MP2633A [MPS]
1.5A Single Cell Switch Mode Battery Charger with Power Path Management and Boost OTG;型号: | MP2633A |
厂家: | MONOLITHIC POWER SYSTEMS |
描述: | 1.5A Single Cell Switch Mode Battery Charger with Power Path Management and Boost OTG 电池 |
文件: | 总33页 (文件大小:1431K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
MP2633A
1.5A Single Cell Switch Mode Battery Charger
with Power Path Management and Boost OTG
The Future of Analog IC Technology
DESCRIPTION
FEATURES
The MP2633A is a highly-integrated, flexible,
switch-mode battery charge management and
system power path management device for a
single-cell Li-ion and Li-Polymer battery used in
a wide range of portable applications.
4.5V-to-6V Operating Input Voltage Range
Integrated Input-Current-Based Power
Management Function
Up to 1.5A Programmable Charge Current
Trickle-Charge Function
Selectable 3.6V/ 4.2V Charge Voltage with
0.5% Accuracy
The MP2633A has two operating modes—
charge mode and boost mode—to allow
management of system and battery power
based on the state of the input.
Negative Temperature Coefficient Pin for
Battery Temperature Monitoring
Programmable Timer Back-Up Protection
Thermal Regulation and Thermal Shutdown
Internal Battery Reverse Leakage Blocking
Reverse Boost Operation Mode for System
Power
Up to 91% 5V Boost Mode Efficiency @ 1A
Programmable Output Current Limit for
Boost Mode
When input power is present, the device
operates in charge mode. It automatically
detects the battery voltage and charges the
battery in the three phases: trickle current,
constant current and constant voltage. Other
features include charge termination and auto-
recharge. This device also integrates input
current limit in order to manage input power and
meet the priority of the system power demand. .
Integrated Short Circuit Protection for Boost
Mode
In the absence of an input source, the
MP2633A switches to boost mode through the
MODE pin to power the SYS pins from the
battery. The OLIM pin programs the output
current limit in boost mode. The MP2633A also
allows an output short-circuit thanks to an
output disconnect feature, and can auto-recover
when the short circuit fault is removed.
APPLICATIONS
Sub-Battery Applications
Power-Bank Applications for Smart-Phone,
Tablet and other Portable Device
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Products, Quality Assurance page.
“MPS” and “The Future of Analog IC Technology” are registered trademarks of
Monolithic Power Systems, Inc.
The MP2633A provides full operating status
indication to distinguish charge mode from
boost mode.
The MP2633A achieves low EMI/EMC
performance with well-controlled switching
edges.
To guarantee safe operation, the MP2633A
limits the die temperature to a preset value
120oC. Other safety features include input over-
voltage
protection,
protection,
thermal
battery
shutdown,
over-voltage
battery
temperature monitoring, and a programmable
timer to prevent prolonged charging of a dead
battery.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
1
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL APPLICATION
To 5V System
CSYS
R1
R2
ROLIM
C2
SYS
FB
OLIM
SW
RS1
L1
5V Input
CIN
IN
ICHG
VBATT
IBATT
R4
C1
R3
R5
C3 CBATT
CSP
Battery
REG
BATT
VSYS
PWIN
R6
NTC
VB
Battery Voltage
Programmable Pin
GND: 3.6V
High/Float: 4.2V
MP2633A
CHG
VCC
ACOK
FREQ
EN
C4
VCC
BOOST
ISET
MODE
ILIM
TMR
AGND
PGND
RILIM
CTMR RISET
Table 1: Operation Mode
__________
Power Source
EN
High
Low
X
MODE Operating Mode
ACOK
Charge Mode, Enable Charging
Charge Mode, Disable Charging
Boost Mode
0.8V<PWIN<1.15V & VIN>VBATT+300mV
Low
X
PWIN<0.8V or PWIN >1.15V or
VIN<VBATT+300mV
High
High
High
Low
VIN<2V
X
Sleep Mode
X=Don’t Care.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
2
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ORDERING INFORMATION
Part Number*
Package
Top Marking
MP2633AGR
QFN24 (4×4mm)
MP2633
* For Tape & Reel, add suffix –Z (e.g. MP2633AGR–Z);
PACKAGE REFERENCE
TOP VIEW
24
23 22 21 20 19
FREQ
VIN
1
2
3
4
5
6
18 CHG
17 BOOST
16 CSP
15 BATT
14 VB
VCC
ILIM
PWIN
TMR
13 AGND
7
8
9
10
11 12
EXPOSED PAD
ON BACKSIDE
ABSOLUTE MAXIMUM RATINGS (1)
VIN.................................................–0.3V to 20V
SYS, SW.......................................–0.3V to 6.5V
Thermal Resistance (4)
QFN24 (4×4mm)..................... 42........9 ... °C/W
θJA
θJC
Notes:
BATT.............................................–0.3V to 6.5V
1) Exceeding these ratings may damage the device.
2) The maximum allowable power dissipation is a function of the
maximum junction temperature TJ (MAX), the junction-to-
ambient thermal resistance θJA, and the ambient temperature
TA. The maximum allowable continuous power dissipation at
any ambient temperature is calculated by PD (MAX) = (TJ
(MAX)-TA)/θJA. Exceeding the maximum allowable power
dissipation will cause excessive die temperature, and the
regulator will go into thermal shutdown. Internal thermal
shutdown circuitry protects the device from permanent
damage.
----------------- ------------- ---------------------
ACOK, CHG, BOOST ...................–0.3V to 6.5V
All Other Pins................................–0.3V to 6.5V
Junction Temperature...............................150°C
Lead Temperature ....................................260°C
(2)
Continuous Power Dissipation (TA = +25°C)
........................................................... 2.97W
Junction Temperature...............................150°C
Operating Temperature............. –20°C to +85°C
3) The device is not guaranteed to function outside of its
operating conditions.
4) Measured on JESD51-7, 4-layer PCB.
Recommended Operating Conditions (3)
Supply Voltage VIN............................4.5V to 6V
Battery Voltage VOUT .....................2.5V to 4.35V
Operating Junction Temp. (TJ).−40°C to +125°C
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
3
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ELECTRICAL CHARACTERISTICS
VIN = 5.0V, TA = 25°C, unless otherwise noted.
