MP5408M [MPS]
36V, 6A, Frequency Programmable, Step-Down Converter with Smart, Dual, USB Charging Ports;型号: | MP5408M |
厂家: | MONOLITHIC POWER SYSTEMS |
描述: | 36V, 6A, Frequency Programmable, Step-Down Converter with Smart, Dual, USB Charging Ports |
文件: | 总21页 (文件大小:895K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
MP5408M
36V, 6A, Frequency Programmable,
Step-Down Converter with
Smart, Dual, USB Charging Ports
The Future of Analog IC Technology
DESCRIPTION
FEATURES
EMI Reduction Technique
The MP5408M integrates a monolithic, step-
down, switch-mode converter with two USB
current-limit switches and charging port
identification circuitry for each port. The
MP5408M achieves 6A of output current with
excellent load and line regulation over a wide
input-supply range.
Wide 6V to 36V Operating Input Voltage
Range
Selectable Output Voltage: 5.1V, 5.17V, and
5.3V
90mV Line Drop Compensation
Accurate USB1/USB2 Output Current Limit
18mΩ/15mΩ Low RDS(ON) Internal Buck
Power MOSFETs
The output of the USB switch is current-limited.
Both USB ports support DCP schemes for
battery charging specification (BC1.2), divider
mode, 1.2V/1.2V mode and USB Type-C
5V@3A DFP mode, eliminating the need for
outside user interaction.
13mΩ/13mΩ
USB1/USB2 Power MOSFETs
Low
RDS(ON)
Internal
Frequency Adjustable (235kHz to 2.2MHz)
Forced Continuous Conduction Mode (CCM)
Operation
Full protection features include hiccup current
limiting, output over-voltage protection (OVP),
and thermal shutdown.
Hiccup Current Limit for both Buck and USB
Supports DCP Schemes for BC1.2, Divider
Mode, and 1.2V/1.2V Mode
The MP5408M requires a minimal number of
Supports USB Type-C 5V @ 3A DFP Mode
±8kV HBM ESD Rating for USB, DP, and
DM pins
readily
available,
standard,
external
components and is available in a QFN-26
(5mmx5mm) package.
Available in
Package
a
QFN-26 (5mmx5mm)
APPLICATIONS
USB Dedicated Charging Ports (DCP)
USB Type-C 5V @ 3A DFP
Automotive Cigarette Lighter Adapters
Power Supply for Linear Chargers
All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For
MPS green status, please visit MPS website under Quality Assurance. “MPS”
and “The Future of Analog IC Technology” are registered trademarks of
Monolithic Power Systems, Inc.
TYPICAL APPLICATION
60
55
50
45
40
35
30
25
20
15
10
5
0
30M 50 80
200 300 500 800 1G
400
60 100M
MP5408M Rev. 1.1
8/14/2017
www.MonolithicPower.com
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© 2017 MPS. All Rights Reserved.
1
MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
ORDERING INFORMATION
Part Number*
Package
Top Marking
MP5408MGU
QFN-26 (5mmx5mm)
See Below
* For Tape & Reel, add suffix –Z (e.g. MP5408MGU–Z)
TOP MARKING
MPS: MPS prefix
YY: Year code
WW: Week code
MP5408M: Product code of MP5408MGU
LLLLLLL: Lot number
PACKAGE REFERENCE
TOP VIEW
DM2
19
DM1
23
DP1
22
CC3
18
CC2
24
EN
21
DP2
20
17
1
2
3
4
CC4
USB2
OUT
IN
CC1
USB1
OUT
IN
16
15
14
25 OUT
26 SW
PGND
5
13
PGND
6
7
8
9
10
11
OUT_SEL
12
FREQ
AGND VCC
SW
SW
BST
QFN-26 (5mmx5mm)
MP5408M Rev. 1.1
8/14/2017
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2
MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
ABSOLUTE MAXIMUM RATINGS (1)
Thermal Resistance
QFN-26 (5mmx5mm)
θJA
θJC
Supply voltage (VIN) ..................................... 40V
(5)
VSW....................................-0.3V (-5V for <10ns)
to VIN + 0.3V (43V for <10ns)
JESD51-7 ........................... 44........ 9.... °C/W
50mmx50mm 4-Layer PCB ... 20........ 2.... °C/W
V
BST ................................................... VSW + 5.5V
(2)
NOTES:
VEN...........................................-0.3V to +10V
VOUT, VUSB .....................................-0.3V to +6.5V
All other pins................................-0.3V to +5.5V
Continuous power dissipation (TA = +25°C) (3)
QFN-26 (5mmx5mm)............................... 6.25W
Junction temperature................................150°C
Lead temperature .....................................260°C
Storage temperature................ -65°C to +150°C
1) Absolute maximum ratings are rated under room temperature
unless otherwise noted. Exceeding these ratings may
damage the device.
