MP2633A [MPS]

1.5A Single Cell Switch Mode Battery Charger with Power Path Management and Boost OTG;
MP2633A
型号: MP2633A
厂家: MONOLITHIC POWER SYSTEMS    MONOLITHIC POWER SYSTEMS
描述:

1.5A Single Cell Switch Mode Battery Charger with Power Path Management and Boost OTG

电池
文件: 总33页 (文件大小:1431K)
中文:  中文翻译
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MP2633A  
1.5A Single Cell Switch Mode Battery Charger  
with Power Path Management and Boost OTG  
The Future of Analog IC Technology  
DESCRIPTION  
FEATURES  
The MP2633A is a highly-integrated, flexible,  
switch-mode battery charge management and  
system power path management device for a  
single-cell Li-ion and Li-Polymer battery used in  
a wide range of portable applications.  
4.5V-to-6V Operating Input Voltage Range  
Integrated Input-Current-Based Power  
Management Function  
Up to 1.5A Programmable Charge Current  
Trickle-Charge Function  
Selectable 3.6V/ 4.2V Charge Voltage with  
0.5% Accuracy  
The MP2633A has two operating modes—  
charge mode and boost mode—to allow  
management of system and battery power  
based on the state of the input.  
Negative Temperature Coefficient Pin for  
Battery Temperature Monitoring  
Programmable Timer Back-Up Protection  
Thermal Regulation and Thermal Shutdown  
Internal Battery Reverse Leakage Blocking  
Reverse Boost Operation Mode for System  
Power  
Up to 91% 5V Boost Mode Efficiency @ 1A  
Programmable Output Current Limit for  
Boost Mode  
When input power is present, the device  
operates in charge mode. It automatically  
detects the battery voltage and charges the  
battery in the three phases: trickle current,  
constant current and constant voltage. Other  
features include charge termination and auto-  
recharge. This device also integrates input  
current limit in order to manage input power and  
meet the priority of the system power demand. .  
Integrated Short Circuit Protection for Boost  
Mode  
In the absence of an input source, the  
MP2633A switches to boost mode through the  
MODE pin to power the SYS pins from the  
battery. The OLIM pin programs the output  
current limit in boost mode. The MP2633A also  
allows an output short-circuit thanks to an  
output disconnect feature, and can auto-recover  
when the short circuit fault is removed.  
APPLICATIONS  
Sub-Battery Applications  
Power-Bank Applications for Smart-Phone,  
Tablet and other Portable Device  
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green  
status, please visit MPS website under Products, Quality Assurance page.  
“MPS” and “The Future of Analog IC Technology” are registered trademarks of  
Monolithic Power Systems, Inc.  
The MP2633A provides full operating status  
indication to distinguish charge mode from  
boost mode.  
The MP2633A achieves low EMI/EMC  
performance with well-controlled switching  
edges.  
To guarantee safe operation, the MP2633A  
limits the die temperature to a preset value  
120oC. Other safety features include input over-  
voltage  
protection,  
protection,  
thermal  
battery  
shutdown,  
over-voltage  
battery  
temperature monitoring, and a programmable  
timer to prevent prolonged charging of a dead  
battery.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
1
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
TYPICAL APPLICATION  
To 5V System  
CSYS  
R1  
R2  
ROLIM  
C2  
SYS  
FB  
OLIM  
SW  
RS1  
L1  
5V Input  
CIN  
IN  
ICHG  
VBATT  
IBATT  
R4  
C1  
R3  
R5  
C3 CBATT  
CSP  
Battery  
REG  
BATT  
VSYS  
PWIN  
R6  
NTC  
VB  
Battery Voltage  
Programmable Pin  
GND: 3.6V  
High/Float: 4.2V  
MP2633A  
CHG  
VCC  
ACOK  
FREQ  
EN  
C4  
VCC  
BOOST  
ISET  
MODE  
ILIM  
TMR  
AGND  
PGND  
RILIM  
CTMR RISET  
Table 1: Operation Mode  
__________  
Power Source  
EN  
High  
Low  
X
MODE Operating Mode  
ACOK  
Charge Mode, Enable Charging  
Charge Mode, Disable Charging  
Boost Mode  
0.8V<PWIN<1.15V & VIN>VBATT+300mV  
Low  
X
PWIN<0.8V or PWIN >1.15V or  
VIN<VBATT+300mV  
High  
High  
High  
Low  
VIN<2V  
X
Sleep Mode  
X=Don’t Care.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
2
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
ORDERING INFORMATION  
Part Number*  
Package  
Top Marking  
MP2633AGR  
QFN24 (4×4mm)  
MP2633  
* For Tape & Reel, add suffix –Z (e.g. MP2633AGR–Z);  
PACKAGE REFERENCE  
TOP VIEW  
24  
23 22 21 20 19  
FREQ  
VIN  
1
2
3
4
5
6
18 CHG  
17 BOOST  
16 CSP  
15 BATT  
14 VB  
VCC  
ILIM  
PWIN  
TMR  
13 AGND  
7
8
9
10  
11 12  
EXPOSED PAD  
ON BACKSIDE  
ABSOLUTE MAXIMUM RATINGS (1)  
VIN.................................................–0.3V to 20V  
SYS, SW.......................................–0.3V to 6.5V  
Thermal Resistance (4)  
QFN24 (4×4mm)..................... 42........9 ... °C/W  
θJA  
θJC  
Notes:  
BATT.............................................–0.3V to 6.5V  
1) Exceeding these ratings may damage the device.  
2) The maximum allowable power dissipation is a function of the  
maximum junction temperature TJ (MAX), the junction-to-  
ambient thermal resistance θJA, and the ambient temperature  
TA. The maximum allowable continuous power dissipation at  
any ambient temperature is calculated by PD (MAX) = (TJ  
(MAX)-TA)/θJA. Exceeding the maximum allowable power  
dissipation will cause excessive die temperature, and the  
regulator will go into thermal shutdown. Internal thermal  
shutdown circuitry protects the device from permanent  
damage.  
----------------- ------------- ---------------------  
ACOK, CHG, BOOST ...................–0.3V to 6.5V  
All Other Pins................................–0.3V to 6.5V  
Junction Temperature...............................150°C  
Lead Temperature ....................................260°C  
(2)  
Continuous Power Dissipation (TA = +25°C)  
........................................................... 2.97W  
Junction Temperature...............................150°C  
Operating Temperature............. –20°C to +85°C  
3) The device is not guaranteed to function outside of its  
operating conditions.  
4) Measured on JESD51-7, 4-layer PCB.  
Recommended Operating Conditions (3)  
Supply Voltage VIN............................4.5V to 6V  
Battery Voltage VOUT .....................2.5V to 4.35V  
Operating Junction Temp. (TJ).40°C to +125°C  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
3
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
ELECTRICAL CHARACTERISTICS  
VIN = 5.0V, TA = 25°C, unless otherwise noted.  
