HLG-240-54B [MEANWELL]
HLG-240-54 240W 54V4.45A 单路输出PFC高效LED/防水电源; HLG - 240-54 240W 54V4.45A单路输出PFC高效LED /防水电源
| 型号： | HLG-240-54B |
| 厂家： | 
MEAN WELL ENTERPRISES CO., LTD. |
| 描述： | HLG-240-54 240W 54V4.45A 单路输出PFC高效LED/防水电源 |
| 文件： | 总8页 (文件大小：222K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Test Report: HLG-240-54
240W Single Output Switching Power Supply
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Other Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
HLG-240 series
240W Single Output Switching Power Supply
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO TEST ITEM
SPECIFICATION
V1: 350 mVp-p (Max )
TEST CONDITION
I/P: 230 VAC
RESULT
V1: 56.4
VERDICT
1
RIPPLE & NOISE
mVp-p (Max )
O/P:FULL LOAD
Ta:25℃
P
2
OUTPUT VOLTAGE
ADJUST RANGE
CH1: 50 V~ 57 V
I/P: 230 VAC
I/P:115VAC
O/P:MIN LOAD
Ta:25℃
48.76V~60.13V /230VAC
48.76V~60.13 V/115VAC
P
3
4
5
CURRENT ADJ RANGE
2.23 A~ 4.45 A
I/P: 230 VAC
O/P: CV=Vo-2V
Ta:25℃
0.5A~4.881
A
P
P
CONSTANT CURRENT REGION
27 V~ 54V
I/P: 230 VAC
O/P=27V: 4.553
O/P=53V: 4.508
A
A
O/P:CV MODE
Ta:25℃
OUTPUT VOLTAGE
TOLERANCE
V1: -1 % ~ 1 % (Max)
I/P: 100 VAC /264VAC
O/P:FULL/ 0 % LOAD
Ta:25℃
V1: -0.07 %~ 0.07
%
P
6
7
8
LINE REGULATION
LOAD REGULATION
SET UP TIME
V1: - 0.5% ~ 0.5 % (Max)
V1: - 0.5% ~ 0.5 % (Max)
I/P:100 VAC ~264 VAC
O/P:FULL LOAD
Ta:25℃
V1:
0
%~
0
%
P
P
I/P: 230 VAC
O/P:FULL ~MIN LOAD
Ta:25℃
V1: -0.06 %~ 0.06
%
230VAC/ 2500 ms (Max)
115VAC/ 2500 ms (Max)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃
230VAC/ 1747 ms
115 VAC/ 1798 ms
P
P
9
RISE TIME
230VAC/ 80 ms (Max)
115VAC/ 80 ms (Max)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃
230VAC/ 52
115 VAC/ 52
ms
ms
10
HOLD UP TIME
230VAC/ 15 ms (Typ)
115VAC/ 15 ms (Typ)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃
230VAC/ 17.3
115 VAC/ 17
ms
ms
P
P
P
11
12
OVER/UNDERSHOOT TEST
DYNAMIC LOAD
< +5%
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
TEST:<
5
%
V1: 5400 mVp-p
I/P: 230 VAC
O/P:(1)FULL /Min LOAD
90%DUTY/1KHZ
Ta:25℃
198mVp-p
Model: HLG-240-54
Test Report
2 / 8
HLG-240 series
240W Single Output Switching Power Supply
SPEC:
13
DIMMER TEST
(B Type only)
*Reference resistance value for output current adjustment (Typical)
Resistance
10K
20K
30K
40K
50K
60K
70K
80K
90K
100K
value
Output
current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
*1 ~ 10V dimming function for output current adjustment (Typical)
Dimming
value
1V
2V
3V
4V
5V
6V
7V
8V
9V
10V
Output
current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
