R3-TC2A/Q [MSYSTEM]

Remote I/O R3 Series TEMPERATURE CONTROL MODULE;
R3-TC2A/Q
型号: R3-TC2A/Q
厂家: M-SYSTEM    M-SYSTEM
描述:

Remote I/O R3 Series TEMPERATURE CONTROL MODULE

文件: 总7页 (文件大小:183K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
MODEL: R3-TC2  
P: 12 V pulse (Load resistance 600 Ω max.)  
Remote I/O R3 Series  
Open-collector 2 points  
TEMPERATURE CONTROL MODULE  
Functions & Features  
COMMUNICATION MODE  
S: Single  
• Two PID controllers  
• Universal input x 2 points, control output x 4 points,  
discrete input x 2 points, clamp-on current sensor input x 2  
points  
[2] OPTIONS  
blank: none  
• 2 universal inputs configurable to T/C, RTD, DC current or  
voltage independently  
/Q: With options (specify the specification)  
• Discrete inputs usable to switch PID bank or operation  
mode  
SPECIFICATIONS OF OPTION: Q  
COATING (For the detail, refer to M-System's web site.)  
/C01: Silicone coating  
• Control outputs configurable to MV, PV or alarm  
• Clamp-on current sensor input enables to detect heater  
wire break or over current  
/C02: Polyurethane coating  
/C03: Rubber coating  
• Auto tuning function  
• Minimum construction with an installation base (model: R3  
-BS02), interface module and temperature controller  
module  
RELATED PRODUCTS  
• Modbus Interface Module (model: R3-NM3)  
(Not compatible with other Network modules)  
• PC configurator software (model: R3CON)  
Downloadable at M-System’s web site.  
• Configurable with PC configurator (model: R3CON)  
• Mixed installation with other I/O modules  
A dedicated cable is required to connect the module to the  
PC. Please refer to the internet software download site or  
the users manual for the PC configurator for applicable  
cable types.  
27.5 (1.08)  
130  
(5.12)  
• Clamp-on current sensor (model: CLSE)  
(Used for detecting the heater wire break)  
109  
(4.29)  
GENERAL SPECIFICATIONS  
Connection  
mm (inch)  
Internal bus: Via the Installation Base (model: R3-BSx)  
Input, control output: M3 separable screw terminal (torque  
0.5 N·m)  
MODEL: R3-TC2[1]S[2]  
Internal power: Via the Installation Base (model: R3-BSx)  
Screw terminal: Nickel-plated steel  
ORDERING INFORMATION  
• Code number: R3-TC2[1]S[2]  
Specify a code from below for each [1] and [2].  
(e.g. R3-TC2AS/Q)  
Isolation: Pv1 to Pv2 to CT1 or CT2 to Di1 or Di2 to MV1 or  
MV2 to Do1 or Do2 to internal bus or internal power  
CT Input waveform  
RMS sensing: Up to 15 % of 3rd harmonic content  
RUN indicator: Bi-color (red/green) LED;  
Red when the internal bus operates normally.  
ERR indicator: Bi-color (red/green) LED; Red at device error;  
Green in normal operating conditions.  
• Specify the specification for option code /Q  
(e.g. /C01)  
CONTROL LOOP  
2: 2 loops  
Loop status indicator (RUN1): Red LED; turns on when loop  
1 operating  
Loop status indicator (AUTO1): Red LED; turns on during  
auto mode, turns off during manual mode at loop 1  
Loop status indicator (ERR1): Red LED; turns on during error  
at loop 1  
[1] CONTROL OUTPUT  
A: 0 – 20 mA DC (Load resistance 500 Ω max.)  
Open-collector 2 points  
V: 0 – 10 V DC (Load resistance 2 kΩ max.)  