Parameter Symbol Condition
IN to SYS NMOS ON Resistance RIN to SYS
Min
Typ
100
72
Max
Units
mΩ
High-side PMOS ON Resistance
Low-side NMOS ON Resistance
RH DS
RL DS
mΩ
70
mΩ
CC Charge Mode/Boost
Mode
3
A
A
A
High-Side PMOS Peak Current
Limit
IPEAK_HS
TC Charge Mode
1.5
2.5
Low-Side NMOS Peak Current
Limit
IPEAK_LS
FREQ = 0
600
1200
2.2
Switching Frequency
fSW
kHz
FREQ = Float/ High
VCC UVLO
VCC UVLO
2
2.4
0.85
1.2
V
mV
V
VCC UVLO Hysteresis
PWIN, Lower Threshold
Lower Threshold Hysteresis
PWIN, Upper Threshold
Upper Threshold Hysteresis
Charge Mode
100
0.8
VPWIN L
VPWIN H
0.75
1.1
40
mV
V
1.15
65
mV
EN = 5V, Battery Float
EN = 0
2.5
1.5
mA
mA
Input Quiescent Current
IIN
RlLIM = 90.9k
400
720
450
810
2000
3
500
900
2200
Input Current Limit
IIN_LIMIT RlLIM = 49.9k
RlLIM = 20k
mA
1800
Input Over-Current Threshold
IIN(OCP)
A
Input Over-Current Blanking
Time(5)
τINOCBLK
τINRECVR
120
µs
Input Over-Current Recovery
Time(5)
100
3.6
ms
V
Connect VB to GND
3.582
4.179
3.35
3.618
4.221
3.45
Terminal Battery Voltage
Recharge Threshold
VBATT_FULL
Leave VB floating or
connect to logic HIGH
4.2
Connect to VB to GND
3.4
VRECH
Leave VB floating or
connect to logic HIGH
3.91
3.96
4.01
V
Recharge Threshold Hysteresis
Battery Over Voltage Threshold
200
103.3%
1000
mV
VBATT FULL
RS1 = 40mΩ, RISET = 69.8k
900
1100
1650
Constant Charge (CC) Current
ICC
mA
RS1 = 40mΩ, RISET = 46.4k 1350
1500
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
4
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ELECTRICAL CHARACTERISTICS
VIN = 5.0V, TA = 25°C, unless otherwise noted.
Parameter
Symbol Condition
Min
Typ
10%
2.57
Max
Units
Trickle-Charge Current
ITC
ICC
Connect to VB to GND
2.47
2.9
2.67
3.1
Trickle-Charge Voltage
Threshold
VBATT_TC
V
Leave VB floating or connect
to high logic
3
Trickle-Charge Hysteresis
Termination Charge Current
60
mV
ICC
IBF
RISET = 70K
5%
10%
15%
1.22
Input-Voltage-Regulation
Reference
VREG
1.18
1.2
V
Boost Mode
SYS Voltage Range
Feedback Voltage
Feedback Input Current
4.2
6
V
V
1.18
1.2
1.22
200
VFB=1V
nA
Threshold over VSYS to turn
off the converter during
boost mode
Boost SYS Over-Voltage
Protection Threshold
VSYS(OVP
)
5.8
6
6.2
V
SYS Over-Voltage Protection
Threshold Hysteresis
VSYS falling from VSYS(OVP)
ISYS = 0, MODE = 5V
125
mV
mA
A
Boost Quiescent Current
1.4
1.1
Programmable Boost Output
Current Limit Accuracy
IOLIM
RS1 = 40mΩ, ROLIM = 69.8k
0.9
1
1
Programmable Boost Output
Current(5)
A
RS1 = 50mꢀ, ROLIM=56k
SYS Over-Current Blanking
Time(5)
τSYSOCBLK
τSYSRECVR
VBATT(LOW)
120
500
µs
µs
SYS Over-Current Recovery
Time(5)
During Boost mode
Before Boost mode
2.5
2.9
V
V
Weak-Battery Threshold
3.05
30
Sleep Mode
VBATT = 4.2V, SYS Float,
Battery Leakage Current
ILEAKAGE
15
μA
VIN = 0V, MODE = 0V
Indication and Logic
---------------- ------------ -------------------
ACOK, CHG, BOOST pin
output low voltage
---------------- ------------ -------------------
Sinking 1.5mA
400
1
mV
ACOK, CHG, BOOST pin
leakage current
Connected to 5V
μA
NTC and Time-Out Fault
Blinking Frequency(5)
C
TMR=0.1μF, ICHG=1A
13.7
Hz
EN Input Logic LOW Voltage
EN Input High Voltage
0.4
0.4
V
V
V
V
1.4
1.4
Mode Input Logic LOW Voltage
Mode Input Logic HIGH Voltage
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
5
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
ELECTRICAL CHARACTERISTICS
VIN = 5.0V, TA = 25°C, unless otherwise noted.
Parameter
Protection
Symbol Condition
Min
Typ
Max
Units
C
TMR=0.1µF, remains in TC
Trickle-Charge Time
60
Min
Min
mode, ICHG= 1A
Total Charge Time
CTMR=0.1µF, ICHG= 1A
360
66%
NTC Low Temp, Rising
Threshold
65%
34%
67%
36%
RNTC=NCP18XH103(0°C)
NTC Low Temp, Rising
Threshold Hysteresis
1%
35%
1%
VSYS
NTC High Temp, Rising
Threshold
R
NTC=NCP18XH103(50°C)
NTC High Temp, Rising
Threshold Hysteresis
Charging Current Fold-back
Charge Mode
120
150
°C
°C
Threshold(5)
Thermal Shutdown Threshold(5)
Notes:
5) Guaranteed by design.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
6
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL CHARACTERISTICS
CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery Simulator,
unless otherwise noted.
2
1.5
1
1.6
1.2
0.8
1.00
0.00
-1.00
0.5
-2.00
-3.00
0.4
0
0
0
40
80
120
160
60
80
100
120
140
4
4.5
5
5.5
6
1200
6
BATT=Float
1000
800
600
400
5.6
5.2
4.8
4.4
4
200
0
4
4.5
5
5.5
6
0
0.5
1
1.5
2
2.5
1.5
1.2
5.00
3.00
1.2
1
0.8
0.6
1.00
0.9
0.6
-1.00
-3.00
-5.00
0.4
0.2
0
0.3
0
40 70 100 130 160 190 220
80
100
120
140
3
3.4
3.8
4.2
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
7
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
CHGOK
2V/div.
