KEMET Corp.  
800-344-4539  
864-963-6300  
770-436-1300  
626-333-5858  
www.kemet.com  
Murata Electronics North America, Inc.  
Quest Components  
www.murata-northamerica.com  
www.questcomp.com  
2
_______________________________________________________________________________________  
!
WARNING!  
Do NOT interconnect the EV board and the  
KEY while jumper J4 is in place, as this will permanently damage  
the KEY when power is applied to the EV board.  
MAX1455 Evaluation Kit  
Evluates:MAX145  
Printout of compensation test data (MAX1455EVKIT-CS  
only)  
Quick Start  
Required Equipment  
Precision-regulated +5V power supply  
Multimeter with at least five significant digits  
Sensor pressure source  
Five samples of the MAX1455  
Straight-connected serial cable for connecting the  
KEY and PC  
Overview  
Procedure  
The objective of the EV kit is to allow the user to learn  
how to program the ASIC using a hands-on approach.  
To do this, users are encouraged to compensate their  
own sensors using the EV kit along with the provided  
software. This kit is intended to be used by engineers  
familiar with resistive element sensors and their com-  
pensation techniques.  
Use the following quick-start procedure to operate and  
evaluate the factory calibration accuracy of a MAX1455  
EV board with sensor option.  
1) Download and install the MAX1455 EV kit software  
on your PC.  
2) Run Port98nt.exe (from the START menu or  
MAX1455 folder) to load the device driver for PC IO  
communication.  
The purpose of the MAX1455EVKIT-CS is to demonstrate  
the capabilities of the MAX1455 in compensating a typi-  
cal resistive element sensor. To assist the user in quickly  
evaluating the ASIC, the board has been precompensat-  
ed using a generic, low-pressure sensor such as the  
NovaSensor NPH8-100G.  
3) Connect a 5V power supply to the +5V and GND  
terminals on the EV kit.  
4) Connect a DVM between OUT and GND.  
5) Determine whether the EV board will run in analog  
or digital mode:  
In the case of the MAX1455EVKIT-CS, the test data print-  
out included in the EV kit is specific to the particular EV  
board enclosed in the kit. Both the test data and the EV  
board contain a serial number for identification.  
Factory setting of the -CS type is analog mode.  
Factory setting of the -NS type is digital mode.  
6) For analog mode, make sure jumper J2 is removed  
and jumper J4 is present. Note: It is not possible to  
communicate with the MAX1455 while in analog  
mode.  
Initial Setup  
See the MAX1455 EV board (Figure 1). Four configura-  
tion jumpers, J1–J4, are provided to make the EV board  
adaptable to a wide range of applications. J1 bypasses  
the VOUT isolation resistor and is not normally fitted. J2  
unlocks the MAX1455 digital interface and places the  
part in digital mode. J3 connects DIO to VOUT for single-  
pin programming. J4, when fitted, supplies power direct-  
ly to the MAX1455. J4 must be removed when operating  
in digital mode as control of the power line is then provid-  
ed by the serial-adapter board. Two rows of test points  
are provided to allow the user to probe the pins of the  
MAX1455, including the four sensor nodes. If the user  
wishes to connect an alternative sensor, this can be  
done using the 8-pin DIL socket, S3. When connecting  
an alternative sensor, the user must also cut the four split  
pad tracks (SP1–SP4) that connect the resident sensor,  
S1/S2. These pads are located on the reverse side of the  
board. The 10-way header P1 carries serial data and  
power to the serial-adapter board. This must be used  
when the MAX1455 is in digital mode and allows the user  
to reprogram the ASIC through the computer. Three  
4mm banana sockets (P2, P3, and P4) carry the +5V,  
OUT, and GND signals to the board. Note that all the  
connectors and test pins are labeled on the board.  
7) For digital mode, make sure that jumper J2 is present  
and jumper J4 is removed before applying power to  
the EV board. In addition, make sure that the 10-pin  
ribbon cable connects the EV board to the serial com-  
munication module and that the 9-pin connector on  
the serial module is connected to the PC either directly  
or through a straight-connected serial cable.  
MAX1455 EV Kit Contents  
The MAX1455EVKIT-CS is shipped fully temp-  
erature compensated from -40°C to +125°C. The  
MAX1455EVKIT-NS version of the EV kit is shipped  
without a sensor. Additional material may be included  
in your EV kit, which are not listed below.  
MAX1455 EV board  
MAX1452KEY interface adapter  
10-pin ribbon cable for connecting the KEY and EV  
board  
Computer interface adapter ribbon interconnect cable  
_______________________________________________________________________________________  
3
MAX1455 Evaluation Kit  
with respect to test point VSS. At this point, there should  
be no connection to the sensor pressure port. Since the  
sensor supplied is a gauge type, the output voltage at  
the analog connector should read about 0.5V.  
