ATS-638194400 [MOLEX]

A full cycle ratcheting hand tool ensures complete crimps; ？一个完整的循环棘轮手工工具，确保完成卷曲


型号：	ATS-638194400
厂家：	Molex
描述：	A full cycle ratcheting hand tool ensures complete crimps ？一个完整的循环棘轮手工工具，确保完成卷曲
文件：	总7页 (文件大小：519K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

HAND CRIMP TOOL

Specification Sheet

Order No. 63819-4400

TYPE 4D

FEATURES

ꢀ A full cycle ratcheting hand tool ensures complete crimps

ꢀ Ergonomic soft grip handles for comfortable crimping

ꢀ A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

ꢀ Right and Left handed applications

ꢀ This tool is IPC/WHMA A-620 Class 2 compliant

ꢀ This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products: 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal, 26-28 AWG.

1.25mm (.049") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal, 26-28 AWG.

Insulation Diameter

Terminal Order No.

Wire Size

AWG mm²

Strip Length

mm In.

Terminal

Series No.

IPC/WHMA-A620ꢀ

mm In.

Terminalꢀꢀ

mm In.

Loose Piece

ꢁReel

501930-0200 501930-0100

501930-1200 501930-1100

502381-0000

501930

502381

26-28 .136-.079 0.80-1.00 .032-.039 0.80-1.00 .031-.039 1.50-1.70 .059-.067

502381-0010

ꢁCustomer to cut off terminal from reel: 0.15mm (.006”) maximum Cut-off Tab.

ꢀTo achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range.

ꢀꢀOverall insulation OD specification for terminal.

DEFINITION OF TERMS

BEND UP

ROLLING

CONDUCTOR

CRIMP

BRUSH

BELL MOUTH

INSULATION

CRIMP

TWISTING

STRIP

LENGTH

BEND

DOWN

CRIMP HEIGHT

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

Doc No: ATS-638194400 Release Date: 10-31-08

Revision: A Revision Date: 10-31-08

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Page 1 of 7

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

CONDITIONS:

After crimping, the conductor profile should measure the following.

Conductor

Profile

Wire Size

Terminal Series No.

Crimp Height

mm In.

Crimp Width (Ref) 501930 502381

AWG mm²

0.80

In.

26 28 26 28

26 0.13 0.56-0.61 .022-.024

28 0.08 0.53-0.58 .021-.023

26 0.13 0.56-0.61 .022-.024

28 0.08 0.53-0.58 .021-.023

.031

501930

502381

Insulation (Ref)

Wire Size

Pull Force Minimum

Terminal Series No.

Crimp Height

mm In.

Crimp Width

AWG mm²

In.

Lb.

2.20

26 0.13 1.19-1.25 .047-.049 0.80 .031

28 0.08 1.15-1.21 .045-.048 0.80 .031

26 0.13 1.18-1.28 .046-.050 0.80 .031

28 0.08 1.15-1.25 .045-.049 0.80 .031

9.8

501930

502381

OPERATION

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can

occur to the tool or die.

Open the tool by squeezing the handles together. At the end of the closing

stroke, the ratchet mechanism will release the handles and the hand tool will

spring open. See Figure 1.

HANDLE WILL

SPRING OPEN

Crimping Terminals

1. Select the desired terminal listed in the preceding

LOCATOR

charts.

IN DOWN

2. Make sure the center of the locator is in the down

POSTION

position. With the locator attached, push the

locator button on the back of the hand tool to

bring the locator forward through the tooling. See

SQUEEZE

HANDLES

TOGETHER

Figure 2.

3. While holding the locator button in, load the

terminal into the proper nest opening in the

locator based on the wire gauge or terminal type

markings on the hand tooling. See Figure 3.

Figure 1

PUSH ON THE

LOCATOR BUTTON

Figure 2

Doc No: ATS-638194400 Release Date: 10-31-08

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Page 2 of 7

Revision: A

Revision Date: 10-31-08

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

RELEASE

LOCATOR BUTTON

LOCATOR

PUSHED THRU

TOOLING

LOCATOR

BUTTON

PUSHED IN

Figure 3

TERMINAL

TOOLING

PARTIALLY

CLOSED

4. Release the locator button, allowing the locator to return to the crimping

position.

5. Close the tool handle until the first ratchet position engages. See

Figure 4.

PARTIALLY

CLOSE HANDLE

6. Insert the properly stripped wire through the terminal and against the

wire stop. See Figure 5.

7. Crimp the terminal by squeezing the tool handles until the ratchet

mechanism cycle has been completed. Release the handles to open

the jaws.

OPEN

POSITION

FIRST RATCHET

POSITION

Figure 4

WIRE AGAINST

THE WIRE STOP

TERMINAL

WIRE STOP IS PART OF

THE LOCATOR

PRE-STRIPPED

WIRE

Figure 5

TERMINAL

WIRE

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

8. Remove the crimped terminal from the terminal locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper crimp location.

Doc No: ATS-638194400 Release Date: 10-31-08

Revision: A Revision Date: 10-31-08

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Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

WIRE

10. On some large O.D. wires, it may not be possible

to insert the wire with the tool partially closed.