Parameter Symbol Condition  
IN to SYS NMOS ON Resistance RIN to SYS  
Min  
Typ  
100  
72  
Max  
Units  
m  
High-side PMOS ON Resistance  
Low-side NMOS ON Resistance  
RH DS  
RL DS  
mΩ  
70  
mΩ  
CC Charge Mode/Boost  
Mode  
3
A
A
A
High-Side PMOS Peak Current  
Limit  
IPEAK_HS  
TC Charge Mode  
1.5  
2.5  
Low-Side NMOS Peak Current  
Limit  
IPEAK_LS  
FREQ = 0  
600  
1200  
2.2  
Switching Frequency  
fSW  
kHz  
FREQ = Float/ High  
VCC UVLO  
VCC UVLO  
2
2.4  
0.85  
1.2  
V
mV  
V
VCC UVLO Hysteresis  
PWIN, Lower Threshold  
Lower Threshold Hysteresis  
PWIN, Upper Threshold  
Upper Threshold Hysteresis  
Charge Mode  
100  
0.8  
VPWIN L  
VPWIN H  
0.75  
1.1  
40  
mV  
V
1.15  
65  
mV  
EN = 5V, Battery Float  
EN = 0  
2.5  
1.5  
mA  
mA  
Input Quiescent Current  
IIN  
RlLIM = 90.9k  
400  
720  
450  
810  
2000  
3
500  
900  
2200  
Input Current Limit  
IIN_LIMIT RlLIM = 49.9k  
RlLIM = 20k  
mA  
1800  
Input Over-Current Threshold  
IIN(OCP)  
A
Input Over-Current Blanking  
Time(5)  
τINOCBLK  
τINRECVR  
120  
µs  
Input Over-Current Recovery  
Time(5)  
100  
3.6  
ms  
V
Connect VB to GND  
3.582  
4.179  
3.35  
3.618  
4.221  
3.45  
Terminal Battery Voltage  
Recharge Threshold  
VBATT_FULL  
Leave VB floating or  
connect to logic HIGH  
4.2  
Connect to VB to GND  
3.4  
VRECH  
Leave VB floating or  
connect to logic HIGH  
3.91  
3.96  
4.01  
V
Recharge Threshold Hysteresis  
Battery Over Voltage Threshold  
200  
103.3%  
1000  
mV  
VBATT FULL  
RS1 = 40m, RISET = 69.8k  
900  
1100  
1650  
Constant Charge (CC) Current  
ICC  
mA  
RS1 = 40m, RISET = 46.4k 1350  
1500  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
4
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
ELECTRICAL CHARACTERISTICS  
VIN = 5.0V, TA = 25°C, unless otherwise noted.  
Parameter  
Symbol Condition  
Min  
Typ  
10%  
2.57  
Max  
Units  
Trickle-Charge Current  
ITC  
ICC  
Connect to VB to GND  
2.47  
2.9  
2.67  
3.1  
Trickle-Charge Voltage  
Threshold  
VBATT_TC  
V
Leave VB floating or connect  
to high logic  
3
Trickle-Charge Hysteresis  
Termination Charge Current  
60  
mV  
ICC  
IBF  
RISET = 70K  
5%  
10%  
15%  
1.22  
Input-Voltage-Regulation  
Reference  
VREG  
1.18  
1.2  
V
Boost Mode  
SYS Voltage Range  
Feedback Voltage  
Feedback Input Current  
4.2  
6
V
V
1.18  
1.2  
1.22  
200  
VFB=1V  
nA  
Threshold over VSYS to turn  
off the converter during  
boost mode  
Boost SYS Over-Voltage  
Protection Threshold  
VSYS(OVP  
)
5.8  
6
6.2  
V
SYS Over-Voltage Protection  
Threshold Hysteresis  
VSYS falling from VSYS(OVP)  
ISYS = 0, MODE = 5V  
125  
mV  
mA  
A
Boost Quiescent Current  
1.4  
1.1  
Programmable Boost Output  
Current Limit Accuracy  
IOLIM  
RS1 = 40m, ROLIM = 69.8k  
0.9  
1
1
Programmable Boost Output  
Current(5)  
A
RS1 = 50m, ROLIM=56k  
SYS Over-Current Blanking  
Time(5)  
τSYSOCBLK  
τSYSRECVR  
VBATT(LOW)  
120  
500  
µs  
µs  
SYS Over-Current Recovery  
Time(5)  
During Boost mode  
Before Boost mode  
2.5  
2.9  
V
V
Weak-Battery Threshold  
3.05  
30  
Sleep Mode  
VBATT = 4.2V, SYS Float,  
Battery Leakage Current  
ILEAKAGE  
15  
μA  
VIN = 0V, MODE = 0V  
Indication and Logic  
---------------- ------------ -------------------  
ACOK, CHG, BOOST pin  
output low voltage  
---------------- ------------ -------------------  
Sinking 1.5mA  
400  
1
mV  
ACOK, CHG, BOOST pin  
leakage current  
Connected to 5V  
μA  
NTC and Time-Out Fault  
Blinking Frequency(5)  
C
TMR=0.1μF, ICHG=1A  
13.7  
Hz  
EN Input Logic LOW Voltage  
EN Input High Voltage  
0.4  
0.4  
V
V
V
V
1.4  
1.4  
Mode Input Logic LOW Voltage  
Mode Input Logic HIGH Voltage  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
5
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
ELECTRICAL CHARACTERISTICS  
VIN = 5.0V, TA = 25°C, unless otherwise noted.  
Parameter  
Protection  
Symbol Condition  
Min  
Typ  
Max  
Units  
C
TMR=0.1µF, remains in TC  
Trickle-Charge Time  
60  
Min  
Min  
mode, ICHG= 1A  
Total Charge Time  
CTMR=0.1µF, ICHG= 1A  
360  
66%  
NTC Low Temp, Rising  
Threshold  
65%  
34%  
67%  
36%  
RNTC=NCP18XH103(0°C)  
NTC Low Temp, Rising  
Threshold Hysteresis  
1%  
35%  
1%  
VSYS  
NTC High Temp, Rising  
Threshold  
R
NTC=NCP18XH103(50°C)  
NTC High Temp, Rising  
Threshold Hysteresis  
Charging Current Fold-back  
Charge Mode  
120  
150  
°C  
°C  
Threshold(5)  
Thermal Shutdown Threshold(5)  
Notes:  
5) Guaranteed by design.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
6
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
TYPICAL CHARACTERISTICS  
CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=4.7µH, RS1=50m, C4=CTMR=0.1µF, Battery Simulator,  
unless otherwise noted.  
