MAX8804ZEVKIT [MAXIM]

Power-Present and Charger-Status Outputs;
MAX8804ZEVKIT
型号: MAX8804ZEVKIT
厂家: MAXIM INTEGRATED PRODUCTS    MAXIM INTEGRATED PRODUCTS
描述:

Power-Present and Charger-Status Outputs

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中文:  中文翻译
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19-4090; Rev 0; 4/08  
MAX8804Z Evaluation Kit  
Evluates:VWY/MAX804Z  
General Description  
Features  
Complete Charger for Single-Cell Li+ Battery  
Dual-Input, 30V AC Adapter/16V USB  
The MAX8804Z evaluation kit (EV kit) is a fully assem-  
bled and tested PCB that demonstrates the highly inte-  
grated MAX8804Z linear battery charger for single-cell  
lithium-ion (Li+) batteries. The EV kit safely charges a  
single Li+ battery to 4.2V. The EV kit accepts a 4.15V to  
30V DC source voltage or a 4.15V to 16V USB input  
voltage, but disables charging when either input volt-  
age exceeds 7.5V to protect against unqualified or  
faulty input sources. A simple single-wire SET input to  
the EV kit allows the user to enable/disable the charger  
or program the charge current and top-off threshold.  
Three LEDs on the EV kit indicate the power-OK, USB  
power status, and charger status. The MAX8804Z EV kit  
can also evaluate the MAX8804V/MAX8804W/  
MAX8804Y. To evaluate the MAX8804V/MAX8804W/  
MAX8804Y, order a free sample along with this EV kit.  
No External FET, Blocking Diode, or Sense  
Resistor Required  
Automatic USB/AC Adapter Input Selection  
Easy Programmable Fast-Charge Current and  
Top-Off Threshold  
Proprietary Die Temperature Regulation Control  
±±5 Fast-Charge Current-Limit Accuracy  
Battery-Pack Detection Input (MAX8804V/  
MAX8804W)  
Power-Present and Charger-Status Outputs  
No Prequalification Charge (MAX8804Y)  
Tiny 2mm x 3mm Thermally Enhanced TDFN  
Package  
Fully Assembled and Tested  
Ordering Information  
PART  
TYPE  
MAX8804ZEVKIT+  
EV Kit  
+Denotes lead-free and RoHS-compliant.  
Component List  
DESIGNATION QTY  
DESCRIPTION  
DESIGNATION QTY  
DESCRIPTION  
2-pin header  
Sullins PTC36SAAN  
1µF 10ꢀ, 35V X5R ceramic  
capacitors (0603)  
JU2  
1
C1, C2  
C3  
2
1
1
1
Digi-Key S1012-36-ND  
Taiyo Yuden GMK107BJ105KA  
2.2µF 10ꢀ, 10V X5R ceramic  
capacitor (0603)  
Taiyo Yuden LMK107BJ225KA  
R1, R2, R3  
R4, R5, R7  
R6  
3
3
1
1
330Ω 5ꢀ resistors (0603)  
100kΩ 5ꢀ resistors (0402)  
1kΩ 5ꢀ resistor (0402)  
4.7kΩ 5ꢀ resistor (0603)  
Momentary pushbutton switch  
Panasonic EVQ-PHP03T  
Digi-Key P8048STR-ND  
0.1µF 10ꢀ, 10V X5R ceramic  
capacitor (0402)  
Taiyo Yuden LMK105BJ104KV  
R8  
C4  
S1  
U1  
1
33pF 10ꢀ, 50V C0G ceramic  
capacitor (0402)  
Taiyo Yuden UMK105CG330KV  
C5  
High-voltage, dual-input, USB/AC  
adapter charger  
(8 TDFN-EP*)  
Maxim MAX8804ZETA+  
(Top Mark: AAC)  
Green LEDs  
Agilent HSMG-C150  
1
D1, D2, D3  
D4  
3
1
Bias resistor transistor  
ON Semiconductor DTC144E  
ICM7555ISA+ or  
Digi-Key LM555CM-ND  
U2  
1
1
Male, USB type-B right-angle connector  
Digi-Key AE9925-ND  
Assmann AU-Y1007-R  
J1  
1
1
PCB: MAX8804Z Evaluation Kit+  
*EP = Exposed pad.  
3-pin header  
Sullins PTC36SAAN  
Digi-Key S1012-36-ND  
JU1  
________________________________________________________________ Maxim Integrated Products  
1
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642,  
or visit Maxim’s website at www.maxim-ic.com.  
MAX8804Z Evaluation Kit  
11) Verify that the CHG LED (D1) turns on. The CHG  
LED turns on during prequalification and fast-  
charge conditions. The CHG LED turns off when the  
battery-charging current drops below the top-off  
threshold current.  
Component Suppliers  
SUPPLIER  
Agilent Technologies  
Digi-Key Corp.  
