LMZ14203HTZE [NSC]
3A SIMPLE SWITCHER? Power Module for High Output Voltage; 3A SIMPLE SWITCHER ?电源模块的高输出电压型号: | LMZ14203HTZE |
厂家: | National Semiconductor |
描述: | 3A SIMPLE SWITCHER? Power Module for High Output Voltage |
文件: | 总20页 (文件大小:621K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
June 13, 2011
LMZ14203H
3A SIMPLE SWITCHER® Power Module for High Output
Voltage
Easy to use 7 pin package
Performance Benefits
High efficiency reduces system heat generation
■
■
■
Low radiated EMI (EN 55022 Class B compliant)(Note 5)
No compensation required
Low package thermal resistance
■
System Performance
Efficiency VOUT = 12V
30135686
TO-PMOD 7 Pin Package
100
10.16 x 13.77 x 4.57 mm (0.4 x 0.542 x 0.18 in)
θ
JA = 16°C/W, θJC = 1.9°C/W
95
90
85
80
75
70
RoHS Compliant
Electrical Specifications
Up to 3A output current
■
■
■
■
VIN = 15V
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
Input voltage range 6V to 42V
Output voltage as low as 5V
Efficiency up to 97%
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
301356100
Key Features
Thermal Derating VOUT = 12V, θJA = 16°C/W
Integrated shielded inductor
■
■
■
3.5
Simple PCB layout
Flexible startup sequencing using external soft-start and
precision enable
3.0
2.5
2.0
1.5
1.0
Protection against inrush currents
■
■
■
■
Input UVLO and output short circuit protection
– 40°C to 125°C junction temperature range
Single exposed pad and standard pinout for easy
mounting and manufacturing
VIN = 15V
0.5
VIN = 24V
Low output voltage ripple
■
■
VIN = 42V
0.0
-20
Pin-to-pin compatible family:
0
20 40 60 80 100 120 140
LMZ14203H/2H/1H (42V max 3A, 2A, 1A)
LMZ14203/2/1 (42V max 3A, 2A, 1A)
LMZ12003/2/1 (20V max 3A, 2A, 1A)
AMBIENT TEMPERATURE (°C)
30135678
Radiated Emissions (EN 55022 Class B)
Fully enabled for Webench® Power Designer
■
80
Emissions (Evaluation Board)
EN 55022 Limit (Class B)
70
Applications
60
50
40
30
20
10
0
Intermediate bus conversions to 12V and 24V rail
■
■
■
■
Time critical projects
Space constrained / high thermal requirement applications
Negative output voltage applications
0
200
400
600
800 1,000
FREQUENCY (MHz)
30135691
SIMPLE SWITCHER® is a registered trademark of National Semiconductor Corporation
© 2011 National Semiconductor Corporation
301356
www.national.com
Simplified Application Schematic
30135601
Connection Diagram
30135602
Top View
7-Lead TO-PMOD
Ordering Information
Order Number
LMZ14203HTZ
LMZ14203HTZX
LMZ14203HTZE
Package Type
TO-PMOD-7
TO-PMOD-7
TO-PMOD-7
NSC Package Drawing
TZA07A
Supplied As
250 Units on Tape and Reel
500 Units on Tape and Reel
45 Units in a Rail
TZA07A
TZA07A
Pin Descriptions
Pin
Name Description
1
2
VIN Supply input — Additional external input capacitance is required between this pin and the exposed pad (EP).
RON On time resistor — An external resistor from VIN to this pin sets the on-time and frequency of the application. Typical
values range from 100k to 700k ohms.
3
4
5
6
EN
Enable — Input to the precision enable comparator. Rising threshold is 1.18V.
GND Ground — Reference point for all stated voltages. Must be externally connected to EP.
SS
FB
Soft-Start — An internal 8 µA current source charges an external capacitor to produce the soft-start function.
Feedback — Internally connected to the regulation, over-voltage, and short-circuit comparators. The regulation
reference point is 0.8V at this input pin. Connect the feedback resistor divider between the output and ground to set
the output voltage.
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2
Pin
7
Name Description
VOUT Output Voltage — Output from the internal inductor. Connect the output capacitor between this pin and the EP.
EP
EP
Exposed Pad — Internally connected to pin 4. Used to dissipate heat from the package during operation. Must be
electrically connected to pin 4 external to the package.
3
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ESD Susceptibility(Note 2)
For soldering specifications:
see product folder at www.national.com and
www.national.com/ms/MS/MS-SOLDERING.pdf
± 2 kV
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
VIN, RON to GND
EN, FB, SS to GND
Junction Temperature
Storage Temperature Range
-0.3V to 43.5V
-0.3V to 7V
150°C
Operating Ratings (Note 1)
VIN
6V to 42V
0V to 6.5V
−40°C to 125°C
EN
-65°C to 150°C
Operation Junction Temperature
Electrical Characteristics Limits in standard type are for TJ = 25°C only; limits in boldface type apply over the
junction temperature (TJ) range of -40°C to +125°C. Minimum and Maximum limits are guaranteed through test, design or statistical
correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only.
