IPS16C-SO-G-LF-TR [MICROSEMI]

Switching Controller;
IPS16C-SO-G-LF-TR
型号: IPS16C-SO-G-LF-TR
厂家: Microsemi    Microsemi
描述:

Switching Controller

文件: 总17页 (文件大小:184K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
IN-PLUG® series  
Low Cost, High Efficiency, Low Power  
Synchronizable Flyback Controller IPS16  
PRELIMINARY DATASHEET REV2  
INTRODUCTION  
DESCRIPTION  
FEATURES  
The IN-PLUG® IPS16 has been designed for low-cost,  
high efficiency Switch Mode Power Supplies used in  
CRT monitor and TV applications. It is an enhanced  
version of the IPS15 which original functions have  
been retained. This includes soft start, shunt-  
regulator, precision oscillator, PWM with its  
associated comparator and loop compensation  
components as well as all the necessary biasing and  
protection circuitry (on-chip sensing thermal  
shutdown, under-voltage, line over-voltage and over-  
current).  
It has also been optimized for stand-by applications  
where the SMPS has to deliver a small amount of  
power while being required to comply with the  
tightest “green” regulations.  
Additional resetable oscillator for horizontal scan  
synchronization features, suitable for CRT monitor  
and TV SMPSs has been added.  
Very cost-effective solution to design SMPS used  
in CRT and TV Monitor applications.  
Enters a "Cycle skipping" mode in "light load"  
conditions for ultra green low power requirements  
Wide range PWM for stable operation at any load  
and line voltage.  
EMI noise reduction thanks to:  
ƒ
ƒ
Adjustable operating frequency.  
Separate MOSFET N & P drives  
Lower quiescent current (max. 50% of the IPS15)  
Power shut-down for standby modes.  
Cycle to cycle over-current protection  
Under-voltage lock-out  
Synchronizable by external signal  
The IPS16 is powered through a novel patented  
network which replaces the usual snubber network.  
AAI will grant one non-exclusive royalty-free licence  
to use this arrangement for each IPS16 purchased by  
Customers, either directly from the company or  
through approved sources.  
PIN CONFIGURATION: DIP-8 / SOIC-8  
1
8
PDRIVE  
ISENSE  
VCC  
NDRIVE  
GND  
The IN-PLUG® IPS16 can drive a large variety of  
power MOSFETs hence providing the maximum  
flexibility at the lowest possible cost.  
IPS16  
OPTO  
SYNC  
RBIAS  
5
6
The IPS16 ultimately features a minimum power  
consumption in “light load” conditions by entering a  
cycle skipping mode.  
ORDERING INFORMATION  
APPLICATIONS  
Part No.  
ROHS /  
Pb-Free  
-G-LF  
Package  
Temperature Range  
SMPS for CRT & TV Monitors  
IPS16C-D  
IPS16I-D  
8-Pin PDIP  
8-Pin PDIP  
8-Pin SOIC  
8-Pin SOIC  
Commercial  
Industrial  
0°C to +70°C  
-40°C to +85°C  
0°C to +70°C  
-40°C to +85°C  
-G-LF  
IPS16C-SO  
IPS16I-SO  
-G-LF  
Commercial  
Industrial  
-G-LF  
For detailed ordering information, see page 16  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 1 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
BASIC APPLICATION SCHEMATICs  
L1  
TRANSFORMER  
D15  
o
PATENTED  
SNUBBER  
330uH  
SCHOTTKY  
2A 60V  
VOUT+  
o
IXYS DSS2-60AT2  
TR1  
C4  
R13  
3MEG  
ACIN1  
180pF  
500V  
R3  
R2  
470 1/2W  
1.2MEG  
R10A 1k  
C2  
10uF  
400V  
Q1  
1k  
R10  
U1  
D1  
D2  
D6  
BRIDGE  
1
2
3
8
7
6
5
PDRIVE NDRIVE  
600V/1A  
IXYS IXTY1R4N60P  
1N4148  
-
+
ISENSE  
GND  
OPTO  
SYNC  
R14 1k  
R8  
1k  
R6  
23.7k 1%  
C1  
10uF  
400V  
IPS16  
VCC  
C24 68nF  
R9 2.2K  
o
o
o
C6  
220uF/16V  
ACIN2  
4
RBIAS  
68nF  
C10  
D5  
1
U2  
OPTO Q817C  
R4  
1.5_ohm  
SYNC_IN  
R15 1k  
C3  
10uF  
16V  
TL431ILP  
R5  
240K  
C8  
R7  
6.19k 1%  
220pF  
R11  
1k  
D4  
VOUT-  
GNDSEC  
Figure 1 (Isolated solution)  
TR1  
TRANSFORMER  
D7  
o
PATENTED  
SNUBBER  
SCHOTTKY  
2A 60V  
IXYS DSS2-60AT2  
VOUT+  
o
D13  
C13  
ACIN1  
180pF  
500V  
o
R25  
470 1/2W  
R12  
1.2MEG  
C17  
1uF  
R10A 1k  
R28  
10k  
Q1  
1k  
R10  
U1  
PDRIVE NDRIVE  
D8  
D9  
D10  
ZENER  
D11  
