BIC-2200-12 [MEANWELL]

Bidirectional Power Supply with Energy Recycle Function;
BIC-2200-12
型号: BIC-2200-12
厂家: MEAN WELL ENTERPRISES CO., LTD.    MEAN WELL ENTERPRISES CO., LTD.
描述:

Bidirectional Power Supply with Energy Recycle Function

文件: 总8页 (文件大小:198K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
User’s Manual  
Video  
Dimension  
L
*
*
*
W
*
*
*
H
330  
13  
140  
5.5  
41 (1U) mm  
1.61(1U) inch  
Bauart gepruft  
Sicherheit  
egelma ge  
o s  
od  
be wac  
g
www.tuv.com  
ID 2000000000  
UL62368-1  
BS EN/EN62368-1  
IEC62368-1  
TPTC004  
Features  
Applications  
Battery cell formation & grading  
V2G (Vehicle-to-grid) system  
Marine battery charger module  
1U low profile design  
Full digital design with 93% conversion efficiency for both  
AC/DC and DC/AC conversion  
Electric scooter or vehicle charger  
station  
Ultrafast switching time between AC/DC and DC/AC of 1ms  
CB/TUV/UL 62368-1 certified, and design refer to IEC 62477  
regulation  
Kinetic energy recovery system  
Electrolysis system  
Active current sharing up to 11000W(4+1)  
<3% Low THDi in both conversion mode  
Force charging and discharging mode with CANBus model  
Complete protections: Anti-islanding protection, AC fail protection,  
DC OVP,OLP, OCP, OTP  
Wastewater treatment system  
5 years warranty  
Description  
The BIC-2200 is a 2.2KW bidirectional power supply with energy recycle function. It is fully digital and  
1U height designed. It is designed to control the power transferred from AC grid to DC and DC to AC grid  
for energy recycle. The implementation of a bidirectional power supply of the BIC-2200 allows battery  
manufactures to charge the battery from AC grid and recycle the DC energy back into AC grid in one  
single unit. With built-in functions such as active current sharing, remote ON/OFF control and CANBus  
model available, the BIC-2200 provides vast design flexibility for battery formation & test equipment,  
V2G(Vehicle-to-grid) system, charging station, laser system and kinetic recovery system.  
Model Encoding / Order Information  
BIC - 2200 - 12  
Communication protocol option  
Output voltage(12V/24V/48V/96V)  
Output wattage  
Series name  
Type  
Blank  
CAN  
Communication Protocol  
None protocol  
CANBus protocol  
Note  
In Stock  
In Stock  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
SPECIFICATION  
MODEL  
BIC-2200-12  
12V  
BIC-2200-24  
24V  
BIC-2200-48  
48V  
BIC-2200-96  
96V  
DC VOLTAGE  
RATED CURRENT  
RATED POWER  
180A  
90A  
45A  
22.5A  
2160W  
FULL POWER VOLTAGE RANGE 12 ~ 15V  
RIPPLE & NOISE (max.) Note.2 160mVp-p  
24 ~ 28V  
260mVp-p  
19 ~ 28V  
0 ~ 90A  
1.0%  
48 ~ 65V  
300mVp-p  
38 ~ 65V  
0 ~ 45A  
1.0%  
96 ~ 112V  
480mVp-p  
76 ~ 112V  
0 ~ 22.5A  
1.0%  
OUTPUT  
VOLTAGE ADJ. RANGE  
CURRENT RANGE  
10 ~ 15V  
0 ~ 180A  
1.0%  
VOLTAGE TOLERANCE Note.3  
LINE REGULATION  
0.5%  
0.5%  
0.5%  
0.5%  
LOAD REGULATION  
SETUP, RISE TIME  
0.5%  
0.5%  
0.5%  
0.5%  
1800ms, 60ms/230VAC at full load  
180 ~ 264VAC  
AC VOLTAGE RANGE  
FREQUENCY RANGE  
POWER FACTOR (Typ.)  
47 ~ 63Hz  
0.98/230VAC at full load  
EFFICIENCY (Typ.)  
Note.5 90%  
93%  
93%  
93%  
INPUT  
11A/230VAC  
AC CURRENT (Typ.)  
