LM2598T-ADJ [NSC]

SIMPLE SWITCHER Power Converter 150 kHz 1A Step-Down Voltage Regulator, with Features; SIMPLE SWITCHER系列电源转换器150千赫1A降压型稳压器,具有特色
LM2598T-ADJ
型号: LM2598T-ADJ
厂家: National Semiconductor    National Semiconductor
描述:

SIMPLE SWITCHER Power Converter 150 kHz 1A Step-Down Voltage Regulator, with Features
SIMPLE SWITCHER系列电源转换器150千赫1A降压型稳压器,具有特色

转换器 稳压器 开关式稳压器或控制器 电源电路 开关式控制器 局域网
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中文:  中文翻译
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January 2001  
LM2598  
SIMPLE SWITCHER® Power Converter 150 kHz  
1A Step-Down Voltage Regulator, with Features  
ternal shutdown is included, featuring typically 85 µA  
standby current. Self protection features include a two stage  
current limit for the output switch and an over temperature  
shutdown for complete protection under fault conditions.  
General Description  
The LM2598 series of regulators are monolithic integrated  
circuits that provide all the active functions for a step-down  
(buck) switching regulator, capable of driving a 1A load with  
excellent line and load regulation. These devices are avail-  
able in fixed output voltages of 3.3V, 5V, 12V, and an adjust-  
able output version.  
Features  
n 3.3V, 5V, 12V, and adjustable output versions  
n Adjustable version output voltage range, 1.2V to 37V  
This series of switching regulators is similar to the LM2595  
series, with additional supervisory and performance features  
added.  
±
4% max over line and load conditions  
n Guaranteed 1A output current  
n Available in 7-pin TO-220 and TO-263 (surface mount)  
package  
Requiring a minimum number of external components, these  
regulators are simple to use and include internal frequency  
n Input voltage range up to 40V  
n Excellent line and load regulation specifications  
n 150 kHz fixed frequency internal oscillator  
n Shutdown /Soft-start  
n Out of regulation error flag  
n Error output delay  
n Low power standby mode, IQ typically 85 µA  
n High Efficiency  
n Uses readily available standard inductors  
n Thermal shutdown and current limit protection  
compensation , improved line and load specifications,  
fixed-frequency oscillator, Shutdown /Soft-start, error flag  
delay and error flag output.  
The LM2598 series operates at a switching frequency of 150  
kHz thus allowing smaller sized filter components than what  
would be needed with lower frequency switching regulators.  
Available in a standard 7-lead TO-220 package with several  
different lead bend options, and a 7-lead TO-263 surface  
mount package. Typically, for output voltages less than 12V,  
and ambient temperatures less than 50˚C, no heat sink is  
required.  
A standard series of inductors (both through hole and sur-  
face mount types) are available from several different manu-  
facturers optimized for use with the LM2598 series. This  
feature greatly simplifies the design of switch-mode power  
supplies.  
Applications  
n Simple high-efficiency step-down (buck) regulator  
n Efficient pre-regulator for linear regulators  
n On-card switching regulators  
±
Other features include a guaranteed 4% tolerance on out-  
n Positive to Negative converter  
put voltage under all conditions of input voltage and output  
±
load conditions, and 15% on the oscillator frequency. Ex-  
Typical Application (Fixed Output Voltage Versions)  
DS012593-1  
Patent Number 5,382,918.  
SIMPLE SWITCHER® and Switchers Made Simple® are registered trademarks of National Semiconductor Corporation.  
© 2001 National Semiconductor Corporation  
DS012593  
www.national.com  
Connection Diagrams and Order Information  
Bent and Staggered Leads, Through Hole Package  
7-Lead TO-220 (T)  
Surface Mount Package  
7-Lead TO-263 (S)  
DS012593-22  
DS012593-50  
Order Number LM2598S-3.3, LM2598S-5.0,  
LM2598S-12 or LM2598S-ADJ  
Order Number LM2598T-3.3, LM2598T-5.0,  
LM2598T-12 or LM2598T-ADJ  
See NS Package Number TS7B  
See NS Package Number TA07B  
www.national.com  
2
Absolute Maximum Ratings (Note 1)  
If Military/Aerospace specified devices are required,  
please contact the National Semiconductor Sales Office/  
Distributors for availability and specifications.  
ESD Susceptibility  
Human Body Model (Note 3)  
Lead Temperature  
2 kV  
S Package  
Vapor Phase (60 sec.)  
Infrared (10 sec.)  
+215˚C  
+245˚C  
+260˚C  
+150˚C  
Maximum Supply Voltage (VIN  
)
45V  
6V  
SD/SS Pin Input Voltage (Note 2)  
Delay Pin Voltage (Note 2)  
Flag Pin Voltage  
T Package (Soldering, 10 sec.)  
Maximum Junction Temperature  
1.5V  
−0.3 V +45V  
−0.3 V +25V  
Feedback Pin Voltage  
Output Voltage to Ground  
(Steady State)  
Operating Conditions  
Temperature Range  
Supply Voltage  
−1V  
Internally limited  
−65˚C to +150˚C  
−25˚C TJ +125˚C  
Power Dissipation  
4.5V to 40V  
Storage Temperature Range  
LM2598-3.3  
Electrical Characteristics  
Specifications with standard type face are for TJ = 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2598-3.3  
Limit  
Units  
(Limits)  
Typ  
(Note 4)  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VOUT  
Output Voltage  
4.75V VIN 40V, 0.1A ILOAD 1A  
3.3  
78  
V
3.168/3.135  
3.432/3.465  
V(min)  
V(max)  
%
η
Efficiency  
VIN = 12V, ILOAD = 1A  
LM2598-5.0  
Electrical Characteristics  
Specifications with standard type face are for TJ = 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2598-5.0  
Limit  
Units  
(Limits)  
Typ  
(Note 4)  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VOUT  
Output Voltage  
7V VIN 40V, 0.1A ILOAD 1A  
5
V
4.800/4.750  
5.200/5.250  
V(min)  
V(max)  
%
η
Efficiency  
VIN = 12V, ILOAD = 1A  
82  
LM2598-12  
Electrical Characteristics  
Specifications with standard type face are for TJ = 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2598-12  
Units  
(Limits)  
Typ  
Limit  
(Note 4)  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VOUT  
Output Voltage  
15V VIN 40V, 0.1A ILOAD 1A  
12  
90  
V
11.52/11.40  
12.48/12.60  
V(min)  
V(max)  
%
η
Efficiency  
VIN = 25V, ILOAD = 1A  
3
www.national.com  
LM2598-ADJ  
Electrical Characteristics  
Specifications with standard type face are for TJ = 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2598-ADJ  
Units  
(Limits)  
Typ  
Limit  
(Note 4)  
1.230  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VFB  
Feedback Voltage  
4.5V VIN 40V, 0.1A ILOAD 1A  
V
VOUT programmed for 3V. Circuit of Figure 12.  
1.193/1.180  
1.267/1.280  
V(min)  
V(max)  
%
η
Efficiency  
VIN = 12V, VOUT = 3V, ILOAD = 1A  
78  
All Output Voltage Versions  
Electrical Characteristics  
Specifications with standard type face are for TJ = 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version and VIN = 24V for the 12V ver-  
sion. ILOAD = 200 mA  
Symbol  
Parameter  
Conditions  
LM2598-XX  
Units  
(Limits)  
Typ  
Limit  
(Note 4)  
10  
(Note 5)  
DEVICE PARAMETERS  
Ib  
Feedback Bias Current  
Adjustable Version Only, VFB = 1.3V  
(Note 7)  
nA  
nA(max)  
kHz  
50/100  
fO  
Oscillator Frequency  
Saturation Voltage  
150  
127/110  
173/173  
kHz(min)  
kHz(max)  
V
VSAT  
DC  
IOUT = 1A (Note 8) (Note 9)  
1
1.2/1.3  
V(max)  
%
Max Duty Cycle (ON)  
Min Duty Cycle (OFF)  
Current Limit  
(Note 9)  
100  
0
(Note 10)  
ICL  
Peak Current, (Note 8) (Note 9)  
1.5  
A
1.2/1.15  
2.4/2.6  
50  
A(min)  
A(max)  
µA(max)  
mA  
IL  
Output Leakage Current  
Output = 0V (Note 9) (Note 10) (Note 11)  
Output = −1V  
2
5
15  
10  
mA(max)  
mA  
IQ  
Operating Quiescent  
Current  
SD /SS Pin Open, (Note 10)  
SD /SS pin = 0V, (Note 11)  
mA(max)  
µA  
ISTBY  
Standby Quiescent  
Current  
85  
200/250  
µA(max)  
˚C/W  
θJC  
θJA  
θJA  
θJA  
θJA  
Thermal Resistance  
TO220 or TO263 Package, Junction to Case  
TO220 Package, Junction to Ambient (Note 12)  
TO263 Package, Junction to Ambient (Note 13)  
TO263 Package, Junction to Ambient (Note 14)  
TO263 Package, Junction to Ambient (Note 15)  
2
50  
50  
30  
20  
˚C/W  
˚C/W  
˚C/W  
˚C/W  
SHUTDOWN/SOFT-START CONTROL Test Circuit of Figure 1  
VSD  
Shutdown Threshold  
Voltage  
1.3  
V
Low, (Shutdown Mode)  
0.6  
2
V(max)  
V(min)  
V
High, (Soft-start Mode)  
VSS  
Soft-start Voltage  
VOUT = 20% of Nominal Output Voltage  
VOUT = 100% of Nominal Output Voltage  
2
3
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4
All Output Voltage Versions  
Electrical Characteristics (Continued)  
Specifications with standard type face are for TJ = 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version and VIN = 24V for the 12V ver-  
sion. ILOAD = 200 mA  
Symbol  
Parameter  
Conditions  
LM2598-XX  
Units  
(Limits)  
Typ  
Limit  
(Note 4)  
(Note 5)  
SHUTDOWN/SOFT-START CONTROL Test Circuit of Figure 1  
ISD  
Shutdown Current  
VSHUTDOWN = 0.5V  
5
µA  
10  
5
µA(max)  
µA  
ISS  
Soft-start Current  
VSoft-start = 2.5V  
1.6  
µA(max)  
FLAG/DELAY CONTROL Test Circuit of Figure 1  
Regulator Dropout Detector Low (Flag ON)  
Threshold Voltage  
96  
%
%(min)  
%(max)  
V
92  
98  
VFSAT  
IFL  
Flag Output Saturation  
Voltage  
ISINK = 3 mA  
VDELAY = 0.5V  
VFLAG = 40V  
0.3  
0.7/1.0  
V(max)  
µA  
Flag Output Leakage  
Current  
0.3  
Delay Pin Threshold  
Voltage  
1.25  
V
Low (Flag ON)  
1.21  
1.29  
V(min)  
V(max)  
µA  
High (Flag OFF) and VOUT Regulated  
VDELAY = 0.5V  
Delay Pin Source Current  
Delay Pin Saturation  
3
6
µA(max)  
mV  
Low (Flag ON)  
55  
350/400  
mV(max)  
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is  
intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.  