BRIDGE  
1
8
600V/1A  
IXYS IXTY1R4N60P  
1N4148  
R29  
10k  
2
3
4
7
6
5
-
+
ISENSE  
GND  
OPTO  
SYNC  
C15  
22uF  
400V  
IPS16  
VCC  
2N2222  
C7  
ACIN2  
Q2  
RBIAS  
220uF/16V  
68nF  
C16  
R24  
1.5_ohm  
SYNC_IN  
R27 1k  
C5  
10uF  
16V  
R22  
240K  
C11  
220pF  
C12  
C18  
1uF 220pF  
R26  
1k  
D12  
VOUT-  
GNDPRI  
GNDSEC  
Figure 2 (Bias winding feedback)  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 2 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
FUNCTIONAL BLOCK DIAGRAM  
OPTO  
PDRIVE  
VCC  
UNDER  
VOLTAGE  
LOCKOUT  
THERMAL  
SHUTDOWN  
PWM  
_
+
REF1  
REF2  
VCC  
SHUNT  
FILTERS  
COMPARATORS  
ENB  
_
Q
R
S
Bandgap  
reference  
+
REF3  
REGULATOR  
CURRENT  
LIMITING  
SOFT START  
GND  
ENB  
OSCILLATOR  
IPS16  
GND  
RBIAS  
SYNC  
ISENSE  
NDRIVE  
Figure 3  
PIN DESCRIPTION  
Number  
1
Name  
PDRIVE  
Description  
Internal P drive terminal to be connected to the gate of the outside power  
MOSFET. (The rising edge can be adjusted with an external resistor)  
MOSFET current sensing. Any voltage over 700 mv @ 25°C on this pin  
will stop gate pulses.  
2
ISENSE  
3
4
5
VCC  
RBIAS  
SYNC  
IC positive supply. The chip behaves like a 9.5 volts nominal zener diode.  
Connection to external RBIAS resistor to set the operating frequency.  
Synchronization pulse input to reset and synchronize the oscillator. (level  
“1” is active)  
6
7
OPTO  
GND  
This input should be connected to the optocoupler  
Ground.  
Internal N drive terminal to be connected to the gate of the outside power  
MOSFET. (The falling edge can be adjusted with an external resistor).  
8
NDRIVE  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 3 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
IN-PLUG® IPS16 SERIES FUNCTIONAL DESCRIPTION  
The IPS16 is a PWM controller for Switch Mode Power Supply designed for CRT and TV Monitor applications. It  
has been optimized to reduce the external component count. The principal features are:  
-
-
-
-
-
-
Low start Current;  
“Cycle skipping” in "light load" conditions for ultra green low power requirements;  
Low quiescent Current (half of IPS15);  
Shunt regulator to allow the maximum flexibility to power the chip.;  
Protections against overheating (on-chip sensing), under-voltage and over-voltage;  
Precise oscillator with externally adjustable frequency. The oscillator frequency is level synchronizable with an  
external pulse applied on pin SYNC (SYNC=1);  
-
-
-
-
Dual mode feedback control (optocoupler or bias winding);  
On-chip filters for the loop compensation and the over-current sensing;  
Soft start to protect the MOSFET;  
Separate MOSFET P and N drivers to adjust rising and falling edge independently.  
The shunt regulator operates like a zener diode, keeping the chip supply voltage around 9.5 volts. At start-up the  
chip stays in stand-by mode until the voltage of VCC reaches about 9.5 volts. During this phase, the consumption is  
of the order of 120 μA. When the 9.5 volts are reached, the driver starts providing gate pulses. The chip will go back  
to the stand-by mode if the supply voltage decreases down to ~8 volts. The overall chip consumption in normal  
operation is about 600 μA, not counting the current required to drive the MOSFET gate.  
The IC gets the start current from a resistor connected to the rectified line voltage (~150 μA) then, after the first gate  
pulse, AAI patented modified snubber network (*) or a bias winding from the transformer provides the additional  
current to keep the chip running (see figure 6 for details).  
The opto pin is pulled to VCC through an internal resistor, allowing a maximal duty cycle of 25 % in free running  
oscillator conditions. The oscillator can be reset by an external signal (this function is especially adapted for TV  
and CRT Monitor horizontal scan synchronization) and during this synchronization phase, the duty cycle is allowed  
to reach up to 90%.  