BATT
100mV/div.
CHGOK
2V/div.
V
V
SW
2V/div.
CHGOK
5V/div.
V
BATT
V
1V/div.
IN
V
IN
1V/div.
V
BATT
1V/div.
I
1A/div.
200mV/div.
I
CHG
CHG
1A/div.
I
L
200mA/div.
V
V
V
SW
SW
SW
2V/div.
2V/div.
2V/div.
V
V
V
IN
IN
IN
1V/div.
1V/div.
BATT
2V/div.
1V/div.
BATT
2V/div.
V
BATT
V
V
2V/div.
I
L
I
I
L
500mA/div.
L
1A/div.
1A/div.
100
100
90
80
70
95
90
85
80
60
50
0
1
2
3
4
5
0
0.5
1
1.5
2
BATTERY VOLTAGE (V)
CHARGE CURRENT (A)
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
8
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
9
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
10
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50mΩ, C4=CTMR=0.1µF, Battery
Simulator, unless otherwise noted.
V
SYS
1V/div.
V
V
BATT
BATT
1V/div.
1V/div.
V
BATT
2V/div.
V
SYS
V
SYS
2V/div.
1V/div.
BOOST
2V/div.
I
I
L
L
500mA/div.
500mA/div.
V
/AC
V
/AC
SYS
V
/AC
SYS
SYS
200mV/div.
200mV/div.
200mV/div.
V
V
V
BATT
BATT
BATT
1V/div.
1V/div.
1V/div.
I
I
I
SYS
SYS
SYS
500mA/div.
500mA/div.
500mA/div.
100
100
90
80
70
60
50
40
30
90
80
70
60
50
40
30
0
0.25
0.5
0.75
1
0
0.25
0.5
0.75
1
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
11
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
PIN FUNCTIONS
Pin #
Name Description
Connect to GND to program the operating frequency to 600kHz. Leave floating or connect to
HIGH to program the operating frequency to 1.2MHz.
1
2
3
FREQ
VIN
Adapter Input. Place a bypass capacitor close to this pin to prevent large input voltage spikes.
Internal Circuit Power Supply. Bypass to GND with a 100nF ceramic capacitor. This pin can
not carry external load higher than 5mA.
VCC
Input Current Set. Connect to GND with an external resistor to program input current limit in
charge mode.
4
5
6
ILIM
PWIN AC Input Detect. Detect the presence of valid input power.
Oscillator Period Timer. Connect a timing capacitor between this pin and GND to set the
oscillator period. Short to GND to disable the Timer function.
TMR
Input Voltage Feedback. Connect to tap of an external resistor divider from VIN to GND. The
voltage on this pin should be always exceeded 1.2V during normal operation.
7
8
REG
----------------
Valid Input Supply Indicator. Logic LOW indicates the presence of a valid power supply.
System Voltage Feedback.
ACOK
FB
9
10
11
NTC Negative Temperature Coefficient (NTC) Thermistor.
ISET Charge Current Set. Connect an external resistor to GND to program the charge current.
Boost-Output-Current Limit Set. Connect an external resistor to GND to program the system
current in boost mode.
12
13
14
OLIM
AGND Analog Ground
Programmable Battery-Full Voltage. Connect to GND for 3.6V. Leave floating or connect to
logic HIGH for 4.2V.
VB
15
16
BATT Positive Battery Terminal / Battery Charge Current Sense Negative Input.
CSP Battery Charge Current Sense, Positive Input.
-------------------
Boost Mode Indicator. Logic LOW indicates boost mode in operation. This pin becomes an
open drain when the part operates in charge mode or sleep mode.
17
18
BOOST
------------
Charge Completion indicator. Logic LOW indicates charge mode. The pin becomes an open
drain once the charging has completed or is suspended.
CHG
PGND,
19
Exposed Power Ground. Connect the exposed pad and GND pin to the same ground plane.
Pad
20
SW
Switch Output Node.
System Output. Please make sure the enough bulk capacitors from SYS to GND. Suggest
21, 22
SYS
4.7uF at least.
__________
Mode Select. Logic HIGH→boost mode. Logic LOW→sleep mode. Active only when ACOK is
HIGH (input power is not available).
23
24
MODE
EN
Charge Control Input. Logic HIGH enables charging. Logic LOW disables charging. Active only
__________
when ACOK is low (input power is OK)
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
12
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
SYS
FB
SW
Q1
Q2
HSMOS
VIN
Buffer
Current
Sense
LSMOS
A1
CSP
VCC
Driver
BATT
K1*ICHG
VBATT
PWM Signal
Charge
Pump
PGND
ACOK
VBATT
PWIN
FREQ
0.8V
Mode Control
PWM Controller
1.15V
VCC
VSYS
SYS
Control Logic &
Mode Selection
BATT+
300mV
NTC
TRef
MODE
GMT
TJ
EN
VB
VBATT_Ref
ACOK
Thermal
Shutdown
GMV
VBATT
CHG
REG
BOOST
GMINV
Indication&
Timer
MIN
VREG_Ref
GMI
ICHG_Ref
K1*ICHG
ISET
ILIM
IIN_Ref
Current Setting
GMINI
TMR
K2*IIN
OLIM
AGND
Figure 1: Functional Block Diagram,in Charge Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
13
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
SYS
FB
SW
Q1
Q2
HSMOS
VIN
A1
CSP
VCC
LSMOS
Driver
BATT
Charge
Pump
VBATT
PWM Signal
Integration
ACOK
PGND
FREQ
To Current
Setting
VBATT
PWIN
0.8V
Mode Control
PWM Controller
1.15V
VCC
Control Logic &
Mode Selection
BATT+
300mV
NTC
MODE
EN
VB
VSYS_Ref
ACOK
CHG
Thermal
Shutdown
GMV
VFB
REG
BOOST
Indication&
Timer
ISET
ILIM
IOLIM_Ref
Current Setting
GMINI
TMR
K3*ISYS
OLIM
AGND
Figure 2: Functional Block Diagram, in Boost Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
14
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART
POR
Yes
VCC<VCC_UVLO
No
VPWIN_L<VPWIN<VPWIN _H
&VIN>VBATT+300mV
Yes
No
/ACOK is Low, System
Powered By IN
MODE High?
