UHP-2500 [MEANWELL]

2500W Conduction Cooling with PFC Switching Supply;
UHP-2500
型号: UHP-2500
厂家: MEAN WELL ENTERPRISES CO., LTD.    MEAN WELL ENTERPRISES CO., LTD.
描述:

2500W Conduction Cooling with PFC Switching Supply

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2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
UL62368-1  
TPTC004 IEC62368-1  
Features  
Slim and Low profile (60mm)  
Certificates  
Safety: UL/EN62368-1  
EMC: EN55032 / 55024  
Fanless and conduction-cooled design  
Built-in active PFC function  
-3 ~0+ 70 working temperature  
Output voltage and constant current level programmable  
Protections: Short circuit / Overload / Over voltage  
/ Over temperature  
Applications  
Industrial automation machinery  
Industrial control system  
Mechanical and electrical equipment  
Electronic instruments, equipment  
or apparatus  
Built-in remote ON-OFF control  
DC OK active signal  
Operating altitude up to 5000 meter (Note.7)  
LED indicator for power on  
Test and measurement instrument  
Laser related machine  
Optional PMBus or CANBus protocol  
5 years warranty  
Charging related equipment  
Household appliances  
Description  
UHP-2500 series is a 2500W single-output slim type power supply with 60mm of low profile design.  
Adopting the full range 90~264VAC input, the entire series provides an output voltage line of 24V, 36V and 48V.  
In addition to the high efficiency up to 96%, that the whole series operates from -30~ 70under air  
convection without fan. UHP-2500 has the complete protection functions and 2G anti-vibration capability;  
It is complied with the international safety regulations such as TUV EN62368-1, UL62368-1, and design  
refers to EN61558-1 and EN60335-1. UHP-2500 series serves as a high performance power supply solution  
for various industrial applications.  
Model Encoding  
UHP - 2500 - 24  
Communication protocol option  
Output voltage(24V/36V/48V)  
Rated wattage  
Series name  
Type  
Blank  
PM  
Communication Protocol  
None  
Note  
In Stock  
PMBus protocol  
CANBus protocol  
By request  
By request  
CAN  
File Name:UHP-2500-SPEC 2019-10-18  
2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
SPECIFICATION  
MODEL  
UHP-2500-24  
UHP-2500-36  
UHP-2500-48  
36V  
48V  
DC VOLTAGE  
24V  
RATED CURRENT  
104.2A  
69.4A  
52.1A  
RATED POWER  
2500.8W  
2498.4W  
360mVp-p  
2500.8W  
480mVp-p  
RIPPLE & NOISE (max.) Note.2  
300mVp-p  
By built-in potentiometer, SVR  
VOLTAGE ADJ. RANGE  
OUTPUT  
36~43.2V  
1.0%  
48~57.6V  
1.0%  
24~28.8V  
1.0%  
VOLTAGE TOLERANCE Note.3  
LINE REGULATION  
0.5%  
0.5%  
0.5%  
1.0%  
1.0%  
0.5%  
LOAD REGULATION  
SETUP, RISE TIME  
1800ms, 60ms/230VAC at full load  
HOLD UP TIME (Typ.)  
VOLTAGE RANGE  
16ms/230VAC at 75% load  
10ms/230VAC at full load  
Note.4 90 ~ 264VAC  
47 ~ 63Hz  
250 ~ 370VDC  
FREQUENCY RANGE  
POWER FACTOR (Typ.)  
EFFICIENCY (Typ.)  
PF0.95/230VAC at full load  
95%  
INPUT  
95.5%  
96%  
14.3A/230VAC  
AC CURRENT (Typ.)  
INRUSH CURRENT (Typ.)  
LEAKAGE CURRENT  
Cold start 60A/230VAC  
<0.75mA / 240VAC  
105 ~ 115% rated output power  
OVERLOAD  
Protection type : Constant current limiting, unit will shutdown after 5 sec. re-power on to recover.  
