RCB-1600-48 [MEANWELL]
CHARGER FOR LEAD-ACID BATTERIES AND LI-ION BATTERIES;
| 型号： | RCB-1600-48 |
| 厂家： | 
MEAN WELL ENTERPRISES CO., LTD. |
| 描述： | CHARGER FOR LEAD-ACID BATTERIES AND LI-ION BATTERIES |
| 文件： | 总6页 (文件大小：193K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
1600W Rack Mountable Front End Battery Charger
RCB-1600
Dimension
L
*
*
*
W
85
*
*
*
H
Bauart gepruft
Sicherheit
300
11.8
41 (1U) mm
1.61(1U) inch
egelma ge
o s
od
be wac
g
www.tuv.com
ID 2000000000
3.35
■ Features
■ Certificates
ꢀCharger for lead-acid batteries (Gel, flooded and AGM) and
Li-ion batteries (lithium iron and lithium manganese)
ꢀBuilt-in default 3 stage charging curves and programmable curve
ꢀBuilt-in I2C interface, PMBus protocol
ꢀSafety: UL/EN/IEC 60950-1
ꢀEMC: EN 55022 / 55024
(Optional CANBus protocol)
ꢀOutput voltage and current programmable
ꢀUniversal AC input / Full range
■ Applications
(Withstand 300VAC surge input for 5 seconds)
ꢀBuilt-in active PFC function
ꢀLarge scale DC UPS or emergency
backup system
ꢀForced air cooling by built-in DC fan
ꢀMarine battery charger module
ꢀElectric scooter or vehicle charger station
ꢀWastewater treatment system
ꢀElectrolysis system
ꢀBuilt-in OR-ing FET, support hot swap (hot plug)
ꢀActive current sharing up to 8000W for one 19 rack shelf
ꢀProtections: Battery under voltage / Battery no connection
/ Short circuit / Over voltage / Over temperature
ꢀOptional conformal coating
ꢀ5 years warranty
■ Description
RCB-1600 series is a single output 1600W AC/DC charger with 1U low profile (41mm). It is an intelligent
charger with embedded charging curves which are programmable; users are also able to adjust the charging
voltage and current via the built-in potentiometer, output programmable functions, or PMBus to charge
different types of batteries, such as lead-acid batteries and li-ion batteries. Various protection mechanisms
as well as the temperature compensation function are provided to assure the normal and safe operations.
The rack-mountable attribute allows RCB-1600 to perfectly suit the charging, backup or constant current
source applications exploiting the rack architecture or central management.
■ Model Encoding
RCB - 1600 - 12
Nominal voltage
Output wattage
Series name
※ Note: 19" rack shelf, RHP-1U, available.
File Name:RCB-1600-SPEC 2016-12-13
1600W Rack Mountable Front End Battery Charger
RCB-1600
SPECIFICATION
MODEL
RCB-1600-12
RCB-1600-24
RCB-1600-48
BOOST CHARGE VOLTAGE(Vboost)(default) 14.4V
28.8V
27.6V
55A
57.6V
55.2V
27.5A
1584W
FLOAT CHARGE VOLTAGE(Vfloat)(default) 13.8V
CONSTANT CURRENT(CC)(default) 100A
RATED POWER
1440W
1584W
OUTPUT
By built-in potentiometer, SVR
11.5 ~ 15V
VOLTAGE ADJ. RANGE
23.5 ~ 30V
47.5 ~ 58.8V
90 ~ 270Ah
RECOMMENDED BATTERY
CAPACITY(AMP HOURS) Note.3
LEAKAGE CURRENT FROM
BATTERY (Typ.)
330 ~ 1000Ah
<1mA
180 ~ 550Ah
VOLTAGE RANGE
Note.4 90 ~ 264VAC
127 ~ 370VDC
FREQUENCY RANGE
POWER FACTOR (Typ.)
EFFICIENCY (Typ.)
AC CURRENT (Typ.)
47 ~ 63Hz
0.97/230VAC at full load
90.5%
92%
93%
INPUT
14A/115VAC 8A/230VAC
COLD START 35A/230VAC
<1.5mA / 230VAC
15A/115VAC
8.5A/230VAC
Note.4
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
15.75 ~ 18.75V
31.5 ~ 37.5V
63 ~ 75V
OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
PROTECTION
Shut down o/p voltage, recovers automatically after temperature goes down
OVER TEMPERATURE
Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage
Please refer to the Function Manual.
OUTPUT VOLTAGE
PROGRAMMABLE(PV) Note 5
Adjustment of output current is allowable to 20 ~ 100% of rated current
Please refer to the Function Manual.