*10V PWM signal for output current adjustment (Typical)
Duty value
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Output
current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
TEST RESULT: I/P： 230 VAC ;Ta：25℃
P
Resistance
value
10K
0.394A
8.85%
1V
20K
30K
40K
50K
60K
70K
80K
90K
100K
4.401A
98.90%
10V
Output
current
1
2
3
0.868A
19.51%
2V
1.335A
30.00%
3V
1.947A
43.75%
4V
2.258A
50.74%
5V
2.717A
61.06%
6V
3.133A
70.40%
7V
3.586A
80.58%
8V
4.001A
89.91%
9V
%
Dimming
value
Output
current
0.401A
9.01%
10%
0.873A
19.62%
20%
1.341A
30.13%
30%
1.797A
40.38%
40%
2.264A
50.88%
50%
2.738A
61.53%
60%
3.207A
72.07%
70%
3.653A
82.09%
80%
4.121A
92.61%
90%
4.455A
100.11%
100%
%
Duty
value
Output
current
0.440A
9.89%
0.914A
20.54%
1.371A
30.81%
1.821A
40.92%
2.266A
50.92%
2.708A
60.85%
3.146A
70.70%
3.585A
80.56%
4.024A
90.43%
4.461A
100.25%
%
Model: HLG-240-54
Test Report
3 / 8
HLG-240 series
240W Single Output Switching Power Supply
INPUT FUNCTION TEST
NO TEST ITEM
SPECIFICATION
TEST CONDITION
I/P:TESTING
RESULT
VERDICT
1
INPUT VOLTAGE RANGE
90VAC~264 VAC
59V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
(1)LOW-LINE-3V=87 V
(2)HIGH-LINE=264 V
P
P
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
3
INPUT FREQUENCY RANGE
POWER FACTOR
47HZ ~63 HZ
I/P: 100 VAC ~264VAC
O/P:FULL~MIN LOAD
Ta:25℃
OK
NO DAMAGE OSC
0.95/ 230 VAC FULL LOAD (TYP)
0.98/ 115 VAC FULL LOAD (TYP)
0.9/ 230 VAC 65% LOAD (TYP)
0.9/ 115 VAC 65%LOAD (TYP)
I/P: 230 VAC
PF=0.953 /230V/100%LOAD
PF=1 /115V/100%LOAD
PF=0.917 /230V/65%LOAD
I/P: 115 VAC
P
O/P:FULL LOAD / 65% LOAD
Ta:25℃
PF=1
/115V/65%LOAD
4
5
EFFICIENCY
94 % (TYP)
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
94.14
%
P
P
P
INPUT CURRENT
230 V/ 2 A (Typ)
115 V/ 4 A (Typ)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃
I = 1.15
I = 2.29
A/ 230VAC
A/ 115VAC
6
INRUSH CURRENT
230 V/ 75A (Typ)
COLD START
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I =
66
A/ 230VAC
PROTECTION FUNCTION TEST
NO TEST ITEM
SPECIFICATION
TEST CONDITION
I/P: 264 VAC
RESULT
VERDICT
P
1
OVER LOAD PROTECTION
95 %~108 %
101 %/264VAC
I/P: 230 VAC
101 %/ 230VAC
I/P: 100 VAC
101 %//100VAC
O/P:TESTING
Ta:25℃
Constant Current Limiting
2
OVER VOLTAGE PROTECTION
V1: 59 V~ 65V
I/P: 264 VAC
I/P: 230 VAC
I/P: 90 VAC
O/P:MIN LOAD
Ta:25℃
64.3 V/264VAC
64.3 V/ 230VAC
64.3V/ 90VAC
P
Shunt down Re- power ON
3
4
OVER TEMPERATURE PROTECTION
SPEC:
I/P: 230 VAC
O.T.P. Active
Shut down o/p volotage，recovers
TSW1: 105±5℃ O.T.P.