30 ~ 35V  
45 ~ 51V 60 ~ 67V  
Protection type :Shut down O/P voltage,re-power on to recover  
PROTECTION  
FUNCTION  
ENVIRONMENT  
OVER VOLTAGE  
OVER TEMPERATURE  
Protection type :Shut down O/P voltage, recovers automatically after temperature goes down  
Adjustment of output voltage is allowable to 50 ~ 120% of nominal output voltage  
Please refer to the Function Manual.  
OUTPUT VOLTAGE  
PROGRAMMABLE(PV) Note 5  
Adjustment of constant current level is allowable to 20 ~ 100% of rated current.  
Please refer to the Function Manual.  
OUTPUT CURRENT  
PROGRAMMABLE(PC) Note 5  
Power ON : Short circuit  
Power OFF : Open circuit  
REMOTE ON/OFF CONTROL  
AUXILIARY POWER  
DC-OK SIGNAL  
12V@0.4A tolerance 10%, ripple 150mVp-p  
The TTL signal out, PSU turn on = 4.5 ~ 5.5V ; PSU turn off = -0.5 ~ 0.5V. Please refer to the Function Manual.  
-30 ~ +70(Refer to “Derating Curve")  
WORKING TEMP.  
20 ~ 90% RH non-condensing  
WORKING HUMIDITY  
STORAGE TEMP., HUMIDITY  
TEMP. COEFFICIENT  
VIBRATION  
-40 ~ +85, 10 ~ 95% RH non-condensing  
0.03%/(0 ~ 50℃)  
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes  
SAFETY STANDARDS  
WITHSTAND VOLTAGE  
ISOLATION RESISTANCE  
UL62368-1,TUV EN62368-1, EAC TP TC 004 approved; design refers to EN61558-1, EN60335-1(by request)  
I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.25KVAC  
I/P-O/P, I/P-FG,O/P-FG:100M Ohms/500VDC/25/ 70%RH  
Parameter  
Conducted  
Standard  
Test Level / Note  
Class B  
EN55032 (CISPR32)  
EN55032 (CISPR32)  
EN61000-3-2  
Radiated  
Class A  
EMC EMISSION  
Harmonic Current  
Voltage Flicker  
EN55024 , EN61000-6-2  
Parameter  
ESD  
Class A  
EN61000-3-3  
-----  
SAFETY &  
EMC  
(Note.6)  
Standard  
Test Level / Note  
EN61000-4-2  
EN61000-4-3  
EN61000-4-4  
EN61000-6-2  
EN61000-4-6  
EN61000-4-8  
Level 3, 8KV air ; Level 2, 4KV contact  
Radiated  
Level 3  
EFT / Burst  
Surge  
Level 3  
EMC IMMUNITY  
2KV/Line-Line 4KV/Line-Earth  
Conducted  
Level 3  
Level 4  
Magnetic Field  
>95% dip 0.5 periods, 30% dip 25 periods,  
>95% interruptions 250 periods  
Voltage Dips and Interruptions  
EN61000-4-11  
MTBF  
166.12K hrs min. Telcordia SR-332 (Bellcore) ; 48.91K hrs min. MIL-HDBK-217F (25)  
OTHERS  
NOTE  
310*140*60mm (L*W*H)  
DIMENSION  
PACKING  
3.5kg; 4pcs/15kg/1.76CUFT  
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25of ambient temperature.  
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.  
3. Tolerance :includes set up tolerance, line regulation and load regulation.  
4. Derating may be needed under low input voltages. Please check the derating curve for more details.  
5. PV/PC functions when users do not use SVR.  
6. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on  
a 1100mm*650mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to  
perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)  
7. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft).  
File Name:UHP-2500-SPEC 2019-10-18  
2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
BLOCK DIAGRAM  
PFC fosc : 80KHz  
PWM fosc : 55KHz  
ACTIVE  
INRUSH  
CURRENT  
LIMITING  
RECTIFIERS  
RECTIFIERS  
&
FILTER  
+V  
-V  
POWER  
EMI  
FILTER  
I/P  
&
PFC  
SWITCHING  
O.V.P.  
