TC648BEUATR [MICROCHIP]

PWM Fan Speed Controllers With Auto-Shutdown, Fan Restart and FanSense⑩ Technology for Fault Detection; PWM风扇速度控制器,带有自动关机,重新启动风机和FanSense⑩技术故障检测
TC648BEUATR
型号: TC648BEUATR
厂家: MICROCHIP    MICROCHIP
描述:

PWM Fan Speed Controllers With Auto-Shutdown, Fan Restart and FanSense⑩ Technology for Fault Detection
PWM风扇速度控制器,带有自动关机,重新启动风机和FanSense⑩技术故障检测

风扇 风机 控制器
文件: 总36页 (文件大小:684K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
M TC646B/TC648B/TC649B  
PWM Fan Speed Controllers With Auto-Shutdown, Fan  
Restart and FanSense™ Technology for Fault Detection  
Features  
Description  
Temperature-Proportional Fan Speed for Acoustic  
The TC646B/TC648B/TC649B devices are new ver-  
sions of the existing TC646/TC648/TC649 fan speed  
controllers. These devices are switch-mode fan speed  
controllers that incorporate a new fan auto-restart func-  
tion. Temperature-proportional speed control is accom-  
plished using pulse width modulation. A thermistor (or  
other voltage output temperature sensor) connected to  
Noise Reduction and Longer Fan Life  
• Efficient PWM Fan Drive  
• 3.0V to 5.5V Supply Range:  
- Fan Voltage Independent of TC646B/  
TC648B/TC649B Supply Voltage  
- Supports any Fan Voltage  
the V input supplies the required control voltage of  
IN  
• FanSenseFault Detection Circuit Protects  
Against Fan Failure and Aids System Testing  
(TC646B/TC649B)  
1.20V to 2.60V (typical) for 0% to 100% PWM duty  
cycle. The auto-shutdown threshold/temperature is set  
by a simple resistor divider on the V input. An inte-  
AS  
grated Start-Up Timer ensures reliable fan motor start-  
up at turn-on, coming out of shutdown mode, auto-  
shutdown mode or following a transient fault. A logic  
• Automatic Shutdown Mode for “Green” Systems  
• Supports Low Cost NTC/PTC Thermistors  
• Over-Temperature Indication (TC646B/TC648B)  
• Fan Auto-Restart  
low applied to V (pin 1) causes fan shutdown.  
IN  
The TC646B and TC649B also feature Microchip  
Technology's proprietary FanSense technology for  
increasing system reliability. In normal fan operation, a  
pulse train is present at SENSE (pin 5). A missing-  
pulse detector monitors this pin during fan operation. A  
stalled, open or unconnected fan causes the TC646B/  
• Space-Saving 8-Pin MSOP Package  
Applications  
• Personal Computers & Servers  
• LCD Projectors  
• Datacom & Telecom Equipment  
• Fan Trays  
TC649B device to turn the V  
output on full (100%  
OUT  
duty cycle). If the fan fault persists (a fan current pulse  
is not detected within a 32/f period), the FAULT output  
• File Servers  
goes low. Even with the FAULT output low, the V  
OUT  
output is on full during the fan fault condition in order to  
attempt to restart the fan. FAULT (TC646B) or OTF  
(TC648B) is also asserted if the PWM reaches 100%  
duty cycle, indicating that maximum cooling capability  
has been reached and a possible overheating condition  
exists.  
• General-Purpose Fan Speed Control  
Package Types  
MSOP, PDIP, SOIC  
The TC646B, TC648B and TC649B devices are avail-  
able in 8-pin plastic MSOP, SOIC and PDIP packages.  
The specified temperature range of these devices is  
-40 to +85ºC.  
V
8
7
6
5
V
V
1
2
3
4
IN  
DD  
C
F
OUT  
TC646B  
TC649B  
V
FAULT  
AS  
GND  
SENSE  
V
8
7
6
5
V
1
IN  
DD  
2
3
4
C
V
OUT  
F
TC648B  
V
OTF  
NC  
AS  
GND  
2003 Microchip Technology Inc.  
DS21755B-page 1  
TC646B/TC648B/TC649B  
Functional Block Diagram  
TC646B/TC649B  
V
OTF  
V
V
V
DD  
IN  
Note  
Note: The V  
is for the TC646B device only.  
comparator  
OTF  
Control  
Logic  
C
Clock  
F
3xT  
PWM  
Generator  
OUT  
Timer  
Start-up  
Timer  
V
AS  
FAULT  
V
SHDN  
Missing  
Pulse  
Detect  
SENSE  
10 k  
GND  
70 mV  
(typ)  
TC648B  
V
OTF  
V
V
DD  
IN  
Control  
Logic  
C
Clock  
F
Generator  
V
OUT  
Start-up  
Timer  
V
AS  
OTF  
NC  
V
SHDN  
GND  
DS21755B-page 2  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
1.0  
ELECTRICAL  
PIN FUNCTION TABLE  
CHARACTERISTICS  
Name  
Function  
Analog Input  
Absolute Maximum Ratings†  
V
IN  
Supply Voltage (VDD) .......................................................6.0V  
Input Voltage, Any Pin................(GND - 0.3V) to (VDD +0.3V)  
Operating Temperature Range ....................- 40°C to +125°C  
Maximum Junction Temperature, TJ ...........................+150°C  
ESD Protection on all pins ........................................... > 3 kV  
† Notice: Stresses above those listed under “Maximum  
Ratings” may cause permanent damage to the device. This is  
a stress rating only and functional operation of the device at  
those or any other conditions above those indicated in the  
operational listings of this specification is not implied. Expo-  
sure to maximum rating conditions for extended periods may  
affect device reliability.  
C
Analog Output  
Analog Input  
Ground  
F
V
AS  
GND  
SENSE/NC  
Analog Input.  
No Connect (NC) for TC648B  
FAULT/OTF  
Digital (Open-Drain) Output  
OTF for TC648B  
V
Digital Output  
OUT  
V
Power Supply Input  
DD  
ELECTRICAL CHARACTERISTICS  
Electrical Specifications: Unless otherwise specified, all limits are specified for -40°C < TA < +85°C, VDD = 3.0V to 5.5V.  
Parameters  
Supply Voltage  
Sym  
Min  
Typ  
Max  
Units  
Conditions  
VDD  
IDD  
3.0  
5.5  
V
Supply Current, Operating  
200  
400  
µA  
Pins 6, 7 Open,  
F = 1 µF, VIN = VC(MAX)  
C
Supply Current, Shutdown Mode  
IDD(SHDN)  
30  
µA  
Pins 6, 7 Open,  
F = 1 µF, VIN = 0.35V  
C
VOUT Output  
Sink Current at VOUT Output  
Source Current at VOUT Output  
VIN, VAS Inputs  
IOL  
IOH  
1.0  
5.0  
mA VOL = 10% of VDD  
mA VOH = 80% of VDD  
Input Voltage at VIN for 100% PWM  
Duty Cycle  
VC(MAX)  
VOTF  
2.45  
2.60  
2.75  
V
Over-Temperature Indication  
Threshold  
VC(MAX)  
20 mV  
+
V
For TC646B and TC648B  
Over-Temperature Indication  
Threshold Hysteresis  
VOTF-HYS  
80  
mV  
For TC646B and TC648B  
VC(MAX) - VC(MIN)  
VC(SPAN)  
VHAS  
1.3  
1.4  
70  
1.5  
V
Hysteresis on Auto-Shutdown  
Comparator  
mV  
Auto-Shutdown Threshold  
VAS  
VSHDN  
VREL  
VHYST  
IIN  
VC(MAX)  
-
VC(MAX)  
VDD x 0.13  
V
V
VC(SPAN)  
Voltage Applied to VIN to Ensure  
Shutdown Mode  
Voltage Applied to VIN to Release  
Shutdown Mode  
VDD x 0.19  
V
VDD = 5V  
Hysteresis on VSHDN, VREL  
0.03 X  
VDD  
V
VIN, VAS Input Leakage  
- 1.0  
+1.0  
µA  
Note 1  
Note 1: Ensured by design, tested during characterization.  
2: For VDD < 3.7V, tSTARTUP and tMP timers are typically 13/f.  
2003 Microchip Technology Inc.  
DS21755B-page 3  
TC646B/TC648B/TC649B  
ELECTRICAL CHARACTERISTICS (CONTINUED)  
Electrical Specifications: Unless otherwise specified, all limits are specified for -40°C < TA < +85°C, VDD = 3.0V to 5.5V.  
Parameters  
Sym  
Min  
Typ  
Max  
Units  
Conditions  
Pulse-Width Modulator  
PWM Frequency  
fPWM  
26  
30  
34  
Hz  
CF = 1.0 µF  
SENSE Input (TC646B & TC649B)  
SENSE Input Threshold Voltage  
with Respect to GND  
VTH(SENSE)  
tBLANK  
50  
70  
90  
mV  
Blanking time to ignore pulse due  
to VOUT turn-on  
3.0  
µsec  
FAULT / OTF Output  
Output Low Voltage  
Missing Pulse Detector Timer  
Start-up Timer  
VOL  
tMP  
32/f  
32/f  
3/f  
0.3  
V
IOL = 2.5 mA  
sec  
sec  
sec  
TC646B and TC649B, Note 2  
Note 2  
tSTARTUP  
tDIAG  
Diagnostic Timer  
TC646B and TC649B  
Note 1: Ensured by design, tested during characterization.  
2: For VDD < 3.7V, tSTARTUP and tMP timers are typically 13/f.  
TEMPERATURE SPECIFICATIONS  
Electrical Characteristics: Unless otherwise noted, all parameters apply at VDD = 3.0V to 5.5V  
Parameters  
Temperature Ranges  
Sym  
Min  
Typ  
Max  
Units  
Conditions  
Specified Temperature Range  
Operating Temperature Range  
Storage Temperature Range  
TA  
TA  
TA  
-40  
-40  
-65  
+85  
+125  
+150  
°C  
°C  
°C  
Thermal Package Resistances  
Thermal Package Resistance, 8-Pin MSOP  
Thermal Package Resistance, 8-Pin SOIC  
θJA  
θJA  
θJA  
200  
155  
125  
°C/W  
°C/W  
°C/W  
Thermal Package Resistance, 8-Pin PDIP  
DS21755B-page 4  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
TIMING SPECIFICATIONS  
tSTARTUP  
V
OUT  
FAULT / OTF  
(TC646B and TC649B)  
SENSE  
FIGURE 1-1:  
TC646B/TC648B/TC649B Start-up Timing.  
33.3 msec (C = 1 µF)  
F
t
DIAG  
t
t
MP  
MP  
V
OUT  
FAULT  
SENSE  
FIGURE 1-2:  
Fan Fault Occurrence (TC646B and TC649B).  
t
MP  
V
OUT  
FAULT  
Minimum 16 pulses  
SENSE  
FIGURE 1-3:  
Recovery From Fan Fault (TC646B and TC649B).  