No
Yes
No
EN High?
Yes
Charger Mode
/CHG Low
Boost Mode
/BOOST Low
Sleep Mode
Figure 3: Mode Selection Flow Chart
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
15
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART (Continued)
Normal Operation
Charger Mode
/CHG Low
Charge Mode?
VBATT>VBATT_FULL
VBATT_TC<VBATT<VBATT_FULL
VBATT<VBATT_TC
C.V.C
C.C.C
T.C.C
No
No
No
ICHG<IBF
Battery Full
VBATT>VBATT_FULL
VBATT>VBATT_TC
Yes
Yes
Yes
Charger “Off”,
/CHG is high
Yes
No
VBATT< VRECH
?
No
No
No
Timer Out ?
Yes
NTC Fault?
TJ ≥120oC?
Yes
Yes
Charge
Termination, /CHG
is high
Charge Suspend,
/CHG is high
Decrease ICHG to
maintain TJ at 120oC
No
No
No
Reset
Timer?
NTC OK?
TJ ≥150oC?
Yes
Yes
Yes
Charger Recovery,
Return to Normal
Operation
Thermal
Shutdown, /CHG is
high
No
TJ ≤120oC?
Yes
Fault Protection
Figure 4: Normal Operation and Fault Protection in Charge Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
16
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART (Continued)
Power Path Management
SYS Output
Current Increase
VPWIN touch the VREG
?
IIN hit the IIN_LIMIT ?
No
No
Yes
Yes
Charge Current
Decrease
ICHG=0?
Yes
No
IIN >7A?
No
Normal Operation
IIN exceeds I
?
IN(OCP)
No
Yes
Regulate the I at
IN
IIN(OCP)
No
Yes
TINOCBLK reaches?
Yes
Yes
IN to SYS MOSFET
turns Off
No
TINRECVR reaches?
Figure 5: Power-Path Management in Charge Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
17
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
OPERATION FLOW CHART (Continued)
Boost Mode
Normal Boost
/BOOST Low
Operation
No
No
No
ISYS > IOLIM
?
VBATT >2.9V?
Yes
Yes
Output current loop
works, VSYS decreases
No
Mode High?
Yes
VSYS < VBATT
?
Yes
Normal Boost
Operation
VSYS < 2V?
Yes
No
Yes
No
VBATT<2.5V?
Yes
Down mode
No
IL hits the
current limit
TSYSBLK Reaches?
Yes
Boost Turns Off
Yes
Boost Shutdown
No
TSYSRECVR
Reaches?
Figure 6: Operation Flow Chart in Boost Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
18
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN CHARGE MODE
Condition: EN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V
VPWIN > 0.8V
0V
&
VIN
V
IN > VBATT+ 300mV
5V
0V
0V
EN
Mode
VCC
VCC follows VIN
2.2V
Band
Gap
0V
5V
ACOK
0V
VSYS > VBATT + 50mV
VSYS
5V
0V
CHG
SS
150µs
150µs
Force
Charge
ICC
10%ICC
Charge
Current
0A
IBF
Comparator
VBATT_FULL
Battery
Voltage
Auto‐recharge threshold
Assume vBATT > VBATT_TC
Auto-
recharge
Figure 7: Input Power Start-Up Time Flow in Charge Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
19
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN CHARGE MODE
Condition: VIN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V.
0V
VIN
5V
0V
EN
0V
Mode
VCC
2.2V
Band
Gap
0V
5V
ACOK
0V
VSYS
5V
0V
CHG
SS
150µs
150µs
Force
Charge
ICC
10%ICC
0A
Charge
Current
IBF
Comparator
VBATT_FULL
Battery
Voltage
Assume vBATT > VBATT_TC
Auto-
recharge
Figure 8: EN Start-Up Time Flow in Charge Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
20
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN BOOST MODE
Condition: VIN = 0V, Mode = 5V, /Boost is always pulled up to an external constant 5V.
2.5V
2.9V
0V
0V
VCC follows VSYS
VBATT
V
CC follows
VBATT
2.2V
VCC
MODE
Band
Gap
5V
0V
BOOST
Boost
SS
Down
Mode
0V
VSYS>VBATT+300mV
VSYS
Figure 9: Battery Power Start-Up Time Flow in Boost Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
21
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
START UP TIME FLOW IN BOOST MODE
Condition: VIN = 0V, /Boost is always pulled up to an external constant 5V.
VBATT
2.9V
VCC follows VSYS
VCC follows VBATT
2.2V
0V
VCC
5V
MODE
5V
Band
Gap
0V
5V
0V
BOOST
Boost
SS
Down
Mode
VSYS>VBATT+300mV
0V
VSYS
Figure 10: Mode Start-Up Time Flow in Boost Mode
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
22
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
voltage falls below the auto-recharge threshold
OPERATION
CC>>>CV
Threshold
INTRODUCTION
Constant
Charge
Current
The
MP2633A
is
a
highly-integrated,
ICHG
synchronous, switching charger with bi-
directional operation for a boost function that can
step-up the battery voltage to power the system.
Depending on the VIN value, it operates in one of
three modes: charge mode, boost mode and
sleep mode. In charge mode, the MP2633A
supports a precision Li-ion or Li-polymer charging
system for single-cell applications. In boost mode,
MP2633A boosts the battery voltage to VSYS to
power higher-voltage systems. In sleep mode,
the MP2633A stops charging or boosting and
operates at a low current from the input or the
battery to reduce power consumption when the
IC isn’t operating. The MP2633A monitors VIN to
allow smooth transition between different modes
of operation.
VBAT
TC>>>CC
Threshold
Trickle
Charge
Current
Trickle charge CC charge
CV charge Charge Full
a) Without input current limit
Constant
Charge
Current
CC>>>CV
Threshold
ICHG
Input
Current
Limit
VBAT
TC>>>CC
Threshold
Trickle
Charge
Current
Trickle charge CC charge
CV charge Charge Full
b) With input current limit
CHARGE MODE OPERATION
Figure 11: Typical Battery Charging Profile
Charge Cycle (Trickle ChargeCC
ChargeCV Charge)
and the input power is present. The timer resets
when the auto-recharge cycle begins.