2
1.5  
1
1.6  
1.2  
0.8  
1.00  
0.00  
-1.00  
0.5  
-2.00  
-3.00  
0.4  
0
0
0
40  
80  
120  
160  
60  
80  
100  
120  
140  
4
4.5  
5
5.5  
6
1200  
6
BATT=Float  
1000  
800  
600  
400  
5.6  
5.2  
4.8  
4.4  
4
200  
0
4
4.5  
5
5.5  
6
0
0.5  
1
1.5  
2
2.5  
1.5  
1.2  
5.00  
3.00  
1.2  
1
0.8  
0.6  
1.00  
0.9  
0.6  
-1.00  
-3.00  
-5.00  
0.4  
0.2  
0
0.3  
0
40 70 100 130 160 190 220  
80  
100  
120  
140  
3
3.4  
3.8  
4.2  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
7
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
TYPICAL PERFORMANCE CHARACTERISTICS  
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50m, C4=CTMR=0.1µF, Battery  
Simulator, unless otherwise noted.  
CHGOK  
2V/div.  
BATT  
100mV/div.  
CHGOK  
2V/div.  
V
V
SW  
2V/div.  
CHGOK  
5V/div.  
V
BATT  
V
1V/div.  
IN  
V
IN  
1V/div.  
V
BATT  
1V/div.  
I
1A/div.  
200mV/div.  
I
CHG  
CHG  
1A/div.  
I
L
200mA/div.  
V
V
V
SW  
SW  
SW  
2V/div.  
2V/div.  
2V/div.  
V
V
V
IN  
IN  
IN  
1V/div.  
1V/div.  
BATT  
2V/div.  
1V/div.  
BATT  
2V/div.  
V
BATT  
V
V
2V/div.  
I
L
I
I
L
500mA/div.  
L
1A/div.  
1A/div.  
100  
100  
90  
80  
70  
95  
90  
85  
80  
60  
50  
0
1
2
3
4
5
0
0.5  
1
1.5  
2
BATTERY VOLTAGE (V)  
CHARGE CURRENT (A)  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
8
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50m, C4=CTMR=0.1µF, Battery  
Simulator, unless otherwise noted.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
9
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50m, C4=CTMR=0.1µF, Battery  
Simulator, unless otherwise noted.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
10  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
VIN=5V, CIN=CBATT=CSYS=C3=22µF, C1=C2=1µF, L1=2.2µH, RS1=50m, C4=CTMR=0.1µF, Battery  
Simulator, unless otherwise noted.  
V
SYS  
1V/div.  
V
V
BATT  
BATT  
1V/div.  
1V/div.  
V
BATT  
2V/div.  
V
SYS  
V
SYS  
2V/div.  
1V/div.  
BOOST  
2V/div.  
I
I
L
L
500mA/div.  
500mA/div.  
V
/AC  
V
/AC  
SYS  
V
/AC  
SYS  
SYS  
200mV/div.  
200mV/div.  
200mV/div.  
V
V
V
BATT  
BATT  
BATT  
1V/div.  
1V/div.  
1V/div.  
I
I
I
SYS  
SYS  
SYS  
500mA/div.  
500mA/div.  
500mA/div.  
100  
100  
90  
80  
70  
60  
50  
40  
30  
90  
80  
70  
60  
50  
40  
30  
0
0.25  
0.5  
0.75  
1
0
0.25  
0.5  
0.75  
1
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
11  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
PIN FUNCTIONS  
Pin #  
Name Description  
Connect to GND to program the operating frequency to 600kHz. Leave floating or connect to  
HIGH to program the operating frequency to 1.2MHz.  
1
2
3
FREQ  
VIN  
Adapter Input. Place a bypass capacitor close to this pin to prevent large input voltage spikes.  
Internal Circuit Power Supply. Bypass to GND with a 100nF ceramic capacitor. This pin can  
not carry external load higher than 5mA.  
VCC  
Input Current Set. Connect to GND with an external resistor to program input current limit in  
charge mode.  
4
5
6
ILIM  
PWIN AC Input Detect. Detect the presence of valid input power.  
Oscillator Period Timer. Connect a timing capacitor between this pin and GND to set the  
oscillator period. Short to GND to disable the Timer function.  
TMR  
Input Voltage Feedback. Connect to tap of an external resistor divider from VIN to GND. The  
voltage on this pin should be always exceeded 1.2V during normal operation.  
7
8
REG  
----------------  
Valid Input Supply Indicator. Logic LOW indicates the presence of a valid power supply.  
System Voltage Feedback.  
ACOK  
FB  
9
10  
11  
NTC Negative Temperature Coefficient (NTC) Thermistor.  
ISET Charge Current Set. Connect an external resistor to GND to program the charge current.  
Boost-Output-Current Limit Set. Connect an external resistor to GND to program the system  
current in boost mode.  
12  
13  
14  
OLIM  
AGND Analog Ground  
Programmable Battery-Full Voltage. Connect to GND for 3.6V. Leave floating or connect to  
logic HIGH for 4.2V.  
VB  
15  
16  
BATT Positive Battery Terminal / Battery Charge Current Sense Negative Input.  
CSP Battery Charge Current Sense, Positive Input.  
-------------------  
Boost Mode Indicator. Logic LOW indicates boost mode in operation. This pin becomes an  
open drain when the part operates in charge mode or sleep mode.  
17  
18  
BOOST  
------------  
Charge Completion indicator. Logic LOW indicates charge mode. The pin becomes an open  
drain once the charging has completed or is suspended.  
CHG  
PGND,  
19  
Exposed Power Ground. Connect the exposed pad and GND pin to the same ground plane.  
Pad  
20  
SW  
Switch Output Node.  
System Output. Please make sure the enough bulk capacitors from SYS to GND. Suggest  
21, 22  
SYS  
4.7uF at least.  
__________  
Mode Select. Logic HIGHboost mode. Logic LOWsleep mode. Active only when ACOK is  
HIGH (input power is not available).  