INRUSH CURRENT (Typ.)  
LEAKAGE CURRENT  
COLD START 35A/230VAC  
<2mA/230VAC  
TOTAL HARMONIC DISTORTION <3%(@load=100%/230VAC)  
RATED INPUT POWER 1800W  
FULL POWER VOLTAGE RANGE 12 ~ 15V  
DC VOLTAGE RANGE  
MAX. INPUT CURRENT  
24 ~ 28V  
19 ~ 28V  
75A  
48 ~ 65V  
38 ~ 65V  
37.5A  
96 ~ 112V  
76 ~ 112V  
18.75A  
INPUT  
(Note.9)  
10 ~15V  
150A  
RATED OUTPUT POWER (Typ.) (@230V, 50Hz) 1725VA  
VOLTAGE RANGE  
180 ~ 264VAC determined by AC main  
47 ~ 63Hz determined by AC main  
7.5A/230VAC  
0.99/230VAC at full load  
Note.5 90.5%  
FREQUENCY RANGE  
AC CURRENT (Typ.)  
POWER FACTOR (Typ.)  
EFFICIENCY (Typ.)  
OUTPUT  
93%  
93%  
93%  
TOTAL HARMONIC DISTORTION <3%(@load=100%/230VAC)  
105 ~ 115% rated output power  
AC to DC Constant current limiting, shut down DC O/P voltage 5 sec. after DC O/P voltage is down low, re-power on to recover  
DC to AC Not accurable with constant power design  
OVER LOAD  
Shut down O/P current, re-power on to recover  
SHORT CIRCUIT  
OVER VOLTAGE  
PROTECTION  
17.6 ~ 20.8V  
Protection type : Shut down O/P voltage, re-power on to recover  
Shut down O/P voltage, recovers automatically after temperature goes down  
33.6 ~ 39.2V  
72.6 ~ 86V  
134 ~ 157V  
OVER TEMPERATURE  
ISLANDING PROTECTION  
REMOTE ON-OFF CONTROL  
BIDIRECTION SWITCH TIME (Typ.)  
ALARM SIGNAL  
Shut down AC O/P voltage, re-power on to recover  
By electrical signal or dry contact Short: Power ON Open: Power OFF Please refer to the Function Manual infollowing  
1ms  
Isolated TTL signal output for T-Alarm, DC-OK and Fault. Please refer to the Function Manual in following pages  
12V@0.5A tolerance 5%, ripple 150mVp-p  
AUXILIARY POWER  
FUNCTION  
160A  
80A  
Can be adjusted by communication  
120A 64A  
Can be adjusted by communication  
-30 ~ +70(Refer to "Derating Curve")  
20 ~ 90% RH non-condensing  
40A  
20A  
AC to DC  
DC to AC  
BATTERY MODE RATED  
CURRENT(default)  
Note.7  
32A  
16A  
WORKING TEMP.  
WORKING HUMIDITY  
STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing  
ENVIRONMENT  
TEMP. COEFFICIENT  
VIBRATION  
0.03%/(0 ~ 45)  
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes  
UL62368-1, CAN/CSA C22.2 No.62368-1,TUV BS EN/EN62368-1, EAC TP TC 004, IEC62477-1(by request) approved  
SAFETY STANDARDS  
WITHSTAND VOLTAGE Note.8  
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:500VAC  
ISOLATION RESISTANCE Note.8 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH  
BS EN/EN55032  
Parameter  
Standard  
Test Level / Note  
Class B  
Conducted  
BS EN/EN55032 (CISPR32)  
BS EN/EN55032 (CISPR32)  
BS EN/EN61000-3-2  
BS EN/EN61000-3-3  
EMC EMISSION  
Radiated  
Class A  
Harmonic Current  
Voltage Flicker  
BS EN/EN55035, BS EN/EN61000-6-2  
Parameter  
Class A  
-----  
SAFETY &  
EMC  
(Note 4)  
Standard  
Test Level / Note  
ESD  
BS EN/EN61000-4-2  
BS EN/EN61000-4-3  
BS EN/EN61000-4-4  
BS EN/EN61000-6-2  
BS EN/EN61000-4-6  
BS EN/EN61000-4-8  
Level 3, 8KV air ; Level 2, 4KV contact  
Radiated  
Level 3  
EFT / Burst  
Level 3  
EMC IMMUNITY  
Surge  
2KV/Line-Line 4KV/Line-Earth  
Conducted  
Level 3  
Level 4  
Magnetic Field  
>95% dip 0.5 periods, 30% dip 25 periods,  
>95% interruptions 250 periods  
Voltage Dips and Interruptions  
BS EN/EN61000-4-11  
MTBF  
155.56K hrs min. Telcordia SR-332 (Bellcore) ; 46K hrs min. MIL-HDBK-217F (25)  
OTHERS  
NOTE  
DIMENSION  
PACKING  
330*140*41mm (L*W*H)  
2.9Kg; 4pcs/12.6Kg/1.25CUFT  
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25of ambient temperature.  