Note 2: Voltage internally clamped. If clamp voltage is exceeded, limit current to a maximum of 1 mA.  
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.  
Note 4: Typical numbers are at 25˚C and represent the most likely norm.  
Note 5: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100%  
production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used  
to calculate Average Outgoing Quality Level (AOQL).  
Note 6: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2598  
is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.  
Note 7: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current  
overload.  
Note 8: No diode, inductor or capacitor connected to output pin.  
Note 9: Feedback pin removed from output and connected to 0V to force the output transistor switch ON.  
Note 10: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force the output transistor  
switch OFF.  
Note 11: V = 40V.  
IN  
Note 12: Junction to ambient thermal resistance (no external heat sink) for the TO-220 package mounted vertically, with the leads soldered to a printed circuit board  
2
with (1 oz.) copper area of approximately 1 in .  
2
Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in of (1 oz.) copper area.  
2
Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in of (1 oz.) copper area.  
2
Note 15: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in of (1 oz.) copper area on  
2
the LM2598S side of the board, and approximately 16 in of copper on the other side of the p-c board. See application hints in this data sheet and the thermal model  
in Switchers Made Simple® version 4.2 software.  
5
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Typical Performance Characteristics (Circuit of Figure 1)  
Normalized  
Output Voltage  
Efficiency  
Line Regulation  
DS012593-14  
DS012593-3  
DS012593-2  
Switch Saturation  
Voltage  
Switch Current Limit  
Dropout Voltage  
DS012593-16  
DS012593-17  
DS012593-15  
Operating  
Quiescent Current  
Shutdown  
Quiescent Current  
Minimum Operating  
Supply Voltage  
DS012593-4  
DS012593-5  
DS012593-6  
www.national.com  
6
Typical Performance Characteristics (Circuit of Figure 1) (Continued)  
Feedback Pin  
Bias Current  
Flag Saturation  
Voltage  
Switching Frequency  
DS012593-8  
DS012593-49  
DS012593-7  
Soft-start  
Shutdown/Soft-start  
Current  
Delay Pin Current  
DS012593-9  
DS012593-11  
DS012593-10  
Soft-start Response  
Shutdown/Soft-start  
Threshold Voltage  
DS012593-12  
DS012593-13  
7
www.national.com  
Typical Performance Characteristics (Circuit of Figure 1)  
Continuous Mode Switching Waveforms  
VIN = 20V, VOUT = 5V, ILOAD = 1A  
L = 68 µH, COUT = 120 µF, COUT ESR = 100 mΩ  
Discontinuous Mode Switching Waveforms  
VIN = 20V, VOUT = 5V, ILOAD = 600 mA  
L = 22 µH, COUT = 220 µF, COUT ESR = 50 mΩ  
DS012593-18  
DS012593-19  
A: Output Pin Voltage, 10V/div.  
B: Inductor Current 0.5A/div.  
C: Output Ripple Voltage, 50 mV/div.  
A: Output Pin Voltage, 10V/div.  
B: Inductor Current 0.5A/div.  
C: Output Ripple Voltage, 50 mV/div.  
Horizontal Time Base: 2 µs/div.  
Horizontal Time Base: 2 µs/div.  
Load Transient Response for Continuous Mode  
VIN = 20V, VOUT = 5V, ILOAD = 250 mA to 750 mA  
L = 68 µH, COUT = 120 µF, COUT ESR = 100 mΩ  
Load Transient Response for Discontinuous Mode  
VIN = 20V, VOUT = 5V, ILOAD = 250 mA to 750 mA  
L = 22 µH, COUT = 220 µF, COUT ESR = 50 mΩ  
DS012593-20  
DS012593-21  
A: Output Voltage, 100 mV/div. (AC)  
B: 250 mA to 750 mA Load Pulse  
A: Output Voltage, 100 mV/div. (AC)  
B: 250 mA to 750 mA Load Pulse  
Horizontal Time Base: 100 µs/div.  
Horizontal Time Base: 200 µs/div.  
www.national.com  
8
Test Circuit and Layout Guidelines  
Fixed Output Voltage Versions  
DS012593-23  
Component Values shown are for V = 15V, V  
= 5V, I  
= 1A.  
LOAD  
IN  
OUT  
120 µF, 50V, Aluminum Electrolytic Nichicon “PL Series”  
120 µF, 35V Aluminum Electrolytic, Nichicon “PL Series”  
3A, 40V Schottky Rectifier, 1N5822  
68 µH, L30  
Typical Values  
*C  
:
— 0.1 µF  
— 0.1 µF  
— 4.7k  
SS  
C
R
:
:
DELAY  
Pull Up  
Adjustable Output Voltage Versions  
DS012593-24  
where V  
= 1.23V  
REF  
Select R to be approximately 1k, use a 1% resistor for best stability.  
1
Component Values shown are for V = 20V,  
IN  
V
OUT  
= 10V, I  
= 1A.  
LOAD  
C
C
— 120 µF, 35V, Aluminum Electrolytic Nichicon “PL Series”  
— 120 µF, 35V Aluminum Electrolytic, Nichicon “PL Series”  
IN  
OUT  
D1 — 3A, 40V Schottky Rectifier, 1N5822  
L1 — 100 µH, L29  
R
R
C
R
— 1 k, 1%  
— 7.15k, 1%  
— 3.3 nF, See Application Information Section  
— 3 k, See Application Information Section  
1
2
FF  
FF  
Typical Values  
C
C
R
— 0.1 µF  
SS  
— 0.1 µF  
DELAY  
— 4.7k  
PULL UP  
FIGURE 1. Standard Test Circuits and Layout Guides  
9
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If open core inductors are used, special care must be  
taken as to the location and positioning of this type of induc-  
tor. Allowing the inductor flux to intersect sensitive feedback,  
lC groundpath and COUT wiring can cause problems.  
Test Circuit and Layout Guidelines  
(Continued)  
As in any switching regulator, layout is very important. Rap-  
idly switching currents associated with wiring inductance can  
generate voltage transients which can cause problems. For  
minimal inductance and ground loops, the wires indicated by  
heavy lines should be wide printed circuit traces and  
should be kept as short as possible. For best results,  
external components should be located as close to the  
switcher lC as possible using ground plane construction or  
single point grounding.  
When using the adjustable version, special care must be  
taken as to the location of the feedback resistors and the  
associated wiring. Physically locate both resistors near the  
IC, and route the wiring away from the inductor, especially an  
open core type of inductor. (See application section for more  
information.)  
LM2598 Series Buck Regulator Design Procedure (Fixed Output)  
PROCEDURE (Fixed Output Voltage Version)  
Given:  
EXAMPLE (Fixed Output Voltage Version)  
Given:  
VOUT = 5V  
IN(max) = 12V  
VOUT = Regulated Output Voltage (3.3V, 5V or 12V)  
VIN(max) = Maximum DC Input Voltage  
V
ILOAD(max) = Maximum Load Current  
ILOAD(max) = 1A  
1. Inductor Selection (L1)  
1. Inductor Selection (L1)  
A. Select the correct inductor value selection guide from  
Figures Figure 4, Figure 5, or Figure 6 (Output voltages of  
3.3V, 5V, or 12V respectively.) For all other voltages, see the  
design procedure for the adjustable version.  
A. Use the inductor selection guide for the 5V version shown  
in Figure 5.  
B. From the inductor value selection guide, identify the in-  
ductance region intersected by the Maximum Input Voltage  
line and the Maximum Load Current line. Each region is  
identified by an inductance value and an inductor code  
(LXX).  
B. From the inductor value selection guide shown in Figure 5,  
the inductance region intersected by the 12V horizontal line  
and the 1A vertical line is 68 µH, and the inductor code is  
L30.  
C. Select an appropriate inductor from the four manufactur-  
er’s part numbers listed in Figure 8.  
C. The inductance value required is 68 µH. From the table in  
Figure 8, go to the L30 line and choose an inductor part  
number from any of the four manufacturers shown. (In most  
instance, both through hole and surface mount inductors are  
available.)  
2. Output Capacitor Selection (COUT  
)
2. Output Capacitor Selection (COUT)  
A. In the majority of applications, low ESR (Equivalent Series  
Resistance) electrolytic capacitors between 47 µF and 330  
µF and low ESR solid tantalum capacitors between 56 µF  
and 270 µF provide the best results. This capacitor should be  
located close to the IC using short capacitor leads and short  
copper traces. Do not use capacitors larger than 330 µF.  
A. See section on output capacitors in application infor-  
mation section.  
For additional information, see section on output capaci-  
tors in application information section.  
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10  
LM2598 Series Buck Regulator Design Procedure (Fixed Output) (Continued)  
PROCEDURE (Fixed Output Voltage Version)  
EXAMPLE (Fixed Output Voltage Version)  
B. To simplify the capacitor selection procedure, refer to the  
quick design component selection table shown in Figure 2.  
This table contains different input voltages, output voltages,  
and load currents, and lists various inductors and output  
capacitors that will provide the best design solutions.  
B. From the quick design component selection table shown  
in Figure 2, locate the 5V output voltage section. In the load  
current column, choose the load current line that is closest to  
the current needed in your application, for this example, use  
the 1A line. In the maximum input voltage column, select the  
line that covers the input voltage needed in your application,  
in this example, use the 15V line. Continuing on this line are  
recommended inductors and capacitors that will provide the  
best overall performance.  
The capacitor list contains both through hole electrolytic and  
surface mount tantalum capacitors from four different capaci-  
tor manufacturers. It is recommended that both the manufac-  
turers and the manufacturer’s series that are listed in the  
table be used.  
In this example aluminum electrolytic capacitors from several  
different manufacturers are available with the range of ESR  
numbers needed.  
220 µF 25V Panasonic HFQ Series  
220 µF 25V Nichicon PL Series  
C. The capacitor voltage rating for electrolytic capacitors  
should be at least 1.5 times greater than the output voltage,  
and often much higher voltage ratings are needed to satisfy  
the low ESR requirements for low output ripple voltage .  
C. For a 5V output, a capacitor voltage rating at least 7.5V or  
more is needed. But, in this example, even a low ESR,  
switching grade, 220 µF 10V aluminum electrolytic capacitor  
would exhibit approximately 225 mof ESR (see the curve  
in Figure 17 for the ESR vs voltage rating). This amount of  
ESR would result in relatively high output ripple voltage. To  
reduce the ripple to 1% of the output voltage, or less, a  
capacitor with a higher voltage rating (lower ESR) should be  
selected. A 16V or 25V capacitor will reduce the ripple volt-  
age by approximately half.  