Please note that for correct operations, the frequency of the synchronization signal should be greater than the  
selected free running frequency defined by Rbias.  
During start-up and in free running oscillator conditions, the duty cycle is controlled by the internal soft start unit  
which smoothly increases the MOSFET current up to its maximum. The maximum MOSFET current corresponds to  
700mV developed across the current sense resistor connected to the ISENSE pin.  
When the expected output voltage is reached, the optocoupler's led is driven, and the opto pin voltage decreases,  
reducing the duty cycle to a controlled value. The current limiting protection operates by turning-off the MOSFET  
when the ISENSE pin voltage exceeds ~700 mv. This ensures cycle-to-cycle protection of the MOSFET and  
provides a mean of operating the power supply in constant-power mode.  
In “light load” condition, the IPS16 enters a cycle skipping mode to keep the power consumption to a minimum.  
When the IPS16 is synchronized, the IC assumes that the application is in normal operating condition and the cycle  
skipping feature is disabled.  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 4 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
OUTPUT POWER CAPABILITY  
Part Number  
IPS16  
Package  
230V AC or 115V AC w/ Doubler  
Up to 70W (1)  
85 – 285V AC  
Up to 30W (1)  
DIP-8 / SOIC-8  
(1) Note: Governed by size and package of external MOSFET  
ELECTRICAL CHARACTERISTICS  
ABSOLUTE MAXIMUM RATING  
Characteristics  
Value  
80  
UNITS  
mA  
V
Shunt regulator max ICC (pin 3) - see fig 5-  
All analog inputs (pin 2, 4, 5, 6, 8)  
Peak drive output current (pin1, pin10)  
Junction to case thermal resistance RθJ-C  
Junction to PCB thermal resistance RθJ-A  
Power dissipation for TA <= 70°C  
Min= -0.3, Max= +6.3V  
Source=100, Sink=170  
PDIL = 42, SOIC = 45  
PDIL = 125, SOIC =155  
PDIL = 640, SOIC = 500  
- 40 to 150  
mA  
°C / W  
mW  
Operating junction temperature  
°C  
Storage temperature range  
- 55 to 150  
Lead temperature (3 mm from case for 5 sec.)  
260  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 5 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
ELECTRICAL CHARACTERISTICS (cont’d)  
PARAMETER  
TEST CONDITIONS  
PARAMETERS  
TYP.  
UNITS  
@ 25°C unless specified  
MIN.  
MAX.  
Supply, bias & circuit protection  
Shunt regulator voltage  
Shunt regulator dynamic  
resistance  
Shunt regulator max peak  
repetitive current  
ICC = 1 mA  
1 to 30 mA  
9.2  
2
9.7  
3
10.5  
V
Ω
5
-
-
45  
mA  
Min ICC to start oscillator  
Under voltage lock-out  
-
-
80  
μΑ  
VCC – 2.2  
VCC - 1.5  
VCC - 1.4  
V
1.1  
3.2  
4.9  
Min ICC to ensure continuous  
operation  
1A, 600V, 5 nC MOSFET  
mA  
(20KHz)  
(80KHz)  
(150KHz)  
Current limiting sensing  
voltage  
Temperature coefficient of  
current limiting  
640  
-
685  
-
730  
50  
mV  
μV/°C  
Soft/start duration  
0 to 700mV  
-
20  
-
-
clock cycles  
ns  
Leading edge blanking  
200  
450  
Thermal shutdown trip  
temperature  
(on-chip sensing)  
-
150  
-
°C  
Oscillator & PWM  
Range of nominal operating  
frequencies (Fno)  
12  
90  
200  
KHz  
RBIAS values for above  
frequencies (see figure 4)  
Oscillator stability with  
supply & temperature  
(see figure 6)  
KΩ  
ICC = 1 to 10 mA  
Temp = 0 to 70°C  
-
-
3
%
Maximum duty cycle  
Minimum duty cycle  
SYNC input = GND  
SYNC input = GND  
-
-
25  
0
-
-
%
%
SYNC switching threshold  
Width of Input SYNC *  
0.5  
V
(duration of SYNC high)  
500  
nsec  
(*) see the SYNC IMPLEMENTATION section for more information  
Error amplifier  
Sensitivity in mV / % of PWM  
SYNC input = GND  
-
50  
millivolts per  
percent  
Voltage for max duty cycle  
(On OPTO pin)  
SYNC input = GND  
SYNC input = GND  
-
-
4
-
-
V
V
Voltage for min duty cycle  
(On OPTO pin)  
0.5  
Input Impedance (OPTO Pin)  
-
-
60  
-
-
KΩ  
Threshold voltage to enter cycle  
skipping mode (OPTO Pin)  
SYNC input = GND  
1.25  
V
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 6 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
ELECTRICAL CHARACTERISTICS (cont’d)  
P & N Outputs to MOSFET  
gate  
TEST CONDITIONS  
PARAME  
TERS  
UNITS  
@ 25°C unless specified  
10 mA (source)  
10 mA (sink)  
MIN.  
