DDR-480B-48 [MEANWELL]

480W DIN Rail Type DC-DC Converter;


型号：	DDR-480B-48
厂家：	MEAN WELL ENTERPRISES CO., LTD.
描述：	480W DIN Rail Type DC-DC Converter
文件：	总9页 (文件大小：286K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

480W DIN Rail Type DC-DC Converter

DDR-480 series

User’s Manual

IEC62368-1

UL62368-1

AS/NZS62368-1 TPTC004

■ Features

■ Applications

ꢀ^{Compliance to BS EN/EN50155 and BS EN/EN45545-2}

ꢀBus,tram,metro or railway system

ꢀIndustrial control system

ꢀSemi-conductor fabrication equipment

ꢀFactory automation

railway standard

ꢀWidth only 85.5mm

ꢀ2:1 wide input range

ꢀ-40~+80℃ wide operating temperature

ꢀ150% peak load capability

ꢀElectro-mechanical

ꢀWireless network

ꢀCurrent sharing up to 1920W(3+1)

ꢀDC output adjustable

ꢀTelecom or datacom system

ꢀCooling by free air convection

ꢀCan be installed on DIN rail TS-35/7.5 or 15

ꢀProtections: Short circuit / Overload / Over voltage /

Over temperature / Input reverse polarity/

Input under voltage protection

ꢀ4KVdc I/O isolation(Reinforced isolation)

ꢀDC OK relay contact

ꢀRemote ON-OFF control

ꢀOperating attitude up to 5000 meters(Note.6)

ꢀ3 years warranty

■ Description

DDR-480 series is a 480W DIN Rail type DC-DC converter with main features including DIN rail-type easy

installation, ultra slim width (85.5mm), 2:1 wide input voltage, fanless design, -40~+80℃ wide operating

temperature, 4KVdc I/O isolation, 150% peak load, current sharing,DC OK, adjustable output voltage

and full protective functions. This series of models has various input options: 16.8~33.6V / 33.6~67.2V /

67.2~154V and multiple output options: 12V / 24V / 48V and can beused for industrial & railway control,

security control, communication system and other fields. Suitable applications include to DC buck/boost

regulator, increasing system insulation level and voltage drop compensation along cable...etc.

■ Model Encoding

DDR - 480 B - 24

Output voltage(12/24/48Vdc)

Input voltage (B:16.8~33.6Vdc, C:33.6~67.2Vdc, D:67.2~154Vdc)

Rated wattage

Series name

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

SPECIFICATION

MODEL

DDR-480B-12 DDR-480B-24 DDR-480B-48 DDR-480C-12 DDR-480C-24 DDR-480C-48 DDR-480D-12 DDR-480D-24 DDR-480D-48

DC VOLTAGE

12V

24V

48V

12V

24V

48V

12V

24V

48V

RATED CURRENT

CURRENT RANGE

RATED POWER

33.4A

20A

10A

33.4A

20A

10A

33.4A

20A

10A

0 ~ 33.4A

400.8W

0 ~ 20A

480W

30A

0 ~ 10A

480W

15A

0 ~ 33.4A

400.8W

50.1A

0 ~ 20A

480W

30A

0 ~ 10A

480W

15A

0 ~ 33.4A

400.8W

50.1A

0 ~ 20A

480W

30A

0 ~ 10A

480W

15A

5sec. 50.1A

CURRENT

PEAK

POWER 5sec.

OUTPUT

12Vo: 601.2W, 24Vo / 48Vo : 720W

Note.5

RIPPLE & NOISE (max.) Note.2 100mVp-p

120mVp-p

24 ~ 28V

1.0%

150mVp-p

48~ 56V

1.0%

100mVp-p

12 ~ 14V

1.0%

120mVp-p

24 ~ 28V

1.0%

150mVp-p

48~ 56V

1.0%

100mVp-p

12 ~ 14V

1.0%

120mVp-p

24 ~ 28V

1.0%

150mVp-p

48~ 56V

1.0%

VOLTAGE ADJ. RANGE

VOLTAGE TOLERANCE Note.3

LINE REGULATION

12 ~ 14V

1.0%

0.5%

LOAD REGULATION

SETUP, RISE TIME

1.0%

500ms, 60ms

HOLD UP TIME (Typ.)