In charge mode, the MP2633A has four control
loops to regulate the input current, charge current,
charge voltage, and device junction temperature.
It charges the battery in three phases: trickle
current (TC), constant current (CC), and constant
voltage (CV). While charging, all four loops are
active but only one determines the IC behavior.
Figure 11(a) shows a typical battery charge
profile. The charger stays in TC charge mode
until the battery voltage reaches a TC-to-CC
threshold. Otherwise the charger enters CC
charge mode. When the battery voltage rises to
the CV-mode threshold, the charger operates in
constant voltage mode. Figure 11(b) shows a
typical charge profile when the input-current-limit
loop dominates during the CC charge mode, and
in this case the charge current exceeds the input
current, resulting in faster charging than a
traditional linear solution that is well-suited for
USB applications.
During the off state after the battery is fully
charged, if the input power re-starts or the EN
signal refreshes, the charge cycle will start and
the timer will reset no matter what the battery
voltage is.
Battery Over-Voltage Protection
The MP2633A has battery over-voltage
protection. If the battery voltage exceeds the
battery over-voltage threshold, (103.3% of the
battery-full voltage), charging is disabled. Under
this condition, an internal current source draws a
current from the BATT pin to decrease the
battery voltage and protect the battery.
Timer Operation in Charge Mode
The MP2633A uses an internal timer to terminate
the charging. The timer remains active during the
charging process. An external capacitor between
TMR and GND programs the charge cycle
duration.
Auto-Recharge
Once the battery charge cycle completes, the
charger remains off. During this process, the
system load may consume battery power, or the
battery may self discharge. To ensure that the
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
23
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
If charging remains in TC mode beyond the
trickle-charge time τTOTAL_TMR charging will
terminate. The following determines the length of
the trickle-charge period:
120µs blanking time, Q2 will turn off. A fast off
function turns off Q2 quickly when the input
current exceeds 7A to protect both Q1 and Q2.
,
Setting the Charge Current
The external sense resistors, RS1 and RISET
program the battery charge current, ICHG. Select
ISET based on RS1:
,
CTMR(F)
0.1F
1A
(1)
(2)
TRICKLE _ TMR 60mins
ICHG(A)
R
The maximum total charge time is:
70(kꢀ)
40(mV)
ICHG(A)=
(4)
RISET(kꢀ) RS1(mꢀ)
CTMR(F)
0.1F
1A
Where the 40mV is the charge current limit
reference. RISET can not be larger than 70k
always.
TOTAL _ TMR 6Hours
ICHG(A)
Negative Temperature Coefficient (NTC) Input
for Battery Temperature Monitoring
Battery Short Protection
The MP2633A has two current limit thresholds.
CC and CV modes have a peak current limit
threshold of 3A, while TC mode has a current
limit threshold of 1.5A. Therefore, the current limit
threshold decreases to 1.5A when the battery
voltage drops below the TC threshold. Moreover,
the switching frequency also decreases when the
BATT voltage drops to 40% of the charge-full
voltage.
The MP2633A has a built-in NTC resistance
window comparator, which allows the MP2633A
to monitor the battery temperature via the
battery-integrated
thermistor.
Connect
an
appropriate resistor from VSYS to the NTC pin and
connect the thermistor from the NTC pin to GND.
The resistor divider determines the NTC voltage
depending on the battery temperature. If the NTC
voltage falls outside of the NTC window, the
MP2633A stops charging. The charger will then
restart if the temperature goes back into NTC
window range.
Thermal Foldback Function
The MP2633A implements thermal protection to
prevent thermal damage to the IC and the
surrounding components. An internal thermal
sense and feedback loop automatically
decreases the programmed charge current when
the die temperature reaches 120°C. This function
is called the charge-current-thermal foldback. Not
only does this function protect against thermal
damage, it can also set the charge current based
on requirements rather than worst-case
conditions while ensuring safe operation.
Furthermore, the part includes thermal shutdown
protection where the ceases charging if the
junction temperature rises to 150°C.
Input-Current Limiting in Charge Mode
The MP2633A has a dedicated pin that programs
the input-current limit. The current at ILIM is a
fraction of the input current; the voltage at ILIM
indicates the average input current of the
switching regulator as determined by the resistor
value between ILIM and GND. As the input
current approaches the programmed input
current limit, charge current is reduced to allow
priority to system power.
Use the following equation to determine the input
current limit threshold,
Fully Operation Indication
40.5(kꢀ)
I =
(A)
(3)
The MP2633A integrates indicators for the
following conditions as shown in Table 2.
ILIM
RILIM(kꢀ)
Input Over-Current Protection
The MP2633A features input over-current
protection (OCP): when the input current
exceeds 3A, Q2 is controlled linearly to regulate
the current. If the current still exceeds 3A after a
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
24
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
Table 2: Indicator for Each Operation Mode
----------------
------------
-------------------
Operation
ACOK
CHG
BOOST
Charging
Low
Charge Mode
Boost Mode
Low
High
End of Charge, charging disabled
NTC Fault, Timer Out
High
Blinking
High
High
High
High
Low
Sleep Mode, VCC absent
High
the external resistor divider at FB pin, and
provides built-in output over-voltage protection
(OVP) to protect the device and other
components against damage when VSYS goes
beyond 6V. Should output over-voltage occur,
the MP2633A turns off the boost converter. Once
VSYS drops to a normal level, the boost converter
restarts again as long as the MODE pin remains
in active status.
BOOST MODE OPERATION
Low-Voltage Start-Up
The minimum battery voltage required to start up
the circuit in boost mode is 2.9V. Initially, when
VSYS < VBATT, the MP2633A works in down mode.
In this mode, the synchronous P-MOSFET stops
switching and its gate connects to VBATT statically.
The P_MOSFET keeps off as long as the voltage
across the parasitic CDS (VSW) is lower than VBATT
.