TYP.  
MAX.  
1
PARAMETER  
Gate drive swing (PDRIVE)  
-
-
-
V
V
Gate drive swing (NDRIVE)  
Gate pull-down resistor  
-
280  
-
0.6  
520  
-
(internal)  
400  
42  
KΩ  
ns  
PDRIVE Rise time (10% to  
90%)  
240 pF load  
NDRIVE Fall time (10% to  
90%)  
240 pF load  
-
18  
-
ns  
Note: Electrical parameters, although guaranteed, are not all 100% tested in production.  
Figure 4: Frequency vs Rbias  
190  
170  
150  
130  
110  
90  
70  
50  
30  
10  
0
50  
100  
150  
200  
250  
300  
350  
400  
450  
500  
550  
Rbias (k Ohm )  
Figure 5: Shunt regulator Icc current  
80  
70  
60  
50  
40  
30  
20  
10  
0
0
2
4
6
8
10  
12  
14  
Vcc (V)  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 7 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
Figure 6 Frequency drift vs temperature  
2.00  
1.00  
0.00  
ICC=5mA  
-1.00  
-2.00  
-20  
-10  
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Temperature (°C)  
PATENTED SNUBBER NETWORK*:  
AAI patented snubber network is the solution of choice to energize the IPS16 when the transformer doesn’t  
have any bias winding or when the application requests a smaller or more cost-effective transformer. AAI  
patented snubber has been refined to both clamp the spikes that could damage the MOSFET and to derive  
the lost energy to supply the IPS16.  
As shown below in figure 7, Rstart-up provides the start-up current for the chip that charges C2. Once the  
chip supply voltage is high enough, the gate drive starts and the chip is then powered by AAI’s modified  
patented snubber network.  
The snubber values may have to be optimized for the specific operating conditions:  
-
-
R1 could be reduced to 100 ohms and sometimes eliminated.  
C1 could be increased to 200pF and sometimes more.  
For 20W or more applications, and depending on the characteristics of the transformer, essentially leakage  
inductance and distributed capacitance, the patented snubber has to be complemented by a second snubber  
or by a clamping diode to protect the MOSFET against very large spikes.  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 8 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
TR1  
Additonal protection  
C3  
D3  
R2  
IN+  
for high power  
Patented  
Snubber Network  
TRANSF_1P_3SEPS  
Q1  
C1  
100pF  
1KV  
R
Start-Up  
NMOSFET  
R3  
R3A  
R1  
470  
1/2W  
D1  
1N4148  
U1  
1
2
3
4
8
7
6
5
PDRIVE NDRIVE  
ISENSE  
VCC  
GND  
OPTO  
SYNC  
D2  
1N4148  
RBIAS  
+
IPS16 - 8P  
RSENSE  
Peak  
Current  
C2  
RBIAS  
22uF  
16V  
Oscillator  
IN-  
Figure 7  
(*) US Patent # 6,233,165 by ASIC Advantage.  
Optocoupler Feedback:  
TR1  
S1  
S2  
IN+  
+
S3  
-
+
Patented  
Snubber Network  
TRANSF_1P_3SEPS  
Q1  
C1  
100pF  
1KV  
R
D3  
Start-Up  
NMOSFET  
R3  
R3A  
R1  
470  
D1  
1/2W  
U1  
1N4148  
1
2
3
4
8
7
6
5
PDRIVE NDRIVE  
ISENSE  
VCC  
RBIAS  
U2  
GND  
OPTO  
SYNC  
D2  
1N4148  
+
IPS16 - 8P  
RSENSE  
Peak  
Current  
C2  
Optocoupler  
RBIAS  
22uF  
16V  
Oscillator  
IN-  
Figure 8  
Bias winding feedback:  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 9 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
TR2  
S1  
IN+  
S2  
Patented  
Snubber Network  
R2  
S3  
D3  
Q1  
D4  
C1  
C3  
TRANSF_1P_3SEPS  
100pF  
1KV  
R
Start-Up  
NMOSFET  
R3  
R3A  
R1  
R4  
470  
D1  
1/2W  
1N4148  
U1  
PDRIVE NDRIVE  
1
2
3
4
8
7
6
5
ISENSE GND  
VCC  
RBIAS  
OPTO  
SYNC  
D2  
Q2  
+
1N4148  
IPS16 - 8P  
C4  
C2  
RSENSE  
Peak  
Current  
RBIAS  
C5  
22uF  
16V  
Oscillator  
IN-  
Figure 9  
SYNC IMPLEMENTATION  
TRANSFORMER ISOLATED SYNC  
The application schematics in this datasheet show a direct-drive connection from the source of the sync pulse train  
to the IPS16. This implies that the IPS16 and the sync source are not galvanically isolated. An alternative approach  
is shown below. This uses a pulse transformer with capacitors on each side to eliminate and restore any DC offset.  