2) For details on EN’s ABS max rating, please refer to the EN
Control section on page 11.
3) The maximum allowable power dissipation is a function of the
maximum junction temperature TJ (MAX), the junction-to-
ambient thermal resistance θJA, and the ambient temperature
TA. The maximum allowable continuous power dissipation at
any ambient temperature is calculated by PD (MAX) = (TJ
(MAX)-TA)/θJA. Exceeding the maximum allowable power
dissipation produces an excessive die temperature, causing
the regulator to go into thermal shutdown. Internal thermal
shutdown circuitry protects the device from permanent
damage. Measured on 4 layers PCB (50mmx50mm).
4) The device is not guaranteed to function outside of its
operating conditions.
Recommended Operating Conditions (4)
Operation input voltage range ............6V to 36V
Output current................ 3A (USB1), 3A (USB2)
Operating junction temp. (TJ)... -40°C to +125°C
5) Measured on JESD51-7 and 4-layer PCB.
MP5408M Rev. 1.1
8/14/2017
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
ELECTRICAL CHARACTERISTICS
VIN = 12V, VEN = 5V, CC1 = CC3 = 5.1kΩ, TJ = -40°C to +125°C (6), typical value is tested at TJ =
+25°C, unless otherwise noted.
Parameter
Symbol
Condition
VEN = 0V
Min
Typ
13
1
Max
18
2
Units
μA
Supply current (shutdown)
IIN
IQ1
No switching
mA
Supply current (quiescent)
CC floating, VBUS disabled,
TJ = +25°C
IQ2
200
300
μA
EN rising threshold
EN hysteresis
VEN Rising
VEN HYS
IEN
-3%
4
1.235
200
8
+3%
V
mV
μA
C
C
V
EN pull-up current
Thermal shutdown (7)
Thermal hysteresis (7)
VCC regulator
12
TTSD
165
20
TTSD_HYS
VCC
4.2
4.6
4.5
1
4.85
3
VCC load regulation
Step-Down Converter
VCC LOG
ICC = 50mA
%
VIN under-voltage lockout
threshold rising
VIN_UVLO
5
5.4
V
VIN under-voltage lockout
threshold hysteresis
VUVLO_HYS
700
mV
HS switch on resistance
LS switch on resistance
RDSON HS
RDSON LS
18
15
mΩ
mΩ
OUT_SEL = low, TJ = +25°C
OUT_SEL = float, TJ = +25°C
-1.5%
-1%
5.1
5.17
+1.5%
+1%
Output voltage
VOUT
V
OUT_SEL = float, TJ = -40°C
to +125°C
-2%
5.17
5.3
+2%
+1.5%
6.25
OUT_SEL = high, TJ = +25°C -1.5%
Output over-voltage
protection
VOVP_R
5.45
5.3
5.85
V
Output OVP recovery
Output to ground resistance
Low-side current limit
VOVP F
RDischarge
ILS LIMIT
5.7
175
-2
6.1
V
kΩ
A
VEN = 0V, VSW = 36V or 0V,
TJ = +25°C
1
5
Switch leakage
SWLKG
μA
VEN = 0V, VSW = 36V or 0V,
TJ = -40°C to +125°C
High-side current limit
ILIMIT
FSW1
FSW2
FSW3
FSW4
DMAX
40% duty cycle
Pull RFREQ to GND
RFREQ = 66.5kꢀ
RFREQ = 9.53kꢀ
RFREQ = float
9
13
235
350
2200
450
95
A
Oscillator frequency
Maximum duty cycle
kHz
%
350
530
FREQ = 450kHz
MP5408M Rev. 1.1
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
ELECTRICAL CHARACTERISTICS (continued)
VIN = 12V, VEN = 5V, CC1 = CC3 = 5.1kΩ, TJ = -40°C to +125°C (6), typical value is tested at TJ =
+25°C, unless otherwise noted.
