0639115600 [MOLEX]
Tool And Machinery;
| 型号： | 0639115600 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总7页 (文件大小：274K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for Mini-Fit Crimp Terminals
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63911-5600
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18-24 AWG with smaller
insulation OD’s.
Insulation Diameter
Wire Size
AWG mm²
Strip Length
mm In.
Terminal
Terminal Order No.
IPC/WHMA-A620 (1 )
mm In.
Terminal (2)
mm In.
Series No.
39-00-0038 39-00-0055
39-00-0059 39-00-0073
39-00-0108 39-00-0114
39-00-0153 39-00-0163
39-00-0169 39-00-0175
39-00-0181 39-00-0194
39-00-0200 39-00-0207
39-00-0213 39-00-0405
39-00-0407 39-00-0410
39-00-0419 39-00-0425
39-00-0428 39-00-0436
39-00-0440 40-13-0851
39-00-0040 39-00-0053
39-00-0061 39-00-0075
39-00-0120 39-00-0121
39-00-0126 39-00-0219
5556
18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
5558
39-00-0411 39-00-0420 18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
39-00-0426 39-00-0427
39-00-0430 39-00-0437
40-01-0853 40-13-0853
98-00-0174
30490-0002 30490-1002
30490
18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
30490-2002
44476
44478
44476-1111 44476-1211 18-20 0.80-0.50 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
44478-1111 44478-1211 18-20 0.80-0.50 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
44485-1211 44485-1311
44485
18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
44485-1411
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 1 of 7
T2 Terminator for Mini-Fit Crimp Terminals
Insulation Diameter
IPC/WHMA-A620 (1 ) Terminal (2)
mm In. mm In.
Wire Size
AWG mm²
Strip Length
mm In.
Terminal
Series No.
Terminal Order No.
45750
46012
46018
46083
46098
46134
45750-1111 45750-1211 18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
46012-1111 46012-1141
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
46012-1211 46012-1241
46018-1541
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
46083-1111 46083-1121
46083-1211 46083-1221
46098-1541
46134-1111 46134-1121
46134-1211 46134-1221
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Terminator 63910-2600 should be used for insulation OD 2.50-2.95mm (example UL1015).
Terminator 63910-2900 should be used for insulation OD 1.65-2.05mm (example UL1007).
Terminator 63912-3900 should be used for insulation OD 1.40-1.70mm.
Terminator 63912-4900 should be used for insulation OD 2.30-2.60mm.
BEND UP
DEFINITION OF TERMS
ROLLING
TWISTING
SEAM
BELL
MOUTH
CONDUCTOR
CRIMP
BRUSH
INSULATION
CRIMP
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Bell mouth
mm In.
Cut-off Tab Maximum
Conductor Brush
mm In.
Terminal Series No.
mm
0.30
0.30
0.30
0.30
0.30
In.
5556
5558
30490
44476
44478
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
.012
.012
.012
.012
.012
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
44485
45750
46012
46018
46083
46098
46134
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.30
0.30
0.30
0.30
0.30
0.30
0.30
.012
.012
.012
.012
.012
.012
.012
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 2 of 7
T2 Terminator for Mini-Fit Crimp Terminals
Punch Width (Ref)
Conductor Insulation
Bend up Bend down Twist
Roll
Terminal Series No.
Degree Degree
mm
In.
mm
In.
5556 and 5558
30490
44476, 44478 and 44485
45750
5
5
5
5
5
5
5
5
2
2
2
2
2
2
2
2
5
5
5
5
5
5
5
5
15
15
15
15
15
15
15
15
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
Seam
Seam shall not be open
And no wire allowed out
of the crimping area
46012 and 46018
46083
46098
46134
After crimping, the crimp profiles should measure the following:
Conductor
Crimp Height Crimp Width (Ref)
mm In.
Pull Force
Minimum
Lb.
Wire Size
Terminal Series No.
AWG mm2
mm
1.68
1.66
1.65
1.63
1.68
1.66
1.65
1.63
1.68
1.66
1.65
1.63
1.68
1.66
1.68
1.66
1.68
1.66
1.65
1.63
1.68
1.66
1.68
1.66
1.68
1.66
1.68
1.66
1.68
1.66
1.68
1.66
In.
N
18
20
22
24
18
20
22
24
18
20
22
24
18
20
18
20
18
20
22
24
18
20
18
20
18
20
18
20
18
20
18
20
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
.066
.065
.065
.064
.066
.065
.065
.064
.066
.065
.065
.064
.066
.065
.066
.065
.066
.065
.065
.064
.066
.065
.066
.065
.066
.065
.066
.065
.066
.065
.066
.065
88.0 19.8
58.7 13.2
5556
39.1
29.3
8.8
6.6
88.0 19.8
58.7 13.2
5558
39.1
29.3
8.8
6.6
88.0 19.8
58.7 13.2
30490
39.1
29.3
8.8
6.6
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
88.0 19.8
58.7 13.2
44476
44478
44485
39.1
29.3
8.8
6.6
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
45750
46012
46018
46083
46098
46134
ꢀ Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 3 of 7
T2 Terminator for Mini-Fit Crimp Terminals
PARTS LIST
Terminator 63911-5600
Item Order No Engineering No. Description
Perishable Tooling
63911-5670 Tool Kit (All “Y” Items)
Quantity
63911-5670
63444-1609
63445-1646
63446-2326
63445-2353
63443-0002
63443-0012
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-1609
63445-1646
63446-2326
63445-2353
63443-0002
63443-0012
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Other Components
7
8
9
11-18-4083
11-24-1067
63443-0009
63443-0024
63443-0085
63443-0090
63443-1717
63443-2216
63443-2302
63443-2802
63443-2908
63443-6003
63443-7201
63600-1057
63600-2972
60707-8
4996-4
Feed Guide
Cut-off Plunger Spring
Front Scrape Chute
Key
Wire Stop L-Bracket
Wire Stop
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
63443-0009
63443-0024
63443-0085
63443-0090
63443-1717
63443-2216
63443-2302
63443-2802
63443-2908
63443-6003
63443-7201
63600-1057
63600-2972
10
11
12
13
14
15
16
17
18
19
20
21
Height Spacer
Coarse Spacer (16.00mm)
Fine Spacer (3.10mm)
Front Plunger Striker
Wire Hold Down Plunger
Rear Cover
Spring Cover
Compression Spring
Collar
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
24
25
26
27
28
29
30
31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M4 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 30 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8” Long BHCS
2**
1**
2**
2**
2**
2**
2**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 4 of 7
T2 Terminator for Mini-Fit Crimp Terminals
Assembly Drawing
1
3
20
16
31
(2)
21
19
(2)
26
18
17
2
5
23
(2)
8
(2)
28
(2)
27
11
6
7
4
12
30
9
25
(2)
29
22
25
12
14
15
13
10
24
Figure 1
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 5 of 7
T2 Terminator for Mini-Fit Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 6 of 7
T2 Terminator for Mini-Fit Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, Terminators and
tooling.
http://www.molex.com
Doc No: ATS-639115600
Revision: B
Release Date: 04-15-11
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 7 of 7
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