Open-collector 2 points  
Loop status indicator (ALM1): Red LED; turns on when alarm  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 1/7  
http://www.m-system.co.jp/  
MODEL: R3-TC2  
trip on loop 1  
Allowable leadwire resistance: 20 Ω per wire  
Loop status indicator (RUN2): Red LED; turns on when loop  
2 operating  
Potentiometer  
Excitation: ≤ 0.33 mA  
Loop status indicator (AUTO2): Red LED; turns on during  
auto mode, turns off during manual mode at loop 2  
Loop status indicator (ERR2): Red LED; turns on during error  
at loop 2  
Allowable leadwire resistance: 20 Ω per wire  
Clamp-on current sensor (CT1, CT2)  
(Sensor model No.: AC input)  
CLSE-R5: 0 – 5 A  
Loop status indicator (ALM2): Red LED; turns on when alarm  
trip on loop 2  
CLSE-05: 0 – 50 A  
CLSE-10: 0 – 100 A  
Control mode: Standard PID, heating and cooling control  
(ON/OFF, PID)  
CLSE-20: 0 – 200 A  
CLSE-40: 0 – 400 A  
Proportional band (P): 0.1 to 999.9 (temperature unit)  
Integral time (I): 0.0 to 9999.9 sec.  
Derivative time (D): 0.0 to 9999.9 sec.  
Auto-tuning: Limit cycle method  
CLSE-60: 0 – 600 A  
Frequency: 50 / 60 Hz (45 - 65 Hz)  
Operational range: 0 – 120 % of rating  
Overload capacity:  
Alarm: Deviation high & low, absolute high & low, etc.  
Sampling cycle: 100 msec.  
CLSE-R5: 10 A continuous  
CLSE-05: 60 A continuous  
CLSE-10: 120 A continuous  
CLSE-20: 240 A continuous  
CLSE-40: 480 A continuous  
CLSE-60: 720 A continuous  
Be sure that the input voltage is of 480 V or less.  
Discrete Input (Di1, Di2)  
Contact rating: 3.3 V @1 mA  
Detection levels:  
Control cycle: 0.1 to 99.9 sec.  
MV output range: -5 - +105 %  
Parameters: Stored in E2PROM; write/erase cycle endurance:  
less than 100 000  
Parameter setting: With PC configurator software (model:  
R3CON)  
User-configurable items: With PC configurator software  
(model: R3CON)  
· Input type  
≤ 15 kΩ / 0.5 V at close  
· Input range  
≥ 350 kΩ / 2.5 V at open  
· Output range  
· Cold junction compensation; CJC sensor attached to input  
terminal. CJC can be enabled or disabled per each universal  
input.  
OUTPUT SPECIFICATIONS  
Four control outputs are configurable to Mv, Ao or Do.  
Control Output (Mv1, Mv2)  
Specify the type of output with the code number.  
• DC Current: 0 – 20 mA DC  
Operational range: 0 – 23 mA DC  
Load resistance: ≤ 500 Ω  
INPUT SPECIFICATIONS  
Universal input 1, 2 (Pv1, Pv2)  
For type and range configuration, refer to the instruction  
manual.  
• DC Voltage: 0 – 10 V DC  
DC Current:  
Operational range: 0 - 11.5 V DC  
Load resistance: ≥ 2 kΩ  
Input range: 0 - 20 mA DC  
Input resistance: 49.9 Ω resistor incorporated  
DC voltage input  
Voltage Pulse  
Maximum frequency: 1 Hz  
Input resistance: ≥ 10 kΩ (-1000 to +1000 mV DC)  
Input resistance: ≥ 1 MΩ (-10 to + 10 V DC)  
Thermocouple  
Minimum pulse width: 1 msec.  
Hi level: 12 V ±15 %  
Lo level: ≤ 0.5 V  
Input resistance: ≥ 10 kΩ  
Load resistance: 600 Ω min.  
Control Output (Do1, Do2)  
• Open collector  
Input range: Refer to the table 1  
Burnout sensing: ≤ 4 μA  
Conformance range: Refer to the table 1  
RTD (2-wire or 3-wire)  
Maximum frequency: 1 Hz  
Minimum pulse width: 1 msec.  