Carefully remove the plastic sensor protector (if sup-  
plied) and connect a silicone pressure tube to the sen-  
sor pressure port. Grasp the sensor (not the PCB)  
while fitting the tube in place. Perform any required  
pressure controller initialization/calibration procedures,  
then vent the system. The output voltage should read  
0.5V. Perform a few pressure cycles to minimize hys-  
teresis effects. Apply full-scale pressure as stated in  
the test data or as written on the back of the board, and  
confirm that the output reads 4.5V. The user can also  
test at other lesser pressures to check for pressure lin-  
earity errors.  
Extended Temperature Pressure Test  
Additional equipment required:  
Environmental chamber capable of -40°C to +125°C  
operation with a noncondensing atmosphere  
Evluates:MAX145  
The unit can now be tested at any temperature in the  
-40°C and +125°C range. It is advisable to first perform  
one or two full excursions of temperature and pressure  
to minimize hysteresis errors. It is recommended that  
the electronics be conformal coated in any application  
where condensation of moisture might occur. This was  
not done to the EV boards, since the user might wish to  
modify the circuit for specific requirements.  
Figure 1. Evaluation (EV) Board Layout  
Room Temperature Bench Test  
(MAX1455EVKIT-CS)  
The board output is ratiometric to the supply, and there-  
fore, a very accurate setting of the supply voltage is  
required to minimize measurement errors. Also, the  
board contains a Zener diode, which helps protect  
against overvoltage and reverse voltage. The protection  
circuit enables if the supply becomes less than approx-  
imately -0.7V or more than approximately +5.6V. The  
initial electrical connections should be made as follows:  
Since the PCB is not conformal coated, it is important  
that the environmental chamber not allow condensation  
to take place. If this should happen, a bake-out at  
+125°C (with no power applied) for a minimum of 1hr is  
recommended. Note that the circuit might behave errat-  
ically if moisture is allowed to condense on the PCB  
since weak ionic paths affect some high-impedance  
nodes on the board.  
1) Connect the negative terminal of the power supply  
to the 4mm banana socket labeled GND.  
2) Connect the positive terminal of the power supply to  
the 4mm banana socket labeled +5V.  
Most of the errors after compensation are due to the sen-  
sor’s drift and nonrepeatable behavior. The EV board  
compensation printout includes the raw sensor output that  
was measured during compensation at each temperature.  
Users might wish to compare this data with their measure-  
ments of the sensor output in order to separate sensor  
errors from ASIC errors. This can be performed at the sen-  
sor connector. To avoid attenuating the sensor output sig-  
nal, it is recommended to use a multimeter with an input  
impedance greater than 10MΩ for this measurement.  
3) Connect the DVM to the 4mm banana socket  
labeled OUT; the ground return should be connect-  
ed to the 4mm banana socket labeled GND.  
IMPORTANT! To avoid problems with ground loops,  
noise, and to prevent possible damage to the  
MAX1452KEY adapter, connect all equipment  
including the computer (used later) to the same AC  
circuit and use one common earth ground.  
If the power supply has a programmable current limit,  
set it to approximately 100mA. Adjust the supply volt-  
age to +5V and measure the voltage at test point VDD  
Important Note: Download factory-compensated coef-  
ficients into a file for future reference before overwrit-  
ing flash content.  
4
_______________________________________________________________________________________  
MAX1455 Evaluation Kit  
Evluates:MAX145  
Table 1. I/O Connector S3 Signals Sensor  
Interface  
Computer Requirements  
and Connections  
The next logical step after checking the module perfor-  
mance is to actually edit and reprogram the module  
using the same sensor. To do so, configure the EV kit  
for digital operation and connect the digital interface to  
the computer first. Below is a list of the computer  
requirements:  
PIN  
SIGNAL  
OUT+  
IN+  
DESCRIPTION  
1
Positive output sensor  
2
Top of Wheatstone bridge  
Positive output sensor  
3
OUT+  
IN-  
4
Bottom of Wheatstone bridge  
Negative sensor output  
Bottom of Wheatstone bridge  
Negative sensor output  
Top of Wheatstone bridge  
5
OUT-  
IN-  
IBM-compatible PC  
6
Windows 95/98/2000/XP  
One unused serial port  
7
OUT-  
IN+  
8
Detailed Hardware Description  
The MAX1455 (U1) performs analog temperature com-  
pensation on piezo-resistive sensors. The MAX1455  
contains the temperature compensation coefficients in  
its internal EEPROM.  
and the software before attempting to remove the sen-  
sor supplied with the board and replacing it with the  
user sensor. The MAX1455 works with 4-wire closed  
Wheatstone bridge-configured sensors. An 8-pin DIL  
socket is provided for alternative sensor mounting. The  
pinout for this connector is given in Table 1.  