D. For computer aided design software, see Switchers Made  
Simple (version 4.2 or later).  
3. Catch Diode Selection (D1)  
3. Catch Diode Selection (D1)  
A. The catch diode current rating must be at least 1.3 times  
greater than the maximum load current. Also, if the power  
supply design must withstand a continuous output short, the  
diode should have a current rating equal to the maximum  
current limit of the LM2598. The most stressful condition for  
this diode is an overload or shorted output condition.  
A. Refer to the table shown in Figure 11. In this example, a  
3A, 20V, 1N5820 Schottky diode will provide the best perfor-  
mance, and will not be overstressed even for a shorted  
output.  
B. The reverse voltage rating of the diode should be at least  
1.25 times the maximum input voltage.  
C. This diode must be fast (short reverse recovery time) and  
must be located close to the LM2598 using short leads and  
short printed circuit traces. Because of their fast switching  
speed and low forward voltage drop, Schottky diodes provide  
the best performance and efficiency, and should be the first  
choice, especially in low output voltage applications.  
Ultra-fast recovery, or High-Efficiency rectifiers also provide  
good results. Ultra-fast recovery diodes typically have re-  
verse recovery times of 50 ns or less. Rectifiers such as the  
1N5400 series are much too slow and should not be used.  
11  
www.national.com  
LM2598 Series Buck Regulator Design Procedure (Fixed Output) (Continued)  
PROCEDURE (Fixed Output Voltage Version)  
4. Input Capacitor (CIN  
EXAMPLE (Fixed Output Voltage Version)  
)
4. Input Capacitor (CIN  
)
A low ESR aluminum or tantalum bypass capacitor is needed  
between the input pin and ground to prevent large voltage  
transients from appearing at the input. In addition, the RMS  
current rating of the input capacitor should be selected to be  
The important parameters for the Input capacitor are the  
input voltage rating and the RMS current rating. With a  
nominal input voltage of 12V, an aluminum electrolytic ca-  
pacitor with a voltage rating greater than 18V (1.5 x VIN  
)
at least 1⁄  
2
the DC load current. The capacitor manufacturers  
would be needed. The next higher capacitor voltage rating is  
25V.  
data sheet must be checked to assure that this current rating  
is not exceeded. The curve shown in Figure 16 shows typical  
RMS current ratings for several different aluminum electro-  
lytic capacitor values.  
The RMS current rating requirement for the input capacitor in  
1
a buck regulator is approximately ⁄  
2
the DC load current. In  
this example, with a 1A load, a capacitor with a RMS current  
rating of at least 500 mA is needed. The curves shown in  
Figure 16 can be used to select an appropriate input capaci-  
tor. From the curves, locate the 25V line and note which  
capacitor values have RMS current ratings greater than 500  
mA. Either a 180 µF or 220 µF, 25V capacitor could be used.  
This capacitor should be located close to the IC using short  
leads and the voltage rating should be approximately 1.5  
times the maximum input voltage.  
If solid tantalum input capacitors are used, it is recomended  
that they be surge current tested by the manufacturer.  
For a through hole design, a 220 µF/25V electrolytic capaci-  
tor (Panasonic HFQ series or Nichicon PL series or equiva-  
lent) would be adequate. other types or other manufacturers  
capacitors can be used provided the RMS ripple current  
ratings are adequate.  
Use caution when using ceramic capacitors for input bypass-  
ing, because it may cause severe ringing at the VIN pin.  
For additional information, see section on input capaci-  
tors in Application Information section.  
For surface mount designs, solid tantalum capacitors are  
recommended. The TPS series available from AVX, and the  
593D series from Sprague are both surge current tested.  
Conditions  
Load  
Inductor  
Output Capacitor  
Through Hole Electrolytic  
Surface Mount Tantalum  
Output  
Max Input Inductance Inductor  
Panasonic  
HFQ Series  
(µF/V)  
Nichicon  
PL Series  
(µF/V)  
330/16  
270/25  
220/35  
220/35  
220/16  
150/25  
82/35  
AVX TPS  
Series  
(µF/V)  
220/10  
220/10  
220/10  
220/10  
220/16  
100/16  
100/16  
220/10  
220/10  
220/10  
100/16  
220/10  
100/16  
68/20  
Sprague  
595D Series  
(µF/V)  
#
Voltage Current  
Voltage  
(V)  
5
(µH)  
( )  
(V)  
3.3  
(A)  
1
22  
33  
L24  
L23  
L31  
L30  
L13  
L21  
L20  
L28  
L31  
L30  
L29  
L21  
L19  
L19  
L31  
L30  
L36  
L35  
L21  
L19  
L26  
330/16  
270/25  
220/25  
180/35  
220/25  
150/35  
150/35  
330/16  
220/25  
180/35  
180/35  
180/16  
120/25  
100/25  
220/25  
180/35  
82/25  
330/10  
270/10  
220/10  
180/10  
220/10  
150/16  
100/20  
270/10  
220/10  
150/16  
120/16  
150/16  
100/20  
68/25  
7
10  
40  
6
47  
68  
47  
0.5  
1
10  
40  
8
68  
100  
33  
5
330/16  
220/25  
180/35  
120/35  
180/16  
120/25  
100/25  
220/25  
120/25  
82/25  
10  
15  
40  
9
47  
68  
100  
68  
0.5  
1
20  
40  
15  
18  
30  
40  
15  
20  
40  
150  
150  
47  
12  
68/20  
120/20  
120/20  
100/20  
68/25  
68  
68/20  
150  
220  
68  
68/20  
82/25  
82/25  
68/20  
180/25  
82/25  
180/25  
82/25  
68/20  
120/20  
100/20  
68/25  
0.5  
150  
330  
68/20  
56/25  
56/25  
68/20  
FIGURE 2. LM2598 Fixed Voltage Quick Design Component Selection Table  
www.national.com  
12  
LM2598 Series Buck Regulator Design Procedure (Adjustable Output)  
PROCEDURE (Adjustable Output Voltage Version)  
EXAMPLE (Adjustable Output Voltage Version)  
Given:  
Given:  
VOUT = Regulated Output Voltage  
VOUT = 20V  
VIN(max) = Maximum Input Voltage  
VIN(max) = 28V  
I
LOAD(max) = Maximum Load Current  
ILOAD(max) = 1A  
F = Switching Frequency (Fixed at a nominal 150 kHz).  
F = Switching Frequency (Fixed at a nominal 150 kHz).  
1. Programming Output Voltage (Selecting R1 and R2, as  
1. Programming Output Voltage (Selecting R1 and R2, as  
shown in Figure 1)  
shown in Figure 1)  
Use the following formula to select the appropriate resistor  
values.  
Select R1 to be 1 k, 1%. Solve for R2.  
R2 = 1k (16.26 − 1) = 15.26k, closest 1% value is 15.4 k.  
R2 = 15.4 k.  
Select a value for R1 between 240and 1.5 k. The lower  
resistor values minimize noise pickup in the sensitive feed-  
back pin. (For the lowest temperature coefficient and the best  
stability with time, use 1% metal film resistors.)  
2. Inductor Selection (L1)  
2. Inductor Selection (L1)  
A. Calculate the inductor Volt microsecond constant E T  
A. Calculate the inductor Volt microsecond constant  
(V µs), from the following formula:  
(E T),  
where VSAT = internal switch saturation voltage = 1V  
and VD = diode forward voltage drop = 0.5V  
B. Use the E T value from the previous formula and match  
it with the E T number on the vertical axis of the Inductor  
Value Selection Guide shown in Figure 7.  
B. E T = 34.8 (V µs)  
C. ILOAD(max) = 1A  
C. on the horizontal axis, select the maximum load current.  
D. Identify the inductance region intersected by the E T  
value and the Maximum Load Current value. Each region is  
identified by an inductance value and an inductor code  
(LXX).  
D. From the inductor value selection guide shown in Figure 7,  
the inductance region intersected by the 35 (V µs) horizon-  
tal line and the 1A vertical line is 100 µH, and the inductor  
code is L29.  
E. From the table in Figure 8, locate line L29, and select an  
inductor part number from the list of manufacturers part  
numbers.  
E. Select an appropriate inductor from the four manufactur-  
er’s part numbers listed in Figure 8.  
3. Output Capacitor Selection (COUT  
)
3. Output Capacitor SeIection (COUT  
)
A. In the majority of applications, low ESR electrolytic or solid  
tantalum capacitors between 82 µF and 220 µF provide the  
best results. This capacitor should be located close to the IC  
using short capacitor leads and short copper traces. Do not  
use capacitors larger than 220 µF. For additional informa-  
tion, see section on output capacitors in application  
information section.  
A. See section on COUT in Application Information section.  
13  
www.national.com  
LM2598 Series Buck Regulator Design Procedure (Adjustable Output)  
(Continued)  
PROCEDURE (Adjustable Output Voltage Version)  
EXAMPLE (Adjustable Output Voltage Version)  
B. To simplify the capacitor selection procedure, refer to the  
quick design table shown in Figure 3. This table contains  
different output voltages, and lists various output capacitors  
that will provide the best design solutions.  
B. From the quick design table shown in Figure 3, locate the  
output voltage column. From that column, locate the output  
voltage closest to the output voltage in your application. In  
this example, select the 24V line. Under the output capacitor  
section, select a capacitor from the list of through hole elec-  
trolytic or surface mount tantalum types from four different  
capacitor manufacturers. It is recommended that both the  
manufacturers and the manufacturers series that are listed in  
the table be used.  
In this example, through hole aluminum electrolytic capaci-  
tors from several different manufacturers are available.  
82 µF 35V Panasonic HFQ Series  
82 µF 35V Nichicon PL Series  
C. The capacitor voltage rating should be at least 1.5 times  
greater than the output voltage, and often much higher volt-  
age ratings are needed to satisfy the low ESR requirements  
needed for low output ripple voltage.  
C. For a 20V output, a capacitor rating of at least 30V or  
more is needed. In this example, either a 35V or 50V capaci-  
tor would work. A 35V rating was chosen although a 50V  
rating could also be used if a lower output ripple voltage is  
needed.  
Other manufacturers or other types of capacitors may also  
be used, provided the capacitor specifications (especially the  
100 kHz ESR) closely match the types listed in the table.  
Refer to the capacitor manufacturers data sheet for this  
information.  
4. Feedforward Capacitor (CFF) (See Figure 1)  
4. Feedforward Capacitor (CFF)  
For output voltages greater than approximately 10V, an ad-  
ditional capacitor is required. The compensation capacitor is  
typically between 50 pF and 10 nF, and is wired in parallel  
with the output voltage setting resistor, R2. It provides addi-  
tional stability for high output voltages, low input-output volt-  
ages, and/or very low ESR output capacitors, such as solid  
tantalum capacitors.  