Boost Output-Current Limiting
When the voltage across CDS exceeds VBATT, the
synchronous P-MOSFET enters a linear mode
allowing the inductor current to decrease and
flowing into the SYS pin. Once VSYS exceeds
The MP2633A integrates a programmable output
current limit function in boost mode. If the boost
output current exceeds this programmable limit
threshold, the output current will be limited at this
level and the SYS voltage will start to drop down.
The OLIM pin programs the current limit
threshold up to 1A as per the following equation:
VBATT, the P-MOSFET gate is released and
normal closed-loop PWM operation is initiated. In
boost mode, the battery voltage can drop to as
low as 2.5V without affecting circuit operation.
70(kꢀ)
40(mV)
(5)
SYS Disconnect and Inrush Limiting
IOLIM(A)=
ROLIM(kꢀ) RS1(mꢀ)
The MP2633A allows for true output disconnect
by eliminating body diode conduction of the
internal P-MOSFET rectifier. VSYS can go to 0V
during shutdown, drawing no current from the
input source. It also allows for inrush current
limiting at start-up, minimizing surge currents
from the input supply. To optimize the benefits of
output disconnect, avoid connecting an external
Schottky diode between the SW and SYS pins.
Board layout is extremely critical to minimize
voltage overshoot at the SW pin due to stray
inductance. Keep the output filter capacitor as
close as possible to the SYS pin and use very
low ESR/ESL ceramic capacitors tied to a good
ground plane.
Where the 40mV is the charge current limiting
reference.
SYS Output Over Current Protection
The MP2633A integrates three-phase output
over-current protection.
Phase one (boost mode): when the output
current exceeds the output current limit, the
output constant current loop controls the output
current, the output current remains at its limit of
I
OLIM, and VSYS decreases.
Phase two (down mode): when VSYS drops below
BATT+100mV and the output current loop
V
remains in control, the boost converter enters
down mode and shutdown after a 120μs blanking
time.
Boost Output Voltage
The MP2633A programs the output voltage via
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
25
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
Phase three (short circuit mode): when VSYS
drops below 2V, the boost converter shuts down
immediately once the inductor current hits the
fold-back peak current limit of the low side N-
MOSFET. The boost converter can also recover
automatically after a 500µs deglitch period.
Thermal Shutdown Protection
Thermal shutdown protection is also active in
boost mode. Once the junction temperature rises
higher than 150°C, the MP2633A enters thermal
shutdown. It will not resume normal operation
until the junction temperature drops below 120°C
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
26
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
APPLICATION INFORMATION
R6
COMPONENT SELECTION
(10)
VPWIN V
(V)
IN
R4 R6
Setting the Charge Current in Charge Mode
If the voltage on PWIN is between 0.8V and
1.15V, the MP2633A works in the charge mode.
While the voltage on the PWIN pin is not in the
range of 0.8V to 1.15V and VIN > 2V, the
MP2633A works in the boost mode (see Table 1).
In charge mode, both the external sense resistor,
RS1, and the resistor RISET connect to the ISET
pin to set the charge current (ICHG) of the
MP2633A (see the Typical Application circuit).
Given ICHG and RS1, the regulation threshold,
For a wide operating range, use a maximum
input voltage of 6V as the upper threshold for a
voltage ratio of:
VIREF, across this resistor is:
(6)
(7)
V
IREF (mV) RS1(m)ICHG(A)
VPWIN
1.15
6
R6
(11)
RISET sets VIREF as per the following equation:
V
R4 R6
IN
70(k)
V
IREF (mV)
40(mV)
With the given R6, R4 is then:
RISET (k)
V VPWIN
IN
So, the RISET can be calculated as:
(12)
R4
R6
VPWIN
70(k)
(8)
RISET (k)
40(mV)
Consider these resistors as the dummy load at
the input port. Use resistors in the hundreds of
ohms range to shorten the power-off time. For a
typical application, start with R6=51ꢀ, R4 is
215ꢀ.
VIREF (mV)
For example, for ICHG=1.5A and RS1=50mꢀ:
IREF=75mV, so RISET=37.4kꢀ.
V
Setting the Input Current Limiting in Charge
Mode
REG Voltage Setting
REG pin is the feedback input of the input
voltage. Connect this pin to external resistor
divider from VIN to GND. The voltage on this pin
should be always higher than 1.2V when normal
operation.
In charge mode, connect a resistor from the ILIM
pin to AGND to program the input current limit.
The relationship between the input current limit
and setting resistor is:
40.5
R5
RILIM
(k)
(9)
(13)
VREG
V
1.2V
IN_MIN
IIN_LIM(A)
R3 R5
Where RILIM must exceed 20kꢀ so that IIN_LIM is in
the range of 0A to 2A.
Consider these resistors as the dummy load at
the input port. Use resistors in the hundreds of
ohms range to shorten the power-off time. If
VIN_MIN=4.25V, given R5=51ꢀ, R3=127ꢀ.
For most applications, use RILIM = 45kꢀ
(IUSB_LIM=900mA) for USB3.0, and use an RLIM =
81kꢀ (IUSB_LIM=500mA) for USB2.0.
NTC Function in Charge Mode
Setting the Input Voltage Range for Different
Operation Modes
Figure 12 shows that an internal resistor divider
sets the low temperature threshold (VTL) and high
temperature threshold (VTH) at 65%·VSYS and
A resistive voltage divider from the input voltage
to PWIN pin determines the operating mode of
MP2633A.
35%·VSYS
,
respectively. For
a
given NTC
thermistor, select an appropriate RT1 and RT2 to
set the NTC window.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
27
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
regulated to the value customer required
RT2//RNTC_Cold
V
TL
between 4.2V to 6V by the resistor divider at FB
pin as R1 and R2 in the typical application circuit.
R1R2
(14)
(15)
TL 65%
V
RT1 RT2//RNTC_Cold
SYS
(18)
VSYS 1.2V
RT2//RNTC_Hot
VTH
R2
TH 35%
VSYS RT1 RT2//RNTC_Hot
Where, 1.2V is the voltage reference of SYS.
With a typical value for R2, 10kꢀ, R1 can be
determined by:
Where RNTC_Hot is the value of the NTC resistor at
the upper bound of its operating temperature
range, and RNTC_Cold is its lower bound.