Unless otherwise stated the following conditions apply: VIN = 24V, VOUT = 12V, RON = 249kΩ
Min
(Note 3)
Typ
Max
Symbol
Parameter
Conditions
Units
(Note 4) (Note 3)
SYSTEM PARAMETERS
Enable Control
VEN
VEN-HYS
Soft-Start
ISS
EN threshold trip point
VEN rising
VSS = 0V
1.10
8
1.18
90
1.25
15
V
EN threshold hysteresis
mV
SS source current
10
µA
µA
ISS-DIS
SS discharge current
-200
Current Limit
ICL
Current limit threshold
Input UVLO
DC average
3.2
4.7
5.5
A
VIN UVLO
VINUVLO
EN pin floating
VIN rising
3.75
130
V
VINUVLO-HYST Hysteresis
EN pin floating
VIN falling
mV
ON/OFF Timer
tON-MIN
tOFF
Regulation and Over-Voltage Comparator
ON timer minimum pulse width
150
260
ns
ns
OFF timer pulse width
VFB
In-regulation feedback voltage VIN = 24V, VOUT = 12V
VSS >+ 0.8V
0.782
0.786
0.780
0.787
0.803
0.803
0.803
0.803
0.822
0.818
0.826
0.819
V
V
V
V
TJ = -40°C to 125°C
IOUT = 10mA to 3A
VIN = 24V, VOUT = 12V
VSS >+ 0.8V
TJ = 25°C
IOUT = 10mA to 3A
VFB
In-regulation feedback voltage VIN = 36V, VOUT = 24V
VSS >+ 0.8V
TJ = -40°C to 125°C
IOUT = 10mA to 3A
VIN = 36V, VOUT = 24V
VSS >+ 0.8V
TJ = 25°C
IOUT = 10mA to 3A
VFB-OVP
IFB
Feedback over-voltage
protection threshold
0.92
5
V
Feedback input bias current
nA
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4
Min
(Note 3)
Typ
Max
Symbol
Parameter
Conditions
Units
(Note 4) (Note 3)
IQ
Non Switching Input Current
VFB= 0.86V
1
mA
ISD
Shut Down Quiescent Current VEN= 0V
25
μA
Thermal Characteristics
TSD
TSD-HYST
θJA
Thermal Shutdown
Rising
165
15
°C
°C
Thermal Shutdown Hysteresis
Junction to Ambient
4 layer Printed Circuit Board, 7.62cm x
7.62cm (3in x 3in) area, 1 oz Copper, No
air flow
16
°C/W
4 layer Printed Circuit Board, 6.35cm x
6.35cm (2.5in x 2.5in) area, 1 oz
Copper, No air flow
18.4
1.9
°C/W
°C/W
Junction to Case
No air flow
θJC
PERFORMANCE PARAMETERS
Output Voltage Ripple
Line Regulation
Load Regulation
Efficiency
VOUT = 5V, CO = 100µF 6.3V X7R
VIN = 16V to 42V, IOUT= 3A
VIN = 24V, IOUT = 0A to 3A
8
mV PP
%
ΔVOUT
.01
1.5
94
93
ΔVOUT/ΔVIN
mV/A
%
ΔVOUT/ΔIOUT
VIN = 24V VOUT = 12V IOUT = 1A
VIN = 24V VO = 12V IO = 3A
η
η
Efficiency
%
Note 1: Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the
device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The human body model is a 100pF capacitor discharged through a 1.5 kΩ resistor into each pin. Test method is per JESD-22-114.
Note 3: Min and Max limits are 100% production tested at 25°C. Limits over the operating temperature range are guaranteed through correlation using Statistical
Quality Control (SQC) methods. Limits are used to calculate National’s Average Outgoing Quality Level (AOQL).
Note 4: Typical numbers are at 25°C and represent the most likely parametric norm.
Note 5: EN 55022:2006, +A1:2007, FCC Part 15 Subpart B: 2007.
5
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Typical Performance Characteristics
Unless otherwise specified, the following conditions apply: VIN = 24V; Cin = 10uF X7R Ceramic; CO = 47uF; TAMB = 25°C.