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.  
3. Tolerance : includes set up tolerance, line regulation and load regulation.  
4. Need additional EMI filter to meet regulations of EMC conducted and radiated emission. Characteristics of EMI filter please refer to the table, minimum  
insertion loss.  
5. The efficiency is measured at 75% load.  
6. The ambient temperature derating of 5/1000m with fan models for operating altitude higher than 2000m(6500ft).  
7. CANBus model only.  
8. During withstandards voltage and isolation resistance testing, the screw "A" shall be temporarily removed, and shall be istalled back after the testing  
9. As a constant power output, the driver will auto derating the current limitation when voltage raise above rated voltage(12V,24V,48V,96V) in order to remain  
1800W output. On the other hand, when voltage is below rated voltage(12V,24V,48V,96V), the maximum current limitation will set at Max input current.  
Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
BLOCK DIAGRAM  
PFC fosc : 70KHz  
PWM fosc : 60KHz  
+V  
-V  
ACTIVE  
INRUSH  
CURRENT  
LIMITING  
POWER  
POWER  
EMI  
FILTER  
PFC  
CIRCUIT  
AC  
SWITCHING  
SWITCHING  
DETECTION  
CIRCUIT  
DRIVER  
CIRCUIT  
DETECTION  
CIRCUIT  
DRIVER  
CIRCUIT  
DRIVER  
CIRCUIT  
O.L.P.  
O.V.P.  
O.T.P.  
MCU  
O.T.P.  
TRANSCEIVERS  
DA/DB  
T-Alarm  
DC-OK  
MCU  
DATA  
ISOLATION  
FAN  
CANH/CANL  
(CANBus model)  
AUX  
POWER  
RECTIFIERS  
&
FILTER  
Remote ON-OFF  
C/D Control  
Fault  
AUX. POWER  
12V/0.5A  
DERATING CURVE  
STATIC CHARACTERISTICS  
100  
100  
80  
others  
60  
50  
40  
12V  
50  
20  
(HORIZONTAL)  
-30  
-20  
-10  
0
15  
40 45  
60  
70  
180  
190  
200  
210  
220  
264  
AMBIENT TEMPERATURE ()  
INPUT VOLTAGE (VAC) 60Hz  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
MECHANICAL SPECIFICATION  
Case No. 277C  
Unit:mm  
17.8  
289  
6.6 6.6  
10  
9
2
1
CN47  
1.5  
2-M4 L=4.5  
ON  
1
1
OFF  
SW50  
2
1
9
330  
41  
10  
9
2
1
LED  
SVR  
SW50  
2
1
10  
CN47  
10  
9
CN46  
CN46  
+V  
-V  
2-M5  
Air flow  
direction  
(TOP View)  
19.6  
TB1  
3
2
1
screw A  
(Note.8)  
I/P  
1
1
13 max.  
17.8  
289  
2-M4 L=4.5  
71.55  
225  
1
1
4-M4 L=4.5  
(Bottom View)  
1
1
DC Output Terminal Pin No. Assignment  
AC Input Terminal(TB1) Pin NO. Assignment  
Pin No. Assignment  
Max mounting torque  
Assignment  
Diagram  
Maximum mounting torque  
Terminal  
1
2
3
AC/L  
AC/N  
FG  
DECA  
T35-EO32-03  
10Kgf-cm  
+V, -V  
18Kgf-cm  
LED Status Indicators  
LED  
Description  
Green  
AC to DC Direction, functions as regular power supply.  