OUTPUT CURRENT
PROGRAMMABLE(PC) Note 5
5V @ 0.3A, 12V @ 0.8A
AUXILIARY POWER
REMOTE ON-OFF CONTROL
TEMPERATURE COMPENSATION
DC OK SIGNAL
FUNCTION
By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual
-3mV / ℃ / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)
The isolated TTL signal out. Please refer to the Installation Manual
The isolated TTL signal out. Please refer to the Installation Manual
-30 ~ +70℃ (Refer to "Derating Curve")
AC OK SIGNAL
WORKING TEMP.
20 ~ 90% RH non-condensing
WORKING HUMIDITY
STORAGE TEMP., HUMIDITY
-40 ~ +85℃, 10 ~ 95% RH non-condensing
ENVIRONMENT
TEMP. COEFFICIENT
VIBRATION
0.03%/℃ (0 ~ 50℃)
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL60950-1, TUV EN60950-1 approved
SAFETY STANDARDS
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
EMC EMISSION
EMC IMMUNITY
MTBF
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC (0.5KVAC for 12V)
SAFETY &
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC
(Note 6)
Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), Heavy industry level, criteria A
160.1K hrs min. Telcordia SR-332 (Bellcore) ; 38.9K hrs min. MIL-HDBK-217F (25℃)
OTHERS
NOTE
DIMENSION
300*85*41mm (L*W*H)
1.87Kg; 6pcs/12.2Kg/1.16CUFT
PACKING
1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
3. This is MEAN WELL's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. PV/PC functions when users are not operating on PMBus. SVR functions when users are neither operating on PMBus nor using PV/PC.
6. The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to
perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
File Name:RCB-1600-SPEC 2016-12-13
1600W Rack Mountable Front End Battery Charger
RCB-1600
Block Diagram
PFC fosc : 90KHz
PWM fosc : 70KHz
ACTIVE
INRUSH
CURRENT
LIMITING
ORING
+V
RECTIFIERS
RECTIFIERS
&
FILTER
POWER
EMI
FILTER
FET
I/P
&
PFC
SWITCHING
-V
O.V.P.
ORING FET
CONTROL
DETECTION
CIRCUIT
PWM
CONTROL
PFC
CONTROL
PV/PC
TRANSCEIVERS
DA/DB
T-Alarm
AC-OK
DC-OK
DETECTION
CIRCUIT
MCU
MCU
DATA
ISOLATION
SDA/SCL
O.T.P.
FAN
Remote ON-OFF
AUX
POWER
12V/0.8A
AUX POWER
5V/0.3A
RECTIFIERS
&
FILTER
Derating Curve
Static Characteristics
100
90
80
70
60
50
100
80
230VAC
Input only
60
50
40
40
30
20
90
100
115
180
264
(HORIZONTAL)
-30
-25 -10
0
15
30
50
60
70
AMBIENT TEMPERATURE (℃)
INPUT VOLTAGE (VAC) 60Hz
File Name:RCB-1600-SPEC 2016-12-13
1600W Rack Mountable Front End Battery Charger
RCB-1600
Function Manual
1.PMBus Communication Interface
※ RCB-1600 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For
details, please refer to the Installation Manual.
2.Charging Curve
※ By factory default, this charger performs the default curve which can be programmed via PMBus.
※ To charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, switch to PMBus, PV/PC
or SVR control instead and so on, please refer to the Installation Manual.
◎ Default 3 stage charging curve
◎ Embedded 3 stage charging curve
MODEL Description
Default, programmable
V
boost
V
float
CC (default)
100A
3 Stage
Start
14.4
14
13.8
13.6
13.4
13.5
27.6
27.2
26.8
27
Vboost
Vfloat
Pre-defined, gel battery
12V
Pre-defined, flooded battery
14.2
14.5
28.8
28
Charge Voltage
Charge Current
Pre-defined, AGM battery
Default, programmable
100% CC
10% CC
Pre-defined, gel battery
24V
Pre-defined, flooded battery
55A
28.4
29
Constant Current Constant Voltage
stage 1 stage 2
Float
Pre-defined, AGM battery
Default, programmable
stage 3
Green
57.6
56
55.2
54.4
53.6
54
Orange
Color of LED
Pre-defined, gel battery
48V
Pre-defined, flooded battery
27.5A
Charger fail if charging time
exceed charging timeout
Status Indicator
56.8
58
Pre-defined, AGM battery
◎ Suitable for lead-acid batteries (flooded, Gel and AGM) and
Li-ion batteries (lithium iron and lithium manganese).