Efficiency VOUT = 5.0V TAMB = 25°C
100
Power Dissipation VOUT = 5.0V TAMB = 25°C
5
VIN = 8V
VIN = 12V
VIN = 24V
95
90
85
80
75
70
VIN = 36V
VIN = 42V
4
3
2
1
0
VIN = 8V
VIN = 12V
VIN = 24V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
OUTPUT CURRENT (A)
0.0 0.5 1.0 1.5 2.0 2.5 3.0
OUTPUT CURRENT (A)
30135697
30135698
Efficiency VOUT = 12V TAMB = 25°C
Power Dissipation VOUT = 12V TAMB = 25°C
5
100
VIN = 15V
VIN = 24V
VIN = 30V
95
90
85
80
VIN = 36V
VIN = 42V
4
3
2
1
0
VIN = 15V
VIN = 24V
75
VIN = 30V
VIN = 36V
VIN = 42V
70
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
30135693
301356100
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6
Efficiency VOUT = 15V TAMB = 25°C
100
Power Dissipation VOUT = 15V TAMB = 25°C
5
VIN = 24V
VIN = 30V
VIN = 36V
95
90
85
80
75
70
VIN = 42V
4
3
2
1
0
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
30135699
30135661
30135663
30135660
30135662
30135664
Efficiency VOUT = 18V TAMB = 25°C
Power Dissipation VOUT = 18V TAMB = 25°C
100
5
VIN = 24V
VIN = 30V
VIN = 36V
95
90
85
80
75
70
VIN = 42V
4
3
2
1
0
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
Efficiency VOUT = 24V TAMB = 25°C
Power Dissipation VOUT = 24V TAMB = 25°C
100
5
VIN = 28V
VIN = 30V
VIN = 36V
95
90
85
80
75
70
VIN = 42V
4
3
2
1
0
VIN = 28V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
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Efficiency VOUT = 30V TAMB = 25°C
100
Power Dissipation VOUT = 30V TAMB = 25°C
5
95
90
85
80
75
70
4
3
2
1
VIN = 34V
VIN = 36V
VIN = 42V
VIN = 34V
VIN = 36V
VIN = 42V
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
30135670
30135694
30135695
30135671
30135665
30135696
Efficiency VOUT = 5.0V TAMB = 85°C
Power Dissipation VOUT = 5.0V TAMB = 85°C
100
5
VIN = 8V
VIN = 12V
VIN = 24V
95
90
85
80
75
70
VIN = 36V
VIN = 42V
4
3
2
1
0
VIN = 8V
VIN = 12V
VIN = 24V
VIN = 36V
VIN = 42V
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
Efficiency VOUT = 12V TAMB = 85°C
Power Dissipation VOUT = 12V TAMB = 85°C
100
5
VIN = 15V
VIN = 24V
VIN = 30V
95
90
85
80
75
70
VIN = 36V
VIN = 42V
4
3
2
1
0
VIN = 15V
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
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8
Efficiency VOUT = 15V TAMB = 85°C
100
Power Dissipation VOUT = 15V TAMB = 85°C
5
VIN = 24V
VIN = 30V
VIN = 36V
95
90
85
80
75
70
VIN = 42V
4
3
2
1
0
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
30135668
30135666
30135672
30135669
30135667
30135673
Efficiency VOUT = 18V TAMB = 85°C
Power Dissipation VOUT = 18V TAMB = 85°C
100
5
VIN = 24V
VIN = 30V
VIN = 36V
95
90
85
80
75
70
VIN = 42V
4
3
2
1
0
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
Efficiency VOUT = 24V TAMB = 85°C
Power Dissipation VOUT = 24V TAMB = 85°C
100
5
VIN = 28V
VIN = 30V
VIN = 36V
95
90
85
80
75
70
VIN = 42V
4
3
2
1
0
VIN = 28V
VIN = 30V
VIN = 36V
VIN = 42V
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
9
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Efficiency VOUT = 30V TAMB = 85°C
100
Power Dissipation VOUT = 30V TAMB = 85°C
5
95
90
85
80
75
70
4
3
2
1
VIN = 34V
VIN = 36V
VIN = 42V
VIN = 34V
VIN = 36V
VIN = 42V
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
OUTPUT CURRENT (A)
30135674
30135678
30135679
30135675
30135687
30135688
Thermal Derating VOUT = 12V, θJA = 16°C/W
Thermal Derating VOUT = 12V, θJA = 20°C/W
3.5
3.5
VIN = 15V
VIN = 24V
VIN = 42V
3.0
2.5
2.0
1.5
1.0
3.0
2.5
2.0
1.5
1.0
0.5
0.0
VIN = 15V
0.5
VIN = 24V
VIN = 42V
0.0
-20
0
20 40 60 80 100 120 140
-20
0
20 40 60 80 100 120 140
AMBIENT TEMPERATURE (°C)
AMBIENT TEMPERATURE (°C)
Thermal Derating VOUT = 24V, θJA = 16°C/W
Thermal Derating VOUT = 24V, θJA = 20°C/W
3.5
3.5
VIN = 30V
VIN = 36V
VIN = 42V
3.0
2.5
2.0
1.5
1.0
3.0
2.5
2.0
1.5
1.0
0.5
0.0
VIN = 30V
0.5
VIN = 36V
VIN = 42V
0.0
-20
0
20 40 60 80 100 120 140
-20
0
20 40 60 80 100 120 140
AMBIENT TEMPERATURE (°C)