2003 Microchip Technology Inc.  
DS21755B-page 5  
TC646B/TC648B/TC649B  
C
1 µF  
C
0.1 µF  
2
1
+
-
V
DD  
8
R
V
1
DD  
1
K
R
3
V
6
IN  
7
C
3
V
OUT  
+
-
0.1 µF  
V
C
0.1 µF  
IN  
8
Current  
limited  
voltage  
source  
+
-
TC646B  
TC648B  
TC649B  
R
V
3
2
DD  
V
AS  
R
5
C
4
K
4
+
0.1 µF  
V
6
5
AS  
-
FAULT / OTF  
SENSE  
Current  
limited  
voltage  
source  
+
-
2
C
R
F
4
GND  
K
K
2
1
R
3
4
V
SENSE  
(pulse voltage source)  
C
C
5
0.1 µF  
C
7
6
.01 µF  
1 µF  
TC646B and TC649B  
Note: C and C are adjusted to get the necessary 1 µF value.  
5
7
FIGURE 1-4:  
TC646B/TC648B/TC649B Electrical Characteristics Test Circuit.  
DS21755B-page 6  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
2.0  
TYPICAL PERFORMANCE CURVES  
Note:  
The graphs and tables provided following this note are a statistical summary based on a limited number of  
samples and are provided for informational purposes only. The performance characteristics listed herein  
are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified  
operating range (e.g., outside specified power supply range) and therefore outside the warranted range.  
Note: Unless otherwise indicated, V = 5V, T = 25°C.  
DD  
A
30.50  
30.00  
29.50  
29.00  
28.50  
165  
160  
155  
150  
145  
140  
135  
130  
125  
Pins 6 & 7 Open  
CF = 1 µF  
CF = 1.0PF  
VDD = 5.5V  
VDD = 3.0V  
VDD = 5.5V  
VDD = 3.0V  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
FIGURE 2-1:  
I
vs. Temperature.  
FIGURE 2-4:  
PWM Frequency vs.  
DD  
Temperature.  
16  
14  
12  
10  
170  
Pins 6 & 7 Open  
F = 1 µF  
165  
160  
155  
150  
145  
140  
135  
130  
125  
TA = +125ºC  
TA = +90ºC  
C
VDD = 5.0V  
VDD = 5.5V  
VDD = 4.0V  
8
6
4
2
0
TA = -5ºC  
VDD = 3.0V  
TA = -40ºC  
0
50 100 150 200 250 300 350 400 450 500 550 600  
VOL (mV)  
3
3.5  
4
4.5  
5
5.5  
VDD (V)  
FIGURE 2-2:  
OL  
PWM Sink Current (I ) vs.  
OL  
FIGURE 2-5:  
I
vs. V  
.
DD  
DD  
V
.
16  
14  
12  
10  
8
30  
27  
24  
21  
18  
VDD = 5.5V  
VDD = 5.0V  
VDD = 4.0V  
VDD = 5.5V  
VDD = 3.0V  
VDD = 3.0V  
6
4
Pins 6 & 7 Open  
IN = 0V  
2
V
0
15  
0
100  
200  
300  
400  
500  
600  
700  
800  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
VDD - VOH (mV)  
FIGURE 2-3:  
vs. V - V  
PWM Source Current (I  
)
FIGURE 2-6:  
I
Shutdown vs.  
OH  
DD  
.
OH  
Temperature.  
DD  
2003 Microchip Technology Inc.  
DS21755B-page 7  
TC646B/TC648B/TC649B  
Note: Unless otherwise indicated, V = 5V, T = 25°C.  
DD  
A
70  
60  
50  
40  
30  
20  
10  
74.0  
73.5  
73.0  
72.5  
72.0  
71.5  
71.0  
70.5  
70.0  
69.5  
IOL = 2.5 mA  
VDD = 4.0V  
VDD = 3.0V  
VDD = 3.0V  
VDD = 4.0V  
VDD = 5.5V  
VDD = 5.0V  
VDD = 5.0V  
VDD = 5.5V  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
FIGURE 2-7:  
FAULT / OTF V vs.  
FIGURE 2-10:  
Sense Threshold  
OL  
Temperature.  
(V  
) vs. Temperature.  
TH(SENSE)  
2.610  
2.600  
2.590  
2.580  
22  
20  
18  
16  
14  
12  
10  
8
VDD = 5.5V  
VDD = 5.0V  
VDD = 5.0V  
VDD = 5.5V  
VDD = 4.0V  
VDD = 3.0V  
VDD = 3.0V  
6
4
2
0
CF = 1 µF  
-40 -25 -10  
2.570  
0
50  
100  
150  
200  
250  
300  
350  
400  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
VOL (mV)  
FIGURE 2-8:  
V
vs. Temperature.  
FIGURE 2-11:  
FAULT / OTF I vs. V  
.
OL  
C(MAX)  
OL  
1.220  
1.210  
1.200  
1.190  
1.180  
45.00  
40.00  
35.00  
30.00  
25.00  
20.00  
15.00  
CF = 1 µF  
VOH = 0.8VDD  
VDD = 5.5V  
VDD = 5.0V  
VDD = 4.0V  
VDD = 5.0V  
VDD = 3.0V  
VDD = 3.0V  
10.00  
5.00  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
FIGURE 2-9:  
V
vs. Temperature.  
FIGURE 2-12:  
PWM Source Current (I  
)
C(MIN)  
OH  
vs. Temperature.  
DS21755B-page 8  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
Note: Unless otherwise indicated, V = 5V, T = 25°C.  
DD  
A
30  
25  
20  
15  
10  
5
2.630  
VOL = 0.1VDD  
VDD = 5.0V  
VDD = 5.5V  
2.625  
2.620  
2.615  
2.610  
2.605  
2.600  
2.595  
VDD = 5.5V  
VDD = 5.0V  
VDD = 4.0V  
VDD = 3.0V  
VDD = 3.0V  
0
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
FIGURE 2-13:  
PWM Sink Current (I ) vs.  
FIGURE 2-16:  
V
Threshold vs.  
OL  
OTF  
Temperature.  
Temperature.  
0.80  
0.75  
0.70  
100  
95  
90  
85  
80  
75  
VDD = 5.5V  
VDD = 5.0V  
0.65  
0.60  
0.55  
0.50  
0.45  
0.40  
0.35  
0.30  
VDD = 5.5V  
VDD = 4.0V  
VDD = 3.0V  
VDD = 3.0V  
70  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
Temperature (ºC)  
FIGURE 2-14:  
V
Threshold vs.  
FIGURE 2-17:  
Over-Temperature  
SHDN  
Temperature.  
Hysteresis (V  
) vs. Temperature.  
OTF-HYS  
1.00  
0.95  
0.90  
0.85  
0.80  
0.75  
0.70  
0.65  
0.60  
0.55  
0.50  
0.45  
0.40  
VDD = 5.5V  
VDD = 5.0V  
VDD = 4.0V  
VDD = 3.0V  
-40 -25 -10  
5
20 35 50 65 80 95 110 125  
Temperature (ºC)  
FIGURE 2-15:  
V
Threshold vs.  
REL  
Temperature.  
2003 Microchip Technology Inc.  
DS21755B-page 9  
TC646B/TC648B/TC649B  
3.0  
PIN FUNCTIONS  
The descriptions of the pins are given in Table 3-1.  
TABLE 3-1:  
Pin  
PIN FUNCTION TABLE  
Name  
Function  
1
2
3
4
V
Analog Input  
Analog Output  
Analog Input  
Ground  
IN  
C
F
V
AS  
GND  
5
6
SENSE/NC  
FAULT/OTF  
Analog Input/No Connect. NC for TC648B.  
Digital (Open-Drain) Output  
OTF for TC648B  
7
8
V
Digital Output  
OUT  
V
Power Supply Input  
DD  
3.1  
Analog Input (V )  
3.5  
Digital (Open-Drain) Output  
IN  
(
)
FAULT/OTF  
The thermistor network (or other temperature sensor)  
connects to V . A voltage range of 1.20V to 2.60V (typ-  
FAULT/OTF goes low to indicate a fault condition.  
When FAULT goes low due to a fan fault (TC646B and  
TC649B devices), the output will remain low until the  
fan fault condition has been removed (16 pulses have  
been detected at the SENSE pin in a 32/f period). For  
the TC646B and TC648B devices, the FAULT/OTF out-  
IN  
ical) on this pin drives an active duty cycle of 0% to  
100% on the V  
pin. The TC646B, TC648B and  
OUT  
TC649B devices enter shutdown mode when  
0 V V  
. During shutdown, the FAULT/OTF  
SHDN  
IN  
output is inactive and supply current falls to 30 µA  
(typical).  
put will also be asserted when the V voltage reaches  
IN  
the V  
threshold of 2.62V (typical). This gives an  
OTF  
over-temperature/100% fan speed indication.  
3.2  
Analog Output (C )  
F
C is the positive terminal for the PWM ramp generator  
F
3.6  
Digital Output (V  
is an active-high complimentary output that  
)
OUT  
timing capacitor. The recommended value for the C  
capacitor is 1.0 µF for 30 Hz PWM operation.  
F
V
OUT  
drives the base of an external NPN transistor (via an  
appropriate base resistor) or the gate of an N-channel  
MOSFET. This output has asymmetrical drive. During a  
3.3  
Analog Input (V  
)
AS  
An external resistor divider connected to V sets the  
AS  
fan fault condition, the V  
output is continuously on.  
OUT  
auto-shutdown threshold. Auto-shutdown occurs when  
V
V
< V . The fan is automatically restarted when  
IN  
AS  
3.7  
Power Supply Input (V  
)
DD  
> (V  
+ V  
). During auto-shutdown, the  
HAS  
IN  
AS  
The V pin with respect to GND provides power to the  
device. This bias supply voltage may be independent of  
the fan power supply.  
DD  
FAULT/OTF output is inactive and supply current falls  
to 30 µA (typical).  
3.4  
Analog Input (SENSE)  
3.8  
Ground (GND)  
Pulses are detected at SENSE as fan rotation chops  
the current through a sense resistor. The absence of  
pulses indicates a fan fault condition.  
Ground terminal.  
3.9  
No Connect (NC)  
No internal connection.  
DS21755B-page 10  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
The PWM approach to fan speed control results in  
much less power dissipation in the drive element. This  
allows smaller devices to be used and will not require  
special heatsinking to remove the power being  
dissipated in the package.  
The other advantage of the PWM approach is that the  
voltage being applied to the fan is always near 12V.  
This eliminates any concern about not supplying a high  
enough voltage to run the internal fan components,  
which is very relevant in linear fan speed control.  
4.0  
DEVICE OPERATION  
The TC646B/TC648B/TC649B devices are a family of  
temperature-proportional, PWM mode, fan speed con-  
trollers. Features of the family include minimum fan  
speed, fan auto-shutdown, fan auto-restart, remote  
shutdown, over-temperature indication and fan fault  
detection.  
The TC64XB family is slightly different from the original  
TC64X family, which includes the TC642, TC646,  
TC647, TC648 and TC649 devices. Changes have  
been made to adjust the operation of the device during  
a fan fault condition.  
4.2  
PWM Fan Speed Control  
The TC646B, TC648B and TC649B devices implement  
PWM fan speed control by varying the duty cycle of a  
fixed-frequency pulse train. The duty cycle of a wave-  
form is the on time divided by the total period of the  
pulse. For example, if we take a 100 Hz waveform  
(10 ms) with an on time of 5.0 ms, the duty cycle of this  
waveform is 50% (5.0 ms / 10.0 ms). This example is  
shown in Figure 4-1.  