The example mentions a 3-to-1 turns ratio in the transformer. This is derived from the assumption of a sync source  
operating between 0 and 5 volts, and the SYNC pin threshold being approximately 0.5 volts. The choice of a  
seemingly low value of the capacitor connecting the transformer to the SYNC pin is intended to provide a pulse with  
a short duty cycle (a short duration in the high state) so as to allow as wide as possible duty cycle variation due to  
OPTO feedback, even if the duty cycle of the signal from the 5V driver is high (i.e. 50%). A pulldown resistor is  
shown from SYNC to GNDPRI to guarantee that in the absense of sync pulses that SYNC is pulled low (i.e. is ‘off’)  
and the IPS16 will operate in free-run mode at the frequency set by the resistor on the RBIAS pin.  
SYNC_IN  
SYNC_PIN  
5V_DRIVER  
SYNC_PIN  
220pF  
SYNC_IN  
1uF  
10k  
GNDPRI  
GNDPRI  
GNDSEC  
1:3 PULSE TRANSFORMER  
Figure 10  
Non-isolated SYNC circuitry  
Figure 11 Isolated SYNC circuitry  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 10 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
GENERAL CONSIDERATIONS CONCERNING SYNC  
It is important to realize that whenever the SYNC pin is high, the FET gate drive is low. The intended  
implementation of the drive to the SYNC pin is that it be a small duty cycle compared to duty cycle variation needed  
to compensate for changes in the input voltage and output load. Also be aware that the internal logic of the IPS16 is  
such that when the SYNC signal transitions from high to low, this is when the gate drive of the FET begins (i.e. goes  
from low to high). The signal to the SYNC pin needs to monotonically cross through the 0.5v swtiching threshold in  
both the rising and falling direction (no ‘plateaus’ or ‘reversals’) to ensure a stable gate drive signal.  
The intended approach to implementation is that the free-running (SYNC pin held continuously low) frequency set  
by the RBIAS resistor should be lower than the frequency of the SYNC signal. Another way of saying this is: the  
SYNC signal can only increase the operating frequency above the free running frequency (it can’t decrease it).  
During startup the duty cycle is controlled by the internal soft start circuitry until the OPTO signal begins to take  
charge of the feedback loop. Also, the cycle-skipping feature is disabled in the presence of SYNC pulses. In all  
cases, if the ISENSE pin reaches 700 millivolts or greater, the gate drive is turned off (to provide cycle-by-cycle  
current limiting and overpower protection to the FET and the rest of the power supply).  
To stay in the useful operating range of the internal PWM circuit (running off a comparison of the oscillator/SYNC  
and the OPTO pins) it is suggested that the ratio of the SYNC frequency to the free running frequency should not  
exceed a factor of 5. Similiarly, due to internal delays in the chip and the minimum pulse width of the SYNC signal,  
the maximum useful SYNC frequency is about 300kHz. This is similar to the maximum operating frequency of other  
members of the IPS1x family.  
GOOD DESIGN PRACTICES  
IPS16 and loop stability:  
The IPS16 is intrinsically very fast and doesn’t participate to the loop stability. It only involves a comparator that  
doesn’t bring any gain and exhibits a negligible phase shift.  
It has been designed on purpose to allow its utilization in a large range of applications:  
(a) Operating at frequencies up to 200 kHz and above,  
(b) Involving very different types of loop stability from "cycle skipping" where the loop is not compensated at all, to  
good stability achieved through the utilization of a TL431 and finally superior transient response when using half of  
the IPS25 feedback controller.  
The loop compensation is entirely achieved on the load side and the feedback is performed by an optocoupler which  
gain and dynamic response play an important role in the loop stability.  
Precaution in selecting the optocoupler:  
The optocoupler must be using a Phototransistor and NOT a Photodarlington. Most optocouplers of this type are  
offered in a wide range of coupling efficiency, also called current transfer ratio (CTR). Even the cheapest ones have  
a guaranteed transfer ratio of the order of 100% meaning that 1mA of current in the IR LED creates approximately  
1mA of current in the receiving phototransistor. The user should be able to design the loop to be stable even though  
the actual transfer ratio differs by more than a factor of 3 (example from 100% to 300% or 50% to 150%).  