AMBIENT TEMPERATURE (°C)
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10
Thermal Derating VOUT = 30V, θJA = 16°C/W
Thermal Derating VOUT = 30V, θJA = 20°C/W
3.5
3.5
VIN = 34V
VIN = 36V
VIN = 42V
3.0
2.5
2.0
1.5
1.0
3.0
2.5
2.0
1.5
1.0
0.5
0.0
VIN = 34V
0.5
VIN = 36V
VIN = 42V
0.0
-20
0
20 40 60 80 100 120 140
-20
0
20 40 60 80 100 120 140
AMBIENT TEMPERATURE (°C)
AMBIENT TEMPERATURE (°C)
30135653
30135654
Line and Load Regulation TAMB = 25°C
Package Thermal Resistance θJA
4 Layer Printed Circuit Board with 1oz Copper
12.6
VIN = 15V
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
±1%
40
0LFM (0m/s) air
225LFM (1.14m/s) air
35
500LFM (2.54m/s) air
12.4
12.2
12.0
11.8
11.6
Evaluation Board Area
30
25
20
15
10
5
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
0
10
20
30
40
50
60
2
BOARD AREA (cm )
OUTPUT CURRENT (A)
30135689
30135652
Output Ripple
VIN = 12V, IOUT = 3A, Ceramic COUT, BW = 200 MHz
Output Ripple
VIN = 24V, IOUT = 3A, Polymer Electrolytic COUT, BW = 200 MHz
30135605
30135604
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Load Transient Response VIN = 24V VOUT = 12V
Load Step from 10% to 100%
Load Transient Response VIN = 24V VOUT = 12V
Load Step from 30% to 100%
30135606
30135603
Current Limit vs. Input Voltage
VOUT = 5V
Switching Frequency vs. Power Dissipation
VOUT = 5V
6.0
5.5
5.0
4.5
6
VIN = 12V
VIN = 24V
VIN = 36V
5
VIN = 42V
4
3
2
1
0
4.0
Fsw = 250kHz
3.5
3.0
Fsw = 400kHz
Fsw = 600kHz
5
10 15 20 25 30 35 40 45
INPUT VOLTAGE (V)
200 300 400 500 600 700 800
SWITCHING FREQUENCY (kHz)
30135621
30135618
Current Limit vs. Input Voltage
VOUT = 12V
Switching Frequency vs. Power Dissipation
VOUT = 12V
6.0
6
VIN = 15V
VIN = 24V
VIN = 36V
5.5
5.0
4.5
4.0
3.5
3.0
5
VIN = 42V
4
3
2
1
0
Fsw = 250kHz
Fsw = 400kHz
Fsw = 600kHz
5
10 15 20 25 30 35 40 45
INPUT VOLTAGE (V)
200 300 400 500 600 700 800
SWITCHING FREQUENCY (kHz)
30135622
30135619
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12
Current Limit vs. Input Voltage
VOUT = 24V
Switching Frequency vs. Power Dissipation
VOUT = 24V
6.0
6
5
4
3
5.5
5.0
4.5
4.0
3.5
3.0
2
VIN = 30V
VIN = 36V
Fsw = 250kHz
Fsw = 400kHz
Fsw = 600kHz
VIN = 42V
1
0
30
33
36
39
42
45
200 300 400 500 600 700 800
SWITCHING FREQUENCY (kHz)
INPUT VOLTAGE (V)
30135623
30135620
Startup
VIN = 24V IOUT = 3A
Radiated EMI of Evaluation Board, VOUT = 12V
80
Emissions (Evaluation Board)
EN 55022 Limit (Class B)
70
60
50
40
30
20
10
0
30135655
0
200
400
600
800 1,000
FREQUENCY (MHz)
30135691
Conducted EMI, VOUT = 12V
Evaluation Board BOM and 3.3µH 2x10µF LC line filter
80
Emissions
CISPR 22 Quasi Peak
70
60
50
40
30
20
10
0
CISPR 22 Average
0.1
1
10
100
FREQUENCY (MHz)
30135624
13
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Application Block Diagram
30135608
falling threshold of 1.09V. The maximum recommended volt-
COT Control Circuit Overview
age into the EN pin is 6.5V. For applications where the mid-
point of the enable divider exceeds 6.5V, a small zener can
be added to limit this voltage.
Constant On Time control is based on a comparator and an
on-time one shot, with the output voltage feedback compared
to an internal 0.8V reference. If the feedback voltage is below
the reference, the high-side MOSFET is turned on for a fixed
on-time determined by a programming resistor RON. RON is
connected to VIN such that on-time is reduced with increasing
input supply voltage. Following this on-time, the high-side
MOSFET remains off for a minimum of 260 ns. If the voltage
on the feedback pin falls below the reference level again the
on-time cycle is repeated. Regulation is achieved in this man-
ner.
The function of the RENT and RENB divider shown in the Ap-
plication Block Diagram is to allow the designer to choose an
input voltage below which the circuit will be disabled. This im-
plements the feature of programmable under voltage lockout.