Please refer to page 6 hold up time (Load de-rating curve )

VOLTAGE

RANGE

Note.4

CONTINUOUS

100ms

16.8 ~ 33.6Vdc

14.4 ~ 16.8Vdc

91%

33.6 ~ 67.2Vdc

67.2 ~ 154Vdc

66 ~ 67.2Vdc

92%

28.8 ~ 33.6Vdc

92%

EFFICIENCY (Typ.)

90%

90.5%

91%

92%

91%

93%

INPUT

23A @24Vdc

30A

11.2A @48Vdc

5A @110Vdc

DC CURRENT (Typ.)

INRUSH CURRENT (Typ.)

INTERRUPTION OF VOLTAGE SUPPLY

EN50155: 2017-B/C/D type comply with S2 level (10ms)@ full load

Normally works within 150% rated output power for more than 5 seconds and then constant current protection 105~135% rated

output power with auto-recovery

OVERLOAD

Note.5

14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V

OVER VOLTAGE

Protection type : Shut down o/p voltage, re-power on to recover

Shut down o/p voltage, re-power on to recover

PROTECTION

OVER TEMPERATURE

REVERSE POLARITY

By internal, MOSFET, no damage, recovers automatically after fault condition is removed

24Vin (B - type) :Power ON≥16.8V ,

48Vin (C - type) :Power ON≥33.6V ,

110Vin (D - type):Power ON≥67.2V ,

OFF≤65V

UNDER VOLTAGE LOCKOUT

OFF≤16.5V

OFF≤33V

DC OK REALY CONTACT RATINGS (max.)

CURRENT SHARING

30Vdc/1A resistive load

FUNCTION

Up to 1920W (3+1 units). Please refer to the Function Manual

Please refer to the Function Manual

-40 ~ +80℃ (Refer to "Derating Curve")

5 ~ 95% RH non-condensing

REMOTE ON-OFF CONTROL

WORKING TEMP.

WORKING HUMIDITY

-40 ~ +85, 5 ~ 95% RH non-condensing

ENVIRONMENT STORAGE TEMP., HUMIDITY

TEMP. COEFFICIENT

0.03%/℃ (0 ~ 55℃)

Component:10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC61373

5000 meters / OVCⅡ

VIBRATION

OPERATING ALTITUDE Note.6

SAFETY STANDARDS

UL 62368-1, IEC 62368-1, AS/NZS 62368-1, EAC TP TC 004 approved

I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:0.71KVdc

WITHSTAND VOLTAGE

ISOLATION RESISTANCE

I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25℃/ 70% RH

Parameter

Conducted

Radiated

Standard

Test Level / Note

Class A

BS EN/EN55032 (CISRP32)

Class B

EMC EMISSION

-----

Voltage Flicker

Harmonic Current

BS EN/EN55035

Parameter

ESD

BS EN/EN61000-3-3

-----

SAFETY &

-----

EMC

(Note 7)

Standard

Test Level / Note

BS EN/EN61000-4-2

BS EN/EN61000-4-3

BS EN/EN61000-4-4

BS EN/EN61000-4-5

BS EN/EN61000-4-6

BS EN/EN61000-4-8

Level 3, 8KV air ; Level 3, 6KV contact; criteria A

Level 3, 10V/m ; criteria A

Radiated

EMC IMMUNITY

EFT / Burst

Surge

Level 3, 2KV ; criteria A

Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A

Level 3, 10V ; criteria A

Conducted

Magnetic Field

Level 4, 30A/m ; criteria A

Compliance to BS EN/EN45545-2 for fire protection ; Meet BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration,

BS EN/EN50121-3-2 for EMC

RAILWAY STANDARD

MTBF

280.0K hrs min. Telcordia SR-332 (Bellcore) ; 101.7K hrs min. MIL-HDBK-217F (25℃)

85.5*125.2*128.5mm (W*H*D)

OTHERS

DIMENSION

PACKING

1.375Kg;8pcs/12Kg/0.95CUFT

1. All parameters NOT specially mentioned are measured at normal input (B:24Vdc , C:48Vdc , D:110Vdc ) , rated load and 25℃ of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1 f & 47 f parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Derating may be needed under low input voltage. Please check the derating curve for more details.

5. 150% 5 seconds, please refer to peak loading curves.

NOTE

6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than2000m(6500ft).

7. The power supply is considered as an independent unit, but the final equipment still need to re-confirm that the whole system complies with

the EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies.