The table shown in Figure 3 contains feed forward capacitor  
values for various output voltages. In this example, a 1 nF  
capacitor is needed.  
This capacitor type can be ceramic, plastic, silver mica, etc.  
(Because of the unstable characteristics of ceramic capaci-  
tors made with Z5U material, they are not recommended.)  
5. Catch Diode Selection (D1)  
5. Catch Diode Selection (D1)  
A. The catch diode current rating must be at least 1.3 times  
greater than the maximum load current. Also, if the power  
supply design must withstand a continuous output short, the  
diode should have a current rating equal to the maximum  
current limit of the LM2598. The most stressful condition for  
this diode is an overload or shorted output condition.  
A. Refer to the table shown in Figure 11. Schottky diodes  
provide the best performance, and in this example a 3A, 40V,  
1N5822 Schottky diode would be a good choice. The 3A  
diode rating is more than adequate and will not be over-  
stressed even for a shorted output.  
B. The reverse voltage rating of the diode should be at least  
1.25 times the maximum input voltage.  
C. This diode must be fast (short reverse recovery time) and  
must be located close to the LM2598 using short leads and  
short printed circuit traces. Because of their fast switching  
speed and low forward voltage drop, Schottky diodes provide  
the best performance and efficiency, and should be the first  
choice, especially in low output voltage applications.  
Ultra-fast recovery, or High-Efficiency rectifiers are also a  
good choice, but some types with an abrupt turn-off charac-  
teristic may cause instability or EMl problems. Ultra-fast re-  
covery diodes typically have reverse recovery times of 50 ns  
or less. Rectifiers such as the 1N4001 series are much too  
slow and should not be used.  
www.national.com  
14  
LM2598 Series Buck Regulator Design Procedure (Adjustable Output)  
(Continued)  
PROCEDURE (Adjustable Output Voltage Version)  
EXAMPLE (Adjustable Output Voltage Version)  
6. Input Capacitor (CIN  
)
6. Input Capacitor (CIN)  
A low ESR aluminum or tantalum bypass capacitor is needed  
between the input pin and ground to prevent large voltage  
transients from appearing at the input. In addition, the RMS  
current rating of the input capacitor should be selected to be  
The important parameters for the Input capacitor are the  
input voltage rating and the RMS current rating. With a  
nominal input voltage of 28V, an aluminum electrolytic alumi-  
num electrolytic capacitor with a voltage rating greater than  
42V (1.5 x VIN) would be needed. Since the the next higher  
capacitor voltage rating is 50V, a 50V capacitor should be  
used. The capacitor voltage rating of (1.5 x VIN) is a conser-  
vative guideline, and can be modified somewhat if desired.  
at least 1⁄  
the DC load current. The capacitor manufacturers  
2
data sheet must be checked to assure that this current rating  
is not exceeded. The curve shown in Figure 16 shows typical  
RMS current ratings for several different aluminum electro-  
lytic capacitor values.  
The RMS current rating requirement for the input capacitor of  
1
This capacitor should be located close to the IC using short  
leads and the voltage rating should be approximately 1.5  
times the maximum input voltage.  
a buck regulator is approximately ⁄  
2
the DC load current. In  
this example, with a 1A load, a capacitor with a RMS current  
rating of at least 500 mA is needed.  
If solid tantalum input capacitors are used, it is recomended  
that they be surge current tested by the manufacturer.  
The curves shown in Figure 16 can be used to select an  
appropriate input capacitor. From the curves, locate the 50V  
line and note which capacitor values have RMS current  
ratings greater than 500 mA. Either a 100 µF or 120 µF, 50V  
capacitor could be used.  
Use caution when using a high dielectric constant ceramic  
capacitor for input bypassing, because it may cause severe  
ringing at the VIN pin.  
For a through hole design, a 120 µF/50V electrolytic capaci-  
tor (Panasonic HFQ series or Nichicon PL series or equiva-  
lent) would be adequate. Other types or other manufacturers  
capacitors can be used provided the RMS ripple current  
ratings are adequate.  
For surface mount designs, solid tantalum capacitors can be  
used, but caution must be exercised with regard to the  
capacitor surge current rating (see Application Information or  
input capacitors in this data sheet). The TPS series available  
from AVX, and the 593D series from Sprague are both surge  
current tested.  
For additional information, see section on input capaci-  
tor in application information section.  
To further simplify the buck regulator design procedure, Na-  
tional Semiconductor is making available computer design  
software to be used with the Simple Switcher line ot switch-  
ing regulators. Switchers Made Simple (version 4.2 or later)  
is available on a 31⁄  
" diskette for IBM compatible computers.  
2
Output  
Voltage  
(V)  
Through Hole Electrolytic Output Capacitor  
Surface Mount Tantalum Output Capacitor  
Panasonic  
HFQ Series  
(µF/V)  
Nichicon PL  
Series  
(µF/V)  
Feedforward  
Capacitor  
AVX TPS  
Series  
(µF/V)  
330/6.3  
220/10  
220/10  
100/16  
68/20  
Sprague  
595D Series  
(µF/V)  
Feedforward  
Capacitor  
1.2  
4
330/50  
220/25  
220/25  
180/25  
120/25  
120/25  
82/35  
330/50  
220/25  
220/25  
180/25  
120/25  
120/25  
82/35  
0
330/6.3  
220/10  
0
4.7 nF  
3.3 nF  
1.5 nF  
1.5 nF  
1.5 nF  
1 nF  
4.7 nF  
3.3 nF  
1.5 nF  
1.5 nF  
1.5 nF  
220 pF  
220 pF  
6
220/10  
9
180/16  
1 2  
1 5  
2 4  
2 8  
120/20  
68/20  
100/20  
33/25  
33/35  
82/50  
82/50  
1 nF  
10/35  
33/35  
FIGURE 3. Output Capacitor and Feedforward Capacitor Selection Table  
15  
www.national.com  
LM2598 Series Buck Regulator Design Procedure  
INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation)  
DS012593-25  
DS012593-27  
FIGURE 4. LM2598-3.3  
FIGURE 6. LM2598-12  
DS012593-28  
DS012593-26  
FIGURE 7. LM2598-ADJ  
FIGURE 5. LM2598-5.0  
www.national.com  
16  
LM2598 Series Buck Regulator Design Procedure (Continued)  
Inductance  
(µH)  
Current  
(A)  
Schott  
Through  
Renco  
Pulse Engineering  
Coilcraft  
Surface  
Surface  
Mount  
Through  
Hole  
Surface  
Mount  
Through  
Surface  
Hole  
Hole  
Mount  
Mount  
L4  
68  
47  
0.32  
0.37  
0.44  
0.32  
0.39  
0.48  
0.58  
0.70  
0.83  
0.99  
1.24  
0.42  
0.55  
0.66  
0.82  
0.99  
1.17  
1.40  
1.70  
0.80  
1.00  
1.20  
1.47  
1.78  
2.15  
67143940  
67148310  
67148320  
67143960  
67143970  
67143980  
67143990  
67144000  
67148340  
67148350  
67148360  
67144030  
67144040  
67144050  
67144060  
67144070  
67144080  
67144090  
67148370  
67144100  
67144110  
67144120  
67144130  
67144140  
67144170  
67144310  
67148420  
67148430  
67144330  
67144340  
67144350  
67144360  
67144380  
67148450  
67148460  
67148470  
67144410  
67144420  
67144430  
67144440  
67144450  
67144460  
67144470  
67144480  
67144480  
67144490  
67144500  
67144510  
67144520  
RL-1284-68-43  
RL-1284-47-43  
RL-1284-33-43  
RL-5470-3  
RL1500-68  
RL1500-47  
RL1500-33  
RL1500-220  
RL1500-150  
RL1500-100  
RL1500-68  
RL1500-47  
RL1500-33  
RL1500-22  
RL1500-15  
RL1500-330  
RL1500-220  
RL1500-150  
RL1500-100  
RL1500-68  
PE-53804  
PE-53805  
PE-53806  
PE-53809  
PE-53810  
PE-53811  
PE-53812  
PE-53813  
PE-53814  
PE-53815  
PE-53816  
PE-53817  
PE-53818  
PE-53819  
PE-53820  
PE-53821  
PE-53822  
PE-53823  
PE-53824  
PE-53826  
PE-53827  
PE-53828  
PE-53829  
PE-53830  
PE-53935  
PE-53804-S  
PE-53805-S  
PE-53806-S  
PE-53809-S  
PE-53810-S  
PE-53811-S  
PE-53812-S  
PE-53813-S  
PE-53814-S  
PE-53815-S  
PE-53816-S  
PE-53817-S  
PE-53818-S  
PE-53819-S  
PE-53820-S  
PE-53821-S  
PE-53822-S  
PE-53823-S  
PE-53824-S  
PE-53826-S  
PE-53827-S  
PE-53828-S  
PE-53829-S  
PE-53830-S  
PE-53935-S  
DO1608-68  
DO1608-473  
DO1608-333  
DO3308-224  
DO3308-154  
DO3308-104  
DO3308-683  
DO3308-473  
DO3308-333  
DO3308-223  
DO3308-153  
DO3316-334  
DO3316-224  
DO3316-154  
DO3316-104  
DO3316-683  
DO3316-473  
DO3316-333  
DO3316-223  
DO5022P-334  
DO5022P-224  
DO5022P-154  
DO5022P-104  
DO5022P-683  
L5  
L6  
33  
L9  
220  
150  
100  
68  
L10  
L11  
L12  
L13  
L14  
L15  
L16  
L17  
L18  
L19  
L20  
L21  
L22  
L23  
L24  
L26  
L27  
L28  
L29  
L30  
L35  
RL-5470-4  
RL-5470-5  
RL-5470-6  
47  
RL-5470-7  
33  
RL-1284-33-43  
RL-1284-22-43  
RL-1284-15-43  
RL-5471-1  
22  
15  
330  
220  
150  
100  
68  
RL-5471-2  
RL-5471-3  
RL-5471-4  
RL-5471-5  
47  
RL-5471-6  
33  
RL-5471-7  
22  
RL-1283-22-43  
RL-5471-1  
330  
220  
150  
100  
68  
RL-5471-2  
RL-5471-3  
RL-5471-4  
RL-5471-5  
47  
RL-5473-1  
FIGURE 8. Inductor Manufacturers Part Numbers  
17  
www.national.com  
LM2598 Series Buck Regulator Design Procedure (Continued)  
Coilcraft Inc.  
Phone (800) 322-2645  
FAX (708) 639-1469  
Coilcraft Inc., Europe  
Phone +11 1236 730  
595  
FAX  
+44 1236 730  
627  
Pulse Engineering Inc.  