23  
24  
MODE  
EN  
Charge Control Input. Logic HIGH enables charging. Logic LOW disables charging. Active only  
__________  
when ACOK is low (input power is OK)  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
12  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
SYS  
FB  
SW  
Q1  
Q2  
HSMOS  
VIN  
Buffer  
Current  
Sense  
LSMOS  
A1  
CSP  
VCC  
Driver  
BATT  
K1*ICHG  
VBATT  
PWM Signal  
Charge  
Pump  
PGND  
ACOK  
VBATT  
PWIN  
FREQ  
0.8V  
Mode Control  
PWM Controller  
1.15V  
VCC  
VSYS  
SYS  
Control Logic &  
Mode Selection  
BATT+  
300mV  
NTC  
TRef  
MODE  
GMT  
TJ  
EN  
VB  
VBATT_Ref  
ACOK  
Thermal  
Shutdown  
GMV  
VBATT  
CHG  
REG  
BOOST  
GMINV  
Indication&  
Timer  
MIN  
VREG_Ref  
GMI  
ICHG_Ref  
K1*ICHG  
ISET  
ILIM  
IIN_Ref  
Current Setting  
GMINI  
TMR  
K2*IIN  
OLIM  
AGND  
Figure 1: Functional Block Diagram,in Charge Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
SYS  
FB  
SW  
Q1  
Q2  
HSMOS  
VIN  
A1  
CSP  
VCC  
LSMOS  
Driver  
BATT  
Charge  
Pump  
VBATT  
PWM Signal  
Integration  
ACOK  
PGND  
FREQ  
To Current  
Setting  
VBATT  
PWIN  
0.8V  
Mode Control  
PWM Controller  
1.15V  
VCC  
Control Logic &  
Mode Selection  
BATT+  
300mV  
NTC  
MODE  
EN  
VB  
VSYS_Ref  
ACOK  
CHG  
Thermal  
Shutdown  
GMV  
VFB  
REG  
BOOST  
Indication&  
Timer  
ISET  
ILIM  
IOLIM_Ref  
Current Setting  
GMINI  
TMR  
K3*ISYS  
OLIM  
AGND  
Figure 2: Functional Block Diagram, in Boost Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
OPERATION FLOW CHART  
POR  
Yes  
VCC<VCC_UVLO  
No  
VPWIN_L<VPWIN<VPWIN _H  
&VIN>VBATT+300mV  
Yes  
No  
/ACOK is Low, System  
Powered By IN  
MODE High?  
No  
Yes  
No  
EN High?  
Yes  
Charger Mode  
/CHG Low  
Boost Mode  
/BOOST Low  
Sleep Mode  
Figure 3: Mode Selection Flow Chart  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
OPERATION FLOW CHART (Continued)  
Normal Operation  
Charger Mode  
/CHG Low  
Charge Mode?  
VBATT>VBATT_FULL  
VBATT_TC<VBATT<VBATT_FULL  
VBATT<VBATT_TC  
C.V.C  
C.C.C  
T.C.C  
No  
No  
No  
ICHG<IBF  
Battery Full  
VBATT>VBATT_FULL  
VBATT>VBATT_TC  
Yes  
Yes  
Yes  
Charger “Off”,  
/CHG is high  
Yes  
No  
VBATT< VRECH  
?
No  
No  
No  
Timer Out ?  
Yes  
NTC Fault?  
TJ 120oC?  
Yes  
Yes  
Charge  
Termination, /CHG  
is high  
Charge Suspend,  
/CHG is high  
Decrease ICHG to  
maintain TJ at 120oC  
No  
No  
No  
Reset  
Timer?  
NTC OK?  
TJ 150oC?  
Yes  
Yes  
Yes  
Charger Recovery,  
Return to Normal  
Operation  
Thermal  
Shutdown, /CHG is  
high  
No  
TJ 120oC?  
Yes  
Fault Protection  
Figure 4: Normal Operation and Fault Protection in Charge Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
OPERATION FLOW CHART (Continued)  
Power Path Management  
SYS Output  
Current Increase  
VPWIN touch the VREG  
?
IIN hit the IIN_LIMIT ?  
No  
No  
Yes  
Yes  
Charge Current  
Decrease  
ICHG=0?  
Yes  
No  
IIN >7A?  
No  
Normal Operation  
IIN exceeds I  
?
IN(OCP)  
No  
Yes  
Regulate the I at  
IN  
IIN(OCP)  
No  
Yes  
TINOCBLK reaches?  
Yes  
Yes  
IN to SYS MOSFET  
turns Off  
No  
TINRECVR reaches?  
Figure 5: Power-Path Management in Charge Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
OPERATION FLOW CHART (Continued)  
Boost Mode  
Normal Boost  
/BOOST Low  
Operation  
No  
No  
No  
ISYS > IOLIM  
?
VBATT >2.9V?  
Yes  
Yes  
Output current loop  
works, VSYS decreases  
No  
Mode High?  
Yes  
VSYS < VBATT  
?
Yes  
Normal Boost  
Operation  
VSYS < 2V?  
Yes  
No  
Yes  
No  
VBATT<2.5V?  
Yes  
Down mode  
No  
IL hits the  
current limit  
TSYSBLK Reaches?  
Yes  
Boost Turns Off  
Yes  
Boost Shutdown  
No  
TSYSRECVR  
Reaches?  
Figure 6: Operation Flow Chart in Boost Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
START UP TIME FLOW IN CHARGE MODE  
Condition: EN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V  
VPWIN > 0.8V  
0V  
&
VIN  
V
IN > VBATT+ 300mV  
5V  
0V  
0V  
EN  
Mode  
VCC  
VCC follows VIN  
2.2V  
Band  
Gap  
0V  
5V  
ACOK  
0V  
VSYS > VBATT + 50mV  
VSYS  
5V  
0V  
CHG  
SS  
150µs  
150µs  
Force  
Charge  
ICC  
10%ICC  
Charge  
Current  
0A  
IBF  
Comparator  
VBATT_FULL  
Battery  
Voltage  
Autorecharge threshold  
Assume vBATT > VBATT_TC  
Auto-  
recharge  
Figure 7: Input Power Start-Up Time Flow in Charge Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
START UP TIME FLOW IN CHARGE MODE  
Condition: VIN = 5V, Mode = 0V, /ACOK and /CHG are always pulled up to an external constant 5V.  
0V  
VIN  
5V  
0V  
EN  
0V  
Mode  
VCC  
2.2V  
Band  
Gap  
0V  
5V  
ACOK  
0V  
VSYS  
5V  
0V  
CHG  
SS  
150µs  
150µs  
Force  
Charge  
ICC  
10%ICC  
0A  
Charge  
Current  
IBF  
Comparator  
VBATT_FULL  
Battery  
Voltage  
Assume vBATT > VBATT_TC  
Auto-  
recharge  
Figure 8: EN Start-Up Time Flow in Charge Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
START UP TIME FLOW IN BOOST MODE  
Condition: VIN = 0V, Mode = 5V, /Boost is always pulled up to an external constant 5V.  
2.5V  
2.9V  
0V  
0V  
VCC follows VSYS  
VBATT  
V
CC follows  
VBATT  
2.2V  
VCC  
MODE  
Band  
Gap  
5V  
0V  
BOOST  
Boost  
SS  
Down  
Mode  
0V  
VSYS>VBATT+300mV  
VSYS  
Figure 9: Battery Power Start-Up Time Flow in Boost Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
START UP TIME FLOW IN BOOST MODE  
Condition: VIN = 0V, /Boost is always pulled up to an external constant 5V.  