3. Remote ON-OFF Control
The charger can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function.
switch
PIN17 Remote ON-OFF
Between Remote ON-OFF and +5V-AUX
Switch Short
Charger Status
ON
Switch Open
OFF
PIN13 +5V-AUX
File Name:RCB-1600-SPEC 2016-12-13
1600W Rack Mountable Front End Battery Charger
RCB-1600
5. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 75~125% of the nominal voltage by applying
EXTERNAL VOLTAGE.
+V
LOAD
-V
PIN29 -V-signal
EXTERNAL VOLTAGE (DC)
PIN27 PV
RCB-1600-48 RCB-1600-24 RCB-1600-12
60 30 15
48 24 12
Non-Linear
36 18
9
V
0
0
0
0.4
1
4.7
5
EXTERNAL VOLTAGE (DC)
6. Output Current Programming (or, PC / remote current programming / dynamic current trim)
※ The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
Iout
100
+V
Non-Linear
LOAD
-V
PIN29 -V-signal
PIN26 PC
EXTERNAL VOLTAGE (DC)
20
V
0.4
1
4.7 5
EXTERNAL VOLTAGE (VDC)
7.Temperature Compensation
PIN30 RTH+
◎ To exploit the temperature compensation function, please
attach the temperature sensor, NTC, to the battery or the
battery's vicinity.
NTC
◎ The charger is able to work normally without the NTC.
PIN31 RTH-
File Name:RCB-1600-SPEC 2016-12-13
1600W Rack Mountable Front End Battery Charger
RCB-1600
Mechanical Specification
Case No.250
Unit:mm
9max.
300
41
12.5
5.8
11max.
3.6
7
CN1
Air flow
direction
SVR
※ LED Status Indicators
LED
Green
Description
Float (stage 3)
Orange
Red
Charging (stage 1 or stage 2)
The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises.
The LED will flash with the red light when the internal temperature reaches 60℃; under this condition, the unit still operates normally
without entering OTP. (In the meantime, an alarm signal will be sent out through the PMBus interface.)
Red (Flashing)
※ Input / Output Connector Pin No. Assignment(CN1) : Postronic PCIM34W13M400A1
1
3
5
7
9
11
29
33
11 14 17 20 23 26 29
12 15 18 21 24 27 30
13 16 19 22 25 28 31
Mating Housing Postronic PCIM34W13F400A1
2
4
6
8 10 13
Function
31 32
34
Pin No.
1,2,3,4,6
5,7,8,9,10
Description
-V
Negative output terminal.
Positive output terminal.
+V
Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin 12).
The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by the Remote ON/OFF control.
11
12
13
+12V-AUX
GND-AUX
+5V-AUX
Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 12).
The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by the Remote ON/OFF control.
14
15
SCL
SDA
Serial Clock used in the PMBus interface. (Note.2)
Serial Data used in the PMBus interface. (Note.2)
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when fan fails.
T-ALARM Low (-0.1 ~ 0.5V) : When the internal temperature is normal, and when fan normally works.
The maximum sourcing current is 10mA and only for output(Note.2)
16
17
18
Remote The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2)
ON-OFF Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
High (4.5 ~ 5.5V) : When the Vout ≦8V/16V/32V 1V.
Low (-0.1 ~ 0.5V) : When Vout ≧8V/16V/32V 1V. The maximum sourcing current is 10mA and only for output. (Note.2)
DC OK is associated with battery low protection.
DC-OK
High (4.5 ~ 5.5V) : When the input voltage is ≧87Vrms .
Low (-0.1 ~ 0.5V) : When the input voltage is ≦75Vrms.
The maximum sourcing current is 10mA and only for output. (Note.2)
19
20
AC-OK
D0
Charging mechanism control. This pin determines, for charging operation, whether charging curve is used, or control over
PMBus, PV/PC or SVR is used. Please refer to the installation Manual. (Note.1)
21,22,23
24,25
26
A2,A1,A0 PMBus interface address lines. (Note.1)
DB,DA
PC
Differential digital signal for parallel control. (Note.1)
Connection for output current programming. (Note.1)
Connection for output voltage programming. (Note.1)
27
PV
Positive output voltage signal.
It cannot be connected directly to the load.
28
29
+V(signal)
-V(signal)
Negative output voltage signal.
It is for certain function reference; it cannot be connected directly to the load.
30
31
32
33
34
RTH+
RTH-
FG
Temperature sense associated with the temperature compensation funcion.
AC Ground connection.
AC Line connection.
AC/L
AC/N
AC Neutral connection.
Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.
File Name:RCB-1600-SPEC 2016-12-13
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