The key change to the TC64XB family of devices  
(TC642B, TC647B, TC646B, TC648B, TC649B) is that  
the FAULT and V  
outputs no longer “latch” to a  
OUT  
state during a fan fault condition. The TC646B/  
TC648B/TC649B family will continue to monitor the  
operation of the fan so that when the fan returns to nor-  
mal operation, the fan speed controller will also return  
to normal operation (PWM mode). The operation and  
features of these devices are discussed in the following  
sections.  
t
4.1  
Fan Speed Control Methods  
The speed of a DC brushless fan is proportional to the  
voltage across it. This relationship will vary from fan-to-  
fan and should be characterized on an individual basis.  
The speed versus applied voltage relationship can then  
be used to set up the fan speed control algorithm.  
ton  
toff  
D = Duty Cycle  
D = ton / t  
t = Period  
t = 1/f  
There are two main methods for fan speed control. The  
first is pulse width modulation (PWM) and the second  
is linear. Using either method, the total system power  
requirement to run the fan is equal. The difference  
between the two methods is where the power is  
consumed.  
f = Frequency  
FIGURE 4-1:  
Waveform.  
Duty Cycle of a PWM  
The following example compares the two methods for  
a 12V, 120 mA fan running at 50% speed. With 6V  
applied across the fan, the fan draws an average  
current of 68 mA.  
Using a linear control method, there is 6V across the  
fan and 6V across the drive element. With 6V and  
68 mA, the drive element is dissipating 410 mW of  
power.  
Using the PWM approach, the fan voltage is modulated  
at a 50% duty cycle, with most of the 12V being  
dropped across the fan. With 50% duty cycle, the fan  
draws a RMS current of 110 mA and an average cur-  
The TC646B/TC648B/TC649B devices generate a  
pulse train with  
a typical frequency of 30 Hz  
(C = 1 µF). The duty cycle can be varied from 0% to  
F
100%. The pulse train generated by the TC646B/  
TC648B/TC649B device drives the gate of an external  
N-channel MOSFET or the base of an NPN transistor.  
(shown in Figure 4-2). See Section 5.5, “Output Drive  
Device Selection”, for more information on output drive  
device selection.  
rent of 72 mA. Using a MOSFET with a 1R  
(a  
DS(on)  
fairly typical value for this low current), the power dissi-  
2
pation in the drive element would be: 12 mW (Irms *  
R
). Using a standard 2N2222A NPN transistor  
DS(on)  
(assuming a Vce-sat of 0.8V), the power dissipation  
would be 58 mW (Iavg* Vce-sat).  
2003 Microchip Technology Inc.  
DS21755B-page 11  
TC646B/TC648B/TC649B  
start-up timer is activated again. If pulses are not  
detected at the SENSE pin during this additional  
period, the FAULT output will go low to indicate that a  
fan fault condition has occurred. See Section 4.7,  
“FAULT/OTF Output”, for more details.  
12V  
FAN  
VDD  
4.4  
PWM Frequency & Duty Cycle  
Control (C & V Pins)  
F
IN  
D
S
The frequency of the PWM pulse train is controlled by  
QDRIVE  
TC646B  
TC648B  
TC649B  
VOUT  
G
the C pin. By attaching a capacitor to the C pin, the  
F
F
frequency of the PWM pulse train can be set to the  
desired value. The typical PWM frequency for a 1.0 µF  
capacitor is 30 Hz. The frequency can be adjusted by  
GND  
raising or lowering the value of the capacitor. The C  
F
pin functions as a ramp generator. The voltage at this  
pin will ramp from 1.20V to 2.60V (typically) as a saw-  
tooth waveform. An example of this is shown in  
Figure 4-3.  
FIGURE 4-2:  
By modulating the voltage applied to the gate of the  
MOSFET (Q ), the voltage that is applied to the  
PWM Fan Drive.  
DRIVE  
fan is also modulated. When the V  
pulse is high, the  
OUT  
gate of the MOSFET is turned on, pulling the voltage at  
2.8  
CF = 1 µF  
VCMAX  
the drain of Q  
to zero volts. This places the full  
2.6  
2.4  
2.2  
2.0  
1.8  
1.6  
1.4  
1.2  
1.0  
DRIVE  
12V across the fan for the t period of the pulse. When  
on  
the duty cycle of the drive pulse is 100% (full on,  
t
= t), the fan will run at full speed. As the duty cycle  
on  
is decreased (pulse on time “t ” is lowered), the fan  
on  
will slow down proportionally. With the TC646B,  
TC648B and TC649B devices, the duty cycle is con-  
trolled by the V input and can also be terminated by  
IN  
VCMIN  
40  
the V  
input (auto-shutdown). This is described in  
AS  
0
20  
60  
80  
100  
more detail in Section 5.5, “Output Drive Device  
Selection”.  
Time (msec)  
FIGURE 4-3:  
C Pin Voltage.  
F
4.3  
Fan Start-up  
The duty cycle of the PWM output is controlled by the  
Often overlooked in fan speed control is the actual  
start-up control period. When starting a fan from a non-  
operating condition (fan speed is zero revolutions per  
minute (RPM)), the desired PWM duty cycle or average  
fan voltage cannot be applied immediately. Since the  
fan is at a rest position, the fan’s inertia must be over-  
come to get it started. The best way to accomplish this  
is to apply the full rated voltage to the fan for a minimum  
of one second. This will ensure that in all operating  
environments, the fan will start and operate properly.  
An example of the start-up timing is shown in  
Figure 1-1.  
voltage at the V input pin. The duty cycle of the PWM  
IN  
output is produced by comparing the voltage at the V  
IN  
pin to the voltage ramp at the C pin. When the voltage  
F
at the V pin is 1.20V, the duty cycle will be 0%. When  
IN  
the voltage at the V pin is 2.60V, the PWM duty cycle  
IN  
will be 100% (these are both typical values). The  
V -to-PWM duty cycle relationship is shown in  
IN  
Figure 4-4.  
The lower value of 1.20V is referred to as “V  
” and  
”. A calcu-  
CMIN  
the 2.60V threshold is referred to as “V  
CMAX  
lation for duty cycle is shown in the equation below. The  
voltage range between V  
and V  
is character-  
CMAX  
CMIN  
A key feature of the TC646B/TC648B/TC649B devices  
is the start-up timer. When power is first applied to the  
device, or when the device is brought out of the shut-  
ized as “V  
“ and has a typical value of 1.4V, with  
CSPAN  
minimum and maximum values of 1.3V and 1.5V,  
respectively.  
down/auto-shutdown modes of operation, the V  
OUT  
output will go to a high state for 32 PWM cycles (one  
EQUATION  
PWM DUTY CYCLE  
(V - V ) * 100  
second for C = 1 µF). This will drive the fan to full  
F
speed for this time frame.  
IN  
CMIN  
Duty Cycle (%) =  
During the start-up period for the TC646B and TC649B  
devices, the SENSE pin is being monitored for fan  
pulses. If pulses are detected during this period, the fan  
speed controller will then move to PWM operation. If  
pulses are not detected during the start-up period, the  
V
- V  
CMIN  
CMAX  
DS21755B-page 12  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
For the TC646B, TC648B and TC649B devices, the V  
When the device is in shutdown/auto-shutdown mode,  
the V output is actively held low. The output can be  
IN  
and  
pin is also used as the shutdown pin. The V  
SHDN  
OUT  
V
threshold voltages are characterized in the “Elec-  
varied from 0% (full off) to 100% duty cycle (full on). As  
previously discussed, the duty cycle of the V output  
REL  
trical Characteristics Table” of Section 1.0. If the V pin  
IN  
OUT  
voltage is pulled below the V  
will shut down (V  
threshold, the device  
is controlled via the V input voltage and can be termi-  
SHDN  
IN  
output goes to a low state, the  
nated based on the V voltage.  
OUT  
AS  
FAULT/OTF pin is inactive). If the voltage on the V pin  
IN  
A base current-limiting resistor is required when using  
a transistor as the external drive device in order to limit  
then rises above the release threshold (V  
), the  
REL  
device will go through a power-up sequence (assuming  
the amount of drive current that is drawn from the V  
output.  
OUT  
that the V voltage is also higher than the voltage at  
IN  
the V pin). The power-up sequence is shown later in  
AS  
The V  
output can be directly connected to the gate  
OUT  
the “Behavioral Algorithm Flowcharts” of Section 4.9.  
of an external MOSFET. One concern when doing this,  
though, is that the fast turn-off time of the fan drive  
MOSFET can cause a problem because the fan motor  
looks like an inductor. When the MOSFET is turned off  
quickly, the current in the fan wants to continue to flow  
in the same direction. This causes the voltage at the  
drain of the MOSFET to rise. If there aren’t any clamp  
diodes internal to the fan, this voltage can rise above  
the drain-to-source voltage rating of the MOSFET. For  
this reason, an external clamp diode is suggested. This  
is shown in Figure 4-5.  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
1
1.2  
1.4  
1.6  
1.8  
2
2.2  
2.4  
2.6  
2.8  
VIN (V)  
FIGURE 4-4:  
Cycle (Typical).  
V
Voltage vs. PWM Duty  
IN  
Clamp Diode  
FAN  
4.5 Auto-Shutdown Mode (V  
)
AS  
For the TC646B, TC648B and TC649B devices, pin 3  
is the V pin and is used for setting the auto-shutdown  
AS  
Q
1
threshold voltage.  
V
OUT  
The auto-shutdown function provides a way to set a  
threshold voltage (temperature) at which the fan will be  
shut off. This way, if the temperature in the system  
reaches a threshold at which the fan(s) no longer needs  
to operate, the fan can be shutdown automatically.  
R
SENSE  
The voltage range for the V pin is the same as the  
AS  
voltage range for the V pin (1.20V to 2.60V). The volt-  
GND  
IN  
age at the V pin is set in this range so that when the  
AS  
Q : N-Channel MOSFET  
1
voltage at the V pin decreases below the voltage at  
IN  
the V pin (signifying that the threshold temperature  
AS  
has been reached), the V  
output is shut off (goes to  
FIGURE 4-5:  
Clamp Diode for Fan.  
OUT  
a low state). In auto-shutdown, the FAULT/OTF output  
is inactive (high-impedance). Auto-shutdown mode is  
4.7 FAULT/OTF Output  
exited when the V voltage exceeds the V voltage  
IN  
AS  
The FAULT/OTF output is an open-drain, active-low  
output. For the TC646B and TC649B devices, pin 6 is  
labeled as the FAULT output and indicates when a fan  
fault condition has occurred. For the TC646B device,  
the FAULT output also indicates when an over-temper-  
ature (OTF) condition has occurred. For the TC648B  
device, pin 6 is the OTF output that indicates an over-  
temperature (OTF) condition has occurred.  
by the auto-shutdown hysteresis voltage (V  
). Upon  
HAS  
exiting auto-shutdown mode, the start-up timer is  
triggered and the device returns to normal operation.  
4.6  
The V  
V
Output (PWM Output)  
OUT  
output is a digital output designed for driving  
OUT  
the base of a transistor or the gate of a MOSFET. The  
V
output is designed to be able to quickly raise the  
OUT  
base current or the gate voltage of the external drive  
device to its final value.  