Parameter
Symbol
TOFF MIN
TON_MIN
Condition
Min
Typ
110
130
Max
Units
ns
Minimum off time
Minimum on time (7)
ns
Output from 10% to 90%,
TJ = +25°C
Soft-start time
TSS
2
ms
V
USB Switch (USB1 and USB2)
Under-voltage lockout
threshold rising
VUSB_UVR
3.7
4
4.3
Under-voltage lockout
threshold hysteresis
VUSB_UVHYS
RDSON SW
RDIS_USB
VUSB OV
ILimit1
200
13
mV
mꢀ
kꢀ
V
Switch on resistance
Output discharge
resistance
Apply 5V voltage on USB
output, CC pin float
500
5.6
USB OVP clamp
5.3
3.1
5.9
3.8
VOUT drops 10% , Type-C
3.45
mode
Current limit
A
TJ = +25°C , VOUT drops 10%,
Type-A mode
ILimit2
2.6
2.75
2.9
Iout=2.4A , VOUT = 5V,
TJ = +25°C
Line drop compensation
VBUS soft-start time
VDROP_COM
TSS
90
2
mV
ms
Output from 10% to 90%
1
3
OC, VOUT drops 10%,
TJ = +25°C
3.5
5
6.5
Hiccup mode on time
THICP_ON2
ms
s
OC, VOUT drops 10%,
TJ = -40°C to +125°C
3
5
2
7
Hiccup mode off time
THICP OFF
VOUT connected to GND
BC1.2 DCP Mode
VDP = 0.8V, IDM = 1mA,
TJ = +25°C
85
85
155
160
DP and DM short
resistance
RDP/DM_Short
ꢀ
VDP = 0.8V, IDM = 1mA,
TJ = -40°C to +125°C
Divider Mode
DP/DM output voltage
DP/DM output impedance
1.2V/1.2V Mode
VDP/DM Divider
RDP/DM_Divider
2.55
14
2.7
22
22
2.85
30
V
TJ = +25°C
kꢀ
TJ = -40°C to +125°C
12
34
V
OUT = 5V, TJ = +25°C
1.12
1.1
1.2
1.2
1.28
1.3
DP/DM output voltage
VDP/DM_1.2V
V
VOUT = 5V, TJ = -40°C to
+125°C
TJ = +25°C
70
60
105
105
140
150
DP/DM output impedance
RDP/DM_1.2V
kꢀ
TJ = -40°C to +125°C
MP5408M Rev. 1.1
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
ELECTRICAL CHARACTERISTICS (continued)
VIN = 12V, VEN = 5V, CC1 = CC3 = 5.1kΩ, TJ = -40°C to +125°C (6), typical value is tested at TJ =
+25°C, unless otherwise noted.
Parameter
Symbol Condition
Min
Typ
Max
Units
USB Type-C 5V @ 3A Mode – CC1, CC2, CC3, and CC4
CC resistor to disable
Type-C mode
RA
CC1 and CC3
70
90
kꢀ
CC voltage to enable
VCONN
VRa
0.75
2.45
V
V
CC voltage to enable VBUS
CC detach threshold
VRd
0.9
VDetach
2.75
CC voltage falling
debounce timer
TCC_debounce VBUS enable deglitch
TPD_debounce VBUS disable deglitch
100
10
144
15
200
20
ms
ms
CC voltage rising
debounce timer
VCONN comes from the buck output
VCONN output power
PVCONN
with some series resistance,
TJ = +25°C
1
W
NOTES:
6) All min/max parameters are tested at TJ = 25°C. Limits over temperature are guaranteed by design, characterization, and correlation.
7) Guaranteed by design and characterization test.
MP5408M Rev. 1.1
8/14/2017
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
TYPICAL PERFORMANCE CHARACTERISTICS
VIN = 12V, VOUT = 5.17V, L = 8µH, TA = 25°C, unless otherwise noted.
100
60
55
50
45
40
35
30
25
20
15
10
5
100
96
90
80
70
60
50
40
30
20
10
Vin=6V
Vin=12V
Vin=36V
92
88
84
80
0
0
30M 50 80
200 300 500 800 1G
400
0
1
2
3
4
5
6
7
0
0.5
1
1.5
2
2.5
3
60 100M
MP5408M Rev. 1.1
8/14/2017
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN = 12V, VOUT = 5.17V, L = 8µH, TA = 25°C, unless otherwise noted.
MP5408M Rev. 1.1
8/14/2017
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
PIN FUNCTIONS
QFN 5x5
Pin #
Name Description
Configuration channel. CC1 is used to detect connections and configure the
interface across the USB1 Type-C cables and connectors. Once a connection is
established, CC1 or CC2 is reassigned to provide power over the VCONN pin of the
plug.
1
CC1
2
USB1
OUT
USB1 output.
3, 15, 25
Buck output. OUT is the power input for USB1 and USB2.
Supply voltage. IN is the drain of the internal power device and provides power to the
entire chip. The MP5408M operates from a 6V to 36V input voltage. The input
capacitor (CIN) prevents large voltage spikes at the input. Place CIN as close to the IC
as possible.
4, 14
IN
Power ground. PGND is the reference ground of the regulated output voltage. PGND
5, 13
PGND requires extra care during the PCB layout. Connect PGND with copper traces and
vias.
6
7
AGND Analog ground. Connect AGND to PGND.
VCC
SW
Internal 4.5V LDO regulator output. Decouple VCC with a 1µF capacitor.
Switch output. Use a wide PCB trace to make the connection.
8, 9, 26
Bootstrap. A 0.22µF capacitor is connected between SW and BST to form a floating
supply across the high-side switch driver.
10
11
BST
Buck output voltage set. By setting OUT_SEL to low, float, or high, three different
output voltages can be achieved: 5.1V, 5.17V, or 5.3V.