This is often used in battery powered systems to prevent deep
discharge of the system battery. It is also useful in system
designs for sequencing of output rails or to prevent early turn-
on of the supply as the main input voltage rail rises at power-
up. Applying the enable divider to the main input rail is often
done in the case of higher input voltage systems such as 24V
AC/DC systems where a lower boundary of operation should
be established. In the case of sequencing supplies, the divider
is connected to a rail that becomes active earlier in the power-
up cycle than the LMZ14203H output rail. The two resistors
should be chosen based on the following ratio:
Design Steps for the LMZ14203H
Application
The LMZ14203H is fully supported by Webench® which of-
fers the following:
• Component selection
RENT / RENB = (VIN-ENABLE/ 1.18V) – 1 (1)
• Electrical simulation
The EN pin is internally pulled up to VIN and can be left float-
ing for always-on operation. However, it is good practice to
use the enable divider and turn on the regulator when VIN is
close to reaching its nominal value. This will guarantee
smooth startup and will prevent overloading the input supply.
• Thermal simulation
• Build-it prototype board for a reduction in design time
The following list of steps can be used to manually design the
LMZ14203H application.
• Select minimum operating VIN with enable divider resistors
• Program VO with divider resistor selection
• Program turn-on time with soft-start capacitor selection
• Select CO
OUTPUT VOLTAGE SELECTION
Output voltage is determined by a divider of two resistors
connected between VO and ground. The midpoint of the di-
vider is connected to the FB input. The voltage at FB is
compared to a 0.8V internal reference. In normal operation
an on-time cycle is initiated when the voltage on the FB pin
falls below 0.8V. The high-side MOSFET on-time cycle caus-
es the output voltage to rise and the voltage at the FB to
exceed 0.8V. As long as the voltage at FB is above 0.8V, on-
time cycles will not occur.
• Select CIN
• Set operating frequency with RON
• Determine module dissipation
• Layout PCB for required thermal performance
ENABLE DIVIDER, RENT AND RENB SELECTION
The regulated output voltage determined by the external di-
vider resistors RFBT and RFBB is:
The enable input provides a precise 1.18V reference thresh-
old to allow direct logic drive or connection to a voltage divider
from a higher enable voltage such as VIN. The enable input
also incorporates 90 mV (typ) of hysteresis resulting in a
VO = 0.8V x (1 + RFBT / RFBB) (2)
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14
Rearranging terms; the ratio of the feedback resistors for a
desired output voltage is:
ESR:
The ESR of the output capacitor affects the output voltage
ripple. High ESR will result in larger VOUT peak-to-peak ripple
voltage. Furthermore, high output voltage ripple caused by
excessive ESR can trigger the over-voltage protection moni-
tored at the FB pin. The ESR should be chosen to satisfy the
maximum desired VOUT peak-to-peak ripple voltage and to
avoid over-voltage protection during normal operation. The
following equations can be used:
RFBT / RFBB = (VO / 0.8V) - 1 (3)
These resistors should be chosen from values in the range of
1 kΩ to 50 kΩ.
A feed-forward capacitor is placed in parallel with RFBT to im-
prove load step transient response. Its value is usually deter-
mined experimentally by load stepping between DCM and
CCM conduction modes and adjusting for best transient re-
sponse and minimum output ripple.
ESRMAX-RIPPLE ≤ VOUT-RIPPLE / ILR P-P(7)
where ILR P-P is calculated using equation (19) below.
A table of values for RFBT , RFBB , and RON is included in the
simplified applications schematic.
ESRMAX-OVP < (VFB-OVP - VFB) / (ILR P-P x AFB )(8)
where AFB is the gain of the feedback network from VOUT to
VFB at the switching frequency.
SOFT-START CAPACITOR, CSS, SELECTION
Programmable soft-start permits the regulator to slowly ramp
to its steady state operating point after being enabled, thereby
reducing current inrush from the input supply and slowing the
output voltage rise-time to prevent overshoot.
As worst case, assume the gain of AFB with the CFF capacitor
at the switching frequency is 1.
The selected capacitor should have sufficient voltage and
RMS current rating. The RMS current through the output ca-
pacitor is:
Upon turn-on, after all UVLO conditions have been passed,
an internal 8uA current source begins charging the external
soft-start capacitor. The soft-start time duration to reach
steady state operation is given by the formula:
I(COUT(RMS)) = ILR P-P / √12 (9)
INPUT CAPACITOR, CIN, SELECTION
tSS = VREF x CSS / Iss = 0.8V x CSS / 8uA (4)
This equation can be rearranged as follows:
CSS = tSS x 8 μA / 0.8V
The LMZ14203H module contains an internal 0.47 µF input
ceramic capacitor. Additional input capacitance is required
external to the module to handle the input ripple current of the
application. This input capacitance should be located as close
as possible to the module. Input capacitor selection is gener-
ally directed to satisfy the input ripple current requirements
rather than by capacitance value. Worst case input ripple cur-
rent rating is dictated by the equation:
Use of a 4700pF capacitor results in 0.5ms soft-start duration.