Unfortunately optocouplers were not designed for low-current applications and this results in very bad speed and  
saturation characteristics for the phototransistor which could become incredibly slow and create severe loop stability  
problems should it be allowed to saturate hard in the application (the optocoupler could cause the IPS16 to skip  
cycles due to the long time required by the opto transistor to go out of saturation).  
Using the example in figure 12, the OPTO pin electrically looks like a 5 volt source in series with a 50k. This means  
that the maximum current needed to pull down the OPTO pin is about 100 microamps. If the optoisolator in this  
example is assumed to have a 25% CTR (current transfer ratio) at this output current, then the current through the  
secondary side photo diode will be a maximum of 400 microamps. The voltage drop across the photodiode will be  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 11 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
about 1 volt, and the voltage across the 2.2k resistor R9 will be 0.4 milliamps x 2.2k = 0.88 volts. This means the  
current through the 'bypass' resistor R8 will be 0.88 volts / 1k = 0.88 milliamps, and the current though the TL431  
will be 0.4 + 0.88 = 1.28 milliamps. This exceeds the specified 1.0 milliamp datasheet minimum shunt current for  
the TL431, so the implementation should operate reasonably.  
Note that the output voltage is 12 volts as defined by R6 and R7 and 2.5V at the Pin #1 of the TL431.  
Loop stability with the TL431:  
The TL431 has an enormous DC gain and will not ensure stability unless specific loop-compensation components  
such as a RC network are added as indicated below.  
The RC network should have a cut-off frequency at 100Hz to roll-off the gain at low frequencies but reach a  
plateau around 100Hz and have enough AC gain at twice the line frequency and achieve a good line ripple  
rejection.  
This is achieved by the loop compensation network C24, R6 of figure 1. The gain rolls off until the impedance of  
C24 reaches the value of R6. At much higher frequencies, the gain continue to roll-off due to the natural frequency  
response of the TL431.  
The goal is to reach a very low gain at the switching frequency.  
If the addition of C24 & R6 with values as shown results in gain is too low, the values of R6 & R7 should be  
reduced in proportion to lower the impedance at Pin #1 of TL 431. Alternately, if the gain is too high the values of  
R6 should be reduced and C9 re-adjusted accordingly to maintain the required cut-off frequency.  
Criteria to calculate the network :  
1) R6 must be much higher than the input resistance of TL431 constituted by R6//R7=5K Æ 23Kohm OK.  
2) F=100Hz=1/(2 x 3.14 x R6 x C24) gives approximately 68,000 pF for C24.  
Discontinuous operation:  
Check discontinuous mode of operation of the transformer (see application note AN-IPS02 page 2 for details) to  
ensure that the Flyback SMPS is indeed operating in discontinuous mode in the entire range of Input Voltages and  
Output Current. The response of the SMPS drastically changes in continuous mode, it gets considerably slower  
which requires a totally different loop compensation technique. Remember that it is very difficult to ensure loop  
stability with a simple schematic when the SMPS is allowed to transition between Discontinuous and Continuous  
modes.  
MOSFET driver protection:  
The MOSFET driver has been sized to be capable of driving power MOSFETs featuring a total gate charge up to  
100nC.  
The MOSFET should be turned-on relatively slowly and turned-off much faster. These 2 parameters can be  
independently adjusted through the external resistors R10 (pin1) and R10A (pin8) (see figure 1).  
The minimum value of these resistors should be 50Ω in order to reduce EMI and minimize the noise injection  
which could result from Miller-capacitance kick-back during transient conditions.  
See application note AN-IPS-02 for EMI reduction techniques.  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 12 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
ADDITIONAL RECOMMENDATIONS:  
For best results in low power off-line SMPSs with the IPS16, the following MOSFET features are recommended:  
-
-
-
-
Low gate charge (max 50 nC).  
400 V breakdown voltage for domestic use (USA / Japan).  
600V breakdown voltage for European use (800V when transformer leakage inductance is very small).  
1, 2 or 3A depending on the maximum output power.  
Examples of suitable MOSFETS:  
-
-
-
-
-
-
IXYS PolarHTand Polar HVMOSFET series: IXTY1R4N60P, IXTY2N60P, IXTY3N60P  
Fairchild MOSFET series: FQPF1N60, FQPF 2N60, FQPF 3N60.  
Infineon COOLMOSTM series: SPD01N60S5, SPD02N60S5, SPD03N60S5.  
Motorola MOSFET series: MTP1N60, MTP2N60, MTP3N60.  
SGS-Thomson MOSFET series: STD1NB60, STD2NB60, STD3NB60.  
Etc…  
Notes:  
-
Due to the rapid evolution of MOSFET technologies, please check for current models when designing a new  
SMPS.  