NO DAMAGE
O/P:FULL LOAD
automatically after temperature
goes down
P
P
SHORT PROTECTION
SHORT EVERY OUTPUT
1 HOUR NO DAMAGE
I/P: 264VAC
O/P: FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup Mode
Model: HLG-240-54
Test Report
4 / 8
HLG-240 series
240W Single Output Switching Power Supply
COMPONENT STRESS TEST
NO TEST ITEM
SPECIFICATION
Q3 Rated
TEST CONDITION
I/P：High-Line +3V = 267 V
RESULT
VERDICT
1
Power Transistor
(1)
(2)
(3)
464
442
460
V
V
O/P： (1)Full Load Turn on
( D to S) or (C to E) Peak Voltage
IRFB20N50K 20A/ 500V
P
(2) Output Short
(3)Fulll load continue
Ta：25℃
V
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on
2
Diode Peak Voltage
Q101
Rated
(1)
(2)
(3)
123
123
123
V
V
V
YA868C15RSC 30A/150V
(2)Output Short
(3)Fulll load continue
Ta：25℃
P
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on
Q102 Rated
(1)
(2)
(3)
124
V
V
V
YA868C15RSC 30A/150V
27
(2)Output Short
(3)Fulll load continue
Ta：25℃
123
I/P：High-Line +3V = 267 V
3
4
Input Capacitor Voltage
C5 Rated:
(1)
(2)
(3)
399
416
416
V
O/P： (1)Full Load Turn on /Off
V
NCC:
(2) Min load Turn on /Off
(3)Full Load /Min load
Change
V
150μ/420 V/105℃
P
Ta：25℃
I/P：High-Line +3V = 267 V
Control IC Voltage Test
U 70 Rated
(1)
(2)
(3)
13.13
13.11
13.13
V
V
V
O/P： (1)Full Load Turn on /Off
L6599AD : 8.85V~16 V
(2) Min load Turn on /Off
(3)Full Load /Min load
Change
P
P
Ta：25℃
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on
5
P.F.C Transistor
Q1 Rated
(1)
(2)
(3)
478
462
454
V
( D to S) or (C to E) Peak Voltage
STW25NM50N 22A/500V
V
V
(2)Output Short
(3)Fulll load continue
Ta：25℃
Model: HLG-240-54
Test Report
5 / 8
HLG-240 series
240W Single Output Switching Power Supply
SAFETY & EMC TEST
SAFETY TEST
NO TEST ITEM
SPECIFICATION
IEC60950-1
TEST CONDITION
I/P-O/P: 4 KVAC/min
I/P-FG: 2.256KVAC/min
O/P-FG: 1.8 KVAC/min
Ta:25℃
RESULT
I/P-O/P: 4.90
VERDICT
1
2
3
WITHSTAND VOLTAGE
mA
mA
I/P-O/P: 3.75KVAC/min<10mA
I/P-FG:1.88 KVAC/min<10mA
O/P-FG:1.5KVAC/min<10mA
I/P-FG:
4.05
P
O/P-FG: 5.15
NO DAMAGE
mA
ISOLATION RESISTANCE
GROUNDING CONTINUITY
I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P: 27.2
I/P-FG: 16.8
O/P-FG: 30
NO DAMAGE
GΩ
G Ω
G Ω
P
P
IEC60950-1
40A
Ta:25℃
/
2min
13
mΩ
FG(PE) TO CHASSIS
OR TRACE < 100 mΩ
4
5
LEAKAGE CURRENT
APPROVAL
IEC60950-1
I/P: 264 VAC
O/P:Min LOAD
Ta:25℃
L-FG: 0.36 mA
N-FG: 0.36 mA
P
P
< 0.75 mA / 240VAC
TUV: Certificate NO ：R50171244
UL: File NO ：E127738
E.M.C TEST
NO TEST ITEM
SPECIFICATION
EN61000-3-2
CLASS A
TEST CONDITION
I/P: 240VAC/50HZ
LOAD:LED/ELECTRONIC LOAD
O/P:100%/50% LOAD
Ta:25℃
RESULT
PASS
VERDICT
P
1
HARMONIC
CLASS C
2
3
4
CONDUCTION
RADIATION
E.S.D
EN55022 EN55015
CLASS B
I/P: 230 VAC (50HZ)
O/P:FULL/50% LOAD
Ta:25℃
PASS
P
P
Test by certified Lab
EN55022 EN55015
CLASS B
I/P: 230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
EN61000-4-2
I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA
CRITERIA
CRITERIA
A
A
A
LIGHT INDUSTRY
AIR:8KV / Contact:4KV
P
P
5
6
E.F.T
EN61000-4-4
LIGHT INDUSTRY
INPUT: 2KV
I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
SURGE
IEC61000-4-5
LIGHT INDUSTRY
L-N :2KV