Output rating: 50 V DC 100 mA (resistive load)  
Saturation voltage: 0.5 V DC  
Excitation: ≤ 0.33 mA  
Allowable leadwire resistance: 20 Ω per wire  
Resistance  
Excitation: ≤ 0.33 mA  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 2/7  
http://www.m-system.co.jp/  
MODEL: R3-TC2  
INSTALLATION  
Operating temperature: -10 to +55°C (14 to 131°F)  
Operating humidity: 30 to 90 %RH (non-condensing)  
Atmosphere: No corrosive gas or heavy dust  
Mounting: Installation Base (model: R3-BSx)  
Weight: 200 g (0.44 lb)  
PERFORMANCE  
Accuracy  
• Pv1 or Pv2: Refer to "Input type, range & conversion  
accuracy" section.  
• CT1 or CT2: ±2 % (sensor error margin not included)  
• MV1 or MV2: ±0.5 % (added to the input accuracy)  
Data allocation: 8  
Current consumption: ≤ 120 mA  
Cold junction compensation error:  
±2.0°C at 0 – 50°C (±3.6°F at 32 – 122°F)  
Temp. coefficient  
• Pv1 or Pv2: ±0.03 %/°C (± 0.02 %/°F)  
CT1 or CT2: ±0.03 %/°C (± 0.02 %/°F)  
Response time  
CT1 or CT2: ≤ 2 sec. (0 – 90 %)  
Mv1 or Mv2: ≤ 1 sec. (0 – 90 %, DC output)  
Burnout response: ≤ 10 sec.  
Insulation resistance: ≥ 100 MΩ with 500 V DC  
Dielectric strength: 1000 V AC @1 minute (Pv1 to Pv2 to  
CT1 or CT2 to Di1 or Di2 to MV1 or MV2 to Do1 or Do2 to  
internal bus or internal power)  
1500 V AC @1 minute (internal power to FG)  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 3/7  
http://www.m-system.co.jp/  
MODEL: R3-TC2  
INPUT TYPE, RANGE & CONVERSION ACCURACY  
Table 1  
1
*
INPUT TYPE  
INPUT RANGE  
0 – 20mA DC  
ACCURACY  
DC Current  
DC Voltage  
±20ꢀA  
When the 100% is ≤ 50mV  
-1000 – +1000mV DC  
±10ꢀV  
±±0ꢀV  
±ꢁ0ꢀV  
±ꢂ0ꢀV  
When the 100% is ≤ 200mV  
When the 100% is ≤ 500mV  
When the 100% is > 500mV  
-10 – +10V DC  
0 – ±000Ω  
±0ꢃ1%  
±0ꢃ1Ω  
±0ꢃ1Ω  
°F  
Potentiometer  
Resistor  
0 – ±000Ω  
°C  
THERMOCOUPLE  
1
1
*
*
INPUT RANGE  
0 – 17ꢁ0  
ACCURACY CONFORMANCE RANGE INPUT RANGE  
ACCURACY  
±1ꢃꢂ0  
±0ꢃ±5  
±0ꢃ3ꢁ  
±0ꢃ±5  
±0ꢃ±5  
±1ꢃ35  
±0ꢃ90  
±0ꢃ90  
±0ꢃ±5  
±0ꢃ5±  
±0ꢃ3ꢁ  
±0ꢃ±5  
±0ꢃ±5  
°F  
CONFORMANCE RANGE  
32 – 3200  
(PR)  
±1ꢃ00  
±0ꢃ25  
±0ꢃ20  
±0ꢃ25  
±0ꢃ25  
±0ꢃ75  
±0ꢃ50  
±0ꢃ50  
±0ꢃ25  
±0ꢃ30  
±0ꢃ20  
±0ꢃ25  
±0ꢃ25  
°C  
0 – 17ꢁ0  
-150 – +1370  
-170 – +1000  
-1ꢂ0 – +1200  
-170 – +±00  
±00 – 17ꢁ0  
200 – 17ꢁ0  
0 – 17ꢁ0  
32 – 3200  
-±5± – +2±9ꢂ  
-±5± – +1ꢂ32  
-3±ꢁ – +2192  
-±5± – +752  
212 – 330ꢂ  
-5ꢂ – +3200  
-5ꢂ – +3200  
32 – ±199  
K (CA)  
-270 – +1370  