Phone (619) 674-8100  
FAX (619) 674-8262  
Phone +353 93 24 107  
FAX +353 93 24 459  
Phone (800) 645-5828  
FAX (516) 586-5562  
Phone (612) 475-1173  
FAX (612) 475-1786  
FIGURE 9. Inductor Manufacturers Phone Numbers  
Pulse Engineering Inc.,  
Europe  
Renco Electronics Inc.  
Schott Corp.  
Nichicon Corp.  
Panasonic  
Phone  
FAX  
(708) 843-7500  
(708) 843-2798  
(714) 373-7857  
(714) 373-7102  
(803) 448-9411  
(803) 448-1943  
(207) 324-4140  
(207) 324-7223  
Phone  
FAX  
AVX Corp.  
Phone  
FAX  
Sprague/Vishay  
Phone  
FAX  
FIGURE 10. Capacitor Manufacturers Phone Numbers  
1A Diodes  
VR  
3A Diodes  
Surface Mount  
Through Hole  
Surface Mount  
Through Hole  
Schottky  
Ultra Fast  
Schottky  
Ultra Fast  
Schottky  
Ultra Fast  
Schottky  
Ultra Fast  
Recovery  
All of these  
diodes are  
rated to at  
least 50V.  
Recovery  
All of these  
diodes are  
rated to at  
least 50V.  
Recovery  
All of these  
diodes are  
rated to at  
least 50V.  
Recovery  
All of these  
diodes are  
rated to at  
least 50V.  
20V  
30V  
40V  
SK12  
1N5817  
SR102  
IN5820  
SR302  
SK32  
MBR320  
1N5821  
MBR330  
31DQ03  
1N5822  
SR304  
SK13  
1N5818  
SR103  
MBRS130  
SK33  
11DQ03  
SK14  
MBRS140  
10BQ040  
10MQ040  
MBRS160  
10BQ050  
10MQ060  
1N5819  
SR104  
SK34  
MBRS340  
30WQ04  
SK35  
MBR340  
31DQ04  
SR305  
MURS120  
10BF10  
11DQ04  
SR105  
MUR120  
MURS320  
30WF10  
MUR320  
30WF10  
50V  
or  
more  
MBR150  
11DQ05  
MBRS360  
30WQ05  
MBR350  
31DQ05  
FIGURE 11. Diode Selection Table  
www.national.com  
18  
Block Diagram  
DS012593-29  
FIGURE 12.  
Special Note If any of the above three features (Shutdown  
/Soft-start, Error Flag, or Delay) are not used, the respective  
pins should be left open.  
Application Information  
PIN FUNCTIONS  
+VIN (Pin 2)This is the positive input supply for the IC  
switching regulator. A suitable input bypass capacitor must  
be present at this pin to minimize voltage transients and to  
supply the switching currents needed by the regulator.  
EXTERNAL COMPONENTS  
SOFT-START CAPACITOR  
CSS A capacitor on this pin provides the regulator with a  
Soft-start feature (slow start-up). When the DC input voltage  
is first applied to the regulator, or when the Shutdown  
/Soft-start pin is allowed to go high, a constant current  
(approximately 5 µA begins charging this capacitor). As the  
capacitor voltage rises, the regulator goes through four op-  
erating regions (See the bottom curve in Figure 13).  
Ground (Pin 4)Circuit ground.  
Output (Pin 1)Internal switch. The voltage at this pin  
switches between approximately (+VIN − VSAT) and approxi-  
mately −0.5V, with a duty cycle of VOUT/VIN. To minimize  
coupling to sensitive circuitry, the PC board copper area  
connected to this pin should be kept to a minimum.  
Feedback (Pin 6)Senses the regulated output voltage to  
complete the feedback loop.  
1. Regulator in Shutdown. When the SD /SS pin voltage is  
between 0V and 1.3V, the regulator is in shutdown, the  
output voltage is zero, and the IC quiescent current is ap-  
proximately 85 µA.  
Shutdown /Soft-start (Pin 7)This dual function pin pro-  
vides the following features: (a) Allows the switching regula-  
tor circuit to be shut down using logic level signals thus  
dropping the total input supply current to approximately  
85 µA. (b) Adding a capacitor to this pin provides a soft-start  
feature which minimizes startup current and provides a con-  
trolled ramp up of the output voltage.  
2. Regulator ON, but the output voltage is zero. With the  
SD /SS pin voltage between approximately 1.3V and 1.8V,  
the internal regulator circuitry is operating, the quiescent  
current rises to approximately 5 mA, but the output voltage is  
still zero. Also, as the 1.3V threshold is exceeded, the  
Soft-start capacitor charging current decreases from 5 µA  
down to approximately 1.6 µA. This decreases the slope of  
capacitor voltage ramp.  
Error Flag (Pin 3)Open collector output that provides a  
low signal (flag transistor ON) when the regulated output  
voltage drops more than 5% from the nominal output volt-  
age. On start up, Error Flag is low until VOUT reaches 95% of  
the nominal output voltage and a delay time determined by  
the Delay pin capacitor. This signal can be used as a reset to  
a microprocessor on power-up.  
3. Soft-start Region. When the SD /SS pin voltage is be-  
@
tween 1.8V and 2.8V ( 25˚C), the regulator is in a Soft-start  
condition. The switch (Pin 1) duty cycle initially starts out  
very low, with narrow pulses and gradually get wider as the  
capacitor SD /SS pin ramps up towards 2.8V. As the duty  
cycle increases, the output voltage also increases at a con-  
trolled ramp up. See the center curve in Figure 13. The input  
supply current requirement also starts out at a low level for  
Delay (Pin 5)At power-up, this pin can be used to provide  
a time delay between the time the regulated output voltage  
reaches 95% of the nominal output voltage, and the time the  
error flag output goes high.  
19  
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Application Information (Continued)  
the narrow pulses and ramp up in a controlled manner. This  
is a very useful feature in some switcher topologies that  
require large startup currents (such as the inverting configu-  
ration) which can load down the input power supply.  
Note: The lower curve shown in Figure 13 shows the Soft-start region from  
0% to 100%. This is not the duty cycle percentage, but the output  
voltage percentage. Also, the Soft-start voltage range has a negative  
temperature coefficient associated with it. See the Soft-start curve in  
the electrical characteristics section.  
4. Normal operation. Above 2.8V, the circuit operates as a  
standard Pulse Width Modulated switching regulator. The  
capacitor will continue to charge up until it reaches the  
internal clamp voltage of approximately 7V. If this pin is  
driven from a voltage source, the current must be limited to  
about 1 mA.  
If the part is operated with an input voltage at or below the  
internal soft-start clamp voltage of approximately 7V, the  
voltage on the SD/SS pin tracks the input voltage and can be  
disturbed by a step in the voltage. To maintain proper func-  
tion under these conditions, it is strongly recommended that  
the SD/SS pin be clamped externally between the 3V maxi-  
mum soft-start threshold and the 4.5V minimum input volt-  
age. Figure 15 is an example of an external 3.7V (approx.)  
clamp that prevents a line-step related glitch but does not  
interfere with the soft-start behavior of the device.  
DS012593-30  
FIGURE 13. Soft-start, Delay, Error, Output  
DS012593-31  
FIGURE 14. Timing Diagram for 5V Output  
www.national.com  
20  
Application Information (Continued)  
DS012593-65  
FIGURE 15. External 3.7V Soft-Start Clamp  
DELAY CAPACITOR  
INPUT CAPACITOR  
CDELAY Provides delay for the error flag output. See the  
upper curve in Figure 13, and also refer to timing diagrams in  
Figure 14. A capacitor on this pin provides a time delay  
between the time the regulated output voltage (when it is  
increasing in value) reaches 95% of the nominal output  
voltage, and the time the error flag output goes high. A 3 µA  
constant current from the delay pin charges the delay ca-  
pacitor resulting in a voltage ramp. When this voltage  
reaches a threshold of approximately 1.3V, the open collec-  
tor error flag output (or power OK) goes high. This signal can  
be used to indicate that the regulated output has reached the  
correct voltage and has stabilized.  
CIN A low ESR aluminum or tantalum bypass capacitor is  
needed between the input pin and ground pin. It must be  
located near the regulator using short leads. This capacitor  
prevents large voltage transients from appearing at the in-  
put, and provides the instantaneous current needed each  
time the switch turns on.  
The important parameters for the Input capacitor are the  
voltage rating and the RMS current rating. Because of the  
relatively high RMS currents flowing in a buck regulator’s  
input capacitor, this capacitor should be chosen for its RMS  
current rating rather than its capacitance or voltage ratings,  
although the capacitance value and voltage rating are di-  
rectly related to the RMS current rating.  
If, for any reason, the regulated output voltage drops by 5%  
or more, the error output flag (Pin 3) immediately goes low  
(internal transistor turns on). The delay capacitor provides  
very little delay if the regulated output is dropping out of  
regulation. The delay time for an output that is decreasing is  
approximately a 1000 times less than the delay for the rising  
output. For a 0.1 µF delay capacitor, the delay time would be  
approximately 50 ms when the output is rising and passes  
through the 95% threshold, but the delay for the output  
dropping would only be approximately 50 µs.  
The RMS current rating of a capacitor could be viewed as a  
capacitor’s power rating. The RMS current flowing through  
the capacitors internal ESR produces power which causes  
the internal temperature of the capacitor to rise. The RMS  
current rating of a capacitor is determined by the amount of  
current required to raise the internal temperature approxi-  
mately 10˚C above an ambient temperature of 105˚C. The  
ability of the capacitor to dissipate this heat to the surround-  
ing air will determine the amount of current the capacitor can  
safely sustain. Capacitors that are physically large and have  
a large surface area will typically have higher RMS current  
ratings. For a given capacitor value, a higher voltage elec-  
trolytic capacitor will be physically larger than a lower voltage  
capacitor, and thus be able to dissipate more heat to the  
surrounding air, and therefore will have a higher RMS cur-  
rent rating.  
RPull Up The error flag output, (or power OK) is the col-  
lector of  
a NPN transistor, with the emitter internally  
grounded. To use the error flag, a pullup resistor to a positive  
voltage is needed. The error flag transistor is rated up to a  
maximum of 45V and can sink approximately 3 mA. If the  
error flag is not used, it can be left open.  
FEEDFORWARD CAPACITOR  
(Adjustable Output Voltage Version)  
CFF A Feedforward Capacitor CFF, shown across R2 in  
Figure 1 is used when the output voltage is greater than 10V  
or then COUT has a very low ESR. This capacitor adds lead  
compensation to the feedback loop and increases the phase  
margin for better loop stability. For CFF selection, see the  
design procedure section.  