I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
P
L,N-PE:4KV
Model: HLG-240-54
Test Report
6 / 8
HLG-240 series
240W Single Output Switching Power Supply
Reliability Test
NO TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
VERDICT
MODEL：HLG-240H-24
1
TEMPERATURE RISE TEST
1. ROOM AMBIENT BURN-IN：1.5 HRS
I/P： 230VAC O/P： FULL LOAD Ta= 26.5
2. HIGH AMBIENT BURN-IN： 12 HRS
I/P： 230VAC O/P： FULL LOAD Ta= 61.7
℃
℃
ROOM AMBIENT HIGH AMBIENT
Ta= 61.7
91.1℃
NO
Position
P/N
Ta= 26.5
64.0℃
61.3℃
63.4℃
64.0℃
62.7℃
61.5℃
64.7℃
61.5℃
64.1℃
65.1℃
79.0℃
69.6℃
66.5℃
71.8℃
℃
℃
TR688-R4
1
2
LF1
C1
89.3℃
91.2℃
92.7℃
90.9℃
89.9℃
93.2℃
90.2℃
92.7℃
93.3℃
106.6℃
98.3℃
94.9℃
100.1℃
684/275VAC 20% P=15 R.46
TR827-R1 R-16x12x8C
LF2
BD1
L2
3
10A/800V SILICON US10KB80R
TR892 CS-17212 142u GS220
DT TF1940 QP-3325 CLG-240
SPW20N60C3 20.7A/600V TO247
NCP1605DR2G SOIC-16
4
P
5
L1
6
Q1
7
U1
8
ST-22W-R0 105℃ 60mm
TSW1
Q3
9
STF21NM60N 17A/600V TO220 FP
TF1944 LP-3925 CLG-240-24 B
IRFB3607PBF 80A/75V
10
11
12
13
14
T1
Q101
C102
LF101
1000u/35V UL10Kh 12.5*20 ZLH
TR847-R2 T14x8x7(A07)
I/P： 230 VAC
O/P：O/P SHORT TEST
Ta：25℃
TEST：OK
TEST：OK
2
3
OVER LOAD BURN-IN TEST
NO DAMAGE
P
P
1 HOUR ( MIN )
I/P： 230 VAC/100VAC
O/P：CV=23V
LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER
2 HOUR
Ta= -35 ℃
I/P： 264 VAC
O/P：CV=23V
TEST：OK
4
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
AFTER 12 HOURS
IN CHAMBER ON
P
P
CONTROL 60 ℃
Ta= 61.7 ℃
TURN ON TEST
NO DAMAGE
HUMIDITY= 95 %R.H
+ 0.03 %(0~50℃)
I/P： 230 VAC
+
0.003 %(0~50℃)
5
6
TEMPERATURE
COEFFICIENT
O/P：FULL LOAD
STORAGE TEMPERATURE TEST
1. Thermal shock Temperature： -45℃~ +90℃
2. Temperature change rate ：25℃ / MIN
3. Dwell time low and high temperature ： 30 MIN/EACH
4. Total test cycle：5 CYCLE
OK
P
P
5. Input/Output condition： STATIC
1. Thermal shock Temperature： -35℃~ +65℃
2. Temperature change rate ：25℃ / MIN
3. Dwell time low and high temperature ： 30 MIN/EACH
4. Total test cycle：10 CYCLE
7
THERMAL SHOCK TEST
OK
5. Input/Output condition： 230VAC/Full Load
Model: HLG-240-54
Test Report
7 / 8
HLG-240 series
240W Single Output Switching Power Supply
TEST：OK
8
VIBRATION TEST
1 Carton & 1 Set
(1) Waveform： Sine Wave
(2) Frequency：10~500Hz
(3) Sweep Time：12min/sweep cycle
(4) Acceleration：5G
P
(5) Test Time：72min in each axis (X.Y.Z)
(6) Ta：25℃
9
CAPACITOR
LIFE CYCLE
HLG-240H-24:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P： 230VAC O/P：FULL LOAD Ta= 60 ℃ LIFE TIME
(1) 196640 HRS
(2) 27898.3 HRS
(3) 54198.9 HRS
P
(3) I/P： 230VAC O/P：75% LOAD
Ta= 60 ℃ LIFE TIME
MIL-HDBK-217F NOTICES2 PARTS COUNT Mean Time Between Failure： 207.9K HRS
10
11
MTBF
P
P
Demonstration Mean Time Between Failure(Expected Life) : 50,000 hours @ Tcase 70℃
DMTBF/Accelerated Life Test
DATE
SAMPLE
TEST RESULT
TESTER
APPROVAL
2009/7/31
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
VINCENT TSENG
PRODUCT SAMPLE
W0907E29
PRODUCT SAMPLE
W0910C36
2009/9/29
2009/12/2
PASS
PASS
SANFORD SU
SANFORD SU
VINCENT TSENG
2003/12/12 A50-F023
Model: HLG-240-54
Test Report
8 / 8
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