-270 – +1000  
-210 – +1200  
-270 – +±00  
100 – 1ꢂ20  
-50 – +17ꢁ0  
-50 – +17ꢁ0  
0 – 2315  
-23ꢂ – +2±9ꢂ  
-27± – +1ꢂ32  
-292 – +2192  
-27± – +752  
752 – 3200  
392 – 3200  
32 – 3200  
E (CRC)  
J (IC)  
T (CC)  
B (RH)  
R
S
C (WRe 5-2ꢁ)  
0 – 2315  
32 – ±199  
N
-270 – +1300  
-200 – +ꢁ00  
-200 – +900  
0 – 1395  
-130 – +1300  
-200 – +ꢁ00  
-200 – +900  
0 – 1395  
-±5± – +2372  
-32ꢂ – +1112  
-32ꢂ – +1ꢁ52  
32 – 25±3  
-202 – +2372  
-32ꢂ – +1112  
-32ꢂ – +1ꢁ52  
32 – 25±3  
U
L
P (Platinel ll)  
RTD  
1
1
*
ACCURACY*  
INPUT RANGE  
ACCURACY  
±0ꢃ20  
INPUT RANGE  
Pt 100 (JIS ’97, IEC)  
Pt 500  
-200 – +ꢂ50  
-200 – +ꢂ50  
-200 – +ꢂ50  
-200 – +ꢁ±9  
-200 – +510  
-50 – +200  
-50 – +250  
-32ꢂ – +15ꢁ2  
-32ꢂ – +15ꢁ2  
-32ꢂ – +15ꢁ2  
-32ꢂ – +1200  
-32ꢂ – +950  
-5ꢂ – +392  
±0ꢃ3ꢁ  
±0ꢃ72  
±0ꢃ72  
±0ꢃ72  
±0ꢃ3ꢁ  
±0ꢃ72  
±0ꢃ90  
±0ꢃ±0  
Pt 1000  
±0ꢃ±0  
Pt 50Ω (JIS ’ꢂ1)  
JPt 100 (JIS ’ꢂ9)  
Ni 50ꢂꢃ±Ω  
±0ꢃ±0  
±0ꢃ20  
±0ꢃ±0  
Cu 10 @25°C  
±0ꢃ50  
-5ꢂ – +±ꢂ2  
*1ꢃ DC input: Value indicated above or ±0ꢃ1% oꢄ span, ꢅhichever is greater  
Thermocouple: CJC error margin (2ꢃ0 °C, 3ꢃꢁ °F) added value indicated above or ±0ꢃ1% oꢄ span, ꢅhichever is greater  
RTD, Resistor: Value indicated above or ±0ꢃ1% oꢄ span, ꢅhichever is greater  
EXTERNAL VIEW  
RUN LED  
RUN1  
AUTO1  
ERR1  
ALM1  
RUN2  
AUTO2  
ERR2  
Loop Status Indicator  
ERR LED  
ALM2  
1
11  
2
12  
3
13  
4
14  
5
15  
CJC SENSOR(2)  
6
16  
7
17  
8
18  
9
19  
10  
20  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 4/7  
http://www.m-system.co.jp/  
MODEL: R3-TC2  
EXTERNAL DIMENSIONS & TERMINAL ASSIGNMENTS unit: mm (inch)  
27.5 (1.08)  
109 (4.29)  
POSITIONING  
GUIDE  
CJC SENSOR (2)  
1
11  
2
20–M3  
SCREW  
12  
3
13  
4
14  
5
15  
6
16  
7
17  
8
18  
9
19  
10  
20  
TERMINAL COVER  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 5/7  
http://www.m-system.co.jp/  
MODEL: R3-TC2  
SCHEMATIC CIRCUITRY & CONNECTION DIAGRAM  
Indicator LEDs  
...  
Isolation  
1
Communication  
INTERNAL BUS  
Circuit  
2
A/D  
Converter  
Pv1  
Control  
Circuit  
UNIVERSAL INPUT  
3
4
INTERNAL POWER  
Isolation  
Isolation  
Isolation  
5
6
7
8
9
+
+
CT 1  
CT 2  
A/D  
Converter  
Mv1  
Output  
Circuit  
Mv2  
10  
Isolation  
11  
12  
13  
14  
18  
19  
20  
+
+
Do1  
Output  
Circuit  
A/D  
Converter  
Pv2  
Do2  
UNIVERSAL INPUT  
Isolation  
15  
16  
17  
Di 1  
Input  
Circuit  
Di 2  
UNIVERSAL INPUT CONNECTION (Pv2) e.g.  