This is a recommended value. Note that high values of CSS
capacitance will cause more output voltage droop when a
load transient goes across the DCM-CCM boundary. Use
equation 18 below to find the DCM-CCM boundary load cur-
rent for the specific operating condition. If a fast load transient
response is desired for steps between DCM and CCM mode
the softstart capacitor value should be less than 0.018µF.
I(CIN(RMS)) ≊ 1 / 2 x IO x √ (D / 1-D) (10)
where D ≊ VO / VIN
(As a point of reference, the worst case ripple current will oc-
cur when the module is presented with full load current and
when VIN = 2 x VO).
Note that the following conditions will reset the soft-start ca-
pacitor by discharging the SS input to ground with an internal
200 μA current sink:
• The enable input being “pulled low”
• Thermal shutdown condition
• Over-current fault
Recommended minimum input capacitance is 10uF X7R ce-
ramic with a voltage rating at least 25% higher than the
maximum applied input voltage for the application. It is also
recommended that attention be paid to the voltage and tem-
perature deratings of the capacitor selected. It should be
noted that ripple current rating of ceramic capacitors may be
missing from the capacitor data sheet and you may have to
contact the capacitor manufacturer for this rating.
• Internal VINUVLO
OUTPUT CAPACITOR, CO, SELECTION
None of the required output capacitance is contained within
the module. At a minimum, the output capacitor must meet
the worst case RMS current rating of 0.5 x ILR P-P, as calcu-
lated in equation (17). Beyond that, additional capacitance will
reduce output ripple so long as the ESR is low enough to per-
mit it. A minimum value of 10 μF is generally required. Ex-
perimentation will be required if attempting to operate with a
minimum value. Low ESR capacitors, such as ceramic and
polymer electrolytic capacitors are recommended.
If the system design requires a certain maximum value of in-
put ripple voltage ΔVIN to be maintained then the following
equation may be used.
CIN ≥ IO x D x (1–D) / fSW-CCM x ΔVIN(11)
If ΔVIN is 1% of VIN for a 24V input to 12V output application
this equals 240 mV and fSW = 400 kHz.
CIN≥ 3A x 12V/24V x (1– 12V/24V) / (400000 x 0.240 V)
CIN≥ 7.8μF
CAPACITANCE:
Additional bulk capacitance with higher ESR may be required
to damp any resonant effects of the input capacitance and
parasitic inductance of the incoming supply lines.
The following equation provides a good first pass approxima-
tion of CO for load transient requirements:
CO≥ISTEP x VFB x L x VIN/ (4 x VO x (VIN — VO) x VOUT-TRAN
)
ON TIME, RON, RESISTOR SELECTION
(6)
Many designs will begin with a desired switching frequency in
mind. As seen in the Typical Performance Characteristics
section, the best efficiency is achieved in the 300kHz-400kHz
switching frequency range. The following equation can be
used to calculate the RON value.
As an example, for 3A load step, VIN = 24V, VOUT = 12V,
VOUT-TRAN = 50mV:
CO≥ 3A x 0.8V x 10μH x 24V / (4 x 12V x ( 24V — 12V) x
50mV)
CO≥ 20μF
15
www.national.com
fSW(CCM) ≊ VO / (1.3 x 10-10 x RON) (12)
This can be rearranged as
Where VIN is the maximum input voltage and fSW is deter-
mined from equation 12.
If the output current IO is determined by assuming that IO
=
RON ≊ VO / (1.3 x 10 -10 x fSW(CCM) (13)
The selection of RON and fSW(CCM) must be confined by limi-
tations in the on-time and off-time for the COT control section.
IL, the higher and lower peak of ILR can be determined. Be
aware that the lower peak of ILR must be positive if CCM op-
eration is required.
The on-time of the LMZ14203H timer is determined by the
resistor RON and the input voltage VIN. It is calculated as fol-
lows:
POWER DISSIPATION AND BOARD THERMAL
REQUIREMENTS
For a design case of VIN = 24V, VOUT = 12V, IOUT = 3A,
TAMB (MAX) = 65°C , and TJUNCTION = 125°C, the device must
see a maximum junction-to-ambient thermal resistance of:
tON = (1.3 x 10-10 x RON) / VIN (14)
The inverse relationship of tON and VIN gives a nearly constant
switching frequency as VIN is varied. RON should be selected
such that the on-time at maximum VIN is greater than 150 ns.
The on-timer has a limiter to ensure a minimum of 150 ns for
tON. This limits the maximum operating frequency, which is
governed by the following equation:
θ
JA-MAX < (TJ-MAX - TAMB(MAX)) / PD
This θJA-MAX will ensure that the junction temperature of the
regulator does not exceed TJ-MAX in the particular application
ambient temperature.