DETECTION  
CIRCUIT  
PV  
PC  
PWM  
CONTROL  
PFC  
CONTROL  
O.T.P.  
MCU  
DETECTION  
CIRCUIT  
DC OK  
DATA  
ISOLATION  
MCU  
Remote ON-OFF  
O.T.P.  
PM BUS  
or  
DATA  
ISOLATION  
5V  
RECTIFIERS  
&
FILTER  
AUX  
POWER  
CAN BUS  
(Optional)  
12V/0.4A  
AUX POWER  
EFFICIENCY VS LOAD (48V MODEL)  
STATIC CHARACTERISTIC  
100  
95  
90  
85  
80  
75  
70  
65  
60  
100  
90  
80  
70  
60  
50  
40  
115VAC  
230VAC  
10%  
20%  
30%  
40%  
50%  
60%  
65%  
80%  
90%  
100%  
110  
120  
140 160 180  
220  
240 264  
90 100  
200  
LOAD  
INPUT VOLTAGE (V) 60Hz  
DERATING CURVE  
230VAC  
100  
100  
80  
Input only  
80  
60  
230VAC  
230VAC  
Input only  
60  
50  
40  
110VAC  
40  
30  
20  
20  
-30  
-25 -10  
0
20  
40  
50  
60  
70  
-30  
-25 -10  
0
20  
40 45 50  
60 65 70  
(HORIZONTAL)  
(HORIZONTAL)  
AMBIENT TEMPERATURE WITH ADDITIONAL ALUMINUM PLATE()  
(450x450x3mm)  
AMBIENT TEMPERATURE WITH 45CFM FAN()  
100  
100  
80  
230VAC  
Input only  
80  
60  
60  
40  
40  
30  
20  
20  
-30  
-25 -10  
0
20  
40 45 50  
60  
70  
(HORIZONTAL)  
(HORIZONTAL)  
75  
-30  
-25  
-10  
0
15  
30  
50  
60  
Tcase ()  
AMBIENT TEMPERATURE WITHOUT ALUMINUM PLATE()  
File Name:UHP-2500-SPEC 2019-10-18  
2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
FUNCTION MANUAL  
1.Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)  
In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.  
CN71  
PIN1 PV  
EXTERNAL  
VOLTAGE (DC)  
PIN3 & 4 -GND-signal  
Vout  
120  
100  
100  
83.3  
80  
Non-Linear  
60  
40  
50  
20  
V
V
50  
90  
100  
110  
120  
0
0.4  
1
4.74.8  
OUTPUT VOLTAGE (%)  
The rated current should change with the Output Voltage Programming accordingly.  
EXTERNAL VOLTAGE (DC)  
2.Constant Current Programming (or, PC / remote current programming / dynamic current trim)  
The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.  
CN71  
PIN2 PC  
EXTERNAL  
VOLTAGE (DC)  
PIN3 & 4 -GND-signal  
Covered by over temperature protection, auto de-rating function works under operation either in PC mode or under control by communication protocol.  
T1(Typ.): Maximum ambient temperature of full load.  
T2(Typ.): T1+5.  
Iout  
100  
80  
110  
100  
Non-Linear  
Non-Linear  
60  
50  
40  
20  
20  
V
0
0.4  
1
4.7 4.8  
T1  
T2  
(HORIZONTAL)  
AMBIENT TEMPERATURE ()  
EXTERNAL VOLTAGE (DC)  
File Name:UHP-2500-SPEC 2019-10-18  
2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
3.Remote ON-OFF Control  
The power supply can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function.  
Remote ON-OFF  
Short circuit  
Power Supply Status  
CN71  
ON  
PIN5 Remote ON-OFF  
PIN7 & 8 +12V-AUX  
Open circuit  
OFF  
4.DC-OK Signal  
DC-OK signal is a TTL level signal. The maximum sourcing current is 10mA.  