>
If the output ripple is large ( 5% of the nominal output  
voltage), this ripple can be coupled to the feedback pin  
through the feedforward capacitor and cause the error com-  
parator to trigger the error flag. In this situation, adding a  
resistor, RFF, in series with the feedforward capacitor, ap-  
proximately 3 times R1, will attenuate the ripple voltage at  
the feedback pin.  
21  
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bypassing, but several precautions must be observed. A  
small percentage of solid tantalum capacitors can short if the  
inrush current rating is exceeded. This can happen at turn on  
when the input voltage is suddenly applied, and of course,  
higher input voltages produce higher inrush currents. Sev-  
eral capacitor manufacturers do a 100% surge current test-  
ing on their products to minimize this potential problem. If  
high turn on currents are expected, it may be necessary to  
limit this current by adding either some resistance or induc-  
tance before the tantalum capacitor, or select a higher volt-  
age capacitor. As with aluminum electrolytic capacitors, the  
RMS ripple current rating must be sized to the load current.  
Application Information (Continued)  
OUTPUT CAPACITOR  
COUT An output capacitor is required to filter the output  
and provide regulator loop stability. Low impedance or low  
ESR Electrolytic or solid tantalum capacitors designed for  
switching regulator applications must be used. When select-  
ing an output capacitor, the important capacitor parameters  
are; the 100 kHz Equivalent Series Resistance (ESR), the  
RMS ripple current rating, voltage rating, and capacitance  
value. For the output capacitor, the ESR value is the most  
important parameter.  
DS012593-32  
FIGURE 16. RMS Current Ratings for Low  
ESR Electrolytic Capacitors (Typical)  
The output capacitor requires an ESR value that has an  
upper and lower limit. For low output ripple voltage, a low  
ESR value is needed. This value is determined by the maxi-  
mum allowable output ripple voltage, typically 1% to 2% of  
the output voltage. But if the selected capacitor’s ESR is  
extremely low, there is a possibility of an unstable feedback  
loop, resulting in an oscillation at the output. Using the  
capacitors listed in the tables, or similar types, will provide  
design solutions under all conditions.  
If very low output ripple voltage (less than 15 mV) is re-  
quired, refer to the section on Output Voltage Ripple and  
Transients for a post ripple filter.  
DS012593-33  
An aluminum electrolytic capacitor’s ESR value is related to  
the capacitance value and its voltage rating. In most cases,  
higher voltage electrolytic capacitors have lower ESR values  
(see Figure 17). Often, capacitors with much higher voltage  
ratings may be needed to provide the low ESR values re-  
quired for low output ripple voltage.  
FIGURE 17. Capacitor ESR vs Capacitor Voltage Rating  
(Typical Low ESR Electrolytic Capacitor)  
The consequences of operating an electrolytic capacitor  
above the RMS current rating is a shortened operating life.  
The higher temperature speeds up the evaporation of the  
capacitor’s electrolyte, resulting in eventual failure.  
The output capacitor for many different switcher designs  
often can be satisfied with only three or four different capaci-  
tor values and several different voltage ratings. See the  
quick design component selection tables in Figure 2 and  
Figure 3 for typical capacitor values, voltage ratings, and  
manufacturers capacitor types.  
Selecting an input capacitor requires consulting the manu-  
facturers data sheet for maximum allowable RMS ripple  
current. For a maximum ambient temperature of 40˚C, a  
general guideline would be to select a capacitor with a ripple  
current rating of approximately 50% of the DC load current.  
For ambient temperatures up to 70˚C, a current rating of  
75% of the DC load current would be a good choice for a  
conservative design. The capacitor voltage rating must be at  
least 1.25 times greater than the maximum input voltage,  
and often a much higher voltage capacitor is needed to  
satisfy the RMS current requirements.  
Electrolytic capacitors are not recommended for tempera-  
tures below −25˚C. The ESR rises dramatically at cold tem-  
@
peratures and typically rises 3X  
−25˚C and as much as  
10X at −40˚C. See curve shown in Figure 18.  
Solid tantalum capacitors have a much better ESR spec for  
cold temperatures and are recommended for temperatures  
below −25˚C.  
A graph shown in Figure 16 shows the relationship between  
an electrolytic capacitor value, its voltage rating, and the  
RMS current it is rated for. These curves were obtained from  
the Nichicon “PL” series of low ESR, high reliability electro-  
lytic capacitors designed for switching regulator applications.  
Other capacitor manufacturers offer similar types of capaci-  
tors, but always check the capacitor data sheet.  
CATCH DIODE  
Buck regulators require a diode to provide a return path for  
the inductor current when the switch turns off. This must be  
a fast diode and must be located close to the LM2598 using  
short leads and short printed circuit traces.  
“Standard” electrolytic capacitors typically have much higher  
ESR numbers, lower RMS current ratings and typically have  
a shorter operating lifetime.  
Because of their very fast switching speed and low forward  
voltage drop, Schottky diodes provide the best performance,  
especially in low output voltage applications (5V and lower).  
Ultra-fast recovery, or High-Efficiency rectifiers are also a  
good choice, but some types with an abrupt turnoff charac-  
Because of their small size and excellent performance, sur-  
face mount solid tantalum capacitors are often used for input  
www.national.com  
22  
Application Information (Continued)  
teristic may cause instability or EMI problems. Ultra-fast  
recovery diodes typically have reverse recovery times of 50  
ns or less. Rectifiers such as the 1N5400 series are much  
too slow and should not be used.  
DS012593-35  
FIGURE 19. (IIND) Peak-to-Peak Inductor  
Ripple Current (as a Percentage of the  
Load Current) vs Load Current  
By allowing the percentage of inductor ripple current to  
increase for low load currents, the inductor value and size  
can be kept relatively low.  
DS012593-34  
FIGURE 18. Capacitor ESR Change vs Temperature  
When operating in the continuous mode, the inductor current  
waveform ranges from a triangular to a sawtooth type of  
waveform (depending on the input voltage), with the average  
value of this current waveform equal to the DC output load  
current.  
INDUCTOR SELECTION  
All switching regulators have two basic modes of operation;  
continuous and discontinuous. The difference between the  
two types relates to the inductor current, whether it is flowing  
continuously, or if it drops to zero for a period of time in the  
normal switching cycle. Each mode has distinctively different  
operating characteristics, which can affect the regulators  
performance and requirements. Most switcher designs will  
operate in the discontinuous mode when the load current is  
low.  
Inductors are available in different styles such as pot core,  
toroid, E-core, bobbin core, etc., as well as different core  
materials, such as ferrites and powdered iron. The least  
expensive, the bobbin, rod or stick core, consists of wire  
wound on a ferrite bobbin. This type of construction makes  
for an inexpensive inductor, but since the magnetic flux is not  
completely contained within the core, it generates more  
Electro-Magnetic Interference (EMl). This magnetic flux can  
induce voltages into nearby printed circuit traces, thus caus-  
ing problems with both the switching regulator operation and  
nearby sensitive circuitry, and can give incorrect scope read-  
ings because of induced voltages in the scope probe. Also  
see section on Open Core Inductors.  
The LM2598 (or any of the Simple Switcher family) can be  
used for both continuous or discontinuous modes of opera-  
tion.  
In many cases the preferred mode of operation is the con-  
tinuous mode. It offers greater output power, lower peak  
switch, inductor and diode currents, and can have lower  
output ripple voltage. But it does require larger inductor  
values to keep the inductor current flowing continuously,  
especially at low output load currents and/or high input volt-  
ages.  
When multiple switching regulators are located on the same  
PC board, open core magnetics can cause interference  
between two or more of the regulator circuits, especially at  
high currents. A torroid or E-core inductor (closed magnetic  
structure) should be used in these situations.  
To simplify the inductor selection process, an inductor selec-  
tion guide (nomograph) was designed (see Figure 3 through  
Figure 6). This guide assumes that the regulator is operating  
in the continuous mode, and selects an inductor that will  
allow a peak-to-peak inductor ripple current to be a certain  
percentage of the maximum design load current. This  
peak-to-peak inductor ripple current percentage is not fixed,  
but is allowed to change as different design load currents are  
selected. (See Figure 19.)  
The inductors listed in the selection chart include ferrite  
E-core construction for Schott, ferrite bobbin core for Renco  
and Coilcraft, and powdered iron toroid for Pulse Engineer-  
ing.  
Exceeding an inductor’s maximum current rating may cause  
the inductor to overheat because of the copper wire losses,  
or the core may saturate. If the inductor begins to saturate,  
the inductance decreases rapidly and the inductor begins to  
look mainly resistive (the DC resistance of the winding). This  
can cause the switch current to rise very rapidly and force  
the switch into a cycle-by-cycle current limit, thus reducing  
the DC output load current. This can also result in overheat-  
ing of the inductor and/or the LM2598. Different inductor  
types have different saturation characteristics, and this  
should be kept in mind when selecting an inductor.  
The inductor manufacturer’s data sheets include current and  
energy limits to avoid inductor saturation.  
23  
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ESR capacitors because they can affect the loop stability,  
resulting in oscillation problems. If very low output ripple  
voltage is needed (less than 20 mV), a post ripple filter is  
recommended. (See Figure 1.) The inductance required is  
typically between 1 µH and 5 µH, with low DC resistance, to  
maintain good load regulation. A low ESR output filter ca-  
pacitor is also required to assure good dynamic load re-  
sponse and ripple reduction. The ESR of this capacitor may  
be as low as desired, because it is out of the regulator  
feedback loop. The photo shown in Figure 20 shows a  
typical output ripple voltage, with and without a post ripple  
filter.  
Application Information (Continued)  
DISCONTINUOUS MODE OPERATION  
The selection guide chooses inductor values suitable for  
continuous mode operation, but for low current applications  
and/or high input voltages, a discontinuous mode design  
may be a better choice. It would use an inductor that would  
be physically smaller, and would need only one half to one  
third the inductance value needed for a continuous mode  
design. The peak switch and inductor currents will be higher  
in a discontinuous design, but at these low load currents  
(200 mA and below), the maximum switch current will still be  
less than the switch current limit.  
When observing output ripple with a scope, it is essential  
that a short, low inductance scope probe ground connection  
be used. Most scope probe manufacturers provide a special  
probe terminator which is soldered onto the regulator board,  
preferable at the output capacitor. This provides a very short  
scope ground thus eliminating the problems associated with  
the 3 inch ground lead normally provided with the probe, and  
provides a much cleaner and more accurate picture of the  
ripple voltage waveform.  