VSYS 1.2V
(19)
R1
R2
1.2V
For example, for a 5V system voltage, R2 is
10kꢀ, and R1 is 31.6kꢀ.
The two resistors, RT1 and RT2, independently
determine the upper and lower temperature limits.
This flexibility allows the MP2633A to operate
with most NTC resistors for different temperature
range requirements. Calculate RT1 and RT2 as
follows:
Setting the Output Current Limit in Boost
Mode
In boost mode, connect a resistor from the OLIM
pin to AGND to program the output current limit.
The relationship between the output current limit
and setting resistor is as follows:
RNTC_Hot RNTC_Cold (TL TH)
(16)
RT1
TH TL (RNTC_Cold RNTC_Hot
)
70(k) 40(mV)
IOLIM(A) RS1(m)
(TLTH)RNTC_ColdRNTC_Hot
(1TL)THRNTC_Cold-(1-TH)TLRNTC_Hot
(17)
(20)
ROLIM(k)
RT2
Where ROLIM is greater than 56kꢀ, so IOLIM can be
programmed up to 1A.
For example, the NCP18XH103 thermistor has
the following electrical characteristic:
Selecting the Inductor
At 0°C, RNTC_Cold = 27.445kꢀ;
At 50°C, RNTC_Hot = 4.1601kꢀ.
Inductor selection trades off between cost, size,
and efficiency.
A
lower inductance value
corresponds with smaller size, but results in
higher ripple currents, higher magnetic hysteretic
losses, and higher output capacitances. However,
a higher inductance value benefits from lower
ripple current and smaller output filter capacitors,
but results in higher inductor DC resistance (DCR)
loss.
Based on equation (16) and equation (17),
RT1=6.47kꢀ and RT2 = 21.35kꢀ are suitable for
an NTC window between 0°C and 50°C. Chose
approximate values: e.g., RT1=6.49kꢀ and
RT2=21.5kꢀ.
If no external NTC is available, connect RT1 and
RT2 to keep the voltage on the NTC pin within the
valid NTC window: e.g., RT1 = RT2 = 10kꢀ.
Choose an inductor that does not saturate under
the worst-case load condition.
SYS
1. Charge Mode
When MP2633A works in charge mode (as a
buck converter), estimate the required
inductance as:
Low Temp Threshold
RT1
VTL
NTC
V VBATT
IL _MAX
VBATT
IN
RNTC
RT2
(21)
L
V fS
IN
High Temp Threshold
VTH
Figure 12: NTC Function Block
Setting the System Voltage in Boost Mode
In the boost mode, the system voltage can be
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
28
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
noise from the device. The input capacitor
Where VIN, VBATT, and fS are the typical input
impedance at the switching frequency should be
less than the input source impedance to prevent
high-frequency-switching current from passing to
the input. For best results, use ceramic
capacitors with X5R or X7R dielectrics because
of their low ESR and small temperature
coefficients. For most applications, a 22µF
capacitor will suffice.
voltage, the CC charge threshold, and the
switching frequency, respectively. ∆IL_MAX is
the maximum inductor ripple current, which is
usually designed at 30% of the CC charge
current.
With a typical 5V input voltage, 30% inductor
current ripple at the corner point between
trickle charge and CC charge (VBATT=3V), the
inductance is 1.85μH (for a 1.2MHz switching
Selecting the System Capacitor, CSYS
Select CSYS based on the demand of the system
current ripple.
frequency), and 3.7µH (for
switching frequency).
a
600kHz
1. Charge Mode
2. Boost Mode
The capacitor CSYS acts as the input capacitor
of the buck converter in charge mode. The
input current ripple is:
When the MP2633A is in boost mode (as a
boost converter), the required inductance
value is calculated as:
VBATT (VSYS VBATT
VSYS fS IL _MAX
)
VTC (VIN_MAX VTC )
(22)
L
(25)
IRMS _MAX ISYS _MAX
VIN_MAX
(23)
(24)
IL _MAX (30% 40%)IBATT(MAX)
2. Boost Mode
The capacitor, CSYS, is the output capacitor of
boost converter. CSYS keeps the system
voltage ripple small and ensures feedback
loop stability. The system current ripple is
given by:
VSYS ISYS
IBATT(MAX)
VBATT
Where VBATT is the minimum battery voltage,
SW is the switching frequency, and ꢁIL_MAX is
f
the peak-to-peak inductor ripple current,
which is approximately 30% of the maximum
battery current, IBATT(MAX). ISYS(MAX) is the
system current and η is the efficiency.
VTC (VSYS _MAX VTC )
(26)
IRMS _MAX ISYS _MAX
VSYS _MAX
Since the input voltage passes to the system
directly, VIN_MAX=VSYS_MAX, both charge mode and
boost mode have the same system current ripple.
In the worst case where the battery voltage is
3V, a 30% inductor current ripple, and a
typical system voltage (VSYS=5V), the
inductance is 1.8μH (for a 1.2MHz switching
frequency) and 3.6µH (for a 600kHz switching
frequency) when the efficiency is 90%.
For ICC_MAX=2A, VTC=3V, VIN_MAX=6V, the
maximum ripple current is 1A. Select the system
capacitors base on the ripple-current temperature
rise not exceeding 10°C. For best results, use
ceramic capacitors with X5R or X7R dielectrics
with low ESR and small temperature coefficients.
For most applications, use a 22µF capacitor.
For best results, use an inductor with an
inductance of 1.8μH (for a 1.2MHz switching
frequency) and 3.6µH (for a 600kHz switching
frequency) with a DC current rating that is at
least 30% higher than the maximum charge
current for applications. For higher efficiency,
minimize the inductor’s DC resistance.
Selecting the Battery Capacitor, CBATT
CBATT is in parallel with the battery to absorb the
high-frequency switching ripple current.
Selecting the Input Capacitor, CIN
The input capacitor CIN reduces both the surge
current drawn from the input and the switching
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
29
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
1. Charge Mode
Place the input capacitor as close as possible to
the VIN and PGND pins. The local power input
capacitors, connected from the SYS to PGND,
must be placed as close as possible to the IC.
The capacitor CBATT is the output capacitor of
the buck converter. The output voltage ripple
is then:
Place the output inductor close to the IC and
connect the output capacitor between the
inductor and PGND of the IC.