Figure 2 shows the circuit diagram of the EV board.  
Figures 3–6 illustrate the PCB component placement  
and wiring details.  
Alternatively, the user can test the ASIC using an artifi-  
cial bridge consisting of four discrete resistors. Some  
general knowledge of the user’s sensor parameters  
must be known in order to set the initial coefficients.  
This way, the ASIC is not overloaded (i.e., output satu-  
rated). It is recommended that the sensor wires be kept  
as short as possible to minimize system noise. At this  
point, refer to the Compensation Procedure section in  
the MAX1455 user manual for a step-by-step procedure  
for compensating the sensor.  
The MAX1455 has a single-wire digital interface that can  
be connected to the output to maintain a true 3-wire sys-  
tem. The MAX1452KEY interface adapter converts and  
buffers the outputs from the computer serial port to com-  
municate with the ASIC. The adapter also controls power  
to the EV board when in digital mode. This configuration  
allows power resets to be performed under software  
control.  
The adapter operates internally at 5V. The ratiometricity  
tests of the evaluation board should be limited to 4.5V  
to 5.5V while the digital connector is in place. This  
requirement is to prevent logic-level mismatch and the  
activation of any biasing protection diodes in the front  
end of the digital circuits.  
Calibrate the new sensor in a temperature-controlled  
environmental chamber.  
EV Kit Software  
An unused serial port on the host PC is required to  
allow software control of the MAX1455 EV board.  
Figure 7 shows the adapter circuit diagram and Figures  
8, 9, and 10 provide PCB component placement and  
wiring information.  
The MAX1455 EV kit software is an executable file  
developed using National Instrument’s LabVIEW soft-  
ware. LabVIEW application is not required to run the EV  
kit software. The software is a high-level interface that  
calls a low-level serial.dll.  
Replacing the Sensor  
(MAX1455EVKIT-CS)  
The factory-calibrated sensor can be replaced by a  
user-provided sensor. It is recommended to become  
fully familiarized with the basic operation of the ASIC  
Note: The MAX1455 software tools can be down-  
loaded and installed from the Maxim website at  
www.maxim-ic.com.  
_______________________________________________________________________________________  
5
MAX1455 Evaluation Kit  
Table 2. I/O Connector P1 Signal Digital  
Interface  
MAX1455 EV Kit Files  
The software allows editing the contents of the ASIC’s  
registers and EEPROM, as well as observing the effects  
of changes to the DAC on the output. Once desired  
results are obtained, the EEPROM can be programmed  
with the register contents.  
PIN  
SIGNAL  
DESCRIPTION  
Ground return (screen)  
Switched +5V return from serial board  
1
GND  
2
VDDIN  
Consult the MAX1455 reference manual for a more  
complete description of software operation and usage.  
3
VDDOUT Switched +5V out to serial board  
4
GND  
+5V  
Ground return (screen)  
5V power input  
Below is a listing of the main files included in the EV kit  
software tools.  
5
6
GND  
+5V  
Ground return  
MAX1455 EV Kit Files  
7
5V power input  
8
GND  
DI/O  
GND  
Ground return  
FILE  
FUNCTION  
9
Serial digital communications  
Ground return  
MAX1455.exe Communication program  
10  
Comp55.exe  
read.me  
Compensation program  
Optional file containing last-minute additions  
Low-level functional routines  
serial.dll  
port98nt.exe  
Device driver for PC IO communication  
Evluates:MAX145  
6
_______________________________________________________________________________________  
MAX1455 Evaluation Kit  
Evluates:MAX145  
Figure 2. MAX1455 EV Kit Schematic Diagram  
_______________________________________________________________________________________  
7
MAX1455 Evaluation Kit  
Evluates:MAX145  
Figure 3. MAX1455 EV Kit Top Silk  
Figure 4. MAX1455 EV Kit—Bottom Silkscreen  
Figure 5. MAX1455 EV Kit—Top Copper  
Figure 6. MAX1455 EV Kit—Bottom Copper  
8
_______________________________________________________________________________________  
MAX1455 Evaluation Kit  
Evluates:MAX145  
XM490UAK  
Figure 7. MAX1452KEY Adapter Schematic Diagram  
_______________________________________________________________________________________  
9
MAX1455 Evaluation Kit  
Evluates:MAX145  
Figure 8. Adapter Circuit PWB—Top Silkscreen  
Figure 9. Adapter Circuit PWB—Top Copper  
Figure 10. Adapter Circuit PWB—Bottom Copper  
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are  
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.  
10 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600  
© 2008 Maxim Integrated Products  
is a registered trademark of Maxim Integrated Products, Inc.  

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