OUT_SEL
Switching frequency program input. Connect a resistor from FREQ to GND to set
12
16
FREQ the switching frequency. Float FREQ or connect FREQ to VCC for the default 450kHz
frequency. Connect FREQ to ground for a 235kHz internal frequency.
USB2
USB2 output.
Configuration channel. CC4 is used to detect connections and configure the
interface across the USB2 Type-C cables and connectors. Once a connection is
established, CC3 or CC4 is reassigned to provide power over the VCONN pin of the
plug.
17
CC4
Configuration channel. CC3 is used to detect connections and configure the
interface across the USB2 Type-C cables and connectors. Once a connection is
established, CC3 or CC4 is reassigned to provide power over the VCONN pin of the
plug.
18
19
CC3
DM2
D- data line to USB2 connector. DM2 is the input/output used for handshaking with
portable devices.
D+ data line to USB2 connector. DP2 is the input/output used for handshaking with
portable devices.
20
21
22
DP2
EN
On/off control input. EN has an internal auto pull-up with a 8µA current source.
D+ data line to USB1 connector. DP1 is the input/output used for handshaking with
portable devices.
DP1
D- data line to USB1 connector. DM1 is the input/output used for handshaking with
portable devices.
23
24
DM1
CC2
Configuration channel. CC2 is used to detect connections and configure the
interface across the USB1 Type-C cables and connectors. Once a connection is
established, CC1 or CC2 is reassigned to provide power over the VCONN pin of the
plug.
MP5408M Rev. 1.1
8/14/2017
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
BLOCK DIAGRAM
Figure 1: Functional Block Diagram
MP5408M Rev. 1.1
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
Enable (EN) Control
OPERATION
The MP5408M has an enable (EN) control pin.
An internal 8μA pull-up current allows EN to be
floated for automatic start-up. Pull EN high or
float EN to enable the IC. Pull EN low to disable
the IC.
BUCK CONVERTER SECTION
The MP5408M integrates
a
monolithic,
synchronous, rectified, step-down, switch-mode
converter with internal power MOSFETs and
two USB current-limit switches with charging-
port auto-detection. The MP5408M offers a
compact solution that achieves 6A of
continuous output current with excellent load
and line regulation over a wide input supply
range.
EN is clamped internally using a 7.6V series
Zener diode and a 10V break-down voltage of
the ESD cell (see Figure 2).
Connect EN through a pull-up resistor to VIN to
enhance the EN pull-up current ability. This
requires limiting the EN voltage below 10V or
limiting EN input current below 500μA if the EN
pull-up voltage is larger than 10V.
The MP5408M operates in a fixed-frequency,
peak-current-mode control to regulate the
output voltage. The internal clock initiates the
pulse-width modulation (PWM) cycle, which
turns on the integrated high-side power
MOSFET (HS-FET). The HS-FET remains on
until its current reaches the value set by the
COMP voltage (VCOMP). When the power switch
is off, it remains off until the next clock cycle
begins. If the duty cycle reaches 95% (450kHz
switching frequency) in one PWM period, the
current in the power MOSFET does not reach
the COMP-set current value, and the power
MOSFET turns off.
For example, if connecting EN to VIN = 36V,
then RPULLUP ≥ (36V - 10V) / 500μA = 52kꢀ.
Figure 2: Zener Diode between EN and GND
Setting the Switching Frequency
Error Amplifier (EA)
Connect a resistor from FREQ to ground to set
the switching frequency (see Table 1). The
value of the frequency can be calculated
approximately with Equation (1):
The error amplifier (EA) compares the internal
feedback voltage against the internal reference
(REF) and outputs VCOMP. VCOMP controls the
power MOSFET current. The optimized, internal
compensation network minimizes the external
component count and simplifies the control loop
design.
1000000
FREQ(kHz)
42.5RFREQ(KΩ) 53.7
(1)
The frequency vs. RFREQ is shown in Figure 3.
Internal VCC Regulator
2200
The 4.5V internal regulator powers most of the
internal circuitries. This regulator takes VIN and
operates in the full VIN range. When VIN
exceeds 4.5V, the output of the regulator is in
full regulation. If VIN is less than 4.5V, the output
decreases with VIN. VCC requires an external
1µF ceramic decoupling capacitor.
1700
1200
700
After the buck output starts up, the internal VCC
LDO output is biased by the buck output
through a Schottky diode.
200
0
20 40 60 80 100 120
Figure 3: Switching Frequency vs. RFREQ
MP5408M Rev. 1.1
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
Table 1: Recommended Resistor Values for
Typical Switching Frequency
RFREQ
FS
(kΩ)
(kHz)
0
235
350
66.5
NS
450
Figure 5: EMI Reduction
45.8
22.3
14.6
9.53
500
Under-Voltage Lockout (UVLO)
1000
1500
2200
Under-voltage lockout (UVLO) protects the chip
from operating at an insufficient supply voltage.