PHONE  
WEBSITE  
877-424-4536 www.agilent.com  
800-344-4539 www.digikey.com  
602-244-6600 www.onsemi.com  
847-925-0888 www.yuden.co.jp  
ON Semiconductor  
Taiyo Yuden  
12) Turn off the power supplies and disconnect the bat-  
tery. Place the JU1 shunt across pins 2-3 to set  
USB charge mode. Then repeat from step 3 using  
the USBIN pad.  
Note: Indicate that you are using the MAX8804Z when contacting  
these component suppliers.  
Quick Start  
Detailed Description  
Recommended Equipment  
Input Source  
The MAX8804V/MAX8804W/MAX8804Y/MAX8804Z are  
designed to charge a single-cell Li+ battery from a  
4.15V to 7.0V DC source voltage or USB input voltage.  
The IC accepts DC input voltages up to 30V and USB  
input voltages up to 16V, but disables charging when  
the input voltage exceeds 7.5V. A male, USB type-B  
jack is available to connect the MAX8804Z EV kit to a  
standard 100mA/500mA USB port to power the EV kit.  
Before beginning, the following equipment is needed:  
• Two variable 6V power supplies capable of 750mA  
• One voltmeter  
• One-cell Li+ battery  
Procedure  
The MAX8804Z EV kit is a fully assembled and tested  
surface-mount PCB. Follow the steps below to verify  
board operation. Caution: Do not turn on the power  
supplies until all connections are completed.  
1) Place the JU1 shunt across pins 1-2 to set the EV kit  
for DC charge mode.  
Charging Profile  
The MAX8804V/MAX8804W/MAX8804Y/MAX8804Z  
dual-input linear battery chargers use voltage, current,  
and thermal-control loops to charge and protect  
a single Li+ battery. When a Li+ battery with a  
cell voltage below 2.5V is inserted, the  
MAX8804V/MAX8804W/MAX8804Z charger enters the  
prequalification stage where it precharges that cell  
with 95mA. The CHG indicator output is driven low to  
indicate entry into the prequalification state. When bat-  
tery voltage exceeds 2.5V, the charger soft-starts as it  
enters the fast-charge state. The MAX8804Y el-  
iminates the prequalification state and enters fast  
charge when the battery is inserted. In the  
MAX8804V/MAX8804W/MAX8804Y/MAX8804Z, the  
fast-charge current level is programmed by a simple  
single-wire SET input. As the battery voltage approach-  
es 4.2V, the charging current is reduced. If the battery  
current drops below the top-off current threshold, the  
CHG indicator goes high impedance, signaling that  
the battery is fully charged. The ICs then enter a con-  
stant voltage-regulation mode to maintain the battery at  
full charge.  
2) Verify that jumper JU2 is open.  
3) Preset a power supply to 5V and the second power  
supply to 3.3V. Turn off the power supplies.  
4) Connect the positive lead of the 5V power supply to  
the DCIN pad. Connect the negative lead of the 5V  
power supply to the GND pad.  
5) Connect the positive lead of the 3.3V power supply  
to the VLOGIC pad. Connect the negative lead of  
the 3.3V power supply to the GND pad.  
6) Connect the voltmeter from the BAT pad to the  
GND pad.  
7) Turn on the power supplies.  
8) Verify that the POK LED (D2) turns on to indicate  
power OK.  
9) Verify that the voltage is 4.2V at the BAT pad.  
10) Observe correct Li+ battery polarity. Connect the  
positive terminal of the Li+ battery to the BAT pad.  
Connect the negative terminal of the Li+ battery to  
the GND pad.  
2
_______________________________________________________________________________________  
Evluates:VWY/MAX804Z  
MAX8804Z Evaluation Kit  
Evluates:VWY/MAX804Z  
Table 1. SET Truth Table  
SET  
0
V
V
CHARGER STATUS  
DC  
USB  
Invalid  
Invalid  
Valid  
Invalid  
Valid  
Off  
0
Off  
0
Invalid  
Valid  
DC charging mode enabled/USB charging mode disabled  
0
Valid  
DC charging mode enabled/USB charging mode disabled  
1
Invalid  
Invalid  
Valid  
Invalid  
Valid  
Off  
1
DC charging mode disabled/USB charging mode enabled  
1
Invalid  
Valid  
Off  
Off  
1
Valid  
Note: This table is true when DETBAT = low for the MAX8804V/MAX8804W. When DETBAT = high, the MAX8804V/MAX8804W enter  
shutdown.  
the charge current and top-off threshold. With the JU1  
shunt across pins 1-2, pressing the S1 switch generates  
pulses to program the DC charging current, as shown in  
Tables 2, 3, and 4. With the JU1 shunt across pins 2-3,  
pressing the S1 switch generates pulses to program the  
USB charging current, as shown in Tables 5 and 6. Refer  
to the MAX8804V/MAX8804W/MAX8804Y/MAX8804Z IC  
data sheet for timing diagrams.  