2003 Microchip Technology Inc.  
DS21755B-page 13  
TC646B/TC648B/TC649B  
For the TC646B and TC648B devices, an over-temper-  
4.8  
Sensing Fan Operation (SENSE)  
ature condition is indicated when the V input reaches  
IN  
The SENSE input is an analog input used to monitor  
the fan’s operation (the TC648B device does not incor-  
porate the fan sensing feature). It does this by sensing  
fan current pulses that represent fan rotation. When a  
fan rotates, commutation of the fan current occurs as  
the fan poles pass the armatures of the motor. The  
commutation of the fan current makes the current  
waveshape appear as pulses. There are two typical  
current waveforms of brushless DC fan motors,  
illustrated in Figures 4-6 and 4-7.  
the V  
threshold voltage (the V  
threshold voltage  
OTF  
OTF  
is typically 20 mV higher than the V  
threshold and  
CMAX  
has 80 mV of hysteresis). This indicates that maximum  
cooling capacity has been reached (the fan is at full  
speed) and that an overheating situation can occur.  
When the voltage at the V input falls below the V  
IN  
OTF  
threshold voltage by the hysteresis value (V  
),  
OTF-HYS  
the FAULT/OTF output will return to the high state (a  
pull-up resistor is needed on the FAULT/OTF output).  
For the TC646B/TC649B devices, a fan fault condition  
is indicated when fan current pulses are no longer  
detected at the SENSE pin. Pulses at the SENSE pin  
indicate that the fan is spinning and conducting current.  
If pulses are not detected at the SENSE pin for  
32 PWM cycles, the 3-cycle diagnostic timer is fired.  
This means that the V  
output is high for 3 PWM  
OUT  
cycles. If pulses are detected in this 3-cycle period, nor-  
mal PWM operation is resumed and no fan fault is indi-  
cated. If no pulses are detected in the 3-cycle period,  
the start-up timer is activated and the V  
output is  
OUT  
driven high for 32 PWM cycles. If pulses are detected  
during this time-frame, normal PWM operation is  
resumed. If no pulses are detected during this time-  
period, a fan fault condition exists and the FAULT  
output is pulled low.  
During a fan fault condition, the FAULT output will  
remain low until the fault condition has been removed.  
During this time, the V  
output is driven high contin-  
OUT  
uously to attempt to restart the fan and the SENSE pin  
is monitored for fan pulses. If a minimum of 16 pulses  
are detected at the SENSE input over a 32 cycle time-  
FIGURE 4-6:  
Fan Current With DC Offset  
And Positive Commutation Current.  
period (one second for C = 1.0 µF), the fan fault con-  
F
dition no longer exists. Therefore, The FAULT output is  
released and the V  
output returns to normal PWM  
OUT  
operation, as dictated by the V and V inputs.  
IN  
AS  
If the V voltage is pulled below the V  
level during  
IN  
SHDN  
a fan fault condition, the FAULT output will be released  
and the V  
output will be shutdown (V  
= 0V). If  
OUT  
OUT  
the V voltage then increases above the V  
thresh-  
REL  
IN  
old and is above the V voltage, the device will go  
AS  
through the normal start-up routine.  
If, during a fan fault condition, the voltage at the V pin  
IN  
drops below the V  
voltage level, the TC646B/  
AS  
TC649B device will continue to hold the FAULT line low  
and drive the V  
output to 100% duty cycle. If the fan  
OUT  
fault condition is then removed, the FAULT output will  
be released and the TC646B/TC649B device will enter  
auto-shutdown mode until the V voltage is brought  
IN  
above the V voltage by the auto-shutdown hysteresis  
AS  
HAS  
value (V  
). The TC646B/TC649B device will then  
FIGURE 4-7:  
Fan Current With  
resume normal PWM mode operation.  
Commutation Pulses To Zero.  
The sink current capability of the FAULT output is listed  
in the “Electrical Characteristics Table” of Section 1.0.  
DS21755B-page 14  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
The SENSE pin senses positive voltage pulses that  
have an amplitude of 70 mV (typical value). Each time  
a pulse is detected, the missing pulse detector timer  
The initial pulse blanker is also implemented to stop  
false sensing of fan current pulses. When a fan is in a  
locked rotor condition, the fan current no longer com-  
mutates, it simply flows through one fan winding and is  
a DC current. When a fan is in a locked rotor condition  
and the TC646B/TC649B device is in PWM mode, it  
(t ) is reset. As previously stated, if the missing pulse  
MP  
detector timer reaches the time for 32 cycles, the loop  
for diagnosing a fan fault is engaged (diagnostic timer,  
then the start-up timer).  
will see one current pulse each time the V  
output is  
OUT  
turned on. The initial pulse blanker allows the  
TC646B/TC649B device to ignore this pulse and  
recognize that the fan is in a fault condition.  
Both of the fan current waveshapes shown in Figures  
4-6 and 4-7 can be sensed with the sensing scheme  
shown in Figure 4-8.  
4.9  
Behavioral Algorithms  
The behavioral algorithms for the TC646B/TC649B  
and TC648B devices are shown in Figure 4-9 and  
Figure 4-10, respectively.  
FAN  
The behavioral algorithms show the step-by-step deci-  
sion-making process for the fan speed controller oper-  
ation. The TC646B and TC649B devices are very  
similar with one exception: the TC649B device does  
not implement the over-temperature portion of the  
algorithm.  
TC64XB  
R
ISO  
V
OUT  
SENSE  
GND  
C
SENSE  
R
SENSE  
(0.1 µF typical)  
FIGURE 4-8:  
Sensing Scheme For Fan  
generates a  
Current.  
The fan current flowing through R  
SENSE  
voltage that is proportional to the current. The C  
SENSE  
capacitor removes any DC portion of the voltage  
across R  
and presents only the voltage pulse  
SENSE  
portion to the SENSE pin of the TC646B/TC649B  
devices.  
The R  
and C  
values need to be selected so  
SENSE  
SENSE  
that the voltage pulse provided to the SENSE pin is  
70 mV (typical) in amplitude. Be sure to check the  
sense pulse amplitude over all operating conditions  
(duty cycles) as the current pulse amplitude will vary  
with duty cycle. See Section 5.0, “Applications Informa-  
tion”, for more details on selecting values for R  
SENSE  
and C  
.
SENSE  
Key features of the SENSE pin circuitry are an initial  
blanking period after every V  
pulse blanker.  
pulse and an initial  
OUT  
The TC646B/TC649B sense circuitry has a blanking  
period that occurs at the turn-on of each V pulse.  
OUT  
During this blanking period, the sense circuitry ignores  
any pulse information that is seen at the SENSE pin  
input. This stops the TC646B/TC649B device from  
falsely sensing a current pulse that is due to the fan  
drive device turn-on.  
2003 Microchip Technology Inc.  
DS21755B-page 15  
TC646B/TC648B/TC649B  
Normal  
Power-Up  
Operation  
Power-on  
Reset  
Clear Missing  
Pulse Detector  
FAULT = 1  
Yes  
?
Shutdown  
VIN < VSHDN  
Yes  
V
OUT = 0  
Shutdown  
VOUT = 0  
VIN < VSHDN  
?
No  
No  
VIN > VREL  
Yes  
?
No  
No  
V
IN > VREL?  
Yes  
Yes  
Auto  
Yes  
Yes  
V
IN < VAS  
?
Auto-  
Shutdown  
VOUT = 0  
VIN < VAS  
No  
?
Shutdown  
Power-Up  
V
OUT = 0  
No  
VIN  
>
No  
(VAS + VHAS  
)
VIN  
>
No  
(VAS+ VHAS  
)
VIN > VOTF  
?
Yes  
Hot Start  
Yes  
Hot Start  
FAULT = 0  
Fire Start-up  
Timer  
No  
VOUT  
TC646B Only  
(1 sec)  
Proportional  
to VIN  
Fire Start-up  
Timer  
No  
Fan Pulse  
Detected?  
(1 sec)  
Yes  
No  
Fan Pulse  
Detected?  
Yes  
Yes  
Fan Pulse  
Detected?  
M.P.D.  
Expired?  
Yes  
No  
Normal  
No  
Operation  
Fire  
Diagnostic  
Timer  
Fan Fault  
(100 msec)  
Fan Fault  
Fire Start-up  
Timer  
No  
Yes  
Fan Pulse  
Detected?  
(1 sec)  
FAULT = Low,  
VOUT = High  
Yes  
Fan Pulse  
Detected?  
Yes  
No  
No  
Shutdown  
OUT = 0  
VIN< VSHDN  
No  
?
V
Fan Fault  
Yes  
VIN > VREL  
?
Power-Up  
No  
16 Pulses  
Detected?  
Yes  
Normal  
Operation  
FIGURE 4-9:  
TC646B/TC649B Behavioral Algorithm.  
DS21755B-page 16  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
Normal  
Operation  
Power-Up  
VOUT  
Proportional  
to VIN  
Power-on  
Reset  
OTF = 1  
Yes  
Minimum  
VAS = 0V  
No  
Yes  
Speed Mode  
VIN > VOTF  
No  
?
OTF = 0  
OTF = 1  
Yes  
Auto-  
VIN < VAS  
?
Shutdown  
V
OUT = 0  
Yes  
Auto  
Shutdown  
OUT = 0  
No  
VIN < VAS  
?
VIN  
>
No  
V
(VAS+ VHAS  
)
No  
Yes  
Fire Start-up  
Timer  
(1 sec)  
Normal  
Operation  
Minimum  
Speed Mode  
Yes  
VIN = 0V  
No  
V
OUT = 0  
No  
V
IN > 1.20V  
V
OUT = 0  
No  
VIN > 1.20V  
Yes  
Yes  
VOUT  
Proportional  
to VIN  
Power-Up  
Yes  
VIN > VOTF  
?
No  
OTF = 0  
OTF = 1  
FIGURE 4-10:  
TC648B Behavioral Algorithm.  
2003 Microchip Technology Inc.  
DS21755B-page 17  
TC646B/TC648B/TC649B  
One of the simplest ways of sensing temperature over  
a given range is to use a thermistor. By using a NTC  
thermistor, as shown in Figure 5-1, a temperature-  
variant voltage can be created.  
5.0  
APPLICATIONS INFORMATION  
5.1  
Setting the PWM Frequency  
The PWM frequency of the V  
output is set by the  
OUT  
capacitor value attached to the C pin. The PWM fre-  
F
VDD  
quency will be 30 Hz (typical) for a 1 µF capacitor. The  
relationship between frequency and capacitor value is  
linear, making alternate frequency selections easy.  
IDIV  
As stated in previous sections, the PWM frequency  
should be kept in the range of 15 Hz to 35 Hz. This will  
eliminate the possibility of having audible frequencies  
when varying the duty cycle of the fan drive.  
RT  
R1  
R2  
VIN  
A very important factor to consider when selecting the  
PWM frequency for the TC646B/TC648B/TC649B  
devices is the RPM rating of the selected fan and the  
minimum duty cycle that you will be operating at. For  
fans that have a full-speed rating of 3000 RPM or less,  
it is desirable to use a lower PWM frequency. A lower  
PWM frequency allows for a longer time-period to mon-  
itor the fan current pulses. The goal is to be able to  
monitor at least two fan current pulses during the on-  
FIGURE 5-1:  
Temperature Sensing  
Circuit.  