The UVLO comparator monitors the input
voltage. The UVLO rising threshold is 5V, and
its falling threshold is 4.3V.
Two internal comparators monitor FREQ's logic
voltage to enable FREQ to float or short to GND.
During power-up, there is another internal
source current on FREQ. The frequency is
locked at 450kHz when a voltage greater than
2V and a current greater than 8µs is sensed on
FREQ. The frequency is locked at 235kHz
when a voltage less than 0.1V and a current
greater than 8µs is sensed on FREQ. Leave
FREQ floating or connect FREQ to VCC to
achieve the 450kHz default switching frequency.
Short FREQ to ground to achieve a 235kHz
frequency (see Figure 4).
Internal Soft Start (SS)
Soft start (SS) prevents the converter output
voltage from overshooting during start-up.
When the chip starts up, the internal circuitry
generates a SS voltage that ramps up from 0V
to 5V. When SS is lower than REF, the error
amplifier uses SS as the reference. When SS is
higher than REF, the error amplifier uses REF
as the reference. The SS time is set to 2ms
internally. If the output of the MP5408M is pre-
biased to a certain voltage during start-up, the
IC disables the switching of both the high-side
and low-side switches until the voltage on the
internal SS capacitor exceeds the internal
feedback voltage.
Forced CCM Operation
The MP5408M works in forced continuous
conduction mode (CCM) continuously. The
MP5408M operates in a fixed switching
frequency regardless of whether it is operating
in light load or full load. The advantage of CCM
is the controllable frequency, smaller output
ripple, and sufficient bootstrap charge time, but
it also has low efficiency at light-load condition.
A proper inductance should be selected to
avoid triggering the low-side switch's negative
current limit (typically 2A, from SW to GND). If
the negative current limit is triggered, the low-
side switch turns off, and the high-side switch
turns on when the internal clock comes around.
Figure 4: Switching Frequency Functional Block
Electromagnetic Interference (EMI)
Based on MPS’s flip-chip package technology,
the MP5408M integrates two sets of EMI filters
to reduce the input path’s parasitic inductance
dramatically. Simultaneously, the input pin and
GND pin are assigned on two sides
symmetrically, partially cancelling the magnetic
field inside those two filters (see Figure 5). The
magnetic field in the overlap area (A1) is
partially cancelled.
Buck Over-Current Protection (OCP)
Using the above technique, the radiated
emission performance is improved greatly.
The MP5408M has a cycle-by-cycle over-
current limit when the inductor peak current
exceeds the current-limit threshold, and the FB
voltage drops below the under-voltage (UV)
MP5408M Rev. 1.1
8/14/2017
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
threshold (typically 50% below the reference).
triggering. Then VCOMP and the internal supply
rail are pulled down. The floating driver is not
subject to this shutdown command.
Once UV is triggered, the MP5408M enters
hiccup mode to restart the part periodically.
This protection mode is especially useful when
the output is dead-shorted to ground. This
reduces the average short-circuit current greatly,
alleviates thermal issues, and protects the
regulator. The MP5408M exits hiccup mode
once the over-current condition is removed.
Buck Output Impedance
The Buck doesn't involve output discharge
function during EN shutdown. After EN
shutdown, there is only two feedback resistor
connected to the OUT pin, which has a typical
resistance of 175kꢀ in total. Refer to the block
diagram.
Buck Output Over-Voltage Protection (OVP)
The MP5408M has output over-voltage
protection (OVP). If the output is higher than
5.85V, the high-side switch stops turning on.
The low-side switch turns on to discharge the
output voltage until the output decreases to
5.7V, and then the chip resumes normal
operation.
USB CURRENT-LIMIT SWITCH SECTION
Over-Current Protection (OCP) and Hiccup
The MP5408M integrates two USB current-limit
switches. The MP5408M provides built-in soft-
start circuitry which controls the rising slew rate
of the output voltage to limit inrush current and
voltage surges.
Floating Driver and Bootstrap Charging
When the load current reaches the current-limit
threshold the USB power MOSFET works in
constant current-limit mode (see Figure 7). If
the over-current limit condition lasts more than
5ms (VOUT does not drop too low), the
corresponding USB channel enters hiccup
mode with 5ms of on-time and 2s of off-time.
Another USB channel works normally.
An external bootstrap capacitor powers the
floating power MOSFET driver. This floating
driver has its own UVLO protection. The
UVLO’s rising threshold is 2.2V with a
hysteresis of 150mV. The bootstrap capacitor
voltage is regulated internally by VIN and VCC
through D1, D2, M1, C4, L1 and C2 (see Figure
5). BST capacitor C4 voltage will be charged
up quickly by VCC through M1. The 2.5μA input
to BST current source also can charge the BST
capacitor when low-side switch doesn't turn-on.