Those wires should be inserted with the hand tool

in the open position. Insert the wire above the

terminal in the punch and against the wire stop

then close the tool. See Figure 6.

WIRE STOP

Note:

Figure 6

A crimp height chart is provided with this manual as

Reference Only. Due to the wide range of wires,

strands, insulation diameters, and durometers

available, actual crimp height measurements may

very slightly. An occasional, destructive, pull force

test should be performed to check hand tool crimp.

Pull Force value Must exceed the Minimum pull

force specifications listed.

TERMINAL

LOCATOR

SQUEEZE

HERE

MAKE SURE

CENTER OF LOCATORR

IS IN THE

SQUEEZE

HERE

DOWN POSITION

Locator Replacement

Figure 7A

TOP SLOTS OF

HANDTOOL

See the parts list on the last page of this document

for the proper locator order number. Follow the

steps below to replace the locator.

TOP HOOKS

1. Open the crimp hand tool.

2. Squeeze gently on the lower area shown in

Figure 7A with your thumb and index finger.

The lower tabs of the locator should disengage

from the hand tool.

3. Lift and pull away from the hand tool. The top

locator hooks should slip out of the top slots

easily. See Figure 7A.

Figure 7B

LOWER TABS

4. To reinstall the new locator, make sure the hand

tool is in the open position.

5. Press the red insert down as far as it will go as

shown in Figure 7B.

PULL OPEN

TOOLING

M3 BHCS

TOOLING

6. Holding onto the lower part of the locator with

your thumb and index finger, insert the locators

top hooks (2) into the hand tool top slots.

7. Rotate the locator down and press the lower tabs

into the two bottom slots of the hand tool. To

secure the locator into place, the lower tabs must

snap into place on the hand tool frame.

Figure 8

PUSH ON

HANDLE

Doc No: ATS-638194400 Release Date: 10-31-08

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Page 4 of 7

Revision: A

Revision Date: 10-31-08

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

Right or Left Hand Operation

MATCH

UP MARKS

This hand tool has an added feature that can be

converted from a right handed application to a left

handed application. It is necessary to reverse the

tooling if using the left handed application along with the

locator. Follow the steps below:

Figure 9

FRONT

BACK

1. The locator must be removed before reversing the

tooling.

2. Remove the M3 BHCS which is holding the upper tooling.

3. Flip the upper tooling to the opposite side and replace the M3 BHCS.

Make sure the small markings on the front and back of the hand tool

frame match up and are on the outside of the hand tool frame. See

Figure 8 and 9.

4. Do the same thing with the lower tooling and tighten the M3 screws. Be

sure the small markings line up.

5. Reinstall the locator by following the Instructions in the locator

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY 3 MONTHS OR

5,000 CRIMPS)

replacement section.

Maintenance

It is recommended that each operator of the tool be made aware of, and

responsible for, the following maintenance steps:

Figure 10

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected

with a thin coat of high quality machine oil. Do not oil excessively. The

tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free

crimping. Light oil (such as 30 weight automotive oil) used at the oil

points, every 5,000 crimps or 3 months, will significantly enhance the

tool life.

RATCHET RELEASE

LEVER

4. Wipe excess oil from hand tool, particularly from crimping area. Oil

transferred from the crimping area onto certain terminations may affect

the electrical characteristics of an application.

Figure 11

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by pressing up on the ratchet release lever in the movable handle. See Figure

11.

Doc No: ATS-638194400 Release Date: 10-31-08

Revision: A Revision Date: 10-31-08

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Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

SQUEEZE

THE LINK IN

THE HANDLE

HOLD THE HAND

TOOL IN POSITION

How to Adjust Tool Preload (See

Figure 12)

RATCHET

RELEASE LEVER

This hand tool is factory preset to 25-45

LBS. preload. It may be necessary over

the life of the tool to adjust tool handle

preload force. Listed below are the steps

required to adjust the crimping force of the

hand tool to obtain proper crimp

conditions:

1. Hold the hand tool in the palm of your

hand as shown in Figure 10. Using

Figure 12

the index finger squeeze the link

towards the top of the hand tool

frame. This will release the preload

adjustment wheel.

SETTING

WHEEL

2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher.

To decrease handle force rotate the setting wheel clockwise (CW).

3. Release the link to lock the setting wheel in place.

4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Certification

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify

hand tools.

% This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more

information on pull testing.

% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test

rerun, (See How to Adjust Preload).

% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

Doc No: ATS-638194400 Release Date: 10-31-08

Revision: A Revision Date: 10-31-08

UNCONTROLLED COPY

Page 6 of 7

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals

PARTS LIST

Item Number Order Number

Description

Quantity

REF

63819-4400

63819-4475

63810-0104

63810-0105

Hand Crimp Tool Figure 13

Locator Assembly

Spring, Return

Spring, Ratchet

RATCHET

RELEASE LEVER

Figure 13

Americas Headquarters

Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters

Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

Munich, Germany

49-89-413092-0

eurinfo@molex.com

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

1-800-78MOLEX

81-462-65-2324

feninfo@molex.com

amerinfo@molex.com

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

Doc No: ATS-638194400 Release Date: 10-31-08

Revision: A Revision Date: 10-31-08

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Page 7 of 7

ATS-638194400 [MOLEX]

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