Figure 5-1 represents a temperature-dependent, volt-  
time of the V  
output.  
OUT  
age divider circuit. R is a conventional NTC thermistor,  
T
R
and R are standard resistors. R and R form a  
2 1 T  
Example: The system design requirement is to operate  
the fan at 50% duty cycle when ambient temperatures  
are below 20°C. The fan full-speed RPM rating is  
3000 RPM and has four current pulses per rotation. At  
50% duty cycle, the fan will be operating at  
approximately 1500 RPM.  
1
parallel resistor combination that will be referred to as  
(R = R * R / R + R ). As the temperature  
R
TEMP  
TEMP  
1
T
1
T
increases, the value of R decreases and the value of  
T
R
V
will decrease with it. Accordingly, the voltage at  
TEMP  
IN  
increases as temperature increases, giving the  
desired relationship for the V input. R helps to linear-  
IN  
1
ize the response of the SENSE network and aids in  
EQUATION  
obtaining the proper V voltages over the desired tem-  
IN  
60 × 1000  
perature range. An example of this is shown in  
Figure 5-2.  
Time for one revolution (msec.) = ----------------------- = 40  
1500  
If less current draw from V is desired, a larger value  
DD  
If one fan revolution occurs in 40 msec, each fan pulse  
occurs 10 msec apart. In order to detect two fan current  
thermistor should be chosen. The voltage at the V pin  
IN  
can also be generated by a voltage output temperature  
pulses, the on-time of the V  
pulse must be at least  
OUT  
sensor device. The key is to get the desired V volt-  
IN  
20 msec. With the duty cycle at 50%, the total period of  
one cycle must be at least 40 msec, which makes the  
PWM frequency 25 Hz. For this example, a PWM fre-  
quency of 20 Hz is recommended. This would define a  
age-to-system (or component) temperature relation-  
ship.  
The following equations apply to the circuit in  
Figure 5-1.  
C capacitor value of 1.5 µF.  
F
EQUATION  
5.2  
Temperature Sensor Design  
V
× R  
As discussed in previous sections, the V analog input  
DD  
2
IN  
V(T1) = ---------------------------------------------  
has a range of 1.20V to 2.60V (typical), which repre-  
R
(T1) + R  
TEMP  
V
2
sents a duty cycle range on the V  
output of 0% to  
OUT  
× R  
100%, respectively. The V voltages can be thought of  
IN  
DD  
2
V(T2) = ---------------------------------------------  
as representing temperatures. The 1.20V level is the  
low temperature at which the system requires very little  
cooling. The 2.60V level is the high temperature, for  
which the system needs maximum cooling capability  
(100% fan speed).  
R
(T2) + R  
TEMP  
2
In order to solve for the values of R , R , V and the  
1
2
IN  
temperatures at which they are to occur, need to be  
selected. The variables T1 and T2 represent the  
selected temperatures. The value of the thermistor at  
these two temperatures can be found in the thermistor  
DS21755B-page 18  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
data sheet. With the values for the thermistor and the  
5.4  
FanSense Network  
(R and C  
values for V , you now have two equations from which  
IN  
)
SENSE  
SENSE  
the values for R and R can be found.  
1
2
The SENSE network (comprised of R  
and  
SENSE  
Example: The following design goals are desired:  
C
) allows the TC646B and TC649B devices to  
SENSE  
• Duty Cycle = 50% (V = 1.90V) with Temperature  
detect commutation of the fan motor. R  
converts  
AC couples this  
IN  
SENSE  
(T1) = 30°C  
the fan current into a voltage. C  
SENSE  
• Duty Cycle = 100% (V = 2.60V) with  
voltage signal to the SENSE pin. The goal of the  
SENSE network is to provide a voltage pulse to the  
SENSE pin that has a minimum amplitude of 90 mV.  
This will ensure that the current pulse caused by the  
fan commutation is recognized by the TC646B/  
TC649B device.  
IN  
Temperature (T2) = 60°C  
Using a 100 kthermistor (25°C value), we look up the  
thermistor values at the desired temperatures:  
• R (T1) = 79428@ 30°C  
T
• R (T2) = 22593@ 60°C  
T
A 0.1 µF ceramic capacitor is recommended for  
Substituting these numbers into the given equations  
produces the following numbers for R and R .  
C
. Smaller values will require that larger sense  
SENSE  
resistors be used. Using a 0.1 µF capacitor results in  
1
2
reasonable values for R  
typical SENSE network.  
. Figure 5-3 illustrates a  
SENSE  
• R = 34.8 kΩ  
1
• R = 14.7 kΩ  
2
140  
120  
100  
80  
4.000  
3.500  
3.000  
2.500  
2.000  
1.500  
1.000  
0.500  
0.000  
FAN  
VIN Voltage  
RISO  
715Ω  
VOUT  
60  
NTC Thermistor  
100 k: @ 25ºC  
40  
20  
SENSE  
RTEMP  
CSENSE  
(0.1 µF typical)  
0
RSENSE  
20  
30  
40  
50  
60  
70  
80  
90 100  
Temperature (ºC)  
Note:  
See Table 5-1 for RSENSE values.  
FIGURE 5-2:  
How Thermistor Resistance,  
Vary With Temperature.  
TEMP  
V , and R  
IN  
FIGURE 5-3:  
The required value of R  
Typical Sense Network.  
Figure 5-2 graphs R , R  
(R in parallel with R )  
1 T  
T
TEMP  
will change with the cur-  
SENSE  
and V , versus temperature for the example shown  
IN  
rent rating of the fan and the fan current waveshape. A  
key point is that the current rating of the fan specified  
by the manufacturer may be a worst-case rating, with  
the actual current drawn by the fan being lower than  
this rating. For the purposes of setting the value for  
above.  
5.3  
Thermistor Selection  
As with any component, there are a number of sources  
for thermistors. A listing of companies that manufacture  
thermistors can be found at www.temperatures.com/  
thermivendors.html. This website lists over forty  
suppliers of thermistor products. A brief list is shown  
here:  
R
, the operating fan current should be measured  
SENSE  
to get the nominal value. This can be done by using an  
oscilloscope current probe or using a voltage probe  
with a low-value resistor (0.5). Another good tool for  
this exercise is the TC642 Evaluation Board. This  
board allows the R  
and C  
values to be eas-  
SENSE  
SENSE  
®
-
-
-
-
Thermometrics  
-
-
-
-
Quality Thermistor  
ily changed while allowing the voltage waveforms to be  
monitored to ensure the proper levels are being  
reached.  
®
Ametherm  
U.S. Sensor  
Sensor Scientific  
®
Vishay  
®
Table 5-1 shows values of R  
according to the  
SENSE  
Advanced Thermal  
muRata  
nominal operating current of the fan. The fan currents  
are average values. If the fan current falls between two  
of the values listed, use the higher resistor value.  
Products  
2003 Microchip Technology Inc.  
DS21755B-page 19  
TC646B/TC648B/TC649B  
Another important factor to consider when selecting the  
value is the fan current value during a locked-  
TABLE 5-1:  
FAN CURRENT VS. R  
SENSE  
R
SENSE  
Nominal Fan Current  
rotor condition. When a fan is in a locked-rotor condi-  
tion (fan blades are stopped even though power is  
being applied to the fan), the fan current can increase  
dramatically (often 2.5 to 3.0 times the normal operat-  
ing fan current). This will effect the power rating of the  
R
()  
SENSE  
(mA)  
50  
9.1  
4.7  
3.0  
2.4  
2.0  
1.8  
1.5  
1.3  
1.2  
1.0  
100  
150  
200  
250  
300  
350  
400  
450  
500  
R
resistor selected.  
SENSE  
When selecting the fan for the application, the current  
draw of the fan during a locked-rotor condition should  
be considered. Especially if multiple fans are being  
used in the application.  
There are two main types of fan designs when looking  
at fan current draw during a locked-rotor condition.  
The first is a fan that will simply draw high DC currents  
when put into a locked-rotor condition. Many older fans  
were designed this way. An example of this is a fan that  
draws an average current of 100 mA during normal  
operation. In a locked-rotor condition, this fan will draw  
250 mA of average current. For this design, the  
The values listed in Table 5-1 are for fans that have the  
fan current waveshape shown in Figure 4-7. With this  
waveshape, the average fan current is closer to the  
peak value, which requires the resistor value to be  
higher. When using a fan that has the fan current wave-  
shape shown in Figure 4-6, the resistor value can often  
be decreased since the current peaks are higher than  
the average and it is the AC portion of the voltage that  
gets coupled to the SENSE pin.  
R
power rating must be sized to handle the  
SENSE  
250 mA condition. The fan bias supply must also take  
this into account.  
The second style design, which represents many of the  
newer fan designs today, acts to limit the current in a  
locked-rotor condition by going into a pulse mode of  
operation. An example of the fan current waveshape  
for this style fan is shown in Figure 5-5. The fan repre-  
The key point when selecting an R  
value is to try  
SENSE  
to minimize the value in order to minimize the power  
dissipation in the resistor. In order to do this, it is critical  
to know the waveshape of the fan current and not just  
the average value.  
®
sented in Figure 5-5 is a Panasonic , 12V, 220 mA fan.  
During the on-time of the waveform, the fan current is  
peaking up to 550 mA. Due to the pulse mode opera-  
tion, the actual RMS current of the fan is very near the  
220 mA rating. Because of this, the power rating for the  
Figure 5-4 shows some typical waveforms for the fan  
current and the voltage at the SENSE pin.  
R
resistor does not have to be oversized for this  
SENSE  
application.  
FIGURE 5-4:  
Typical Fan Current and  
SENSE Pin Waveforms.  
DS21755B-page 20  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
FIGURE 5-5:  
Fan Current During a Locked Rotor Condition.  
The following is recommended:  
5.5  
Output Drive Device Selection  
• Ask how the fan is designed. If the fan has clamp  
diodes internally, this problem will not be seen. If  
the fan does not have internal clamp diodes, it is a  
good idea to install one externally (Figure 5-6).  
The TC646B/TC648B/TC649B is designed to drive an  
external NPN transistor or N-channel MOSFET as the  
fan speed modulating element. These two arrange-  
ments are shown in Figure 5-7. For lower-current fans,  
NPN transistors are a very economical choice for the  
fan drive device. It is recommended that, for higher cur-  
rent fans (300 mA and above), MOSFETs be used as  
the fan drive device. Table 5-2 provides some possible  
part numbers for use as the fan drive element.  
Putting a resistor between V  
and the gate of  
OUT  
the MOSFET will also help slow down the turn-off  
and limit this condition.  
When using a NPN transistor as the fan drive element,  
a base current-limiting resistor must be used. This is  
shown in Figure 5-7.  