Figure 7: Over-Current Limit
After the soft start finishes, if the USB output
voltage is lower than 3.5V and lasts longer than
50µs, the MP5408M enters hiccup without
having to wait 5ms (see Figure 8). This can
prevent abnormal thermal rise during the
constant resistor (CR) load over-current case.
Figure 6: Internal Bootstrap Charging Circuit
Start-Up and Shutdown
If both IN and EN exceed their respective
thresholds, the chip is enabled. The reference
block starts first, generating a stable reference
voltage and current, and then the internal
regulator is enabled. The regulator provides a
stable supply for the remaining circuitries.
Three events can shut down the chip: EN low, IN
low, and thermal shutdown. In shutdown, the
signaling path is blocked to avoid any fault
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
USB Output Discharge and Impedance
Each USB switch involves a fast discharge path
that can quickly discharge the external output
capacitor's energy during power shutdown. This
function will be active when the CC pins are
released or the part is disabled (input voltage is
under UVLO or enable off). The discharge path
is turned off when USB output voltage is
Figure 8: Over-Current Limit for CR Load
discharged lower than 50mV. After turn-off the
fast discharge path, there is only a high
impedance resistor (typical 500kꢀ) from USB1
or USB2 to ground.
Fast Response for Short-Circuit Protection
(SCP)
If the load current increases rapidly due to a
Auto-Detection
short-circuit event, the current may exceed the
current limit threshold before the control loop is
able to respond. If the current reaches the 7A
secondary current limit level, a fast turn-off
circuit activates to turn off the power MOSFET.
This can help limit the peak current through the
switch, keeping the buck output voltage from
dropping too much and affecting another USB
channel. The total short-circuit response time is
less than 1µs.
The MP5408M integrates a USB dedicated
charging port auto-detect function. This function
recognizes most mainstream portable devices
and supports the following charging schemes:
USB battery charging specification BC1.2/
Chinese Telecommunications Industry standard
YD/T 1591-2009
Apple divider mode
When the fast turn-off function is triggered, the
MOSFET turns off for 100µs and restarts with a
soft start. During the restart process, if the short
still remains, the MP5408M regulates the gate
voltage to hold the current at a normal current
limit level.
1.2V/1.2V mode
USB Type-C 5V @ 3A DFP mode
The auto-detect function is a state machine that
supports all of the DCP charging schemes
above. Connect DP and DM with 150ꢀ resistor
for DCP mode.
Output Line Drop Compensation
USB Type-C Mode and VCONN
The MP5408M can compensate for an output
voltage drop, such as high impedance caused
by a long trace, to maintain a fairly constant
output voltage at the load-side voltage.
For USB Type-C solutions, two pins (CC1 and
CC2) on the connector are used to establish
and manage the source-to-sink connection. The
general concept for setting up
a
valid
The internal comparator compares the current-
sense output voltage of the two current-limit
switches and uses the larger current-sense
output voltage to compensate for the line drop
voltage.
connection between a source and a sink is
based on being able to detect terminations
residing in the product being attached. To aid in
defining the functional behavior of CC, a pull-up
(Rp) and pull-down (Rd 5.1kꢀ) termination
model is used based on a pull-up resistor and
pull-down resistor (see Figure 9).
The line drop compensation amplitude
increases linearly as the load current increases.
It also has an upper limitation. The line drop
compensation at a 3A output current is 90mV.
USB Output Over-Voltage Clamp
To protect the device at the cable terminal, the
USB switch output has a fixed over-voltage
protection (OVP) threshold. When the input
voltage is higher than the OVP threshold, the
output voltage is clamped at 5.6V.
Figure 9: Current Source/Pull-Down CC Model
MP5408M Rev. 1.1
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
Initially, a source exposes independent Rp
detect a sink. The presence of an Rd pull-
down resistor on CC1 or CC2 indicates that
a sink is being attached. The value of Rp
indicates the initial USB Type-C current
level supported by the host. The
MP5408M’s Rp is 10kꢀ, which represents a
3A current level.
terminations on its CC1 and CC2 pins, and a
sink exposes independent Rd terminations on
its CC1 and CC2 pins. The source-to-sink
combination of this circuit configuration
represents a valid connection. To detect this,
the source monitors CC1 and CC2 for a voltage
lower than its unterminated voltage. The choice
of Rp is a function of the pull-up termination
voltage and the source’s detection circuit. This
indicates that either a sink, a powered cable, or
a sink connected via a powered cable has been
attached. Prior to the application of VCONN, a
powered cable exposes Ra (typically 1kꢀ) on
its VCONN pin. Ra represents the load on VCONN
plus any resistive elements to ground. In some
cable plugs, this might be a pure resistance,
and in others, it may simply be the load.
3. The source uses the CC pull-down
characteristic to detect and determine which
CC pin is intended to supply VCONN (when
Ra is discovered).
4. Once a sink is detected, the source enables
VBUS and VCONN.