To calculate the required θJA-MAX we need to get an estimate
for the power losses in the IC. The following graph is taken
form the Typical Performance Characteristics section and
fSW(MAX) = VO / (VIN(MAX) x 150 nsec) (15)
This equation can be used to select RON if a certain operating
frequency is desired so long as the minimum on-time of 150
ns is observed. The limit for RON can be calculated as follows:
shows the power dissipation of the LMZ14203H for VOUT
12V at 85°C TAMB
=
.
RON ≥ VIN(MAX) x 150 nsec / (1.3 x 10 -10) (16)
Power Dissipation VOUT = 12V TAMB = 85°C
If RON calculated in (13) is less than the minimum value de-
termined in (16) a lower frequency should be selected. Alter-
natively, VIN(MAX) can also be limited in order to keep the
frequency unchanged.
5
VIN = 15V
VIN = 24V
VIN = 30V
VIN = 36V
VIN = 42V
4
3
2
1
0
Additionally, the minimum off-time of 260 ns (typ) limits the
maximum duty ratio. Larger RON (lower FSW) should be se-
lected in any application requiring large duty ratio.
Discontinuous Conduction and Continuous Conduction
Modes
At light load the regulator will operate in discontinuous con-
duction mode (DCM). With load currents above the critical
conduction point, it will operate in continuous conduction
mode (CCM). When operating in DCM the switching cycle
begins at zero amps inductor current; increases up to a peak
value, and then recedes back to zero before the end of the
off-time. Note that during the period of time that inductor cur-
rent is zero, all load current is supplied by the output capacitor.
The next on-time period starts when the voltage on the FB pin
falls below the internal reference. The switching frequency is
lower in DCM and varies more with load current as compared
to CCM. Conversion efficiency in DCM is maintained since
conduction and switching losses are reduced with the smaller
load and lower switching frequency. Operating frequency in
DCM can be calculated as follows:
0.0
0.5
1.0
1.5
2.0
2.5
3.0
OUTPUT CURRENT (A)
30135696
Using the 85°C TAMB power dissipation data as a conservative
starting point, the power dissipation PD for VIN = 24V and
VOUT = 12V is estimated to be 3.5W. The necessary θJA-MAX
can now be calculated.
θ
θ
JA-MAX < (125°C - 65°C) / 3.5W
JA-MAX < 17.1°C/W
fSW(DCM)≊VO x (VIN-1) x 10μH x 1.18 x 1020 x IO / (VIN–VO) x
RON2 (17)
To achieve this thermal resistance the PCB is required to dis-
sipate the heat effectively. The area of the PCB will have a
direct effect on the overall junction-to-ambient thermal resis-
tance. In order to estimate the necessary copper area we can
refer to the following Package Thermal Resistance graph.
This graph is taken from the Typical Performance Character-
istics section and shows how the θJA varies with the PCB area.
In CCM, current flows through the inductor through the entire
switching cycle and never falls to zero during the off-time. The
switching frequency remains relatively constant with load cur-
rent and line voltage variations. The CCM operating frequen-
cy can be calculated using equation 12 above.
The approximate formula for determining the DCM/CCM
boundary is as follows:
IDCB≊VOx (VIN–VO) / ( 2 x 10μH x fSW(CCM) x VIN) (18)
The inductor internal to the module is 10μH. This value was
chosen as a good balance between low and high input voltage
applications. The main parameter affected by the inductor is
the amplitude of the inductor ripple current (ILR). ILR can be
calculated with:
ILR P-P=VO x (VIN- VO) / (10µH x fSW x VIN) (19)
www.national.com
16
mize the high di/dt area and reduce radiated EMI. Addition-
ally, grounding for both the input and output capacitor should
consist of a localized top side plane that connects to the GND
exposed pad (EP).
Package Thermal Resistance θJA 4 Layer Printed Circuit
Board with 1oz Copper
40
0LFM (0m/s) air
225LFM (1.14m/s) air
35
2. Have a single point ground.
500LFM (2.54m/s) air
Evaluation Board Area
The ground connections for the feedback, soft-start, and en-
able components should be routed to the GND pin of the
device. This prevents any switched or load currents from
flowing in the analog ground traces. If not properly handled,
poor grounding can result in degraded load regulation or er-
ratic output voltage ripple behavior. Provide the single point
ground connection from pin 4 to EP.
30
25
20
15
10
5
3. Minimize trace length to the FB pin.
Both feedback resistors, RFBT and RFBB, and the feed forward
capacitor CFF, should be located close to the FB pin. Since
the FB node is high impedance, maintain the copper area as
small as possible. The traces from RFBT, RFBB, and CFF should
be routed away from the body of the LMZ14203H to minimize
noise pickup.
0
0
10
20
30
40
50
60
2
BOARD AREA (cm )
30135689
4. Make input and output bus connections as wide as
possible.
This reduces any voltage drops on the input or output of the
converter and maximizes efficiency. To optimize voltage ac-
curacy at the load, ensure that a separate feedback voltage
sense trace is made to the load. Doing so will correct for volt-
age drops and provide optimum output accuracy.