-
-
PolarHTand Polar HVare trademarks of IXYS corporation  
COOLMOSTM is a trademark of Infineon.  
TRANSFORMER CHARACTERISTICS  
:
(a) Transformer design:  
E-core with suitable gap to prevent saturation or distributed-gap toroid. Primary inductance of 1.5 mH is very  
typical in 5 -10W applications with 5V output DC:  
Turn ratio = 9 for 220V input or universal 85V – 265V.  
Turn ratio = 7 for 100-120V AC input (Japan and USA)  
(b) Transformer phasing:  
Check the phase indicated in figure 1. Also refer to applications notes AN-IPS-01 and AN-IPS-02.  
SNUBBER NETWORK  
:
With reference to figure 7, Rstart-up provides the start-up current for the chip. C2 is being charged through Rstart-  
up. Once the chip supply voltage is high enough, the gate drive starts and the chip is then powered by the patented  
snubber network.  
The snubber values may have to be optimized for different specific operating conditions:  
-
-
R1 could be reduced to 100 ohms and sometimes eliminated.  
C1 could be increased to 200pF and sometimes more.  
Depending on the characteristics of the transformer, essentially leakage inductance and distributed capacitance, the  
snubber network shown in figure 1, may not be efficient enough to reduce the voltage spikes when operating at 20W  
or above. Please refer to applications notes AN-IPS-01 and AN-IPS-02 design tips or EMI reduction techniques, or  
feel free to contact our technical support for assistance.  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 13 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
POWER SHUT-DOWN SOLUTIONS for STAND-BY REQUIREMENTS  
:
For low-power stand-by requirements, the primary circuitry can be shut-down by pulling the IPS16 VCC pin  
“LOW” through a 100Ω resistor.  
This can be easily done using a:  
Simple switch  
PNP transistor  
NPN transistor  
L1  
TRANSFORMER  
D3  
o
PATENTED  
SNUBBER  
330uH  
SCHOTTKY  
2A 60V  
IXYS DSS2-60AT2  
VOUT+  
o
TR1  
C4  
R14  
ACIN1  
3MEG  
180pF  
500V  
R3  
R2  
470 1/2W  
1.2MEG  
R10A 1k  
C2  
10uF  
400V  
Q1  
1k  
R10  
U1  
D1  
D2  
D6  
BRIDGE  
1
2
3
4
8
7
6
5
PDRIVE  
NDRIVE  
GND  
600V/1A  
IXYS IXTY1R4N60P  
1N4148  
+
-
ISENSE  
R13 1k  
R8  
1k  
R6  
C1  
10uF  
400V  
23.7k 1%  
IPS16  
VCC  
OPTO  
SYNC  
C9 68nF  
R9 2.2K  
o
o
o
SHUTDOWN  
SOLUTIONS  
C6  
220uF/16V  
ACIN2  
RBIAS  
3
2
68nF  
C10  
D5  
1
U2  
OPTO Q817C  
R4  
SYNC_IN  
R15 1k  
C3  
10uF  
16V  
1.5_ohm  
TL431ILP  
R5  
C8  
240K  
R7  
6.19k 1%  
220pF  
R11  
1k  
D4  
VOUT-  
GNDSEC  
Figure 12  
SHUT-DOWN SOLUTIONS  
:
When the "LOW" state is released, the VCC is naturally re-established, re-activating the IPS16.  
Solution 1:  
simple switch, close = off  
100Ω resistor  
Solution 2:  
PNP transistor, low = off  
(low = less than 4V)  
100Ω resistor  
Solution 3:  
NPN transistor, high = off  
100Ω resistor  
mandatory  
optional  
optional  
100  
Ω
100  
Ω
100 Ω  
high = off  
close = off  
low = off  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 14 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
PACKAGE DIMENSIONS  
PLASTIC DIP-8  
PLASTIC SOIC-8  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 15 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
ORDERING INFORMATION  
Part-Number  
IPS XXXH  
C – YY – G-LF - TR  
Tape and Reel  
TR : Tape & Reel  
TU : Tube  
IN-PLUG® Controller Series  
Note1 : Default or not specified  
is « tube ».  
Note2 : Does not appear on  
package marking.  