VBATT  
2.9V  
VCC follows VSYS  
VCC follows VBATT  
2.2V  
0V  
VCC  
5V  
MODE  
5V  
Band  
Gap  
0V  
5V  
0V  
BOOST  
Boost  
SS  
Down  
Mode  
VSYS>VBATT+300mV  
0V  
VSYS  
Figure 10: Mode Start-Up Time Flow in Boost Mode  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
voltage falls below the auto-recharge threshold  
OPERATION  
CC>>>CV  
Threshold  
INTRODUCTION  
Constant  
Charge  
Current  
The  
MP2633A  
is  
a
highly-integrated,  
ICHG  
synchronous, switching charger with bi-  
directional operation for a boost function that can  
step-up the battery voltage to power the system.  
Depending on the VIN value, it operates in one of  
three modes: charge mode, boost mode and  
sleep mode. In charge mode, the MP2633A  
supports a precision Li-ion or Li-polymer charging  
system for single-cell applications. In boost mode,  
MP2633A boosts the battery voltage to VSYS to  
power higher-voltage systems. In sleep mode,  
the MP2633A stops charging or boosting and  
operates at a low current from the input or the  
battery to reduce power consumption when the  
IC isn’t operating. The MP2633A monitors VIN to  
allow smooth transition between different modes  
of operation.  
VBAT  
TC>>>CC  
Threshold  
Trickle  
Charge  
Current  
Trickle charge CC charge  
CV charge Charge Full  
a) Without input current limit  
Constant  
Charge  
Current  
CC>>>CV  
Threshold  
ICHG  
Input  
Current  
Limit  
VBAT  
TC>>>CC  
Threshold  
Trickle  
Charge  
Current  
Trickle charge CC charge  
CV charge Charge Full  
b) With input current limit  
CHARGE MODE OPERATION  
Figure 11: Typical Battery Charging Profile  
Charge Cycle (Trickle ChargeCC  
ChargeCV Charge)  
and the input power is present. The timer resets  
when the auto-recharge cycle begins.  
In charge mode, the MP2633A has four control  
loops to regulate the input current, charge current,  
charge voltage, and device junction temperature.  
It charges the battery in three phases: trickle  
current (TC), constant current (CC), and constant  
voltage (CV). While charging, all four loops are  
active but only one determines the IC behavior.  
Figure 11(a) shows a typical battery charge  
profile. The charger stays in TC charge mode  
until the battery voltage reaches a TC-to-CC  
threshold. Otherwise the charger enters CC  
charge mode. When the battery voltage rises to  
the CV-mode threshold, the charger operates in  
constant voltage mode. Figure 11(b) shows a  
typical charge profile when the input-current-limit  
loop dominates during the CC charge mode, and  
in this case the charge current exceeds the input  
current, resulting in faster charging than a  
traditional linear solution that is well-suited for  
USB applications.  
During the off state after the battery is fully  
charged, if the input power re-starts or the EN  
signal refreshes, the charge cycle will start and  
the timer will reset no matter what the battery  
voltage is.  
Battery Over-Voltage Protection  
The MP2633A has battery over-voltage  
protection. If the battery voltage exceeds the  
battery over-voltage threshold, (103.3% of the  
battery-full voltage), charging is disabled. Under  
this condition, an internal current source draws a  
current from the BATT pin to decrease the  
battery voltage and protect the battery.  
Timer Operation in Charge Mode  
The MP2633A uses an internal timer to terminate  
the charging. The timer remains active during the  
charging process. An external capacitor between  
TMR and GND programs the charge cycle  
duration.  
Auto-Recharge  
Once the battery charge cycle completes, the  
charger remains off. During this process, the  
system load may consume battery power, or the  
battery may self discharge. To ensure that the  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
If charging remains in TC mode beyond the  
trickle-charge time τTOTAL_TMR charging will  
terminate. The following determines the length of  
the trickle-charge period:  
120µs blanking time, Q2 will turn off. A fast off  
function turns off Q2 quickly when the input  
current exceeds 7A to protect both Q1 and Q2.  
,
Setting the Charge Current  
The external sense resistors, RS1 and RISET  
program the battery charge current, ICHG. Select  
ISET based on RS1:  
,
CTMR(F)  
0.1F  
1A  
(1)  
(2)  
TRICKLE _ TMR 60mins  
ICHG(A)  
R
The maximum total charge time is:  
70(k)  
40(mV)  
ICHG(A)=  
(4)  
RISET(k) RS1(m)  
CTMR(F)  
0.1F  
1A  
Where the 40mV is the charge current limit  
reference. RISET can not be larger than 70k  
always.  
TOTAL _ TMR 6Hours  
ICHG(A)  
Negative Temperature Coefficient (NTC) Input  
for Battery Temperature Monitoring  
Battery Short Protection  
The MP2633A has two current limit thresholds.  
CC and CV modes have a peak current limit  
threshold of 3A, while TC mode has a current  
limit threshold of 1.5A. Therefore, the current limit  
threshold decreases to 1.5A when the battery  
voltage drops below the TC threshold. Moreover,  
the switching frequency also decreases when the  
BATT voltage drops to 40% of the charge-full  
voltage.  
The MP2633A has a built-in NTC resistance  
window comparator, which allows the MP2633A  
to monitor the battery temperature via the  
battery-integrated  
thermistor.  
Connect  
an  
appropriate resistor from VSYS to the NTC pin and  
connect the thermistor from the NTC pin to GND.  
The resistor divider determines the NTC voltage  
depending on the battery temperature. If the NTC  
voltage falls outside of the NTC window, the  
MP2633A stops charging. The charger will then  
restart if the temperature goes back into NTC  
window range.  
Thermal Foldback Function  
The MP2633A implements thermal protection to  
prevent thermal damage to the IC and the  
surrounding components. An internal thermal  
sense and feedback loop automatically  
decreases the programmed charge current when  
the die temperature reaches 120°C. This function  
is called the charge-current-thermal foldback. Not  
only does this function protect against thermal  
damage, it can also set the charge current based  
on requirements rather than worst-case  
conditions while ensuring safe operation.  
Furthermore, the part includes thermal shutdown  
protection where the ceases charging if the  
junction temperature rises to 150°C.  
Input-Current Limiting in Charge Mode  
The MP2633A has a dedicated pin that programs  
the input-current limit. The current at ILIM is a  
fraction of the input current; the voltage at ILIM  
indicates the average input current of the  
switching regulator as determined by the resistor  
value between ILIM and GND. As the input  
current approaches the programmed input  
current limit, charge current is reduced to allow  
priority to system power.  
Use the following equation to determine the input  
current limit threshold,  
Fully Operation Indication  
40.5(k)  
I =  
(A)  
(3)  
The MP2633A integrates indicators for the  
following conditions as shown in Table 2.  