Discontinuous operation can have voltage waveforms that  
are considerable different than a continuous design. The  
output pin (switch) waveform can have some damped sinu-  
soidal ringing present. (See Typical Perfomance Character-  
istics photo titled Discontinuous Mode Switching Wave-  
forms) This ringing is normal for discontinuous operation,  
and is not caused by feedback loop instabilities. In discon-  
tinuous operation, there is a period of time where neither the  
switch or the diode are conducting, and the inductor current  
has dropped to zero. During this time, a small amount of  
energy can circulate between the inductor and the switch/  
diode parasitic capacitance causing this characteristic ring-  
ing. Normally this ringing is not a problem, unless the ampli-  
tude becomes great enough to exceed the input voltage, and  
even then, there is very little energy present to cause dam-  
age.  
The voltage spikes are caused by the fast switching action of  
the output switch, the diode, and the parasitic inductance of  
the output filter capacitor, and its associated wiring. To mini-  
mize these voltage spikes, the output capacitor should be  
designed for switching regulator applications, and the lead  
lengths must be kept very short. Wiring inductance, stray  
capacitance, as well as the scope probe used to evaluate  
these transients, all contribute to the amplitude of these  
spikes.  
Different inductor types and/or core materials produce differ-  
ent amounts of this characteristic ringing. Ferrite core induc-  
tors have very little core loss and therefore produce the most  
ringing. The higher core loss of powdered iron inductors  
produce less ringing. If desired, a series RC could be placed  
in parallel with the inductor to dampen the ringing. The  
computer aided design software Switchers Made Simple  
(version 4.2) will provide all component values for continu-  
ous and discontinuous modes of operation.  
DS012593-37  
FIGURE 21. Peak-to-Peak Inductor  
Ripple Current vs Load Current  
When a switching regulator is operating in the continuous  
mode, the inductor current waveform ranges from a triangu-  
lar to a sawtooth type of waveform (depending on the input  
DS012593-36  
voltage). For  
a given input and output voltage, the  
FIGURE 20. Post Ripple Filter Waveform  
peak-to-peak amplitude of this inductor current waveform  
remains constant. As the load current increases or de-  
creases, the entire sawtooth current waveform also rises  
and falls. The average value (or the center) of this current  
waveform is equal to the DC load current.  
OUTPUT VOLTAGE RIPPLE AND TRANSIENTS  
The output voltage of a switching power supply operating in  
the continuous mode will contain a sawtooth ripple voltage at  
the switcher frequency, and may also contain short voltage  
spikes at the peaks of the sawtooth waveform.  
If the load current drops to a low enough level, the bottom of  
the sawtooth current waveform will reach zero, and the  
switcher will smoothly change from a continuous to a discon-  
tinuous mode of operation. Most switcher designs (irregard-  
less how large the inductor value is) will be forced to run  
discontinuous if the output is lightly loaded. This is a per-  
fectly acceptable mode of operation.  
The output ripple voltage is a function of the inductor saw-  
tooth ripple current and the ESR of the output capacitor. A  
typical output ripple voltage can range from approximately  
0.5% to 3% of the output voltage. To obtain low ripple  
voltage, the ESR of the output capacitor must be low, how-  
ever, caution must be exercised when using extremely low  
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24  
OPEN CORE INDUCTORS  
Application Information (Continued)  
Another possible source of increased output ripple voltage or  
unstable operation is from an open core inductor. Ferrite  
bobbin or stick inductors have magnetic lines of flux flowing  
through the air from one end of the bobbin to the other end.  
These magnetic lines of flux will induce a voltage into any  
wire or PC board copper trace that comes within the induc-  
tor’s magnetic field. The strength of the magnetic field, the  
orientation and location of the PC copper trace to the mag-  
netic field, and the distance between the copper trace and  
the inductor, determine the amount of voltage generated in  
the copper trace. Another way of looking at this inductive  
coupling is to consider the PC board copper trace as one  
turn of a transformer (secondary) with the inductor winding  
as the primary. Many millivolts can be generated in a copper  
trace located near an open core inductor which can cause  
stability problems or high output ripple voltage problems.  
In a switching regulator design, knowing the value of the  
peak-to-peak inductor ripple current (IIND) can be useful for  
determining a number of other circuit parameters. Param-  
eters such as, peak inductor or peak switch current, mini-  
mum load current before the circuit becomes discontinuous,  
output ripple voltage and output capacitor ESR can all be  
calculated from the peak-to-peak IIND. When the inductor  
nomographs shown in Figure 4 through Figure 7 are used to  
select an inductor value, the peak-to-peak inductor ripple  
current can immediately be determined. The curve shown in  
Figure 21 shows the range of (IIND) that can be expected  
for different load currents. The curve also shows how the  
peak-to-peak inductor ripple current (IIND) changes as you  
go from the lower border to the upper border (for a given load  
current) within an inductance region. The upper border rep-  
resents a higher input voltage, while the lower border repre-  
sents a lower input voltage (see Inductor Selection Guides).  
If unstable operation is seen, and an open core inductor is  
used, it’s possible that the location of the inductor with  
respect to other PC traces may be the problem. To deter-  
mine if this is the problem, temporarily raise the inductor  
away from the board by several inches and then check  
circuit operation. If the circuit now operates correctly, then  
the magnetic flux from the open core inductor is causing the  
problem. Substituting a closed core inductor such as a tor-  
roid or E-core will correct the problem, or re-arranging the  
PC layout may be necessary. Magnetic flux cutting the IC  
device ground trace, feedback trace, or the positive or nega-  
tive traces of the output capacitor should be minimized.  
These curves are only correct for continuous mode opera-  
tion, and only if the inductor selection guides are used to  
select the inductor value  
Consider the following example:  
VOUT = 5V, maximum load current of 800 mA  
VIN = 12V, nominal, varying between 10V and 14V.  
The selection guide in Figure 5 shows that the vertical line  
for a 0.8A load current, and the horizontal line for the 12V  
input voltage intersect approximately midway between the  
upper and lower borders of the 68 µH inductance region. A  
68 µH inductor will allow a peak-to-peak inductor current  
(IIND) to flow that will be a percentage of the maximum load  
current. Referring to Figure 21, follow the 0.8A line approxi-  
mately midway into the inductance region, and read the  
peak-to-peak inductor ripple current (IIND) on the left hand  
axis (approximately 300 mA p-p).  
Sometimes, locating a trace directly beneath a bobbin in-  
ductor will provide good results, provided it is exactly in the  
center of the inductor (because the induced voltages cancel  
themselves out), but if it is off center one direction or the  
other, then problems could arise. If flux problems are  
present, even the direction of the inductor winding can make  
a difference in some circuits.  
As the input voltage increases to 14V, it approaches the  
upper border of the inductance region, and the inductor  
ripple current increases. Referring to the curve in Figure 21,  
This discussion on open core inductors is not to frighten the  
user, but to alert the user on what kind of problems to watch  
out for when using them. Open core bobbin or “stick” induc-  
tors are an inexpensive, simple way of making a compact  
efficient inductor, and they are used by the millions in many  
different applications.  
it can be seen that for  
a load current of 0.8A, the  
peak-to-peak inductor ripple current (IIND) is 300 mA with  
12V in, and can range from 340 mA at the upper border (14V  
in) to 225 mA at the lower border (10V in).  
Once the IIND value is known, the following formulas can be  
used to calculate additional information about the switching  
regulator circuit.  
1. Peak Inductor or peak switch current  
2. Minimum load current before the circuit becomes dis-  
continuous  
3. Output Ripple Voltage = (IIND) x (ESR of COUT  
= 0.3A x 0.16=48 mV p-p  
)
4. ESR of COUT  
DS012593-38  
25  
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soldered to should be at least 0.4 in2, and ideally should  
have 2 or more square inches of 2 oz. (0.0028) in) copper.  
Additional copper area improves the thermal characteristics,  
but with copper areas greater than approximately 3 in2, only  
small improvements in heat dissipation are realized. If fur-  
ther thermal improvements are needed, double sided or  
multilayer PC-board with large copper areas are recom-  
mended.  
Application Information (Continued)  
Circuit Data for Temperature Rise Curve TO-220  
Package (T)  
Capacitors Through hole electrolytic  
Inductor  
Diode  
Through hole, Schott, 68 µH  
The curves shown in Figure 23 show the LM2598S (TO-263  
package) junction temperature rise above ambient tempera-  
ture with a 1A load for various input and output voltages. This  
data was taken with the circuit operating as a buck switching  
regulator with all components mounted on a PC board to  
simulate the junction temperature under actual operating  
conditions. This curve can be used for a quick check for the  
approximate junction temperature for various conditions, but  
be aware that there are many factors that can affect the  
junction temperature.  
Through hole, 3A 40V, Schottky  
PC board  
3 square inches single sided 2 oz. copper  
(0.0028")  
FIGURE 22. Junction Temperature Rise, TO-220  
For the best thermal performance, wide copper traces and  
generous amounts of printed circuit board copper should be  
used in the board layout. (One exception to this is the output  
(switch) pin, which should not have large areas of copper.)  
Large areas of copper provide the best transfer of heat  
(lower thermal resistance) to the surrounding air, and moving  
air lowers the thermal resistance even further.  
Package thermal resistance and junction temperature rise  
numbers are all approximate, and there are many factors  
that will affect these numbers. Some of these factors include  
board size, shape, thickness, position, location, and even  
board temperature. Other factors are, trace width, total  
printed circuit copper area, copper thickness, single- or  
double-sided, multilayer board and the amount of solder on  
the board. The effectiveness of the PC board to dissipate  
heat also depends on the size, quantity and spacing of other  
components on the board, as well as whether the surround-  
ing air is still or moving. Furthermore, some of these com-  
ponents such as the catch diode will add heat to the PC  
board and the heat can vary as the input voltage changes.  
For the inductor, depending on the physical size, type of core  
material and the DC resistance, it could either act as a heat  
sink taking heat away from the board, or it could add heat to  
the board.  
DS012593-39  
Circuit Data for Temperature Rise Curve TO-263  
Package (S)  
Capacitors Surface mount tantalum, molded “D” size  
Inductor  
Diode  
Surface mount, Schott, 68 µH  
Surface mount, 3A 40V, Schottky  
PC board  
3 square inches single sided 2 oz. copper  
(0.0028")  
SHUTDOWN /SOFT-START  
FIGURE 23. Junction Temperature Rise, TO-263  
The circuit shown in Figure 26 is a standard buck regulator  
with 24V in, 12V out, 280 mA load, and using a 0.068 µF  
Soft-start capacitor. The photo in Figure 24 and Figure 25  
show the effects of Soft-start on the output voltage, the input  
current, with, and without a Soft-start capacitor. Figure 24  
also shows the error flag output going high when the output  
voltage reaches 95% of the nominal output voltage. The  
reduced input current required at startup is very evident  
when comparing the two photos. The Soft-start feature re-  
duces the startup current from 1A down to 240 mA, and  
delays and slows down the output voltage rise time.  