(as available on http://www.meanwell.com)

※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Block Diagram

fosc : 65KHz

DC OK

RECTIFIERS

EMI

POWER

+Vo

-Vo

I/P

FILTER

SWITCHING

FILTER

O.V.P.

PWM

O.L.P.

CONTROL

DETECTION

CIRCUIT

Remote

Control

ON/OFF

P+

P-

CURRENT

Derating Curve

150

100

For 5 sec. (typ.)

Continuous

For others

For DDR-480B/C/D-12 & DDR-480D-24/48

-40

-20

55 60

(VERTICAL)

AMBIENT TEMPERATURE (℃)

Output derating VS Input Voltage

100

C/D Type

B Type

B Type:

21.6

43.2

86.4

33.6

16.8

33.6

67.2

C Type:

D Type:

67.2

154

INPUT VOLTAGE (V)

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Peak Loading

601.2W for 12Vo

720W for others

(150% load)

400.8W for 12Vo

480W for others

(100% load)

5 sec.

100 sec.

DC OK Relay Contact

Contact Close

PSU turns on / DC OK.

PSU turns off / DC Fail.

30V/1A resistive load.

Contact Open

Contact Ratings (max.)

Function Manual

1. Current sharing

(1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel) :

(2) The voltage difference among each output should be minimized that less than 0.2V is required.

(3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation)

=(The rated current per unit) x (Number of unit) x 0.9.

(4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications.

(5) When in parallel operation, the minimum output load should be greater than 3% of total output load.

(Min. load > 3% rated current per unit x number of unit)

LOAD

-V

P+ P-

-V

P+

P-

-V

P+ P-

-V

P+ P-

DC OK

Vo Adj.

PSU1

PSU2

PSU3

PSU4

2. Remote ON-OFF Control

※ The power supply can be turned ON-OFF by using the "Remote ON-OFF" function.

Remote ON-OFF

Output Status

(TB1 PIN2,4)

power supply ON

power supply OFF

Open or 5.5 ~ 10VDC

Short or 0 ~ 0.8VDC

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Input Fuse

There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each

model are shown as below.

Type

Fuse Type

Time-Lag

Reference and Rating

Conquer MST, 10A, 250V *5

Conquer MST, 8A, 250V *3

Conquer MST, 6.3A, 250V *2

Input Under-Voltage Protection

If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input

voltage reaches above Vimin,please refer to the cruve below.

Turn On

Turn Off

DDR-480D-24

DDR-480B-24

DDR-480C-24

16.5

16.8

67.2

33.6

Vin

Input Reverse Polarity Protection

There are two MOSFETs connected in series to the negative input line. If the input polarity is connected reversely, the MOSFETs open and

there will be no output to protect the unit.

Inrush Current

Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by MOSFETs to reduce power

consumption after accomplishing the start-up.

Inrush current limit Power start Normal current

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Hold-up Time

EN50155:2017 version- B/C/D type comply with S2 level (10ms) @ full load , please refer to the table and curves show

below for the hold up time specification.

Load

100% load

10ms min.

70% load

other load

Model

B type (24Vin)

16ms min.

figure 1,2,3

figure 4,5,6

figure 7,8,9

C type (48Vin)

D type (110Vin)

11ms min.

16ms min.

17ms min.

24ms min.

DDR-480B-12

DDR-480B-24

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0ms

10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms

0ms

10ms

20ms

30ms

40ms

50ms

60ms

70ms

80ms

90ms

100ms

110ms

120ms

TIME

figure 1

figure 2

DDR-480B-48

DDR-480C-12

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0ms

10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms

0ms

10ms

20ms

30ms

40ms

50ms

60ms

TIME

70ms

80ms

90ms

100ms

110ms

120ms

TIME

figure 3

figure 4

DDR-480C-24

DDR-480C-48

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0ms

10ms

20ms

30ms

40ms

50ms

60ms

70ms

80ms

90ms

100ms

110ms

120ms

0ms

10ms

20ms

30ms

40ms

50ms

60ms

70ms

80ms

90ms

100ms 110ms 120ms 130ms

TIME

figure 5

figure 6

DDR-480D-12

DDR-480D-24

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0ms

10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 12 0ms 130ms 140ms 150ms 160ms 170ms 180ms 190ms

0ms

10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms

figure 8

figure 7

TIME

DDR-480D-48

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0ms

10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms

figure 9

TIME

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Efficiency vs Load & Vin Curve

The efficiency vs load & Vin curves of each model are shown as below.