ILIM  
RILIM(k)  
Input Over-Current Protection  
The MP2633A features input over-current  
protection (OCP): when the input current  
exceeds 3A, Q2 is controlled linearly to regulate  
the current. If the current still exceeds 3A after a  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
Table 2: Indicator for Each Operation Mode  
----------------  
------------  
-------------------  
Operation  
ACOK  
CHG  
BOOST  
Charging  
Low  
Charge Mode  
Boost Mode  
Low  
High  
End of Charge, charging disabled  
NTC Fault, Timer Out  
High  
Blinking  
High  
High  
High  
High  
Low  
Sleep Mode, VCC absent  
High  
the external resistor divider at FB pin, and  
provides built-in output over-voltage protection  
(OVP) to protect the device and other  
components against damage when VSYS goes  
beyond 6V. Should output over-voltage occur,  
the MP2633A turns off the boost converter. Once  
VSYS drops to a normal level, the boost converter  
restarts again as long as the MODE pin remains  
in active status.  
BOOST MODE OPERATION  
Low-Voltage Start-Up  
The minimum battery voltage required to start up  
the circuit in boost mode is 2.9V. Initially, when  
VSYS < VBATT, the MP2633A works in down mode.  
In this mode, the synchronous P-MOSFET stops  
switching and its gate connects to VBATT statically.  
The P_MOSFET keeps off as long as the voltage  
across the parasitic CDS (VSW) is lower than VBATT  
.
Boost Output-Current Limiting  
When the voltage across CDS exceeds VBATT, the  
synchronous P-MOSFET enters a linear mode  
allowing the inductor current to decrease and  
flowing into the SYS pin. Once VSYS exceeds  
The MP2633A integrates a programmable output  
current limit function in boost mode. If the boost  
output current exceeds this programmable limit  
threshold, the output current will be limited at this  
level and the SYS voltage will start to drop down.  
The OLIM pin programs the current limit  
threshold up to 1A as per the following equation:  
VBATT, the P-MOSFET gate is released and  
normal closed-loop PWM operation is initiated. In  
boost mode, the battery voltage can drop to as  
low as 2.5V without affecting circuit operation.  
70(k)  
40(mV)  
(5)  
SYS Disconnect and Inrush Limiting  
IOLIM(A)=  
ROLIM(k) RS1(m)  
The MP2633A allows for true output disconnect  
by eliminating body diode conduction of the  
internal P-MOSFET rectifier. VSYS can go to 0V  
during shutdown, drawing no current from the  
input source. It also allows for inrush current  
limiting at start-up, minimizing surge currents  
from the input supply. To optimize the benefits of  
output disconnect, avoid connecting an external  
Schottky diode between the SW and SYS pins.  
Board layout is extremely critical to minimize  
voltage overshoot at the SW pin due to stray  
inductance. Keep the output filter capacitor as  
close as possible to the SYS pin and use very  
low ESR/ESL ceramic capacitors tied to a good  
ground plane.  
Where the 40mV is the charge current limiting  
reference.  
SYS Output Over Current Protection  
The MP2633A integrates three-phase output  
over-current protection.  
Phase one (boost mode): when the output  
current exceeds the output current limit, the  
output constant current loop controls the output  
current, the output current remains at its limit of  
I
OLIM, and VSYS decreases.  
Phase two (down mode): when VSYS drops below  
BATT+100mV and the output current loop  
V
remains in control, the boost converter enters  
down mode and shutdown after a 120μs blanking  
time.  
Boost Output Voltage  
The MP2633A programs the output voltage via  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
Phase three (short circuit mode): when VSYS  
drops below 2V, the boost converter shuts down  
immediately once the inductor current hits the  
fold-back peak current limit of the low side N-  
MOSFET. The boost converter can also recover  
automatically after a 500µs deglitch period.  
Thermal Shutdown Protection  
Thermal shutdown protection is also active in  
boost mode. Once the junction temperature rises  
higher than 150°C, the MP2633A enters thermal  
shutdown. It will not resume normal operation  
until the junction temperature drops below 120°C  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
APPLICATION INFORMATION  
R6  
COMPONENT SELECTION  
(10)  
VPWIN V   
(V)  
IN  
R4 R6  
Setting the Charge Current in Charge Mode  
If the voltage on PWIN is between 0.8V and  
1.15V, the MP2633A works in the charge mode.  
While the voltage on the PWIN pin is not in the  
range of 0.8V to 1.15V and VIN > 2V, the  
MP2633A works in the boost mode (see Table 1).  
In charge mode, both the external sense resistor,  
RS1, and the resistor RISET connect to the ISET  
pin to set the charge current (ICHG) of the  
MP2633A (see the Typical Application circuit).  
Given ICHG and RS1, the regulation threshold,  
For a wide operating range, use a maximum  
input voltage of 6V as the upper threshold for a  
voltage ratio of:  
VIREF, across this resistor is:  
(6)  
(7)  
V
IREF (mV) RS1(m)ICHG(A)  
VPWIN  
1.15  
6
R6  
(11)  
RISET sets VIREF as per the following equation:  
V
R4 R6  
IN  
70(k)  
V
IREF (mV)   
40(mV)  
With the given R6, R4 is then:  
RISET (k)  
V VPWIN  
IN  
So, the RISET can be calculated as:  
(12)  
R4   
R6  
VPWIN  
70(k)  
(8)  
RISET (k)   
40(mV)  
Consider these resistors as the dummy load at  
the input port. Use resistors in the hundreds of  
ohms range to shorten the power-off time. For a  
typical application, start with R6=51, R4 is  
215.  
VIREF (mV)  
For example, for ICHG=1.5A and RS1=50m:  
IREF=75mV, so RISET=37.4k.  
V
Setting the Input Current Limiting in Charge  
Mode  
REG Voltage Setting  
REG pin is the feedback input of the input  
voltage. Connect this pin to external resistor  
divider from VIN to GND. The voltage on this pin  
should be always higher than 1.2V when normal  
operation.  
In charge mode, connect a resistor from the ILIM  
pin to AGND to program the input current limit.  
The relationship between the input current limit  
and setting resistor is:  
40.5  
R5  
RILIM  
(k)  
(9)  
(13)  
VREG  
V  
1.2V  
IN_MIN  
IIN_LIM(A)  
R3 R5  
Where RILIM must exceed 20kso that IIN_LIM is in  
the range of 0A to 2A.  
Consider these resistors as the dummy load at  
the input port. Use resistors in the hundreds of  
ohms range to shorten the power-off time. If  
VIN_MIN=4.25V, given R5=51, R3=127.  
For most applications, use RILIM = 45kꢀ  
(IUSB_LIM=900mA) for USB3.0, and use an RLIM =  
81k(IUSB_LIM=500mA) for USB2.0.  
NTC Function in Charge Mode  
Setting the Input Voltage Range for Different  
Operation Modes  
Figure 12 shows that an internal resistor divider  
sets the low temperature threshold (VTL) and high  
temperature threshold (VTH) at 65%·VSYS and  
A resistive voltage divider from the input voltage  
to PWIN pin determines the operating mode of  
MP2633A.  