THERMAL CONSIDERATIONS  
The LM2598 is available in two packages, a 7-pin TO-220  
(T) and a 7-pin surface mount TO-263 (S).  
The TO-220 package can be used without a heat sink for  
ambient temperatures up to approximately 50˚C (depending  
on the output voltage and load current). The curves in Figure  
22 show the LM2598T junction temperature rises above  
ambient temperature for different input and output voltages.  
The data for these curves was taken with the LM2598T  
(TO-220 package) operating as a switching regulator in an  
ambient temperature of 25˚C (still air). These temperature  
rise numbers are all approximate and there are many factors  
that can affect these temperatures. Higher ambient tempera-  
tures require some heat sinking, either to the PC board or a  
small external heat sink.  
This reduction in start up current is useful in situations where  
the input power source is limited in the amount of current it  
can deliver. In some applications Soft-start can be used to  
replace undervoltage lockout or delayed startup functions.  
If a very slow output voltage ramp is desired, the Soft-start  
capacitor can be made much larger. Many seconds or even  
minutes are possible.  
The TO-263 surface mount package tab is designed to be  
soldered to the copper on a printed circuit board. The copper  
and the board are the heat sink for this package and the  
other heat producing components, such as the catch diode  
and inductor. The PC board copper area that the package is  
If only the shutdown feature is needed, the Soft-start capaci-  
tor can be eliminated.  
www.national.com  
26  
Application Information (Continued)  
DS012593-41  
DS012593-40  
FIGURE 25. Output Voltage, Input Current, at Start-Up,  
WITHOUT Soft-start  
FIGURE 24. Output Voltage, Input Current, Error Flag  
Signal, at Start-Up, WITH Soft-start  
DS012593-42  
FIGURE 26. Typical Circuit Using Shutdown /Soft-start and Error Flag Features  
DS012593-43  
FIGURE 27. Inverting −5V Regulator With Shutdown and Soft-start  
27  
www.national.com  
loaded down, may not work correctly. Because of the rela-  
tively high startup currents required by the inverting topology,  
the Soft-start feature shown in Figure 27 is recommended.  
Application Information (Continued)  
lNVERTING REGULATOR  
The circuit in Figure 27 converts a positive input voltage to a  
negative output voltage with a common ground. The circuit  
operates by bootstrapping the regulators ground pin to the  
negative output voltage, then grounding the feedback pin,  
the regulator senses the inverted output voltage and regu-  
lates it.  
Also shown in Figure 27 are several shutdown methods for  
the inverting configuration. With the inverting configuration,  
some level shifting is required, because the ground pin of the  
regulator is no longer at ground, but is now at the negative  
output voltage. The shutdown methods shown accept  
ground referenced shutdown signals.  
This example uses the LM2598-5 to generate a −5V output,  
but other output voltages are possible by selecting other  
output voltage versions, including the adjustable version.  
Since this regulator topology can produce an output voltage  
that is either greater than or less than the input voltage, the  
maximum output current greatly depends on both the input  
and output voltage. The curve shown in Figure 28 provides a  
guide as to the amount of output load current possible for the  
different input and output voltage conditions.  
UNDERVOLTAGE LOCKOUT  
Some applications require the regulator to remain off until  
the input voltage reaches a predetermined voltage. Figure  
29 contains a undervoltage lockout circuit for a buck configu-  
ration, while Figure 30 and Figure 31 are for the inverting  
types (only the circuitry pertaining to the undervoltage lock-  
out is shown). Figure 29 uses a zener diode to establish the  
threshold voltage when the switcher begins operating. When  
the input voltage is less than the zener voltage, resistors R1  
and R2 hold the Shutdown /Soft-start pin low, keeping the  
regulator in the shutdown mode. As the input voltage ex-  
ceeds the zener voltage, the zener conducts, pulling the  
Shutdown /Soft-start pin high, allowing the regulator to begin  
switching. The threshold voltage for the undervoltage lockout  
feature is approximately 1.5V greater than the zener voltage.  
The maximum voltage appearing across the regulator is the  
absolute sum of the input and output voltage, and this must  
be limited to a maximum of 40V. In this example, when  
converting +20V to −5V, the regulator would see 25V be-  
tween the input pin and ground pin. The LM2598 has a  
maximum input voltage rating of 40V.  
DS012593-45  
FIGURE 29. Undervoltage Lockout for a Buck  
Regulator  
DS012593-44  
FIGURE 28. Maximum Load Current for Inverting  
Regulator Circuit  
Figure 30 and Figure 31 apply the same feature to an  
inverting circuit. Figure 30 features a constant threshold  
voltage for turn on and turn off (zener voltage plus approxi-  
mately one volt). Since the SD /SS pin has an internal 7V  
zener clamp, R2 is needed to limit the current into this pin to  
approximately 1 mA when Q1 is on. If hysteresis is needed,  
the circuit in Figure 31 has a turn ON voltage which is  
different than the turn OFF voltage. The amount of hyster-  
esis is approximately equal to the value of the output  
voltage.  
An additional diode is required in this regulator configuration.  
Diode D1 is used to isolate input voltage ripple or noise from  
coupling through the CIN capacitor to the output, under light  
or no load conditions. Also, this diode isolation changes the  
topology to closely resemble a buck configuration thus pro-  
viding good closed loop stability. A Schottky diode is recom-  
mended for low input voltages, (because of its lower voltage  
drop) but for higher input voltages, a 1N5400 diode could be  
used.  
Because of differences in the operation of the inverting  
regulator, the standard design procedure is not used to  
select the inductor value. In the majority of designs, a 68 µH,  
1.5 Amp inductor is the best choice. Capacitor selection can  
also be narrowed down to just a few values. Using the values  
shown in Figure 27 will provide good results in the majority of  
inverting designs.  
This type of inverting regulator can require relatively large  
amounts of input current when starting up, even with light  
loads. Input currents as high as the LM2598 current limit  
(approximately 1.5A) are needed for 2 ms or more, until the  
output reaches its nominal output voltage. The actual time  
depends on the output voltage and the size of the output  
capacitor. Input power sources that are current limited or  
sources that can not deliver these currents without getting  
DS012593-47  
FIGURE 30. Undervoltage Lockout Without  
Hysteresis for an Inverting Regulator  
www.national.com  
28  
Application Information (Continued)  
DS012593-46  
FIGURE 31. Undervoltage Lockout With  
Hysteresis for an Inverting Regulator  
NEGATIVE VOLTAGE CHARGE PUMP  
Occasionally a low current negative voltage is needed for  
biasing parts of a circuit. A simple method of generating a  
negative voltage using a charge pump technique and the  
switching waveform present at the OUT pin, is shown in  
Figure 32. This unregulated negative voltage is approxi-  
mately equal to the positive input voltage (minus a few volts),  
and can supply up to a 200 mA of output current. There is a  
requirement however, that there be a minimum load of sev-  
eral hundred mA on the regulated positive output for the  
charge pump to work correctly. Also, resistor R1 is required  
to limit the charging current of C1 to some value less than  
the LM2598 current limit (typically 1.5A).  
This method of generating a negative output voltage without  
an additional inductor can be used with other members of  
the Simple Switcher Family, using either the buck or boost  
topology.  
DS012593-48  
FIGURE 32. Charge Pump for Generating a  
Low Current, Negative Output Voltage  
29  
www.national.com  
Application Information (Continued)  
TYPICAL THROUGH HOLE PC BOARD LAYOUT, FIXED OUTPUT (1X SIZE), DOUBLE SIDED, THROUGH HOLE  
PLATED  
DS012593-51  
CIN — 150 µF/50V Aluminum Electrolytic, Panasonic “HFQ series”  
COUT — 120 µF/25V Aluminum Electrolytic, Panasonic “HFQ series”  
D1 — 3A, 40V Schottky Rectifier, 1N5822  
RPULL-UP — 10 k  
CDELAY — 0.1 µF  
CSD/SS — 0.1 µF  
L1 — 68 µH, L30, Renco, Through hole  
FIGURE 33. Fixed Output PC Board Layout  
www.national.com  
30  
Application Information (Continued)  
TYPICAL THROUGH HOLE PC BOARD LAYOUT, ADJUSTABLE OUTPUT (1X SIZE), DOUBLE SIDED,  
THROUGH HOLE PLATED  
DS012593-52  
CIN — 150 µF/50V, Aluminum Electrolytic, Panasonic “HFQ series”  
COUT — 120 µF/25V Aluminum Electrolytic, Panasonic “HFQ series”  
D1 — 3A, 40V Schottky Rectifier, 1N5822  
L1 — 68 µH, L30, Renco, Through hole  
CFF — See Figure 4.  
RFF — See Application Information Section (CFF Section)  
RPULL-UP — 10 kΩ  
CDELAY — 0.1 µF  
R1 — 1 k, 1%  
CSD/SS — 0.1 µF  
R2 — Use formula in Design Procedure  
FIGURE 34. Adjustable Output PC Board Layout  
31  
www.national.com  
Physical Dimensions inches (millimeters) unless otherwise noted  
7-Lead TO-220 (T)  
Order Number LM2598T-3.3, LM2598T-5.0,  
LM2598T-12 or LM2598T-ADJ  
NS Package Number TA07B  
www.national.com  
32  
Physical Dimensions inches (millimeters) unless otherwise noted (Continued)  
7-Lead TO-263 Surface Mount Package (S)  
Order Number LM2598S-3.3, LM2598S-5.0, LM2598S-12 or LM2598S-ADJ  
NS Package Number TS7B  
LIFE SUPPORT POLICY  
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT  
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL  
COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein:  
1. Life support devices or systems are devices or  
systems which, (a) are intended for surgical implant  
into the body, or (b) support or sustain life, and  
whose failure to perform when properly used in  
accordance with instructions for use provided in the  
labeling, can be reasonably expected to result in a  
significant injury to the user.  
2. A critical component is any component of a life  
support device or system whose failure to perform  
can be reasonably expected to cause the failure of  
the life support device or system, or to affect its  
safety or effectiveness.  
National Semiconductor  
Corporation  
Americas  
Tel: 1-800-272-9959  
Fax: 1-800-737-7018  
Email: support@nsc.com  
National Semiconductor  
Europe  
National Semiconductor  
Asia Pacific Customer  
Response Group  
Tel: 65-2544466  
Fax: 65-2504466  
National Semiconductor  
Japan Ltd.  
Tel: 81-3-5639-7560  
Fax: 81-3-5639-7507  
Fax: +49 (0) 180-530 85 86  
Email: europe.support@nsc.com  
Deutsch Tel: +49 (0) 69 9508 6208  
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Français Tel: +33 (0) 1 41 91 8790  
Email: ap.support@nsc.com  
www.national.com  
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.  

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