SET Input  
SET is a logic input for selecting the DC/USB charging  
mode and charging current. Drive SET low or leave it  
unconnected to enable DC charging mode. Drive SET  
high to enable USB charging mode (see Table 1).  
SET can also be driven by series pulses to program the  
charging current in both DC and USB mode. Pulse-  
generating circuitry is included on the EV kit to program  
Table 2. MAX8804Y/MAX8804Z DC Charging Current Programming by Series Pulses  
PULSE  
NUMBER  
DEFAULT 1st  
2nd  
500  
100  
3rd  
500  
70  
4th  
550  
80  
±th  
550  
90  
6th  
550  
100  
7th  
550  
70  
8th  
600  
80  
9th  
600  
90  
10th 11th 12th 13th 14th  
I
(mA)  
500  
80  
500  
90  
600  
100  
600  
70  
450  
80  
450  
90  
450  
100  
CHG  
Top-Off Current  
Threshold (mA)  
PULSE  
NUMBER  
DEFAULT 1±th 16th 17th 18th 19th 20th 21st 22nd 23rd 24th 2±th 26th 27th 28th  
I
(mA)  
450  
70  
400  
80  
400  
90  
400  
100  
400  
70  
650  
80  
650  
90  
650  
100  
650  
70  
700  
80  
700  
90  
700  
100  
700  
70  
500  
80  
CHG  
Top-Off Current  
Threshold (mA)  
_______________________________________________________________________________________  
3
MAX8804Z Evaluation Kit  
Table 3. MAX8804W DC Charging Current Programming by Series Pulses  
PULSE  
NUMBER  
DEFAULT 1st  
2nd  
450  
100  
3rd  
450  
70  
4th  
550  
80  
±th  
550  
90  
6th  
550  
100  
7th  
550  
70  
8th  
500  
80  
9th  
500  
90  
10th 11th 12th 13th 14th  
I
(mA)  
450  
80  
450  
90  
500  
100  
500  
70  
400  
80  
400  
90  
400  
100  
CHG  
Top-Off Current  
Threshold (mA)  
PULSE  
NUMBER  
1±th 16th 17th 18th 19th 20th 21st 22nd 23rd 24th 2±th 26th 27th 28th  
I
(mA)  
400  
70  
600  
80  
600  
90  
600  
100  
600  
70  
650  
80  
650  
90  
650  
100  
650  
70  
700  
80  
700  
90  
700  
100  
700  
70  
450  
80  
CHG  
Top-Off Current  
Threshold (mA)  
Table 4. MAX8804V DC Charging Current Programming by Series Pulses  
PULSE  
NUMBER  
DEFAULT 1st  
2nd  
450  
180  
3rd  
450  
200  
4th  
550  
120  
±th  
550  
140  
6th  
550  
180  
7th  
550  
200  
8th  
500  
120  
9th  
500  
140  
10th 11th 12th 13th 14th  
I
(mA)  
450  
120  
450  
140  
500  
180  
500  
200  
400  
120  
400  
140  
400  
180  
CHG  
Top-Off Current  
Threshold (mA)  
PULSE  
NUMBER  
1±th 16th 17th 18th 19th 20th 21st 22nd 23rd 24th 2±th 26th 27th 28th  
I
(mA)  
400  
200  
600  
120  
600  
140  
600  
180  
600  
200  
650  
120  
650  
140  
650  
180  
650  
200  
700  
120  
700  
140  
700  
180  
700  
200  
450  
120  
CHG  
Top-Off Current  
Threshold (mA)  
DC Charging Mode  
USB Charging Mode  
The MAX8804V/MAX8804W/MAX8804Y/MAX8804Z  
automatically select between either a USB or AC  
adapter input source. Drive SET low or leave it uncon-  
nected to enable DC charging mode. Subsequent  
pulses on SET program the charging current and the  
top-off threshold. There are seven fast-charge current  
options and four top-off threshold options. Pulse SET  
high (1µs to 1ms pulse width) subsequently to realize  
charging current and top-off threshold programming and  
transition. After the 28th pulse, the MAX8804V/  
MAX8804W/MAX8804Y/MAX8804Z return to the default  
mode and start a new cycle. See Tables 2, 3, and 4 to  
set the desired charging current and top-off threshold.  
Drive SET high longer than 2ms to disable DC charging  
control circuitry.  
Drive SET high to enable USB charging mode when the  
USB input is valid. Subsequent low pulses with 1µs to  
1ms pulse width on SET program the fast-charging cur-  
rent from 95mA, 380mA, to 475mA for the MAX8804Y/  
MAX8804Z, and from 380mA, 475mA, to 95mA for the  
MAX8804V/MAX8804W, and then repeat a new cycle  
as shown in Tables 5 and 6. Drive SET low or leave it  
unconnected longer than 2ms to disable USB charging  
control circuitry.  