35%·VSYS  
,
respectively. For  
a
given NTC  
thermistor, select an appropriate RT1 and RT2 to  
set the NTC window.  
MP2633A Rev. 1.03  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
regulated to the value customer required  
RT2//RNTC_Cold  
V
TL  
between 4.2V to 6V by the resistor divider at FB  
pin as R1 and R2 in the typical application circuit.  
R1R2  
(14)  
(15)  
TL65%  
V
RT1 RT2//RNTC_Cold  
SYS  
(18)  
VSYS 1.2V  
RT2//RNTC_Hot  
VTH  
R2  
TH 35%  
VSYS RT1 RT2//RNTC_Hot  
Where, 1.2V is the voltage reference of SYS.  
With a typical value for R2, 10k, R1 can be  
determined by:  
Where RNTC_Hot is the value of the NTC resistor at  
the upper bound of its operating temperature  
range, and RNTC_Cold is its lower bound.  
VSYS 1.2V  
(19)  
R1  
R2  
1.2V  
For example, for a 5V system voltage, R2 is  
10k, and R1 is 31.6k.  
The two resistors, RT1 and RT2, independently  
determine the upper and lower temperature limits.  
This flexibility allows the MP2633A to operate  
with most NTC resistors for different temperature  
range requirements. Calculate RT1 and RT2 as  
follows:  
Setting the Output Current Limit in Boost  
Mode  
In boost mode, connect a resistor from the OLIM  
pin to AGND to program the output current limit.  
The relationship between the output current limit  
and setting resistor is as follows:  
RNTC_Hot RNTC_Cold (TL TH)  
(16)  
RT1  
THTL (RNTC_Cold RNTC_Hot  
)
70(k)40(mV)  
IOLIM(A)RS1(m)  
(TLTH)RNTC_ColdRNTC_Hot  
(1TL)THRNTC_Cold-(1-TH)TLRNTC_Hot  
(17)  
(20)  
ROLIM(k)   
RT2  
Where ROLIM is greater than 56k, so IOLIM can be  
programmed up to 1A.  
For example, the NCP18XH103 thermistor has  
the following electrical characteristic:  
Selecting the Inductor  
At 0°C, RNTC_Cold = 27.445k;  
At 50°C, RNTC_Hot = 4.1601k.  
Inductor selection trades off between cost, size,  
and efficiency.  
A
lower inductance value  
corresponds with smaller size, but results in  
higher ripple currents, higher magnetic hysteretic  
losses, and higher output capacitances. However,  
a higher inductance value benefits from lower  
ripple current and smaller output filter capacitors,  
but results in higher inductor DC resistance (DCR)  
loss.  
Based on equation (16) and equation (17),  
RT1=6.47kand RT2 = 21.35kare suitable for  
an NTC window between 0°C and 50°C. Chose  
approximate values: e.g., RT1=6.49kand  
RT2=21.5k.  
If no external NTC is available, connect RT1 and  
RT2 to keep the voltage on the NTC pin within the  
valid NTC window: e.g., RT1 = RT2 = 10k.  
Choose an inductor that does not saturate under  
the worst-case load condition.  
SYS  
1. Charge Mode  
When MP2633A works in charge mode (as a  
buck converter), estimate the required  
inductance as:  
Low Temp Threshold  
RT1  
VTL  
NTC  
V VBATT  
IL _MAX  
VBATT  
IN  
RNTC  
RT2  
(21)  
L   
V fS  
IN  
High Temp Threshold  
VTH  
Figure 12: NTC Function Block  
Setting the System Voltage in Boost Mode  
In the boost mode, the system voltage can be  
MP2633A Rev. 1.03  
4/27/2016  
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28  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
noise from the device. The input capacitor  
Where VIN, VBATT, and fS are the typical input  
impedance at the switching frequency should be  
less than the input source impedance to prevent  
high-frequency-switching current from passing to  
the input. For best results, use ceramic  
capacitors with X5R or X7R dielectrics because  
of their low ESR and small temperature  
coefficients. For most applications, a 22µF  
capacitor will suffice.  
voltage, the CC charge threshold, and the  
switching frequency, respectively. IL_MAX is  
the maximum inductor ripple current, which is  
usually designed at 30% of the CC charge  
current.  
With a typical 5V input voltage, 30% inductor  
current ripple at the corner point between  
trickle charge and CC charge (VBATT=3V), the  
inductance is 1.85μH (for a 1.2MHz switching  
Selecting the System Capacitor, CSYS  
Select CSYS based on the demand of the system  
current ripple.  
frequency), and 3.7µH (for  
switching frequency).  
a
600kHz  
1. Charge Mode  
2. Boost Mode  
The capacitor CSYS acts as the input capacitor  
of the buck converter in charge mode. The  
input current ripple is:  
When the MP2633A is in boost mode (as a  
boost converter), the required inductance  
value is calculated as:  
VBATT (VSYS VBATT  
VSYS fS  IL _MAX  
)
VTC (VIN_MAX VTC )  
(22)  
L   
(25)  
IRMS _MAX ISYS _MAX  
VIN_MAX  
(23)  
(24)  
IL _MAX (30% 40%)IBATT(MAX)  
2. Boost Mode  
The capacitor, CSYS, is the output capacitor of  
boost converter. CSYS keeps the system  
voltage ripple small and ensures feedback  
loop stability. The system current ripple is  
given by:  
VSYS ISYS  
IBATT(MAX)  
VBATT    
Where VBATT is the minimum battery voltage,  
SW is the switching frequency, and IL_MAX is  
f
the peak-to-peak inductor ripple current,  
which is approximately 30% of the maximum  
battery current, IBATT(MAX). ISYS(MAX) is the  
system current and η is the efficiency.  
VTC (VSYS _MAX VTC )  
(26)  
IRMS _MAX ISYS _MAX  
VSYS _MAX  
Since the input voltage passes to the system  
directly, VIN_MAX=VSYS_MAX, both charge mode and  
boost mode have the same system current ripple.  
In the worst case where the battery voltage is  
3V, a 30% inductor current ripple, and a  
typical system voltage (VSYS=5V), the  
inductance is 1.8μH (for a 1.2MHz switching  
frequency) and 3.6µH (for a 600kHz switching  
frequency) when the efficiency is 90%.  
For ICC_MAX=2A, VTC=3V, VIN_MAX=6V, the  
maximum ripple current is 1A. Select the system  
capacitors base on the ripple-current temperature  
rise not exceeding 10°C. For best results, use  
ceramic capacitors with X5R or X7R dielectrics  
with low ESR and small temperature coefficients.  
For most applications, use a 22µF capacitor.  