Flyback  
Feedback  
PFC  
Push-Pull  
LED Driver  
ROHS + Pb-Free  
Package Type  
Controller Type  
D : DIP8  
Flyback: 10 series  
Feedback: 20 series  
PFC: 100 series  
Push-Pull: 200 series  
Automotive: 300 series  
LED Driver: 400 series  
SO : SOIC8  
(For production with a new date code, since January  
2006, the package type does not appear anymore on  
package marking)  
“H” with hiccup overload protection  
Temperature Range  
C : Commercial (0, +70°C)  
I : Industrial (-40°C. +85°C)  
A: Automotive (-40°C. +125°C)  
Note : Default or not specified is <commercial>  
Example of Marking  
AAI G-LF  
IPS15HC  
YYWW  
AAI  
IPS15HC  
YYWW  
Non-Green Package  
Green ROHS + Pb-Free Package  
(Note : For production with a new date code, since January 2006, the package type does not appear anymore on package  
marking)  
This ordering information is for commercial and industrial standard IN-PLUG® controllers ONLY. For custom controllers or for  
military temperature range, call AAI’s sales representative.  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 16 / 17  
Synchronizable Flyback Controller IPS16 Preliminary Datasheet Rev. 2  
The following is a brief overview of certain terms and conditions of sale of product. For a full and complete copy of all  
the General Terms and Conditions of Sale, visit our webpage http://www.asicadvantage.com/terms.htm.  
LIMITED WARRANTY  
The product is warranted that it will conform to the applicable specifications and be free of defects for one year.  
Buyer is responsible for selection of, use of and results obtained from use of the product. Buyer indemnifies and  
holds ASIC Advantage, Inc. harmless for claims arising out of the application of ASIC Advantage, Inc.’s products to  
Buyer’s designs. Applications described herein or in any catalogs, advertisements or other documents are for  
illustrative purposes only.  
CRITICAL APPLICATIONS  
Products are not authorized for use in critical applications including aerospace and life support applications. Use of  
products in these applications is fully at the risk of the Buyer. Critical applications include any system or device  
whose failure to perform can result in significant injury to the user.  
LETHAL VOLTAGES  
Lethal voltages could be present in the applications. Please comply with all applicable safety regulations.  
INTELLECTUAL PROPERTY RIGHTS AND PROPRIETARY DATA  
ASIC Advantage, Inc. retains all intellectual property rights in the products. Sale of products does not confer on Buyer  
any license to the intellectual property. ASIC Advantage, Inc. reserves the right to make changes without notice to  
the products at any time. Buyer agrees not to use or disclose ASIC Advantage Inc.’s proprietary information without  
written consent.  
TRADEMARKS AND PATENTS  
- IN-PLUG® is a registered trademark of ASIC Advantage, Inc.  
- AAI’s modified snubber network is patented under the US Patent # 6,233,165. IN-PLUG® Customers are granted  
a royalty-free licence for its utilization, provision the parts are purchased factory direct or from an authorized agent.  
PROTECTION FOR CUSTOM IN-PLUG® SOLUTIONS  
When AAI accepts to design and manufacture IN-PLUG® products to Buyer’s designs or specifications, buyer has  
certain obligations to provide defense in a suit or proceeding claiming infringement of a patent, copyright or trademark  
or for misappropriation of use of any trade secrets or for unfair competition.  
COMPLIANCE WITH LAWS  
Buyer agrees that at all times it will comply with all applicable federal, state, municipal, and local laws, orders and  
regulations. Buyer agrees to comply with all applicable restrictions on exports and re-exports including obtaining any  
required U.S. Government license, authorization, or approval. Buyer shall pay any duties, levies, taxes, brokerage  
fees, or customs fees imposed on the products.  
TITLE AND DELIVERY  
All shipments of goods shall be delivered ExWorks, Sunnyvale, CA, U.S.A. Title in the goods shall not pass to Buyer  
until ASIC Advantage, Inc. has received in full all amounts owed by Buyer.  
LATEST DATASHEET UPDATES  
For the latest datasheet updates, visit our web page: http://www.in-plug.com/datasheets.htm.  
WORLDWIDE REPRESENTATIVES  
To access AAI’s list of worldwide representatives , visit our web page http://www.in-plug.com/representatives.htm  
COPYRIGHTS  
Copyrights and all other proprietary rights in the Content rests with ASIC Advantage Inc. (AAI) or its licensors. All  
rights in the Content not expressly granted herein are reserved. Except as otherwise provided, the Content published  
on this document may be reproduced or distributed in unmodified form for personal non-commercial use only. Any  
other use of the Content, including without limitation distribution, reproduction, modification, display or transmission  
without the prior written consent of AAI is strictly prohibited. All copyright and other proprietary notices shall be  
retained on all reproductions.  
ASIC Advantage INC.  
1290-B Reamwood Ave, Sunnyvale California 94089, USA  
Tel: (1) 408-541-8686 Fax: (1) 408-541-8675  
Websites: http://www.in-plug.com - http://www.asicadvantage.com  
© Copyright 2007- ASIC Advantage, Inc. – All rights reserved - Preliminary Datasheet Rev.2 April 02, 2007 17 / 17  

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