5. The source monitors the continued
presence of Rd to detect a sink detach.
When a detach event is detected, the
source is removed, and VBUS and VCONN
return to step 2.
The source must be able to differentiate
between the presence of Rd and Ra to know
whether there is a sink attached and where to
apply VCONN. The source is not required to
source VCONN unless Ra is detected.
Disable Type-C Mode (Type-A Mode)
During the MP5408M initial start-up, the IC
sources 10μA for 20μs on CC1. If the CC1
voltage falls into a 400mV to 1.2V voltage range,
USB1 latches in Type-A mode unless the part is
re-enabled. Type-C mode is disabled, so CC is
attached, the detach logic is, disabled and VBUS
is always enabled. The current limit changes to
a Type-A spec. The same logic is implemented
on CC3 for USB2.
Two special termination combinations on the
CC pins as seen by a source are defined for
directly attached accessory modes: Ra/Ra for
audio adapter accessory mode, and Rd/Rd for
debug accessory mode (see Figure 10 and
Table 2).
To trigger Type-A mode, the external pull-down
resistor should be 70 - 90kꢀ. Do not connect
extra capacitors on CC1 and CC3.
In normal Type-C mode application, a 1nF
capacitor should be added on CC1 and CC3
respectively to avoid falsely trigger Type-A
mode. Refer to the typical schematic for detail.
The MP5408M also supports debug mode and
audio adapter accessory mode in Type-C
applications. If two Ra resistors pull down CC1
and CC2, or two Rd resistors pull down CC1
and CC2, there is no action inside the IC (VBUS
is not enabled).
Figure 10: CC Functional Block
A port that behaves as a source has the
following functional characteristics.
Thermal Shutdown
Thermal shutdown prevents the chip from
operating at exceedingly high temperatures.
When the silicon die temperature exceeds
165°C, the entire chip shuts down. When the
temperature falls below its lower threshold
(typically 145°C), the chip is enabled.
1. The source uses a MOSFET to enable or
disable the power delivery across VBUS
.
Initially, the source is disabled.
2. The source supplies pull-up resistors (Rp)
on CC1 and CC2 and monitors both to
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
Table 2: CC Logic Truth Table
VCONN
(USB1)
VCONN
(USB2)
EN
CC of USB1 (8)
CC of USB2 (8)
Buck
USB1
USB2
X
X
Disabled
Disabled
Disabled
Enabled
Enabled
Disabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Disabled
Disabled
Disabled
Disabled
Enabled
Disabled
Disabled
Disabled
Disabled
Enabled
Disabled
Disabled
Disabled
Disabled
Enabled
Disabled
Disabled
Disabled
Disabled
Enabled
Enabled
Disabled
Disabled
Disabled
Enabled
Enabled
Disabled
Disabled
Disabled
Enabled
Enabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Enabled
Enabled
Enabled
Enabled
Enabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
Enabled
0
AUDIO
DEBUG
“A” (9)
Rd, Ra
Open
AUDIO
DEBUG
“A”
Rd, Ra
Open
AUDIO
DEBUG
“A”
Rd, Ra
Open
Open or AUDIO
or DEBUG
1
1
Rd, Ra
1
“A”
NOTES:
8) USB1 and USB2 are symmetric to each other.
9) "A" means Type-A mode. CC1 (CC3 for USB2) is requested to be pulled down by a 80.6kꢀ resistor to enter this mode.
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
The input capacitor can be electrolytic, tantalum,
APPLICATION INFORMATION
Selecting the Inductor
or ceramic. When using an electrolytic capacitor,
place two additional high-quality ceramic
capacitors as close to IN as possible. Estimate
the input voltage ripple caused by the
capacitance with Equation (5):
For most applications, use an inductor with a
DC current rating at least 25% higher than the
maximum load current. Select an inductor with
a small DC resistance for optimum efficiency.
For most designs, the inductor value can be
derived with Equation (2):
ILOAD
VOUT
VOUT
V
1
IN
fS C1
V
IN
V
IN
(5)
VOUT (V VOUT
)
IN
Selecting the Buck Output Capacitor
L1
V IL fOSC
IN
(2)
The device requires an output capacitor (C2) to
maintain the DC output voltage. Estimate the
output voltage ripple with Equation (6):
Where ∆IL is the inductor ripple current.
Choose the inductor ripple current to be
approximately 30% of the maximum load
current. The maximum inductor peak current
can be calculated with Equation (3):
VOUT
VOUT
1
VOUT
1
R
ESR
fS L1
V
8 fS C2
IN
(6)
Where L1 is the inductor value, and RESR is the
equivalent series resistance (ESR) value of the
output capacitor.