For best results, use an inductor with an  
inductance of 1.8μH (for a 1.2MHz switching  
frequency) and 3.6µH (for a 600kHz switching  
frequency) with a DC current rating that is at  
least 30% higher than the maximum charge  
current for applications. For higher efficiency,  
minimize the inductor’s DC resistance.  
Selecting the Battery Capacitor, CBATT  
CBATT is in parallel with the battery to absorb the  
high-frequency switching ripple current.  
Selecting the Input Capacitor, CIN  
The input capacitor CIN reduces both the surge  
current drawn from the input and the switching  
MP2633A Rev. 1.03  
4/27/2016  
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29  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
1. Charge Mode  
Place the input capacitor as close as possible to  
the VIN and PGND pins. The local power input  
capacitors, connected from the SYS to PGND,  
must be placed as close as possible to the IC.  
The capacitor CBATT is the output capacitor of  
the buck converter. The output voltage ripple  
is then:  
Place the output inductor close to the IC and  
connect the output capacitor between the  
inductor and PGND of the IC.  
VBATT  
VBATT  
1VBATT / VSYS  
8CBATT fS2 L  
(27)  
rBATT  
2) For high-current applications, the power pads  
for IN, SYS, SW, BATT and PGND should be  
connected to as many copper planes on the  
board as possible. The exposed pad should  
connect to as many GND copper planes in the  
board as possible. This improves thermal  
performance because the board conducts heat  
away from the IC.  
2. Boost Mode  
The capacitor CBATT is the input capacitor of  
the boost converter. The input voltage ripple  
is the same as the output voltage ripple from  
equation (27).  
Both charge mode and boost mode have the  
same battery voltage ripple. The capacitor CBATT  
can be calculated as:  
3) The PCB should have a ground plane  
connected directly to the return of all components  
through vias (e.g., two vias per capacitor for  
power-stage capacitors, one via per capacitor for  
small-signal components). If possible, add vias  
inside the exposed pads for the IC. A star ground  
design approach is typically used to keep circuit  
block currents isolated (power-signal/control-  
signal), which reduces noise-coupling and  
ground-bounce issues. A single ground plane for  
this design gives good results.  
1VTC / VSYS _MAX  
(28)  
CBATT  
8 rBATT _MAX fS2 L  
To guarantee the ±0.5% BATT voltage accuracy,  
the maximum BATT voltage ripple must not  
exceed 0.5% (e.g., 0.1%). The worst case occurs  
at the minimum battery voltage of the CC charge  
with the maximum input voltage.  
For VSYS_MAX=6V, VCC_MIN=VTC=3V, L=3.9µH,  
fS=600kHz or 1.2MHz,  
, C  
is  
rBATT _MAX 0.1%  
BATT  
4) Place ISET, OLIM and ILIM resistors very  
close to their respective IC pins.  
22µF (for a 600kHz switching frequency) or 10µF  
(for a 1.2MHz switching frequency).  
A 22µF ceramic with X5R or X7R dielectrics  
capacitor in parallel with a 220uF electrolytic  
capacitor will suffice.  
PCB Layout Guide  
PCB layout is very important to meet specified  
noise, efficiency and stability requirements. The  
following design considerations can improve  
circuit performance:  
1) Route the power stage adjacent to their  
grounds. Aim to minimize the high-side switching  
node (SW, inductor) trace lengths in the high-  
current paths and the current sense resistor trace.  
Keep the switching node short and away from all  
small control signals, especially the feedback  
network.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
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© 2016 MPS. All Rights Reserved.  
30  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
Design Example  
Below is a design example following the  
application guidelines for the specifications:  
Table 3: Design Example  
VIN  
VOUT  
fSW  
5V  
3.7V  
1200kHz  
Figure14 shows the detailed application  
schematic. The Typical Performance  
Characteristics section shows the typical  
performance and circuit waveforms. For more  
possible applications of this device, please refer  
to the related Evaluation Board datasheets.  
Top Layer  
Bottom Layer  
Figure 13 PCB Layout Guide  
MP2633A Rev. 1.03  
4/27/2016  
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MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
SYS  
SYS  
R1  
R2  
C7  
31.6k 1%  
10k 1%  
C2  
C8  
CSYS  
ROLM  
PGND  
47pF  
56k 1%  
VIN  
FB  
VIN  
C5  
RL  
RH  
RS1  
50m  
CIN  
C1  
U1  
SW 1  
VBATT  
51  
215  
R3  
BATT  
L1  
R4  
2
7
5
20  
C3 CBATT  
PGND  
VCC  
VIN  
SW  
C6  
51  
110  
16  
15  
10  
CSP  
BATT  
NTC  
REG  
PWIN  
VCC  
NTC  
SYS  
R6  
R7  
10k  
R8  
10k  
C4  
SYS  
RT2  
JP4  
10k  
RT1 10k  
10k  
10k  
2
VCC  
MP2633A  
14  
18  
8
VB  
CHG  
R5  
VCC  
3
1
JP3  
JP1  
JP2  
VCC  
FREQ  
EN  
LED1  
2k  
2k  
R9  
ACOK  
BOOST  
ISET  
LED2  
LED3  
R10  
24  
23  
4
17  
11  
6
LED  
JP5  
2k R11  
MODE  
ILIM  
VBATT  
RISET  
TMR  
CTMR  
100nF  
RILIM  
AGND  
Figure14: Detailed Application Circuit  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
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© 2016 MPS. All Rights Reserved.  
32  
MP2633A – 1.5A SINGLE CELL SWITCH MODE BATTERY CHARGER  
PACKAGE INFORMATION  
QFN24 (4x4mm)  
3.90  
4.10  
2.50  
2.80  
PIN 1 ID  
SEE DETAIL A  
19  
24  
PIN 1 ID  
MARKING  
18  
1
6
0.50  
BSC  
3.90  
4.10  
2.50  
2.80  
PIN 1 ID  
INDEX AREA  
0.18  
0.30  
13  
12  
7
0.35  
0.45  
TOP VIEW  
BOTTOM VIEW  
PIN 1 ID OPTION A  
0.30x45º TYP.  
PIN 1 ID OPTION B  
R0.25 TYP.  
0.80  
1.00  
0.20 REF  
0.00  
0.05  
DETAIL A  
SIDE VIEW  
3.90  
2.70  
NOTE:  
1) ALL DIMENSIONS ARE IN MILLIMETERS.  
2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH.  
3) LEAD COPLANARITY SHALL BE0.10 MILLIMETER MAX.  
4) DRAWING CONFIRMS TO JEDEC MO-220, VARIATION VGGD.  
5) DRAWING IS NOT TO SCALE.  
0.70  
0.25  
0.50  
RECOMMENDED LAND PATTERN  
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications.  
Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS  
products into any application. MPS will not assume any legal responsibility for any said applications.  
MP2633A Rev. 1.03  
4/27/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS. All Rights Reserved.  
33  

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