DC to AC Direction, functions as grid inverter.  
Green  
Red  
Abnormal status (Over temperature protection, Overload protection, Fan fail.)  
Light  
Flash  
Chassis of BIC-2200  
Mounting Surface  
Mounting Screw  
Mounting Instruction  
Hole No. Recommended Screw Size  
MAX. Penetration Depth L  
Recommended mounting torque  
7~10Kgf-cm  
1
M4  
4.5mm  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
Control Pin No. Assignment(CN46) : HRS DF11-10DP-2DS or equivalent  
10  
2
Mating Housing  
Terminal  
HRS DF11-10DS or equivalent  
HRS DF11-**SC or equivalent  
9
1
Pin No.  
Function  
+12V-AUX  
GND-AUX  
+5V-AUX  
Description  
Auxiliary voltage output, 11.4~12.6V, referenced to GND-AUX (pin 2,4). The maximum output current is 0.5A. This output  
is not controlled by the Remote ON/OFF control.  
1
2,4  
3
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).  
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 2,4) only for Remote ON/OFF used. This output is not  
controlled by the Remote ON/OFF control.  
Remote  
ON-OFF  
5
6
The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX(pin 3). (Note.1)  
High (4.5 ~ 5.5V) : Battery Charging mode  
Low (-0.5 ~ 0.5V) : Battery Discharging mode (Note.1)  
C/D Control  
(Note.2)  
High (4.5 ~ 5.5V) : When the Vout80% 5%.  
Low (-0.5 ~ 0.5V) : When Vout80% 5%.  
7
8
DC-OK  
Fault  
The maximum sourcing current is 4mA and only for output. (Note.1)  
High (4.5 ~ 5.5V) : When the Vac165Vrms,OLP, SCP,OTP,OVP,AC Fail,fan lock,islanding protection.  
Low (-0.5 ~ 0.5V) : When Vac175Vrms and when power supply work normally.  
The maximum sourcing current is 4mA and only for output. (Note.1)  
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when any of the fans fails.  
T-ALARM Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when fans work normally.  
The maximum sourcing current is 4mA and only for output(Note.1)  
9
10  
NC  
-----  
Note 1 : Isolated signal, referenced to GND-AUX.  
Note 2 : CANBus model only.  
Control Pin No. Assignment(CN47): HRS DF11-10DP-2DS or equivalent  
10  
2
Mating Housing  
Terminal  
HRS DF11-10DS or equivalent  
HRS DF11-**SC or equivalent  
9
1
Pin No.  
Function  
Description  
1,2  
DA  
Differential digital signal for parallel control. (Note.1)  
3,4  
5,6  
DB  
Negative output voltage signal. Certain function reference. It can not be connected directly to the load.  
For CANBus model: Data line used in CANBus interface. (Note.2)  
GND  
CANH  
7
(CANBus model)  
CANL  
(CANBus model)  
For CANBus model: Data line used in CANBus interface. (Note.2)  
8
9,10  
GND-AUX  
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).  
Note 1 : Non-isolated signal, referenced to GND.  
Note 2 : Isolated signal, referenced to GND-AUX.  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
Bidirection process  
BIC-2200 possesses AC to DC and DC to AC two way conversion functions. The conversion direction can be automatically detected and controlled by  
BIC-2200's internal firmware or manually switched by users according to different application requirements. Before entering detailed function explanation.  
Please refer to following definitions.  
AC to DC (Energy absorbing and charging/ power supplying):  
The BIC-2200 converts AC energy from the grid into DC energy for the battery or the loads. The operation principle is the same as an ordinary power  
supply or a charger.  
charging/power supplying  
DC  
Energy absorbing  
AC  
DC to AC (Energy recycling and discharging):  
Opposite to the AC to DC conversion, the BIC-2200 converts DC energy from the battery or loads into AC energy, then feeding back to the grid. AC output  
synchronization range is 180Vac~264Vac/47Hz~63Hz, the bidirectional power supply can work normally as long as the AC gird is within the range.  