For θJA-MAX< 17.1°C/W and only natural convection (i.e. no air
flow), the PCB area will have to be at least 52cm2. This cor-
responds to a square board with 7.25cm x 7.25cm (2.85in x
2.85in) copper area, 4 layers, and 1oz copper thickness.
Higher copper thickness will further improve the overall ther-
mal performance. As a reference, the evaluation board has
2oz copper on the top and bottom layers, achieving θJA of
14.9°C/W for the same board area. Note that thermal vias
should be placed under the IC package to easily transfer heat
from the top layer of the PCB to the inner layers and the bot-
tom layer.
5. Provide adequate device heat-sinking.
Use an array of heat-sinking vias to connect the exposed pad
to the ground plane on the bottom PCB layer. If the PCB has
a plurality of copper layers, these thermal vias can also be
employed to make connection to inner layer heat-spreading
ground planes. For best results use a 6 x 6 via array with
minimum via diameter of 10mils (254 μm) thermal vias spaced
59mils (1.5 mm). Ensure enough copper area is used for heat-
sinking to keep the junction temperature below 125°C.
For more guidelines and insight on PCB copper area, thermal
vias placement, and general thermal design practices please
refer to Application Note AN-2020 (http://www.national.com/
an/AN/AN-2020.pdf).
PC BOARD LAYOUT GUIDELINES
PC board layout is an important part of DC-DC converter de-
sign. Poor board layout can disrupt the performance of a DC-
DC converter and surrounding circuitry by contributing to EMI,
ground bounce and resistive voltage drop in the traces. These
can send erroneous signals to the DC-DC converter resulting
in poor regulation or instability. Good layout can be imple-
mented by following a few simple design rules.
Additional Features
OUTPUT OVER-VOLTAGE COMPARATOR
The voltage at FB is compared to a 0.92V internal reference.
If FB rises above 0.92V the on-time is immediately terminat-
ed. This condition is known as over-voltage protection (OVP).
It can occur if the input voltage is increased very suddenly or
if the output load is decreased very suddenly. Once OVP is
activated, the top MOSFET on-times will be inhibited until the
condition clears. Additionally, the synchronous MOSFET will
remain on until inductor current falls to zero.
CURRENT LIMIT
Current limit detection is carried out during the off-time by
monitoring the current in the synchronous MOSFET. Refer-
ring to the Functional Block Diagram, when the top MOSFET
is turned off, the inductor current flows through the load, the
PGND pin and the internal synchronous MOSFET. If this cur-
rent exceeds 4.2A (typical) the current limit comparator dis-
ables the start of the next on-time period. The next switching
cycle will occur only if the FB input is less than 0.8V and the
inductor current has decreased below 4.2A. Inductor current
is monitored during the period of time the synchronous MOS-
FET is conducting. So long as inductor current exceeds 4.2A,
further on-time intervals for the top MOSFET will not occur.
Switching frequency is lower during current limit due to the
longer off-time. It should also be noted that DC current limit
varies with duty cycle, switching frequency, and temperature.
30135611
1. Minimize area of switched current loops.
From an EMI reduction standpoint, it is imperative to minimize
the high di/dt paths during PC board layout. The high current
loops that do not overlap have high di/dt content that will
cause observable high frequency noise on the output pin if
the input capacitor (Cin1) is placed at a distance away from
the LMZ14203H. Therefore place CIN1 as close as possible to
the LMZ14203H VIN and GND exposed pad. This will mini-
17
www.national.com
THERMAL PROTECTION
PRE-BIASED STARTUP
The junction temperature of the LMZ14203H should not be
allowed to exceed its maximum ratings. Thermal protection is
implemented by an internal Thermal Shutdown circuit which
activates at 165 °C (typ) causing the device to enter a low
power standby state. In this state the main MOSFET remains
off causing VO to fall, and additionally the CSS capacitor is
discharged to ground. Thermal protection helps prevent
catastrophic failures for accidental device overheating. When
the junction temperature falls back below 145 °C (typ Hyst =
20 °C) the SS pin is released, VO rises smoothly, and normal
operation resumes.
The LMZ14203H will properly start up into a pre-biased out-
put. This startup situation is common in multiple rail logic
applications where current paths may exist between different
power rails during the startup sequence. The pre-bias level of
the output voltage must be less than the input UVLO set point.
This will prevent the output pre-bias from enabling the regu-
lator through the high side MOSFET body diode.
ZERO COIL CURRENT DETECTION
The current of the lower (synchronous) MOSFET is monitored
by a zero coil current detection circuit which inhibits the syn-
chronous MOSFET when its current reaches zero until the
next on-time. This circuit enables the DCM operating mode,
which improves efficiency at light loads.
www.national.com
18
Physical Dimensions inches (millimeters) unless otherwise noted
7-Lead TZA Package
NS Package Number TZA07A
19
www.national.com
Notes
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