IL
IL(MAX) ILOAD
2
(3)
For an electrolytic capacitor, the ESR
dominates the impedance at the switching
frequency. For simplification, the output ripple
can be approximated with Equation (7):
Selecting the Buck Input Capacitor
The input current to the step-down converter is
discontinuous and therefore requires
a
capacitor to supply AC current while
maintaining the DC input voltage. Use low ESR
capacitors for optimum performance. Ceramic
capacitors with X5R or X7R dielectrics are
highly recommended because of their low ESR
and small temperature coefficients. 100µF
electrolytic and 50µF ceramic capacitors are
recommended in applications with a 235kHz
switching frequency.
VOUT
VOUT
ꢁVOUT
1
RESR
fS L1
V
IN
(7)
A 100 - 270μF capacitor with an ESR less than
50mꢀ (e.g.: polymer capacitor or tantalum
capacitor) and three 10μF ceramic capacitors
are recommended in the application.
For CLA applications, set the switching
frequency to be 235kHz for better thermal
performance (see Table 3).
Since the input capacitor (C1) absorbs the input
switching current, it requires an adequate ripple
current rating. The RMS current in the input
capacitor can be estimated with Equation (4):
Table 3: Recommended External Components
Switching
Frequency
Input
Cap
Buck Output
Capacitor
Inductor
VOUT
VIN
VOUT
VIN
IC1 ILOAD
1
50µF
ceramic
cap +
100µF E-
cap
(4)
30µF
ceramic cap
+ 270µF
235kHz
450kHz
8μH
The worst-case condition occurs at VIN = 2VOUT
,
shown in Equation (5):
Polymer cap
ILOAD
50µF
ceramic
cap +
100µF E-
cap
IC1
30µF
ceramic cap
+ 270µF
2
(5)
4.7μH
For simplification, choose an input capacitor
with an RMS current rating greater than half of
the maximum load current.
Polymer cap
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
ESD Protection for I/O Pins
Higher ESD levels should be considered for all
USB I/O pins. The MP5408M features high
ESD protection up to ±8kV human body model
on DP, DM, USB1, and USB2, and ±5.5kV
human body model on CC1 through CC4. The
ESD structures can withstand high ESD both in
normal operation and when the device is
powered off. To further extend DP and DM's
ESD level for covering complicated application
environments,
additional
resistors
and
capacitors can be added (see Figure 11).
Similar R-C networks cannot be added on CC1
or CC2 because the CC line must support
200mA of current and 300kHz of signaling.
Additional ESD diodes can be added on the CC
pins.
Figure 11: Recommended I/O Pins ESD
Enhancing
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
PC Board Layout (10)
Efficient PCB layout is critical for stable
operation and thermal dissipation. For best
results, refer to Figure 12 and follow the
guidelines below.
1. Use short, direct, and wide traces to
connect OUT.
2. Add vias under the IC.
Top Layer
3. Route the OUT trace on both PCB layers.
4. Place the buck output ceramic capacitor
C2A and C2B on one side and C2C on the
other side.
VIN
GND
5. Add a large copper plane for PGND.
6. Add multiple vias to improve thermal
dissipation.
7. Connect AGND to PGND.
8. Place a large copper plane for SW, USB,
and USB2.
Middle Layer 1
9. Route the USB1 and USB2 traces on both
PCB layers.
10. Add multiple vias.
11. Place two ceramic input decoupling
capacitors as close to IN and PGND as
possible to improve EMI performance.
GND
12. Place the VCC decoupling capacitor as
close to VCC as possible.
Middle Layer 2
NOTE:
10) The recommended layout is based on the Typical
Application Circuits in Figure 13 through Figure 15.
Place C2C at one side of MP5408M
Place C2A, C2B at the other side of MP5408M
Bottom Layer
Figure 12: Recommended Layout
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
TYPICAL APPLICATION CIRCUITS
C4
220nF
L1
8µH
10
L1
8,9,26
4.7µH
4,14
C1D
+
C2
3,15,25
11
2
270µF
ESR<50mΩ
C2A
10µF 10µF 10µF
C1
100µF
C2B C2C
C1A
22µF
+
C1B
22µF
C1C
4.7µF
10µF
21
C5
10µF
23
MP5408M
R2
150Ω
12
7
22
24
1
Type-C
16
C7
1nF
C6
C3
1µF
10µF
19
R3
150Ω
Type-C
20
17
18
C8
1nF
6
5,13
Figure 13: Dual USB Type-C 5V/3A DFP Ports (11)
Figure 14: Dual USB Type-A 5V/2.4A Ports (11)
Figure 15: One Type-C 5V/3A DFP Port, One Type-A 5V/2.4A Port (11)
NOTE:
11) See Figure 11 for I/O pins’ ESD protection enhancing details.
MP5408M Rev. 1.1
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MP5408M – 36V, 6A, STEP-DOWN CONVERTER W/ DUAL USB CHARGING PORTS
PACKAGE INFORMATION
QFN-26 (5mmx5mm)
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.
MP5408M Rev. 1.1
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2121
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