DC-OK signal  
Power Supply Status  
CN71  
PIN6 DC OK  
“High” >4.5~5.5V  
“Low” <-0.5~0.5V  
ON  
OFF  
PIN9 & 10 GND-AUX  
5.PMBus Communication Interface  
UHP-2500 supports PMBus Rev. 1.2 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details,  
please refer to the Function Manual.  
File Name:UHP-2500-SPEC 2019-10-18  
2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
MECHANICAL SPECIFICATION  
Case No.276A  
Unit:mm  
310  
302  
4
TB2  
TB3  
2-M6  
3
2 TB1  
1
DIP SW  
LED  
SVR  
CN71  
1
2
11  
12  
1 2 3  
44.5 L=10  
(Optional)  
155  
tc  
tc : Max. Case Temperature  
DC Output Terminal(TB2,TB3) Pin NO. Assignment  
AC Input Terminal(TB1) Pin NO. Assignment  
Pin No. Assignment  
Max mounting torque  
Pin No. Assignment  
Terminal  
Terminal  
Max mounting torque  
1
2
3
AC/L  
AC/N  
TB2  
TB3  
+V  
-V  
(MW)  
HS147  
8Kgf-cm  
DECA T36  
13Kgf-cm  
DIP SW(Optional):  
Pin No.  
Function  
Description  
1
2
3
A0  
A1  
A2  
PMBus / CANBus interface address switch.  
Control Pin No. Assignment(CN71) : HRS DF11-12DP-2DS or equivalent  
2
1
Mating Housing  
Terminal  
HRS DF11-12DS or equivalent  
HRS DF11-**SC or equivalent  
12 11  
Pin No.  
Function  
PV  
Description  
1
2
Connection for output voltage programming.(Note1)  
PC  
Connection for constant current level programming.(Note.1)  
3,4  
GND (Signal) Negative output voltage signal.  
The unit can turn the output ON/OFF by dry contact between Remote ON/OFF and 12-AUX.(Note.2)  
Short (10.8 ~ 13.2V) : Power ON ; Open(-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 13.2V  
Low (-0.5 ~ 0.5V) : When the Vout77% 6%.  
Remote  
ON-OFF  
5
6
DC-OK  
High (4.5 ~ 5.5V) : When Vout80% 6%.  
The maximum sourcing current is 10mA and only for output.(Note.2)  
Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin3 & 4).  
The maximum load current is 0.4A. This output is not controlled by “Remote ON-OFF”.  
Auxiliary voltage output GND.  
7,8  
9,10  
11  
+12V-AUX  
GND-AUX  
The signal return is isolated from the output terminals (+V & -V).  
For PMBus model: Serial Data used in the PMBus interface. (Note.2)  
For CANBus model: Data line used in CANBus interface. (Note.2)  
For PMBus model: Serial Clock used in the PMBus interface. (Note.2)  
For CANBus model: Data line used in CANBus interface. (Note.2)  
SDA  
CANH  
SCL  
12  
CANL  
Note1: Non-isolated signal, referenced to [GND(signal)].  
Note2: Isolated signal, referenced to GND-AUX.  
File Name:UHP-2500-SPEC 2019-10-18  
2500W Conduction Cooling with PFC Switching Supply  
UHP-2500 series  
Operate with additional aluminum plate and fan  
In order to meet the “Derating Curve” and the “Static Characteristics” , UHP-2500 series can be installed onto an aluminum plate(or the cabinet of the same size)  
on the bottom or apply forced air cooled solution. The size of the suggested aluminum plate and configuration of fan are shown as below. And for optimizing  
thermal performance, the aluminum plate must have an even and smooth surface (or coated with thermal grease), and UHP-2500 series must be firmly mounted  
at the center of the aluminum plate.  
unit:mm  
M4*4  
450  
450  
155mm  
45CFM  
FAN  
Air flow  
direction  
TB2  
TB3  
3
2 TB1  
1
DIP SW  
SVR  
1 2 3  
(Optional)  
File Name:UHP-2500-SPEC 2019-10-18  

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