UNIVERSAL INPUT CONNECTION (Pv1) e.g.  
CT 1 / CT 2 CONNECTION e.g.  
•Clamp-on current Sensor  
Power Side  
•DC Voltage (-10 – +10V DC)  
•DC Current (0 – 20mA DC)  
•DC Voltage (-10 – +10V DC)  
•DC Current (0 – 20mA DC)  
k
1
2
11  
12  
5
+
+
INPUT  
INPUT  
l
k
6
l
7
•DC Voltage (-1000 – +1000mV DC)  
•DC Voltage (-1000 – +1000mV DC)  
Load Side  
2
4
12  
14  
+
+
INPUT  
INPUT  
DISCRETE INPUT CONNECTION e.g.  
•Thermocouple  
-
•Thermocouple  
-
Di 1  
15  
+
+
Di2  
16  
2
3
4
12  
13  
14  
CJC  
CJC  
SENSOR  
SENSOR  
17  
+
+
comp. leadwire  
comp. leadwire  
CONTROL OUTPUT 1 & 2 CONNECTION e.g.  
•RTD/Resistor (3-wire)  
•RTD/Resistor (3-wire)  
8
9
+
+
2
3
4
12  
13  
14  
A
B
B
A
B
B
Mv1  
Mv2  
10  
•RTD/Resistor (2-wire)  
•RTD/Resistor (2-wire)  
CONTROL OUTPUT 3 & 4 CONNECTION e.g.  
Do1  
2
3
12  
13  
A
B
A
B
+
18  
19  
20  
Do2  
+
•Potentiometer  
•Potentiometer  
max.  
+
max.  
+
2
3
4
12  
13  
14  
min.  
min.  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 6/7  
http://www.m-system.co.jp/  
MODEL: R3-TC2  
SYSTEM CONFIGURATION EXAMPLES  
1 loop heating ON/OFF control and heater wire break detection  
1. Installation example:  
• Base (model: R3–BS)  
• Interface Module (model: R3–NM3)  
• Temperature Control Module (model: R3–TC2)  
• Clamp-on Current Sensor (model: CLSE)  
• Oven  
• Heater  
• Relay  
• Temperature sensor  
2. Proccess until start operating:  
UNIVERSAL INPUT 2 (Pv2)  
CT INPUT 1  
R3–BS  
R3–NM3  
R3–TC2  
Turn ON power supply  
Set input sensor type and range  
Set CT input to wire break detection  
Select control mode (ON/OFF Control)  
Specify target temperature (SP)  
Select operation mode (auto)  
Start operation  
CONTROL OUTPUT 3 (Do1)  
Temp. Sensor  
Relay Power  
Ry  
Heater Power  
Heater  
Relay  
CLSE  
Oven  
1 loop heating and cooling control (PID)  
1. Installation example:  
• Base (model: R3–BS)  
• Power Supply Module (R3–PS1)  
• Interface Module (model: R3–NM3)  
• Temperature Control Module (model: R3–TC2)  
• DC Voltage Input Module (model: R3–SV4)  
(Other R3 modules also available)  
• Object to heat/cool  
• Temperature sensor  
R3–BS  
2. Proccess until start operating:  
UNIVERSAL INPUT 1 (Pv1)  
R3–PS1  
R3–NM3  
R3–TC2  
R3–SV4  
Turn ON power supply  
Set input sensor type and range  
Select control mode (PID)  
Control output 1 (Mv1)  
Control output 2 (Mv2)  
Cold water  
Temp. Sensor  
Set deadband  
Specify target temperature (SP)  
Select operation mode (auto)  
Start operation  
Object to  
heat/cool  
Hot water  
Note: The examples above are for single loop, however, dual loop control is also availabe using only one R3-TC2.  
Specifications are subject to change without notice.  
R3-TC2 SPECIFICATIONS  
ES-8468 Rev.3 Page 7/7  
http://www.m-system.co.jp/  

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