FAN  
When using MOSFETs as the fan drive element, it is  
very easy to turn the MOSFETs on and off at very high  
rates. Because the gate capacitances of these small  
MOSFETs are very low, the TC646B/TC648B/TC649B  
can charge and discharge them very quickly, leading to  
very fast edges. Of key concern is the turn-off edge of  
the MOSFET. Since the fan motor winding is essentially  
an inductor, once the MOSFET is turned off the current  
that was flowing through the motor wants to continue to  
flow. If the fan does not have internal clamp diodes  
around the windings of the motor, there is no path for  
this current to flow through and the voltage at the drain  
of the MOSFET may rise until the drain-to-source rating  
of the MOSFET is exceeded. This will most likely cause  
the MOSFET to go into avalanche mode. Since there is  
very little energy in this occurrence, it will probably not  
fail the device, but it would be a long-term reliability  
issue.  
Q
1
V
OUT  
R
SENSE  
GND  
Q : N-Channel MOSFET  
1
FIGURE 5-6:  
Clamp Diode For Fan Turn-  
Off.  
2003 Microchip Technology Inc.  
DS21755B-page 21  
TC646B/TC648B/TC649B  
Fan Bias  
Fan Bias  
FAN  
FAN  
R
BASE  
V
Q
Q
R
OUT  
1
1
V
OUT  
R
SENSE  
SENSE  
GND  
GND  
b) N-Channel MOSFET  
a) Single Bipolar Transistor  
FIGURE 5-7:  
Output Drive Device Configurations.  
TABLE 5-2:  
Device  
FAN DRIVE DEVICE SELECTION TABLE (NOTE 2)  
Max Vbe sat /  
V
/V  
Fan Current  
(mA)  
Suggested  
CE DS  
Package  
Min hfe  
Vgs(V)  
(V)  
Rbase ()  
MMBT2222A  
MPS2222A  
MPS6602  
SI2302  
MGSF1N02E  
SI4410  
SOT-23  
TO-92  
TO-92  
SOT-23  
SOT-23  
SO-8  
1.2  
1.2  
1.2  
2.5  
2.5  
4.5  
4.5  
50  
50  
50  
NA  
NA  
NA  
NA  
40  
40  
40  
20  
20  
30  
60  
150  
150  
500  
500  
500  
1000  
500  
800  
800  
301  
Note 1  
Note 1  
Note 1  
Note 1  
SI2308  
SOT-23  
Note 1: A series gate resistor may be used in order to control the MOSFET turn-on and turn-off times.  
2: These drive devices are suggestions only. Fan currents listed are for individual fans.  
5.6  
Bias Supply Bypassing and Noise  
Filtering  
5.7  
Design Example/Typical  
Application  
The bias supply (V ) for the TC646B/TC648B/  
The system has been designed with the following  
DD  
TC649B devices should be bypassed with a 1.0 µF  
ceramic capacitor. This capacitor will help supply the  
peak currents that are required to drive the base/gate  
of the external fan drive devices.  
components and criteria:  
System inlet air ambient temperature ranges from 0ºC  
to 50ºC. At 20ºC, system cooling is no longer required,  
so the fan is to be turned off. Prior to turn-off, the fan  
should be run at 40% of its full fan speed. Full fan  
speed should be reached when the ambient air is 40ºC.  
As the V pin controls the duty cycle in a linear fashion,  
IN  
any noise on this pin can cause duty cycle jittering. For  
this reason, the V pin should be bypassed with a  
IN  
The system has a surface mount, NTC-style thermistor  
in a 1206 package. The thermistor is mounted on a  
daughtercard that is directly in the inlet air stream. The  
0.01 µF capacitor.  
In order to keep fan noise off of the TC646B/TC648B/  
TC649B device ground, individual ground returns for  
the TC646B/TC648B/TC649B and the low side of the  
fan current sense resistor should be used.  
®
thermistor is a NTC, 100 k@ 25ºC, Thermometrics  
part number NHQ104B425R5. The given Beta for the  
thermistor is 4250. The system bias voltage to run the  
fan controller is 5V, while the fan voltage is 12V.  
DS21755B-page 22  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
The fan used in the system is a Panasonic , Panaflo -  
series fan, model number FBA06T12H.  
®
®
A fault indication is desired when the fan is in a locked-  
rotor condition. This signal is used to indicate to the  
system that cooling is not available and a warning  
should be issued to the user. No fault indication from  
the fan controller is necessary for an over-temperature  
condition as this is being reported elsewhere.  
Step 1: Gathering Information.  
The first step in the design process is to gather the  
needed data on the fan and thermistor. For the fan, it is  
also a good idea to look at the fan current waveform, as  
indicated earlier in the data sheet.  
Fan Information: Panasonic number: FBA06T12H  
- Voltage = 12V  
- Current = 145 mA (data sheet number)  
FIGURE 5-9:  
FBA06T12H Locked-Rotor  
Fan Current.  
From Figure 5-9, it is seen that in a locked-rotor fault  
condition, the fan goes into a pulsed current mode of  
operation. During this mode, when the fan is conduct-  
ing current, the peak current value is 360 mA for peri-  
ods of 200 msec. This is significantly higher than the  
average full fan speed current shown in Figure 5-8.  
However, because of the pulse mode, the average fan  
current in a locked-rotor condition is lower and was  
measured at 68 mA. The RMS current during this  
mode, which is necessary for current sense resistor  
(R  
) value selection, was measured at 154 mA.  
SENSE  
This is slightly higher than the RMS value during full fan  
speed operation.  
Thermistor Information: Thermometrics part number:  
FIGURE 5-8:  
FBA06T12H Fan Current  
NHQ104B425R5  
Waveform.  
- Resistance Value: 100 k@ 25ºC  
- Beta Value (β): 4250  
From the waveform in Figure 5-8, the fan current has  
an average value of 120 mA, with peaks up to 150 mA.  
From this information, the thermistor values at 20ºC  
This information will help in the selection of the R  
SENSE  
and 40ºC must be found. This information is needed in  
and C  
SENSE  
a locked-rotor condition.  
values later on. Also of interest for the  
SENSE  
order to select the proper resistor values for R and R  
1
2
R
selection value is what the fan current does in  
(see Figure 5-13), which sets the V voltage.  
IN  
The equation for determining the thermistor values is  
shown below:  
EQUATION  
β(TO T)  
RT = RTOexp ------------------------  
T TO  
R
is the thermistor value at 25ºC. T is 298.15 and T  
0
T0  
is the temperature of interest. All temperatures are in  
degrees kelvin.  
Using this equation, the values for the thermistor are  
found to be:  
- R (20ºC) = 127,462Ω  
T
- R (40ºC) = 50,520Ω  
T
2003 Microchip Technology Inc.  
DS21755B-page 23  
TC646B/TC648B/TC649B  
Step 2: Selecting the Fan Controller.  
Using standard 1% resistor values, the selected R and  
2
1
R values are:  
The requirements for the fan controller are that it have  
auto-shutdown capability at 20ºC and also indicate a  
fan fault condition. No over-temperature indication is  
necessary. From these specifications, the proper  
selection is the TC649B device.  
- R = 237 kΩ  
1
- R = 45.3 kΩ  
2
A graph of the V voltage, thermistor resistance and  
IN  
R
resistance versus temperature for this  
TEMP  
Step 3: Setting the PWM Frequency.  
configuration is shown in Figure 5-10.  
The fan is rated at 4200 RPM with a 12V input. The  
goal is to run to a 40% duty cycle (roughly 40% fan  
speed), which equates to approximately 1700 RPM. At  
1700 RPM, one full fan revolution occurs every  
35 msec. The fan being used is a four-pole fan that  
gives four current pulses per revolution. With this infor-  
mation, and viewing test results at 40% duty cycle, two  
fan current pulses were always seen during the PWM  
on time with a PWM frequency of 30 Hz. For this rea-  
400  
350  
5.00  
4.50  
4.00  
3.50  
3.00  
2.50  
2.00  
1.50  
1.00  
0.50  
0.00  
VIN  
300  
250  
200  
150  
NTC Thermistor  
100 k: @ 25ºC  
100  
son, the C value is selected to be 1.0 µF.  
F
50  
RTEMP  
Step 4: Setting the V Voltage.  
IN  
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
From the design criteria, the desired duty cycle at 20ºC  
Temperature (ºC)  
is 40% and full fan speed should be reached at 40ºC.  
Based on a V voltage range of 1.20V to 2.60V, which  
IN  
FIGURE 5-10:  
Thermistor Resistance, V  
IN  
represents 0% to 100% duty cycle, the 40% duty cycle  
voltage can be found using the following equation:  
and R vs. Temperature  
TEMP  
Step 5: Setting the Auto-Shutdown Voltage (V ).  
AS  
EQUATION  
Setting the voltage for the auto-shutdown is done using  
a simple resistor voltage divider. The criteria for the  
voltage divider in this design is that it draw no more  
than 100 µA of current. The required auto-shutdown  
voltage was determined earlier in the selection of the  
V
= (DC * 1.4V) + 1.20V  
IN  
DC = Desired Duty Cycle  
Using the above equation, the  
calculated to be:  
V
values are  
IN  
V
voltage at 40% duty cycle, since this was also set  
IN  
at the temperature that auto-shutdown is to occur  
(20ºC).  
- V (40%) = 1.76V  
IN  
- V (100%) = 2.60V  
- V = 1.76V  
IN  
AS  
Using these values along with the thermistor resistance  
values calculated earlier, the R and R resistor values  
Given this desired setpoint and knowing the desired  
divider current, the following equations can be used to  
1
2
can now be calculated using the following equation:  
solve for the resistor values for R and R :  
3
4
EQUATION  
EQUATION  
V
DD × R2  
V(T1) = -----------------------------------------  
TEMP(T1) + R2  
5V  
R3 + R4  
I
=
DIV  
R
V
DD × R2  
V(T2) = -----------------------------------------  
TEMP(T2) + R2  
5V * R  
R3 + R44  
V
=
AS  
R
Using the equations above, the resistor values for R  
R
is the parallel combination of R and the ther-  
1
3
TEMP  
and R are found to be:  
mistor. V(T1) represents the V voltage at 20ºC and  
4
IN  
V(T2) represents the V voltage at 40ºC. Solving the  
- R = 32.4 kΩ  
IN  
3
equations simultaneously yields the following values  
- R = 17.6 kΩ  
4
(V = 5V):  
DD  
Using standard 1% resistor values yields the following  
values:  
- R = 238,455 Ω  
- R = 45,161 Ω  
1
2
- R = 32.4 kΩ  
3
- R = 17.8 kΩ  
4
DS21755B-page 24  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
Step 6: Selecting the Fan Drive Device (Q ).  
1
Since the fan operating current is below 200 mA, a  
transistor or MOSFET can be used as the fan drive  
device. In order to reduce component count and cur-  
rent draw, the drive device for this design is chosen to  
be a N-channel MOSFET. Selecting from Table 5-2,  
there are two MOSFETs that are good choices, the  
MGSF1N02E and the SI2302. These devices have the  
same pinout and are interchangeable for this design.  
Step 7: Selecting the R  
and C  
Values.  
SENSE  
SENSE  
The goal again for selecting these values is to ensure  
that the signal at the SENSE pin is 90 mV in amplitude  
under all operating conditions. This will ensure that the  
pulses are detected by the TC649B device and that the  
fan operation is detected.  