VBATT
VBATT
1 VBATT / VSYS
8CBATT fS2 L
(27)
rBATT
2) For high-current applications, the power pads
for IN, SYS, SW, BATT and PGND should be
connected to as many copper planes on the
board as possible. The exposed pad should
connect to as many GND copper planes in the
board as possible. This improves thermal
performance because the board conducts heat
away from the IC.
2. Boost Mode
The capacitor CBATT is the input capacitor of
the boost converter. The input voltage ripple
is the same as the output voltage ripple from
equation (27).
Both charge mode and boost mode have the
same battery voltage ripple. The capacitor CBATT
can be calculated as:
3) The PCB should have a ground plane
connected directly to the return of all components
through vias (e.g., two vias per capacitor for
power-stage capacitors, one via per capacitor for
small-signal components). If possible, add vias
inside the exposed pads for the IC. A star ground
design approach is typically used to keep circuit
block currents isolated (power-signal/control-
signal), which reduces noise-coupling and
ground-bounce issues. A single ground plane for
this design gives good results.
1 VTC / VSYS _MAX
(28)
CBATT
8 rBATT _MAX fS2 L
To guarantee the ±0.5% BATT voltage accuracy,
the maximum BATT voltage ripple must not
exceed 0.5% (e.g., 0.1%). The worst case occurs
at the minimum battery voltage of the CC charge
with the maximum input voltage.
For VSYS_MAX=6V, VCC_MIN=VTC=3V, L=3.9µH,
fS=600kHz or 1.2MHz,
, C
is
rBATT _MAX 0.1%
BATT
4) Place ISET, OLIM and ILIM resistors very
close to their respective IC pins.
22µF (for a 600kHz switching frequency) or 10µF
(for a 1.2MHz switching frequency).
A 22µF ceramic with X5R or X7R dielectrics
capacitor in parallel with a 220uF electrolytic
capacitor will suffice.
PCB Layout Guide
PCB layout is very important to meet specified
noise, efficiency and stability requirements. The
following design considerations can improve
circuit performance:
1) Route the power stage adjacent to their
grounds. Aim to minimize the high-side switching
node (SW, inductor) trace lengths in the high-
current paths and the current sense resistor trace.
Keep the switching node short and away from all
small control signals, especially the feedback
network.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
30
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
Design Example
Below is a design example following the
application guidelines for the specifications:
Table 3: Design Example
VIN
VOUT
fSW
5V
3.7V
1200kHz
Figure14 shows the detailed application
schematic. The Typical Performance
Characteristics section shows the typical
performance and circuit waveforms. For more
possible applications of this device, please refer
to the related Evaluation Board datasheets.
Top Layer
Bottom Layer
Figure 13 PCB Layout Guide
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
31
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
SYS
SYS
R1
R2
C7
31.6k 1%
10k 1%
C2
C8
CSYS
ROLM
PGND
47pF
56k 1%
VIN
FB
VIN
C5
RL
RH
RS1
50m
CIN
C1
U1
SW 1
VBATT
51
215
R3
BATT
L1
R4
2
7
5
20
C3 CBATT
PGND
VCC
VIN
SW
C6
51
110
16
15
10
CSP
BATT
NTC
REG
PWIN
VCC
NTC
SYS
R6
R7
10k
R8
10k
C4
SYS
RT2
JP4
10k
RT1 10k
10k
10k
2
VCC
MP2633A
14
18
8
VB
CHG
R5
VCC
3
1
JP3
JP1
JP2
VCC
FREQ
EN
LED1
2k
2k
R9
ACOK
BOOST
ISET
LED2
LED3
R10
24
23
4
17
11
6
LED
JP5
2k R11
MODE
ILIM
VBATT
RISET
TMR
CTMR
100nF
RILIM
AGND
Figure14: Detailed Application Circuit
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
32
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER
PACKAGE INFORMATION
QFN24 (4x4mm)
3.90
4.10
2.50
2.80
PIN 1 ID
SEE DETAIL A
19
24
PIN 1 ID
MARKING
18
1
6
0.50
BSC
3.90
4.10
2.50
2.80
PIN 1 ID
INDEX AREA
0.18
0.30
13
12
7
0.35
0.45
TOP VIEW
BOTTOM VIEW
PIN 1 ID OPTION A
0.30x45º TYP.
PIN 1 ID OPTION B
R0.25 TYP.
0.80
1.00
0.20 REF
0.00
0.05
DETAIL A
SIDE VIEW
3.90
2.70
NOTE:
1) ALL DIMENSIONS ARE IN MILLIMETERS.
2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH.
3) LEAD COPLANARITY SHALL BE0.10 MILLIMETER MAX.
4) DRAWING CONFIRMS TO JEDEC MO-220, VARIATION VGGD.
5) DRAWING IS NOT TO SCALE.
0.70
0.25
0.50
RECOMMENDED LAND PATTERN
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications.
Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS
products into any application. MPS will not assume any legal responsibility for any said applications.
MP2633A Rev. 1.03
4/27/2016
www.MonolithicPower.com
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
33
相关型号:
SI9130DB
5- and 3.3-V Step-Down Synchronous ConvertersWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9135LG-T1
SMBus Multi-Output Power-Supply ControllerWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9135LG-T1-E3
SMBus Multi-Output Power-Supply ControllerWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9135_11
SMBus Multi-Output Power-Supply ControllerWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9136_11
Multi-Output Power-Supply ControllerWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9130CG-T1-E3
Pin-Programmable Dual Controller - Portable PCsWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9130LG-T1-E3
Pin-Programmable Dual Controller - Portable PCsWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9130_11
Pin-Programmable Dual Controller - Portable PCsWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9137
Multi-Output, Sequence Selectable Power-Supply Controller for Mobile ApplicationsWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9137DB
Multi-Output, Sequence Selectable Power-Supply Controller for Mobile ApplicationsWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9137LG
Multi-Output, Sequence Selectable Power-Supply Controller for Mobile ApplicationsWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
SI9122E
500-kHz Half-Bridge DC/DC Controller with Integrated Secondary Synchronous Rectification DriversWarning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY
©2020 ICPDF网 联系我们和版权申明