DDR-480B-12

DDR-480B-24

95%

90%

95%

90%

85%

80%

75%

70%

85%

80%

75%

70%

154Vdc

110Vdc

67.2Vdc

33.6Vdc

24Vdc

16.8Vdc

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

10%

20%

30%

40%

50%

60%

70%

80%

90% 100%

LOAD

DDR-480B-48

DDR-480C-12

95%

90%

85%

80%

75%

70%

95%

90%

85%

80%

75%

70%

33.6Vdc

24Vdc

33.6Vdc

16.8Vdc

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD

DDR-480C-24

DDR-480C-48

95%

90%

85%

80%

75%

70%

95%

90%

85%

80%

75%

70%

67.2Vdc

62.4Vdc

48Vdc

33.6Vdc

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

10%

20%

30%

40%

50%

60%

70%

80%

90% 100%

LOAD

DDR-480D-12

DDR-480D-24

95%

90%

85%

80%

75%

70%

95%

90%

85%

80%

75%

70%

154Vdc

48Vdc

110Vdc

67.2Vdc

33.6Vdc

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD

DDR-480D-48

95%

90%

85%

80%

75%

70%

154Vdc

110Vdc

67.2Vdc

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

LOAD

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Immunity to Environmental Conditions

Test method

Cooling Test

Standard

Test conditions

Status

Temperature: -40℃

EN 50155 section 12.2.3 (Column 2, Class TX)

EN 60068-2-1

No damage

Dwell Time: 2 hrs/cycle

EN 50155 section 12.2.4 (Column 2, Class TX)

EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX)

EN 60068-2-2

Temperature: 70℃ / 85℃

Dry Heat Test

PASS

Duration: 6 hrs / 10min

Temperature: 25℃~55℃

Humidity: 90%~100% RH

Duration: 48 hrs

EN 50155 section 12.2.5

EN 60068-2-30

Damp Heat Test, Cyclic

Vibration Test

Temperature: 19℃

Humidity: 65%

EN 50155 section 12.2.11

EN 61373

Duration: 10 mins

Temperature: 19℃

Humidity: 65%

EN 50155 section 12.2.11

EN 61373

Increased Vibration Test

PASS

Duration: 5 hrs

Temperature: 21 3℃

Duration: 30ms*18

EN 50155 section 12.2.11

EN 61373

Humidity: 65

Shock Test

EN 50155 section 12.2.3 (Column 2, Class TX)

EN 60068-2-1

Temperature: -40℃

Low Temperature Storage Test

Dwell Time: 16 hrs

Temperature: 35℃ 2℃

EN 50155 section 12.2.10 (Class ST4)

Salt Mist Test

PASS

Duration: 48 hrs

EN45545-2 Fire Test Conditions

Test Items

Hazard Level

Items

Standard

HL1

HL2

HL3

EN 45545-2:2013

Oxygen index test

Smoke density test

Smoke toxicity test

Oxygen index test

Glow-wire test

PASS

EN ISO 4589-2:1996

EN 45545-2:2013

R22

EN ISO 5659-2:2006

EN 45545-2:2013

NF X70-100:2006

EN 45545-2:2013

R24

R25

R26

EN ISO 4589-2:1996

EN 45545-2:2013

EN 60695-2-11:2000

EN 45545-2:2013

EN 60695-11:2003

Vertical flame test

File Name:DDR-480-SPEC 2021-09-15

480W DIN Rail Type DC-DC Converter

DDR-480 series

Mechanical Specification

Case No. 984F

Unit:mm

Terminal Pin No. Assignment (TB2)

Pin No. Assignment

1,2

3,4

5,6

7,8

DC output +Vo

DC output -Vo

DC OK Relay Contact

P+,P-(Current sharing)

Top View

129.2

3 4 5 7 8

TB2

DC OK

Vo Adj.

TB1

Side View

Front View

Side View

Terminal Pin No. Assignment (TB1)

Pin No. Assignment

DC input -Vin

DC input +Vin

Remote ON/OFF

85.5

Bottom View

Installation Instruction

This series fits DIN rail TS35/7.5 or TS35/15.

For installation details, please refer to the Instruction manual.

ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15

(For reference only. Not included with unit.)

Back View

Installation Manual

Please refer to : http://www.meanwell.com/manual.html

File Name:DDR-480-SPEC 2021-09-15

DDR-480B-48 [MEANWELL]

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