The fan current waveform is shown in Figure 5-8, and  
as discussed previously, with a waveform of this shape,  
the current sense resistor values shown in Table 5-1 are  
good reference values. Given the average fan operating  
current was measured to be 120 mA, this falls between  
two of the values listed in the table. For reference pur-  
poses, both values have been tested and these results  
are shown in Figures 5-11 (4.7) and 5-12 (3.0). The  
FIGURE 5-12:  
SENSE pin voltage with  
3.0sense resistor.  
Since the 3.0value of sense resistor provides the  
proper voltage to the SENSE pin, it is the correct choice  
for this solution as it will also provide the lowest power  
dissipation and the maximum amount of voltage to the  
fan. Using the RMS fan current which was measured  
selected C  
value is 0.1 µF, as this provides the  
SENSE  
previously, the power dissipation in the resistor during  
appropriate coupling of the voltage to the SENSE pin.  
2
a fan fault condition is 71 mW (Irms * R  
). This  
SENSE  
number will set the wattage rating of the resistor that is  
selected. The selected value will vary depending upon  
the derating guidelines that are used.  
Now that all the values have been selected, the sche-  
matic representation of this design can be seen in  
Figure 5-13.  
FIGURE 5-11:  
SENSE pin voltage with  
4.7sense resistor.  
2003 Microchip Technology Inc.  
DS21755B-page 25  
TC646B/TC648B/TC649B  
+5V  
+12V  
Fan  
+
C
V
DD  
®
R
Thermometrics  
1.0 µF  
2371kΩ  
100 k  
@25°C  
®
NHQ104B425R5  
1
Panasonic  
12V, 140 mA  
FBA06T12H  
8
V
R
5
V
10 k  
IN  
DD  
C
B
0.01 µF  
6
FAULT  
R
2
45.3k  
+5V  
R
Q
7
5
3
1
V
TC649B  
OUT  
32.4 k  
SI2302  
or  
3
MGSF1N02E  
V
AS  
C
B
SENSE  
0.01 µF  
2
C
R
SENSE  
0.1 µF  
4
C
F
RSENSE  
3.0  
17.8 k  
C
F
GND  
4
1.0 µF  
FIGURE 5-13:  
Bypass capacitor C  
Design Example Schematic.  
is added to the design to  
VDD  
decouple the bias voltage. This is good to have, espe-  
cially when using a MOSFET as the drive device. This  
helps to give a localized low-impedance source for the  
current required to charge the gate capacitance of Q .  
1
Two other bypass capacitors (labeled as C ) were also  
B
added to decouple the V and V nodes. These were  
IN  
AS  
added simply to remove any noise present that might  
cause false triggerings or PWM jitter. R is the pull-up  
5
resistor for the FAULT output. The value for this resistor  
is system-dependent.  
DS21755B-page 26  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
6.0  
6.1  
PACKAGING INFORMATION  
Package Marking Information  
8-Lead PDIP (300 mil)  
Example:  
XXXXXXXXX  
NNN  
TC646BCPA  
025  
YYWW  
0215  
8-Lead SOIC (150 mil)  
Example:  
XXXXXX  
TC646B  
XXXYYWW  
COA0215  
NNN  
025  
Example:  
8-Lead MSOP  
TC646B  
XXXXXX  
YWWNNN  
215025  
Legend: XX...X Customer specific information*  
Y
Year code (last digit of calendar year)  
Year code (last 2 digits of calendar year)  
Week code (week of January 1 is week ‘01’)  
Alphanumeric traceability code  
YY  
WW  
NNN  
Note: In the event the full Microchip part number cannot be marked on one line, it will  
be carried over to the next line thus limiting the number of available characters  
for customer specific information.  
*
Standard device marking consists of Microchip part number, year code, week code, and traceability  
code.  
2003 Microchip Technology Inc.  
DS21755B-page 27  
TC646B/TC648B/TC649B  
8-Lead Plastic Dual In-line (PA) – 300 mil (PDIP)  
E1  
D
2
n
1
α
E
A2  
A
L
c
A1  
β
B1  
B
p
eB  
Units  
Dimension Limits  
INCHES*  
NOM  
MILLIMETERS  
MIN  
MAX  
MIN  
NOM  
8
MAX  
n
p
A
A2  
A1  
E
E1  
D
L
c
B1  
B
Number of Pins  
Pitch  
Top to Seating Plane  
Molded Package Thickness  
Base to Seating Plane  
Shoulder to Shoulder Width  
Molded Package Width  
Overall Length  
Tip to Seating Plane  
Lead Thickness  
Upper Lead Width  
Lower Lead Width  
Overall Row Spacing  
Mold Draft Angle Top  
Mold Draft Angle Bottom  
8
.100  
.155  
.130  
2.54  
3.94  
3.30  
.140  
.170  
.145  
3.56  
2.92  
4.32  
3.68  
.115  
.015  
.300  
.240  
.360  
.125  
.008  
.045  
.014  
.310  
5
0.38  
7.62  
6.10  
9.14  
3.18  
0.20  
1.14  
0.36  
7.87  
5
.313  
.250  
.373  
.130  
.012  
.058  
.018  
.370  
10  
.325  
.260  
.385  
.135  
.015  
.070  
.022  
.430  
15  
7.94  
6.35  
9.46  
3.30  
0.29  
1.46  
0.46  
9.40  
10  
8.26  
6.60  
9.78  
3.43  
0.38  
1.78  
0.56  
10.92  
15  
§
eB  
α
β
5
10  
15  
5
10  
15  
* Controlling Parameter  
§ Significant Characteristic  
Notes:  
Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed  
.010” (0.254mm) per side.  
JEDEC Equivalent: MS-001  
Drawing No. C04-018  
DS21755B-page 28  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
8-Lead Plastic Small Outline (OA) – Narrow, 150 mil (SOIC)  
E
E1  
p
D
2
1
B
n
h
α
45×  
c
A2  
A
f
β
L
A1  
Units  
INCHES*  
NOM  
MILLIMETERS  
Dimension Limits  
MIN  
MAX  
MIN  
NOM  
8
MAX  
n
p
A
A2  
A1  
E
E1  
D
h
L
f
Number of Pins  
Pitch  
Overall Height  
8
.050  
.061  
.056  
.007  
.237  
.154  
.193  
.015  
.025  
4
1.27  
.053  
.069  
1.35  
1.32  
1.55  
1.42  
0.18  
6.02  
3.91  
4.90  
0.38  
0.62  
4
1.75  
Molded Package Thickness  
Standoff  
.052  
.004  
.228  
.146  
.189  
.010  
.019  
0
.061  
.010  
.244  
.157  
.197  
.020  
.030  
8
1.55  
0.25  
6.20  
3.99  
5.00  
0.51  
0.76  
8
§
0.10  
5.79  
3.71  
4.80  
0.25  
0.48  
0
Overall Width  
Molded Package Width  
Overall Length  
Chamfer Distance  
Foot Length  
Foot Angle  
c
Lead Thickness  
Lead Width  
.008  
.013  
0
.009  
.017  
12  
.010  
.020  
15  
0.20  
0.33  
0
0.23  
0.42  
12  
0.25  
0.51  
15  
B
α
β
Mold Draft Angle Top  
Mold Draft Angle Bottom  
0
12  
15  
0
12  
15  
* Controlling Parameter  
§ Significant Characteristic  
Notes:  
Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed  
.010” (0.254mm) per side.  
JEDEC Equivalent: MS-012  
Drawing No. C04-057  
2003 Microchip Technology Inc.  
DS21755B-page 29  
TC646B/TC648B/TC649B  
8-Lead Plastic Micro Small Outline Package (UA) (MSOP)  
E
E1  
p
D
2
B
n
1
α
A2  
A
c
φ
A1  
(F)  
L
β
Units  
Dimension Limits  
INCHES  
NOM  
MILLIMETERS*  
MIN  
MAX  
MIN  
NOM  
8
MAX  
n
p
Number of Pins  
Pitch  
8
.026 BSC  
0.65 BSC  
Overall Height  
A
A2  
A1  
E
-
-
.043  
-
-
0.85  
-
1.10  
Molded Package Thickness  
Standoff  
.030  
.000  
.033  
-
.037  
.006  
0.75  
0.95  
0.15  
0.00  
Overall Width  
.193 TYP.  
4.90 BSC  
Molded Package Width  
Overall Length  
Foot Length  
E1  
D
.118 BSC  
.118 BSC  
3.00 BSC  
3.00 BSC  
L
.016  
.024  
.037 REF  
.031  
0.40  
0.60  
0.95 REF  
0.80  
Footprint (Reference)  
Foot Angle  
F
φ
c
0°  
.003  
.009  
5°  
-
8°  
.009  
.016  
15°  
0°  
0.08  
0.22  
5°  
-
-
-
-
-
8°  
0.23  
0.40  
15°  
Lead Thickness  
Lead Width  
.006  
B
α
β
.012  
Mold Draft Angle Top  
Mold Draft Angle Bottom  
*Controlling Parameter  
Notes:  
-
-
5°  
15°  
5°  
15°  
Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not  
exceed .010" (0.254mm) per side.  
JEDEC Equivalent: MO-187  
Drawing No. C04-111  
DS21755B-page 30  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
6.2  
Taping Form  
Component Taping Orientation for 8-Pin MSOP Devices  
User Direction of Feed  
PIN 1  
W
P
Standard Reel Component Orientation  
for 713 or TR Suffix Device  
Carrier Tape, Number of Components Per Reel and Reel Size:  
Package  
Carrier Width (W)  
Pitch (P)  
Part Per Full Reel  
Reel Size  
8-Pin MSOP  
12 mm  
8 mm  
2500  
13 in.  
Component Taping Orientation for 8-Pin SOIC Devices  
User Direction of Feed  
PIN 1  
W
P
Standard Reel Component Orientation  
for 713 or TR Suffix Device  
Carrier Tape, Number of Components Per Reel and Reel Size:  
Package  
Carrier Width (W)  
Pitch (P)  
Part Per Full Reel  
Reel Size  
8-Pin SOIC  
12 mm  
8 mm  
2500  
13 in.  
2003 Microchip Technology Inc.  
DS21755B-page 31  
TC646B/TC648B/TC649B  
NOTES:  
DS21755B-page 32  
2003 Microchip Technology Inc.  
TC646B/TC648B/TC649B  
PRODUCT IDENTIFICATION SYSTEM  
To order or obtain information, e.g., on pricing or delivery, refer to the factory or the listed sales office.  
Examples:  
PART NO.  
Device  
X
/XX  
a) TC646BEOA: SOIC package.  
Temperature Package  
Range  
b) TC646BEOA713: Tape and Reel,  
SOIC package.  
c) TC646BEPA: PDIP package.  
d) TC646BEUA: MSOP package.  
Device:  
TC646B: PWM Fan Speed Controller with Fan  
Restart, Auto-Shutdown, Fan Fault and  
Over-Temp Detection  
TC648B: PWM Fan Speed Controller with Auto-  
Shutdown and Over-Temp Detection  
TC649B: PWM Fan Speed Controller with Fan  
Restart, Auto-Shutdown and Fan Fault  
Detection  
a) TC648BEOA: SOIC package.  
b) TC648BEPA: PDIP package.  
c) TC648BEUA: MSOP package.  
d) TC648BEUA713: Tape and Reel,  
MSOP package.  
Temperature  
Range:  
E
= -40°C to +85°C  
a) TC649BEOA: SOIC package.  
b) TC649BEOATR: Tape and Reel,  
SOIC package.  