4
_______________________________________________________________________________________  
Evluates:VWY/MAX804Z  
MAX8804Z Evaluation Kit  
Evluates:VWY/MAX804Z  
Table ±. MAX8804Y/MAX8804Z  
USB Charging Current Programming by  
Series Pulses  
Table 6. MAX8804V/MAX8804W  
USB Charging Current Programming by  
Series Pulses  
PULSE NUMBER  
(mA)  
DEFAULT  
1st  
2nd  
3rd  
PULSE NUMBER  
(mA)  
DEFAULT  
1st  
2nd  
3rd  
I
95  
380  
475  
95  
CHG  
I
380  
475  
95  
380  
CHG  
Top-Off Current  
Threshold (mA)  
Top-Off Current  
Threshold (mA)  
80  
80  
80  
80  
80  
80  
80  
80  
Battery Pack Detection Input (DETBAT)  
(MAX8804V/MAX8804W Only)  
The DETBAT input is pulled up to an internal 3V supply  
through a 63kΩ resistor. Installing a shunt on jumper  
JU2 allows SET to control the charger. The MAX8804V/  
MAX8804W enter shutdown when the shunt on jumper  
JU2 is removed.  
Charging-Status Output (CHG)  
The CHG LED (D1) indicates charging status. The LED  
is on (CHG low) when the charger is in the prequalifica-  
tion or fast-charge mode. It is off (CHG high imped-  
ance) when the charger reaches the top-off mode for  
more than 4ms, indicating that charging is done.  
Power-OK Output (POK)  
The POK LED (D2) is a visual indicator of power-OK  
status. When a valid input at either DC or USB is  
detected greater than 4.15V and exceeds the battery  
voltage by 250mV, POK pulls low to indicate that the  
input power is OK. Otherwise, POK is high impedance.  
POK status is maintained regardless of SET status.  
Thermal-Regulation Control  
The thermal-regulation loop limits the MAX8804V/  
MAX8804W/MAX8804Y/MAX8804Z die temperature to  
+105°C by reducing the charge current as necessary.  
This feature not only protects the ICs from overheating,  
but also allows a higher charge current at room temper-  
ature, without risking damage to the system.  
USB Power Status Output (USBPWR)  
(MAX8804Y/MAX8804Z Only)  
The USBPWR LED (D3) indicates USB power status  
output. The LED is on (USBPWR low) when  
Evaluating the  
MAX8804V/MAX8804W/MAX8804Y  
For evaluating the MAX8804V/MAX8804W/MAX8804Y,  
carefully remove the MAX8804Z IC (U1) and install the  
MAX8804V/MAX8804W/MAX8804Y IC. All other compo-  
nents remain the same.  
V
> V  
and V  
- V  
> 250mV. Otherwise, it  
USB  
UVLO  
USB  
BAT  
is high impedance. USBPWR indicates the USB input  
presence regardless of SET status and charger status.  
_______________________________________________________________________________________  
±
MAX8804Z Evaluation Kit  
+3.3V  
VLOGIC  
J1  
1
2
3
4
D1  
D2  
D3  
R1  
330Ω  
R2  
330Ω  
R3  
330Ω  
6
3
CHG  
POK  
CHG  
5
USBIN  
USB  
POK  
C2  
1μF  
8
4
2
7
GND  
GND  
DC  
USBPWR  
USBPWR/DETBAT  
JU2  
U1  
DCIN  
C1  
1μF  
R8  
4.7kΩ  
MAX8804Z  
EP  
1
BAT  
BAT  
SET  
SET  
C3  
2.2μF  
+3.3V  
8
VCC  
R4  
100kΩ  
R7  
100kΩ  
R6  
1kΩ  
R5  
100kΩ  
4
3
7
1
2
3
DISCHARGE  
OUTPUT  
C5  
33pF  
6
2
JU1  
THRESHOLD  
TRIGGER  
3
U2  
ICM7555  
C4  
0.1μF  
S1  
1
D4  
DTC144E  
GND  
1
2
Figure 1. MAX8804Z EV Kit Schematic  
6
_______________________________________________________________________________________  
Evluates:VWY/MAX804Z  
MAX8804Z Evaluation Kit  
Evluates:VWY/MAX804Z  
Figure 2. MAX8804Z EV Kit Component Placement Guide—  
Component Side  
Figure 3. MAX8804Z EV Kit PCB Layout—Top Layer  
Figure 4. MAX8804Z EV Kit PCB Layout—Bottom Layer  
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are  
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.  
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 _____________________ 7  
© 2008 Maxim Integrated Products  
is a registered trademark of Maxim Integrated Products, Inc.  

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