Energy recycling  
AC  
Discharging  
DC  
Bi-direction auto-detect mode:  
This is default factory setting, BIC-2200 operates as table below  
Condition  
Mode  
Set voltage > load voltage  
Set voltage < load voltage  
AC to DC  
DC to AC  
"VTarget"(Default: BIC-2200 rated voltage)  
VDC  
Over voltage protection ShutDown  
Under voltage protection  
ShutDown  
-
+
0
I
DC_IN_MAX  
I
DC_OUT_MAX  
Direction( IDC  
)
(Energy absorbing)  
(Energy recycling)  
Operating characteristic curve  
Note:Detail of set voltage, please refer to user's manual.  
Bi-direction battery mode:  
This mode only can be activated by CANBus model. Set the BIC-2200 in AC to DC (charging) or DC to AC (discharging) conversion directly through  
command DIRECTION_CTRL below.  
Command  
Conversion  
DIRECTION_CTRL = 00h  
AC to DC (charging)  
DIRECTION_CTRL = 01h DC to AC (discharging)  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
Current Sharing  
BIC-2200 has the built-in active current sharing function and can be connected in parallel, up to 5 units, to provide higher output power as exhibited below :  
The power supplies should be paralleled using short and large diameter wiring and then connected to the load.  
In parallel connection, power supply with the highest output Voltage will be the master unit and its Vout will be the DC bus voltage.  
The total output current must not exceed the value determined by the following equation:  
Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.95  
When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit)  
the current shared among units may not be balanced.  
Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the  
output load is more than 5%.  
CN47/SW50 Function pin connection  
PSU1  
PSU2  
PSU3  
PSU4  
PSU5  
Parallel  
CN47  
SW50  
ON  
CN47  
SW50  
CN47  
SW50  
CN47  
SW50  
CN47  
SW50  
1 unit  
2 unit  
3 unit  
4 unit  
5 unit  
X
V
V
V
V
V
V
V
ON  
ON  
OFF  
OFF  
OFF  
V
V
V
ON  
OFF  
OFF  
ON  
V
V
ON  
ON  
V
OFF  
V
ON  
ON  
(V : CN47 connected ; X : CN47 not connected)  
BIC-2200  
PSU1  
BIC-2200  
PSU2  
BIC-2200  
BIC-2200  
PSU4  
BIC-2200  
PSU5  
PSU3  
SW50  
+V  
-V  
SW50  
+V  
-V  
SW50  
+V  
-V  
SW50  
+V  
-V  
SW50  
+V  
-V  
CN47  
CN47  
CN47  
CN47  
CN47  
+V  
-V  
LOAD  
4
2
4
2
4
2
4
2
4
2
DB  
DA  
DB  
DA  
DB  
DA  
DB  
DA  
DB  
DA  
DB  
3
DA  
1
DB  
3
DA  
1
DB  
3
DA  
1
DB  
3
DA  
1
DB  
3
DA  
1
PSU1 CN47  
PSU5 CN47  
PSU2 CN47  
PSU3 CN47  
PSU4 CN47  
If the lines of CN47 are too long, they should  
be twisted in pairs to avoid the noise.  
DA,DB connected mutually in parallel.  
File Name:BIC-2200-SPEC 2021-09-16  
AC DC Bidirectional Power Supply with Energy Recycle Function  
BIC-2200 series  
GUIDANCE OF ADDITIONAL FILTER  
1.Schematic  
1
3
Cy  
Cy  
Cx  
L
Cx  
R
L
LINE  
LOAD  
4
2
5
2.Minimum insertion loss (In dB at 50Ω system): Filter model 30DPGS5C or equivalent  
FREQ. MHz  
0.01 0.05 0.10 0.15 0.50 1.0  
5.0  
55  
40  
10  
45  
40  
30  
30  
40  
COM. MODE dB  
DIF. MODE dB  
2
4
5
8
10  
18  
30  
45  
35  
50  
15  
18  
3.Configration  
BIC-2200  
EMI  
AC  
I/P  
DC  
O/P  
LOAD  
FILTER  
AC Utility  
File Name:BIC-2200-SPEC 2021-09-16  

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