0639000100 [MOLEX]
Tool And Machinery;
| 型号： | 0639000100 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：234K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal
FineAdjust Applicator
Specification Sheet
Order No. 63900-0100
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 2.50mm (.098") Pitch Splash Proof Crimp Terminal, 20-22 AWG.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
Terminal Series No. Terminal Order No.
50038
50039
50038-8000
50039-8000
20-22 0.50-0.35 1.50-1.90 .059-075 2.00-2.50 .078-.098
20-22 0.50-0.35 1.50-1.90 .059-075 2.00-2.50 .078-.098
Note:
Insulation OD: 1.50-1.70mm (.059-.067”) will achieve optimum IPC-A620 class 2 insulation crimps.
Insulation OD: 1.70-1.90mm (.067-.075”) will not achieve optimum IPC-A620 class 2 insulation crimps.
DEFINITION OF TERMS
BEND UP
ROLLING
SEAM
BELL
MOUTH
CONDUCTOR
CRIMP
BRUSH
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639000100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm In.
0.00-0.30 .000-.012
0.00-0.30 .000-.012
Cut-off Tab Maximum
Conductor Brush
mm In.
0.10-0.90 .004-.035
0.10-0.90 .004-.035
Terminal Series No.
mm
0.30
0.30
In.
.012
.012
50038
50039
Punch Width mm (Ref)
Conductor Insulation
Degree (Max) mm In mm In
Seam
Bend up Bend down Twist Roll
Terminal Series No.
Seam shall not be open
and no wire allowed out
of the crimping area
Degree (Max)
50038
50039
2
2
0
0
3
3
10
10
1.40 .055 1.80 .070
1.40 .055 1.80 .070
After crimping, the conductor profile should measure the following.
Wire Size Conductor Crimp Height Pull Force Minimum
Terminal Series No.
50038
AWG mm2
mm
In.
N
Lb.
12.0
11.0
12.0
11.0
20 0.50 0.96-1.06
22 0.35 0.94-0.99
20 0.50 0.96-1.06
22 0.35 0.94-0.99
.038-.042
.037-.039
.038-.042
.037-.039
53.3
48.9
53.3
48.9
50039
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639000100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-0100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-0170
63444-1407
63445-1426
63446-1808
63445-1810
63443-0002
63443-0012
63900-0170
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-1407
63445-1426
63446-1808
63445-1810
63443-0002
63443-0012
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Other Components (000150)
7
11-17-0022
11-18-4083
11-24-1067
11-24-1149
11-40-4039
63443-0009
63443-0025
63443-0090
63443-1719
63443-2213
63443-2302
63443-2314
63443-6111
63443-7001
1739-21
60707-8
4996-4
Hold Down Spring
Feed Guide
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
9
Cut-off Plunger Spring
Shank
10
11
12
13
14
15
16
17
18
19
20
4996-37
8302-5
Front Plunger Striker
Scrape Chute
63443-0009
63443-0025
63443-0090
63443-1719
63443-2213
63443-2302
63443-2314
63443-6111
63443-7001
Lower Tooling Key
Wire Stop
18.90mm Height Spacer
13.00mm Coarse Spacer
3.10mm Spacer
3.70mm Fine Spacer
Rear Cover
Terminal Hold Down
Frame
21
22
23
63800-4901
63801-3281
63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
24
25
26
27
28
29
30
31
32
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
2**
1**
2**
2**
1**
2**
1**
1**
1**
M4 by 12 Long BHCS
M5 by 12 Long SHCS
M4 by 50 Long SHCS
#5-40 by 3/8 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639000100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal
Assembly Drawing
21
31
32
3
7
11
27
10
(2)
19
20
30
1
24
(2)
8
5
21
23
9
22
6
12
14
26
28
26
17
29
(2)
2
16
18
Figure 1
14
15
13
25
4
Doc No: ATS-639000100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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81-462-65-2324
feninfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639000100
Revision: A
Release Date: 05-22-08
Revision Date: 05-22-08
UNCONTROLLED COPY
Page 5 of 5
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