Package:  
OA = Plastic SOIC, (150 mil Body), 8-lead  
PA = Plastic DIP (300 mil Body), 8-lead  
UA = Plastic Micro Small Outline (MSOP), 8-lead  
713 = Tape and Reel (SOIC and MSOP)  
(TC646B and TC648B only)  
TR = Tape and Reel (SOIC and MSOP) (TC649B  
only)  
c) TC649BEPA: PDIP package.  
d) TC649BEUA: MSOP package  
Sales and Support  
Data Sheets  
Products supported by a preliminary Data Sheet may have an errata sheet describing minor operational differences and  
recommended workarounds. To determine if an errata sheet exists for a particular device, please contact one of the following:  
1. Your local Microchip sales office  
2. The Microchip Corporate Literature Center U.S. FAX: (480) 792-7277  
3. The Microchip Worldwide Site (www.microchip.com)  
Please specify which device, revision of silicon and Data Sheet (include Literature #) you are using.  
Customer Notification System  
Register on our web site (www.microchip.com/cn) to receive the most current information on our products.  
2003 Microchip Technology Inc.  
DS21755B-page 33  
TC646B/TC648B/TC649B  
NOTES:  
DS21755B-page 34  
2003 Microchip Technology Inc.  
Note the following details of the code protection feature on Microchip devices:  
Microchip products meet the specification contained in their particular Microchip Data Sheet.  
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the  
intended manner and under normal conditions.  
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our  
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip's Data  
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.  
Microchip is willing to work with the customer who is concerned about the integrity of their code.  
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not  
mean that we are guaranteeing the product as “unbreakable.”  
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our  
products. Attempts to break microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts  
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.  
Information contained in this publication regarding device  
applications and the like is intended through suggestion only  
and may be superseded by updates. It is your responsibility to  
ensure that your application meets with your specifications.  
No representation or warranty is given and no liability is  
assumed by Microchip Technology Incorporated with respect  
to the accuracy or use of such information, or infringement of  
patents or other intellectual property rights arising from such  
use or otherwise. Use of Microchip’s products as critical  
components in life support systems is not authorized except  
with express written approval by Microchip. No licenses are  
conveyed, implicitly or otherwise, under any intellectual  
property rights.  
Trademarks  
The Microchip name and logo, the Microchip logo, KEELOQ,  
MPLAB, PIC, PICmicro, PICSTART, PRO MATE and  
PowerSmart are registered trademarks of Microchip  
Technology Incorporated in the U.S.A. and other countries.  
FilterLab, microID, MXDEV, MXLAB, PICMASTER, SEEVAL  
and The Embedded Control Solutions Company are  
registered trademarks of Microchip Technology Incorporated  
in the U.S.A.  
Accuron, Application Maestro, dsPIC, dsPICDEM,  
dsPICDEM.net, ECONOMONITOR, FanSense, FlexROM,  
fuzzyLAB, In-Circuit Serial Programming, ICSP, ICEPIC,  
microPort, Migratable Memory, MPASM, MPLIB, MPLINK,  
MPSIM, PICC, PICkit, PICDEM, PICDEM.net, PowerCal,  
PowerInfo, PowerMate, PowerTool, rfLAB, rfPIC, Select  
Mode, SmartSensor, SmartShunt, SmartTel and Total  
Endurance are trademarks of Microchip Technology  
Incorporated in the U.S.A. and other countries.  
Serialized Quick Turn Programming (SQTP) is a service mark  
of Microchip Technology Incorporated in the U.S.A.  
All other trademarks mentioned herein are property of their  
respective companies.  
© 2003, Microchip Technology Incorporated, Printed in the  
U.S.A., All Rights Reserved.  
Printed on recycled paper.  
Microchip received QS-9000 quality system  
certification for its worldwide headquarters,  
design and wafer fabrication facilities in  
Chandler and Tempe, Arizona in July 1999  
and Mountain View, California in March 2002.  
The Company’s quality system processes and  
procedures are QS-9000 compliant for its  
®
PICmicro 8-bit MCUs, KEELOQ® code hopping  
devices, Serial EEPROMs, microperipherals,  
non-volatile memory and analog products. In  
addition, Microchip’s quality system for the  
design and manufacture of development  
systems is ISO 9001 certified.  
DS21755B-page 35  
2003 Microchip Technology Inc.  
M
WORLDWIDE SALES AND SERVICE  
Japan  
AMERICAS  
ASIA/PACIFIC  
Microchip Technology Japan K.K.  
Benex S-1 6F  
Corporate Office  
Australia  
2355 West Chandler Blvd.  
Microchip Technology Australia Pty Ltd  
Marketing Support Division  
Suite 22, 41 Rawson Street  
Epping 2121, NSW  
3-18-20, Shinyokohama  
Kohoku-Ku, Yokohama-shi  
Kanagawa, 222-0033, Japan  
Tel: 81-45-471- 6166 Fax: 81-45-471-6122  
Chandler, AZ 85224-6199  
Tel: 480-792-7200 Fax: 480-792-7277  
Technical Support: 480-792-7627  
Web Address: http://www.microchip.com  
Australia  
Korea  
Tel: 61-2-9868-6733 Fax: 61-2-9868-6755  
Atlanta  
Microchip Technology Korea  
168-1, Youngbo Bldg. 3 Floor  
Samsung-Dong, Kangnam-Ku  
Seoul, Korea 135-882  
China - Beijing  
3780 Mansell Road, Suite 130  
Alpharetta, GA 30022  
Microchip Technology Consulting (Shanghai)  
Co., Ltd., Beijing Liaison Office  
Unit 915  
Tel: 770-640-0034 Fax: 770-640-0307  
Tel: 82-2-554-7200 Fax: 82-2-558-5934  
Boston  
Bei Hai Wan Tai Bldg.  
Singapore  
2 Lan Drive, Suite 120  
Westford, MA 01886  
Tel: 978-692-3848 Fax: 978-692-3821  
No. 6 Chaoyangmen Beidajie  
Beijing, 100027, No. China  
Tel: 86-10-85282100 Fax: 86-10-85282104  
Microchip Technology Singapore Pte Ltd.  
200 Middle Road  
#07-02 Prime Centre  
Chicago  
China - Chengdu  
Singapore, 188980  
333 Pierce Road, Suite 180  
Itasca, IL 60143  
Microchip Technology Consulting (Shanghai)  
Co., Ltd., Chengdu Liaison Office  
Rm. 2401-2402, 24th Floor,  
Tel: 65-6334-8870 Fax: 65-6334-8850  
Taiwan  
Tel: 630-285-0071 Fax: 630-285-0075  
Microchip Technology (Barbados) Inc.,  
Taiwan Branch  
Ming Xing Financial Tower  
Dallas  
No. 88 TIDU Street  
4570 Westgrove Drive, Suite 160  
Addison, TX 75001  
11F-3, No. 207  
Chengdu 610016, China  
Tung Hua North Road  
Taipei, 105, Taiwan  
Tel: 86-28-86766200 Fax: 86-28-86766599  
Tel: 972-818-7423 Fax: 972-818-2924  
China - Fuzhou  
Tel: 886-2-2717-7175 Fax: 886-2-2545-0139  
Detroit  
Microchip Technology Consulting (Shanghai)  
Co., Ltd., Fuzhou Liaison Office  
Unit 28F, World Trade Plaza  
Tri-Atria Office Building  
EUROPE  
Austria  
32255 Northwestern Highway, Suite 190  
Farmington Hills, MI 48334  
Tel: 248-538-2250 Fax: 248-538-2260  
No. 71 Wusi Road  
Microchip Technology Austria GmbH  
Durisolstrasse 2  
Fuzhou 350001, China  
Kokomo  
Tel: 86-591-7503506 Fax: 86-591-7503521  
A-4600 Wels  
2767 S. Albright Road  
Kokomo, IN 46902  
China - Hong Kong SAR  
Austria  
Microchip Technology Hongkong Ltd.  
Unit 901-6, Tower 2, Metroplaza  
223 Hing Fong Road  
Tel: 43-7242-2244-399  
Fax: 43-7242-2244-393  
Denmark  
Tel: 765-864-8360 Fax: 765-864-8387  
Los Angeles  
Kwai Fong, N.T., Hong Kong  
18201 Von Karman, Suite 1090  
Irvine, CA 92612  
Microchip Technology Nordic ApS  
Regus Business Centre  
Lautrup hoj 1-3  
Tel: 852-2401-1200 Fax: 852-2401-3431  
China - Shanghai  
Tel: 949-263-1888 Fax: 949-263-1338  
Microchip Technology Consulting (Shanghai)  
Co., Ltd.  
Ballerup DK-2750 Denmark  
Phoenix  
Tel: 45-4420-9895 Fax: 45-4420-9910  
2355 West Chandler Blvd.  
Chandler, AZ 85224-6199  
Tel: 480-792-7966 Fax: 480-792-4338  
Room 701, Bldg. B  
France  
Far East International Plaza  
No. 317 Xian Xia Road  
Microchip Technology SARL  
Parc d’Activite du Moulin de Massy  
43 Rue du Saule Trapu  
San Jose  
Shanghai, 200051  
Microchip Technology Inc.  
2107 North First Street, Suite 590  
San Jose, CA 95131  
Tel: 86-21-6275-5700 Fax: 86-21-6275-5060  
Batiment A - ler Etage  
China - Shenzhen  
91300 Massy, France  
Microchip Technology Consulting (Shanghai)  
Co., Ltd., Shenzhen Liaison Office  
Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79  
Tel: 408-436-7950 Fax: 408-436-7955  
Germany  
Rm. 1812, 18/F, Building A, United Plaza  
No. 5022 Binhe Road, Futian District  
Shenzhen 518033, China  
Toronto  
Microchip Technology GmbH  
Steinheilstrasse 10  
6285 Northam Drive, Suite 108  
Mississauga, Ontario L4V 1X5, Canada  
Tel: 905-673-0699 Fax: 905-673-6509  
D-85737 Ismaning, Germany  
Tel: 49-89-627-144-0  
Fax: 49-89-627-144-44  
Tel: 86-755-82901380 Fax: 86-755-82966626  
China - Qingdao  
Rm. B505A, Fullhope Plaza,  
Italy  
No. 12 Hong Kong Central Rd.  
Qingdao 266071, China  
Microchip Technology SRL  
Via Quasimodo, 12  
20025 Legnano (MI)  
Milan, Italy  
Tel: 86-532-5027355 Fax: 86-532-5027205  
India  
Tel: 39-0331-742611 Fax: 39-0331-466781  
Microchip Technology Inc.  
India Liaison Office  
United Kingdom  
Marketing Support Division  
Divyasree Chambers  
Microchip Ltd.  
505 Eskdale Road  
1 Floor, Wing A (A3/A4)  
No. 11, O’Shaugnessey Road  
Bangalore, 560 025, India  
Tel: 91-80-2290061 Fax: 91-80-2290062  
Winnersh Triangle  
Wokingham  
Berkshire, England RG41 5TU  
Tel: 44-118-921-5869 Fax: 44-118-921-5820  
03/25/03  
DS21755B-page 36  
2003 Microchip Technology Inc.  

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